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Designing an Inherently Safe H2 Infrastructure: Combining Analytical, Experimental, and Numerical Investigations to Optimize H2 Refuelling Stations Safety by Passive Mitigation
Sep 2023
Publication
Natural ventilation is a well-known passive mitigation method to limit hydrogen build-up in confined spaces in case of accidental release [1-3]. In most cases a basic design of H2 infrastructure is adopted and vents installed for natural ventilation are adjusted according to safety targets and constraints of the considered structure. With the growing H2 mobility market the demand for H2 refueling infrastructure in our urban environment is on the rise. In order to meet both safety requirements and societal acceptance the design of such infrastructure is becoming more important. In this study a novel design concept is proposed for the hydrogen refueling station (HRS) by modifying physical structure while keeping safety consideration as the top priority of the concept. In this collaborative project between Air Liquide and the University of Delaware an extensive evaluation was performed on new structures of the processing container and dispenser of HRS by integrating safety protocols via passive means. Through a SWOT analysis combined with the most relevant approaches including analytical engineering models numerical simulations [4] and dedicated experimental trials an optimized design was obtained and its safety enhancement was fully evaluated. A small-scale processing container and an almost full-scale dispenser were built and tested to validate the design concepts by simulating accidental H2 release scenarios and assessing the associated consequences in terms of accumulation and potential flammable volumes formation. A conical dispenser and a V-shaped roof-top processing container which were easy to build and implement were designed and tested for this proof-of-concept study. This unique methodology from conception fundamental analysis investigation and validation through experimental design execution and evaluation is fully described in this study.
Strength of Knowledge and Uncertainties in Safety Regulation of Hydrogen as an Energy Carrier
Sep 2023
Publication
Ahead of a potential large-scale implementation of hydrogen as an energy carrier in society safety regulation systems should be in place to provide a systematic consideration of safety related concerns. Knowledge is essential for regulatory activities. At the same time it is challenging to obtain sufficient information when regulating emerging technologies – it may be difficult to address informational shortcomings in regulatory matters as analysts can be prone to under-communicate the significance of uncertainties. Furthermore Strength of Knowledge (SoK) has been developed to address the quality of background knowledge in risk analyses. An example of a SoK framework is based on the following four conditions that is used to assess whether knowledge can be considered weak or strong: the issue of simplifications availability and reliability of data consensus among experts and general understanding of the phenomena in question. In theory this concept seems relevant for the introduction of hydrogen as an energy carrier mainly because there is little historical data to develop sound analyses creating uncertainties. However there are no clear-cut guidelines as to how knowledge gaps should be handled in the development of regulatory requirements. In this paper we consider the relevance of a specific approach for SoK assessment in the context of safety and security regulation of hydrogen as an energy carrier in society. We conclude that there are some challenges with the proposed framework and argue that further research should be conducted to identify or develop a method for handling uncertainties in regulatory processes regarding hydrogen systems as energy carriers in societies.
Examining the Nature of Two-dimensional Transverse Waves in Marginal Hydrogen Detonations using Boundary Layer Loss Modeling with Detailed Chemistry
Sep 2023
Publication
Historically it has been a challenge to simulate the experimentally observed cellular structures and marginal behavior of multidimensional hydrogen-oxygen detonations in the presence of losses even with detailed chemistry models. Very recently a quasi-two-dimensional inviscid approach was pursued where losses due to viscous boundary layers were modeled by the inclusion of an equivalent mass divergence in the lateral direction using Fay’s source term formulation with Mirels’ compressible boundary layer solutions. The same approach was used for this study along with the inclusion of thermally perfect detailed chemistry in order to capture the correct ignition sensitivity of the gas to dynamic changes in the thermodynamic state behind the detonation front. In addition the strength of transverse waves and their impact on the detonation front was investigated. Here the detailed San Diego mechanism was applied and it has been found that the detonation cell sizes can be accurately predicted without the need to prescribe specific parameters for the combustion model. For marginal cases where the detonation waves approach their failure limit quasi-stable mode behavior was observed where the number of transverse waves monotonically decreased to a single strong wave over a long enough distance. The strong transverse waves were also found to be slightly weaker than the detonation front indicating that they are not overdriven in agreement with recent studies.
Overview of International Activities in Hydrogen System Safety in IEA Hydrogen TCP Task 43
Sep 2023
Publication
Safety and reliability have long been recognized as key issues for the development commercialization and implementation of new technologies and infrastructure and hydrogen systems are no exception to this rule. Reliability engineering quantitative risk assessment (QRA) and knowledge exchange each play a key role in proactive addressing safety – before problems happen – and help us learn from problems if they happen. Many international research activities are focusing on both reliability and risk assessment for hydrogen systems. However the element of knowledge exchange is sometimes less visible. To support international collaboration and knowledge exchange the International Energy Agency (IEA) convened a new Technology Collaboration Program “Task 43: Safety and Regulatory Aspects of Emerging Large Scale Hydrogen Energy Applications” started in June 2022. Within Task 43 Subtask E focuses on Hydrogen Systems Safety. This paper discusses the structure of the Hydrogen Systems Safety subtask and the aligned activities and introduces opportunities for future work.
The Regulatory Framework of Geological Storage of Hydrogen in Salt Caverns
Sep 2023
Publication
A growing share of renewable energy production in the energy supply systems is key to reaching the European political goal of zero CO2 emission in 2050 highlighted in the green deal. Linked to the irregular production of solar and wind energies which have the highest potential for development in Europe massive energy storage solutions are needed as energy buffers. The European project HyPSTER [1] (Hydrogen Pilot STorage for large Ecosystem Replication) granted by the Clean Hydrogen Partnership addresses this topic by demonstrating a cyclic test in an experimental salt cavern filled with hydrogen up to 3 tons using hydrogen that is produced onsite by a 1 MW electrolyser. One specific objective of the project is the assessment of the risks and environmental impacts of cyclic hydrogen storage in salt caverns and providing guidelines for safety regulations and standards. This paper highlights the first outcome of the task WP5.5 of the HyPSTER project addressing the regulatory and normative frameworks for the safety of hydrogen storage in salt caverns from some selected European Countries which is dedicated to defining recommendations for promoting the safe development of this industry within Europe.
Simulation of DDT in Obstructed Channels: Wavy Channels vs. Fence-type Obstacles
Sep 2023
Publication
The capabilities of an OpenFOAM solver to reproduce the transition of stoichiometric H2-air mixtures to detonation in obstructed 2-D channels were tested. The process is challenging numerically as it involves the ignition of a flame kernel its subsequent propagation and acceleration interaction with obstacles formation of shock waves ahead and detonation onset (DO). Two different obstacle configurations were considered in 10-mm high × 1-m long channels: (i) wavy walls (WW) that mimic the behavior of fencetype obstacles but prevent abrupt area changes. In this case flame acceleration (FA) is strongly affected by shock-flame interactions and DO often results from the compression of the gas present between the accelerating flame front and a converging section of the channel. (ii) Fence-type (FT) obstacles. In this case FA is driven by the increase in flame surface area as a result of the interaction of the flame front with the unburned gas flow field ahead particularly downstream of obstacles; shock-flame interactions play a role at the later stages of FA and DO takes place upon reflection of precursor shocks from obstacles. The effect of initial pressure p0 = 25 50 and 100 kPa at constant blockage ratio (BR = 0.6) was investigated and compared for both configurations. Results show that for the same initial pressure (p0 = 50 kPa) the obstacle configurations could lead to different final propagation regimes: a quasi-detonation for WW and a choked-flame for FT due to the increased losses for the latter. At p0 = 25 kPa however while both configurations result in choked flames WW seem to exhibit larger velocity deficits than FT due to longer flame-precursor shock distances during quasi-steady propagation and to the increased presence of unburnt mixture downstream of the tip of the flame that homogeneously explodes providing additional support to the propagation of the flame.
Social Risk Approach for Assessing Public Safety of Large-scale Hydrogen Systems
Sep 2023
Publication
Social risk is a comprehensive concept that considers not only internal/external physical risks but also risks (which are multiple varied and diverse) associated with social activity. It should be considered from diverse perspectives and requires a comprehensive evaluation framework that takes into account the synergistic impact of each element on others rather than evaluating each risk individually. Social risk assessment is an approach that is not limited to internal system risk from an engineering perspective but also considers the stakeholders development stage and societal readiness and resilience to change. This study aimed to introduce a social risk approach to assess the public safety of large-scale hydrogen systems. Guidelines for comprehensive social risk assessment were developed to conduct appropriate risk assessments for advanced science and technology activities with high uncertainties to predict major impacts on society before an accident occurs and to take measures to mitigate the damage and to ensure good governance are in place to facilitate emergency response and recovery in addition to preventive measures. In a case study this approach was applied to a hydrogen refueling station in Japan and risk-based multidisciplinary approaches were introduced. These approaches can be an effective supporting tool for social implementation with respect to large-scale hydrogen systems such as liquefied hydrogen storage tanks. The guidelines for social risk assessment of large-scale hydrogen systems are under the International Energy Agency Technology Collaboration Program Hydrogen Safety Task 43. This study presents potential case studies of social risk assessment for large-scale hydrogen systems for future.
Analysis and Comparison of Hydrogen Generators Safety Measures According to International Regulations, Codes and Standards (RCS)
Sep 2023
Publication
Climate change has prompted the international community to invest heavily in renewable energy sources in order to gradually replace fossil fuels. Whilst energy systems will be increasingly based on non-programmable renewable sources hydrogen is the main player when it comes to the role of energy reserve. This change has triggered a fast development of hydrogen production technologies with increasing use and installation of hydrogen generators (electrolyzers) in both the civil and industrial sector. The implementation of such investments requires the need for accurate design and verification of hydrogen systems with particular attention on fire safety. Due to its chemical-physical characteristics hydrogen is highly flammable and is often stored at very high-pressure levels. ISO 22734 and NFPA 2 are the main international standards which are currently available for the design of hydrogen generators and systems both of which include fire safety requirements. This paper analyses the main existing Regulations Codes and Standards (RCS) for hydrogen generators with the purpose of evaluating and comparing fire safety measures with focus on both active protection (detection systems extinguishing systems) and passive protection (safety distances separation walls). The scope of the paper is to identify safety measures which can be considered generally applicable and provide a reference for further fire safety regulations. The analysis carried out identifies potential gaps in RCS and suggests areas for potential future research.
A Non-dimensional Surrogate Model of Stratified Filling During Indoor, Plume-look Hydrogen Releases
Sep 2023
Publication
Hydrogen is commonly used as feedstock in industrial processes and is regarded as a potential future energy carrier. However its reactivity and low density make it difficult to handle and store safely. Indoor hydrogen dispersion can cause a fire or explosion hazard if encountering an ignition source. Safety practices often use time expensive modelling techniques to estimate risk associated with hydrogen. A neural network based surrogate model could efficiently replace Computational Fluid Dynamics (CFD) modelling in safety studies. To lower the dimensionality of this surrogate model a dimensional analysis based on Buckingham’s Pi-theorem is proposed. The dimensional analysis examines stratified filling and highlights the functional parameters involved in the process. Stratified filling occurs for buoyancy dominated releases and is characterized by layers of decreasing concentration starting at the ceiling of the enclosure and developing towards the bottom. The study involves four dimensional cases that were simulated using Computational Fluid Dynamics (CFD) to demonstrate the usefulness of the proposed dimensionless time and dimensionless volume. The setup considered in this paper consists of a parallelepiped enclosure with standard atmospheric conditions a single release source and one pressure outlet to ensure constant pressure during the release. The results of the CFD simulations show a distinct pattern in the relation of hydrogen molar fraction and dimensionless time. The pattern depends on the dimensionless height of the measurement location. A five-parameter logistic (5PL) function is proposed to fit the data from the CFD models. Overall the paper provides insights into the functional parameters involved in the evolution of hydrogen mass fractions during stratified filling. It provides a nondimensional surrogate model to compute the evolution of the local concentrations of hydrogen during the development of stratification layers.
Nuclear Enabled Hydrogen CO-generation: Safety and Regulatory Insight
Sep 2023
Publication
National Nuclear Laboratory (NNL) is aiming to demonstrate through a research and development programme that nuclear enabled hydrogen can be used to support future clean energy systems. Demonstrating the safe operation of hydrogen facilities co-generating with a nuclear reactor will be key to enabling the deployment and success of nuclear enabled hydrogen technologies in the future. During the deployment continuity of supply will be paramount and possibly requires inter-seasonal storage. Co-generation is a means of using a source of energy in this case a nuclear reactor to efficiently produce power and thermal energy. Since a great deal of the heat energy is lost to the environment in a power plant making use of wasted energy for other useful output like the production of hydrogen and direct heating would be advantageous to plant economics and energy system flexibility. The civil nuclear industry is regulated around the world. This approach ensures that all the activities related to the production of power from nuclear and the hazards associated with ionising radiation are controlled in a manner which protects workers members of the public property and the environment. Nuclear safety assessments follow a rigorous process and are required as part of the Nuclear Site Licence. A fundamental requirement which is cited in the UK legislation is that the risks associated with all activities at the licensed site be reduced to As Low As Reasonably Practicable (ALARP). The principle places a requirement on duty holders to implement measures to reduce risk where doing so is considered reasonable and proportionate. The inclusion of risks for hazardous materials associated with the hydrogen production facilities need to be considered and this requires harmonisation of two different safety and regulatory governance regimes which have not previously interacted in this way. The safety demonstration for nuclear facilities is provided through the Safety Case.
Safety Calculations for Emerging Technologies
Sep 2023
Publication
As part of executing 25 hydrogen-based Power to X (PtX) projects our team of Safety consultants has completed safety and risk assessments for a number of hydrogen production developments. Drawing on this experience we will present the importance of making comparisons between hydrogen specific data sources such as HyRAM and conventional oil and gas data sets and calculation methods to ensure that project design is carried out to the most appropriate data and provides a robust solution to demonstrate risks are managed. This presentation will be based on case studies where Fire and Explosion Risk Assessments (FERA) and Quantitative Risk Assessments (QRA) were conducted. The frequency calculations for these assessments used the release frequencies and ignition probabilities provided in HyRAM. However it is noted that the HyRAM ignition probabilities are derived from a correlation from oil and gas assessments in the 1990s. The oil and gas approach has moved on from this data source and now derives ignition probabilities based on the type of facility and fluid characteristics. To address this evolution a comparison was made between the leak frequencies for equipment in hydrogen service and established oil and gas release frequencies from IOGP. In addition a comparison between the HyRAM recommended ignition probabilities and the correlations used for oil and gas (from OEUK formerly UKOOA) was conducted. By taking this approach it was confirmed that the UKOOA data was more conservative and sensitivity calculations were carried out. It was also noted that as hydrogen technologies are emerging there is a level of uncertainty around the data and comparisons must be regularly made to ensure the most appropriate basis for calculations is used.
Case Study: Quantitative Risk Assessment of Hydrogen Blended Natural Gas for an Existing Distribution Network and End-use Equipment in Fort Saskatchewan, Alberta
Sep 2023
Publication
In a first-of-its-kind project for Alberta ATCO Gas and Pipelines Ltd. (ATCO) began delivering a 5% blend of hydrogen (H2) in natural gas into a subsection of the existing Fort Saskatchewan natural gas distribution system (approximately 2100 customers). The project was commissioned in October 2022 with the intention of increasing the blend to 20% H₂ in 2023. As part of project due diligence ATCO in partnership with DNV undertook Quantitative Risk Assessments (QRAs) to understand any risks associated with the introduction of blended gas into its existing distribution system and to its customers. This paper describes key findings from the QRAs through the comparison of risks associated with H2 blended natural gas at concentrations of 5% and 20% H₂ and the current natural gas configuration. The impact of operating pressure and hydrogen blend composition formed a sensitivity study completed as part of this work. To provide context and to help interpret the results an individual risk (IR) level of 1 × 10-6 per year was utilised as a reference threshold for the limit of the ‘broadly acceptable’ risk level and juxtaposed against comparable risk scenarios. Although adding hydrogen increases the IR of ignited releases from mains services meters regulators and end user appliances the ignited release IR was always well below the broadly acceptable reference criterion for all operating pressures and blend cases considered as part of the project. The IR associated with carbon monoxide poisoning dominates the overall IR and the results demonstrate that the reduction in carbon monoxide poisoning associated with the introduction of H₂ blended natural gas negates any incremental risk associated with ignited releases due to H₂ blended gas. The paper also explains how the results of the QRA were incorporated into Engineering Assessments as per the requirements of CSA Z662:19 [1] to justify the conversion of existing natural gas infrastructure to H₂ blended gas infrastructure.
Unconfined Hydrogen Detonations: Experiments, Modelling, Scaling
Sep 2023
Publication
A series of unconfined hydrogen detonation bench-mark experiments are analyzed with respect to CFD code validation and safety measures development. 1-Dimensional in-house code COM1D was applied for validation against experimental data for unconfined detonation of a hemispherical envelope of about 3- and 5-m radius with hydrogen-air mixtures from 20 to 30% hydrogen in air. The code demonstrates a very good agreement with experimental data and allows an adequate simulation of the unconfined hydrogen detonation. All calculated data were scaled in Sachs coordinates to compare with experimental data and to approximate the data for practical evaluation of safety distances. Numerical experiments with different hydrogen inventories from 50 g to 50 kg and different sizes of the cloud from 1 to 2 m radius of the same amount of hydrogen 50g were carried out to clarify the problem of energy of gaseous explosion responsible for the strength of blast wave. Additionally a comparison of hydrogen-air explosion pressure with blast wave properties from the hypothetical cloud of hot compressed combustion products (P=Picc; T=Ticc) and simply a hot air of the same initial pressure and temperature as combustion products showed very good agreement of shock wave strength at far distances beyond the cloud. This confirms the governing role of energy of combustion on blast wave propagation and its ability to scale the strength of blast waves. The dynamics of the explosion process and combustion product expansion were also analyzed experimentally and numerically to evaluate the dimension of the heat radiation zone and heat flux from combustion products. To demonstrate the capability of tested COM1D code the modeling and analysis of high-pressure hydrogen tanks rupture at 350 and 700 bar were conducted to investigate blast wave strength and evaluate the safety distances.
Zone Negligible Extent: Example of Specific Detailed Risk Assessment for Low Pressure Equipment in a Hydrogen Refuelling Station
Sep 2023
Publication
The MultHyFuel project aims to develop evidence-based guidelines for the safe implementation of Hydrogen Refueling Stations (HRS) in a multi-fuel context. As a part of the generation of good practice guidelines for HRS Hazardous Area Classification (HAC) methodologies were analyzed and applied to case studies representing example configurations of HRS. It has been anticipated that Negligible Extent (NE) classifications might be applicable for sections of the HRS for instance a hydrogen generator. A NE zone requires that an ignition of a flammable cloud would result in negligible consequences. In addition depending on the pressure of the system IEC 60079-10-1:2020 establishes specific requirements in order to classify the hazardous area as being of NE. One such requirement is that a zone of NE shall not be applied for releases from flammable gas systems at pressures above 2000 kPag (20 barg) unless a specific detailed risk assessment is documented. However there is no definition within the standard as to the requirements of the specific detailed risk assessment. In this work an example for a specific detailed risk assessment for the NE classification is presented:<br/>• Firstly the requirements of cloud volume dilution and background concentration for a zone of NE classification from IEC 60079-10-1:2020 are analyzed for hydrogen releases from equipment placed in a mechanically ventilated enclosure.<br/>• Secondly the consequences arising from the ignition of the localized cloud are estimated and compared to acceptable harm criteria in order to assess if negligible consequences are obtained from the scenario.<br/>• In addition a specific qualitative risk assessment for the ignition of the cloud in the enclosure was considered incorporating the estimated consequences and analyzing the available safeguards in the example system.<br/>Recommendations for the specific detailed risk assessment are proposed for this scenario with the intention to support improved definition of the requirement in future revisions of IEC 60079-10-1.
Role of Flame-expansion Wave Interactions on Burning Rate Enhancement and Flame Acceleration in Hydrogen-air Mixtures
Sep 2023
Publication
Hydrogen flames are much thinner than hydrocarbon flames. They have a higher propensity to wrinkle and are subject to thermo-diffusive instabilities in lean conditions. The large scale experiments of Sherman under partially vented conditions have shown that the transition to detonation is possible with only modest flame acceleration to approximately 200 m/s which is much lower than the commonly accepted limits corresponding to choked flames. At present the reason for this transition is not known. Vented H2-air explosions have also demonstrated the role played by expansion/flame interactions in deforming the flame. The state of the art on flame burning rate enhancement by expansion waves will be provided along with the recent experimental and numerical results of head on interaction of flames with an expansion wave conducted in our group. We show that the expansion wave interaction can generate local burning rate increases by more than an order of magnitude. The role of thermo-diffusive instability is also assessed. The mechanism of flame deformation is via the vorticity generation by the misaligned pressure gradient controlled by the expansion wave and the density gradient of the flame. Expansion waves originating from the unburned gas severely elongate the cells until the flame folds burn out. Expansion waves originating from the burned gas side first invert the flames then elongate them by the same mechanism. The rate of elongation is controlled by the volumetric expansion of the gas and the curvature-enhanced growth.
Developing a Generalized Framework for Assessing Safety of Hydrogen Vehicles in Tunnels
Sep 2023
Publication
For widespread adoption of hydrogen fuel cell powered vehicles such vehicles need to be able to provide similar transportation capabilities as their gasoline/diesel powered counterparts. Meeting this requirement in many regions will necessitate access to tunnels. Previous work completed at Sandia National Laboratories provided high-fidelity consequence modeling of hydrogen vehicle tunnel crashes for a specific fire scenario in selected Massachusetts tunnels. To consider additional tunnels a generalized tunnel safety analysis framework is being developed. This framework aims to be broader than specific fire scenarios in specific tunnels allowing it to be applied to a range of tunnel geometries vehicle types and crash scenarios. Initial steps in the development of the generalized framework are reported within this work. Representative tunnel characteristics are derived based on data for tunnels in the U.S. Tunnel dimensions shapes and traffic levels are among the many characteristics reported within the data that can be used to inform crash scenario specification. Various crash scenario parameters are varied using lower-fidelity consequence modeling to quantify the impact on resulting safety hazards for time-dependent releases. These lower-fidelity models consider the unignited dispersion of hydrogen gas the thermal effects of jet fires and potential impacts of overpressures. Different sizes/classes of vehicles are considered as the total amount of hydrogen onboard may greatly affect scenario-specific consequences. The generalized framework will allow safety assessments to be both more agile and consistent when applied to different types of tunnels.
Identification of Safety Critical Scenarios of Hydrogen Refueling Stations in a Multifuel Context
Sep 2023
Publication
The MultHyFuel Project funded by the Clean Hydrogen Partnership aims to achieve the effective and safe deployment of hydrogen as a carbon-neutral fuel by developing a common strategy for implementing Hydrogen Refueling Stations (HRS) in a multifuel context. The project hopes to contribute to the harmonisation of existing regulations codes and standards (RCS) by generating practical theoretical and experimental data related to HRS.<br/>This paper presents how a set of safety critical scenarios have been identified from the initial preliminary as well as detailed risk analysis of three different hydrogen refueling station configurations. To achieve this a detailed examination of each potential hazardous phenomenon (DPh) or major accident event at or near the hydrogen dispenser was carried out. Particular attention is paid to the scenarios which could affect third parties external to the refueling station.<br/>The paper presents a methodology subdivided into the following steps:<br/>♦ determination of the consequence level and likelihood of each hazardous phenomenon<br/>♦ the classification of major hazard scenarios for the 3 HRS configurations specifically those arising on the dispensing forecourt;<br/>♦ proposal of example preventative control and/or mitigation barriers that could potentially reduce the probability of occurrence and/ or consequences of safety critical scenarios and hence reducing risks to a tolerable level or to as low as reasonably practicable.
Erosive Effects of Hydrogen Jet Fires on Tunnel Structural Materials
Sep 2023
Publication
This paper presents work undertaken as part of the Hytunnel-CS project a consortium investigating safety considerations for fuel cell hydrogen (FCH) vehicles in tunnels and similar confined spaces. This test programme investigated erosive effects of an ignited high pressure hydrogen jet impinging onto tunnel structural materials specifically concrete as used for tunnel linings and asphalt road surfacing for the road itself. The chosen test conditions mimicked a high-pressure release (700 bar) from an FCH car as a result of activation of the thermal pressure relief device (TPRD) on the fuel tank. These devices typically have a release opening of 2 mm and thus a nozzle diameter of approximately 2 mm was used. The resultant releases were ignited using a propane pilot light and test samples were placed in the jet path at varying standoff distances from the release nozzle.<br/>An initial characterization test of a free unimpeded ignited jet demonstrated a rapid and intense temperature increase up to 1650 °C lasting in the order of 3 - 5 minutes for that fuel inventory (4 kg hydrogen). Five tests were carried out where the ignited jet was impinged onto five structural samples. It was found that erosion occurred in the concrete samples where no fire mitigation namely addition of polypropylene fibres was applied. The road-surface sample was found to become molten but did not progress to combustion.<br/>Post-test material analysis including compressive strength and thermal conductivity measurements was carried out on some of the concrete samples to investigate whether structural deformities had occurred within the sample microstructure. The results suggested that the erosive damage caused by the hydrogen jet was mostly superficial and as such did not present an increased fire risk to the structural integrity to that of conventional hydrocarbon fires i.e. those that would result from petrol or diesel fuel tank releases. In terms of fire resistance standards it is suggested that current fire mitigation strategies and structural testing standards would be adequate for hydrogen vehicles on the road network.
Large Eddy Simulations of a Hydrogen-Air Explosion in an Obstructed Chamber Using Adaptive Mesh Refinement
Sep 2023
Publication
Following the growing use of hydrogen in the industry gas explosions have become a critical safety issue. Computational Fluid Dynamic (CFD) and in particular the Large Eddy Simulation (LES) approach have already shown their great potential to reproduce such scenarios with high fidelity. However the computational cost of this approach is an obvious limiting factor since fine grid resolutions are often required in the whole computational domain to ensure a correct numerical resolution of the deflagration front all along its propagation. In this context Adaptive Mesh Refinement (AMR) is of great interest to reduce the computational cost as it allows to dynamically refine the mesh throughout the explosion scenario only in regions where Quantities of Interest (QoI) are detected. This study aims to demonstrate the strong potential of AMR for the LES of explosions. The target scenario is a hydrogen-air explosion in the GraVent explosion channel [1]. Using the massively parallel Navier- Stokes compressible solver AVBP a reference simulation is first obtained on a uniform and static unstructured mesh. The comparison with the experiments shows a good agreement in terms of absolute flame front speed overpressure and flow visualisation. Then an AMR simulation is performed targeting the same resolution as the reference simulation only in regions where QoI are detected i.e. inside the reaction zones and vortical structures. Results show that the accuracy of the reference simulation is recovered with AMR for only 12% of its computational cost.
A Thermodynamically Consistent Methodology to Develop Predictive Simplified Kinetics for Detonation Simulations
Sep 2023
Publication
The number of species and elementary reactions needed for describing the oxidation of fuels increases with the size of the molecule and in turn the complexity of detailed mechanisms. Although the kinetics for conventional fuels (H2 CH4 C3H8...) are somewhat well-established chemical integration in detonation applications remains a major challenge. Significant efforts have been made to develop reduction techniques that aim to keep the predictive capabilities of detailed mechanisms intact while minimizing the number of species and reactions required. However as their starting point of development is based on homogeneous reactors or ZND profiles reduced mechanisms comprising a few species and reactions are not predictive. The methodology presented here relies on defining virtual chemical species such that the thermodynamic equilibrium of the ZND structure is properly recovered thereby circumventing the need to account for minor intermediate species. A classical asymptotic expression relating the ignition delay time with the reaction rate constant is then used to fit the Arrhenius coefficients targeting computations carried out with detailed kinetics. The methodology was extended to develop a three-step mechanism in which the Arrhenius coefficients were optimized to accurately reproduce the one-dimensional laminar ZND structure and the D−κ curves for slightly-curved quasi-steady detonation waves. Two-dimensional simulations performed with the three-step mechanism successfully reproduce the spectrum of length scales present in soot foils computed with detailed kinetics (i.e. cell regularity and size). Results attest for the robustness of the proposed methodology/approximation and its flexibility to be adapted to different configurations.
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