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The Key Techno-Economic and Manufacturing Drivers for Reducing the Cost of Power-to-Gas and a Hydrogen-Enabled Energy System
Jul 2021
Publication
Water electrolysis is a process which converts electricity into hydrogen and is seen as a key technology in enabling a net-zero compatible energy system. It will enable the scale-up of renewable electricity as a primary energy source for heating transport and industry. However displacing the role currently met by fossil fuels might require a price of hydrogen as low as 1 $/kg whereas renewable hydrogen produced using electrolysis is currently 10 $/kg. This article explores how mass manufacturing of proton exchange membrane (PEM) electrolysers can reduce the capital cost and thus make the production of renewable power to hydrogen gas (PtG) more economically viable. A bottom up direct manufacturing model was developed to determine how economies of scale can reduce the capital cost of electrolysis. The results demonstrated that (assuming an annual production rate of 5000 units of 200 kW PEM electrolysis systems) the capital cost of a PEM electrolysis system can reduce from 1990 $/kW to 590 $/kW based on current technology and then on to 431 $/kW and 300 $/kW based on the an installed capacity scale-up of ten- and one-hundred-fold respectively. A life-cycle costing analysis was then completed to determine the importance of the capital cost of an electrolysis system to the price of hydrogen. It was observed that based on current technology mass manufacturing has a large impact on the price of hydrogen reducing it from 6.40 $/kg (at 10 units units per year) to 4.16 $/kg (at 5000 units per year). Further analysis was undertaken to determine the cost at different installed capacities and found that the cost could reduce further to 2.63 $/kg and 1.37 $/kg based on technology scale-up by ten- and one hundred-fold respectively. Based on the 2030 (and beyond) baseline assumptions it is expected that hydrogen production from PEM electrolysis could be used as an industrial process feed stock provide power and heat to buildings and as a fuel for heavy good vehicles (HGVs). In the cases of retrofitted gas networks for residential or industrial heating solutions or for long distance transport it represents a more economically attractive and mass-scale compatible solution when compared to electrified heating or transport solutions.
Potential Global Warming Impact of 1 kW Polymer Electrolyte Membrane Fuel Cell System for Residential Buildings on Operation Phase
Mar 2023
Publication
This study established global warming potential(GWP) emission factors through a life cycle assessment on the operation phases of two different 1 kW polymer electrolyte membrane fuel cell (PEMFC) systems for residential buildings (NG-PEMFC fed with hydrogen from natural gas reforming; WE-PEMFC fed with hydrogen from photovoltaics-powered water electrolyzer). Their effectiveness was also compared with conventional power grid systems in Korea specifically in the area of greenhouse gas emissions. The operation phases of the NG-PEMFC and the WE-PEMFC were divided into burner reformer and stack and into water electrolysis and stack respectively. The functional unit of each fuel cell system was defined as 1 kWh of electricity production. In the case of NG-PEMFC the GWP was 3.72E-01 kg-CO2eq/kWh the embodied carbon emissions due to using city gas during the life cycle process was about 20.87 % the carbon emission ratio according to the reformer's combustion burner was 6.07 % and the direct carbon emission ratio of the air emissions from the reformer was 73.06 % indicating that the carbon emission from the reformer contributed over 80 % of the total GWP. As for the WE-PEMFC the GWP was 1.76E-01 kg-CO2eq/kWh and the embodied carbon emissions from photovoltaic power generation during the life cycle process contributed over 99 % of the total GWP.
Life Cycle Assessment of Alternative Ship Fuels for Coastal Ferry Operating in Republic of Korea
Aug 2020
Publication
In this study the environmental impacts of various alternative ship fuels for a coastal ferry were assessed by the life cycle assessment (LCA) analysis. The comparative study was performed with marine gas oil (MGO) natural gas and hydrogen with various energy sources for a 12000 gross tonne (GT) coastal ferry operating in the Republic of Korea (ROK). Considering the energy imports of ROK i.e. MGO from Saudi Arabia and natural gas from Qatar these countries were chosen to provide the MGO and the natural gas for the LCA. The hydrogen is considered to be produced by steam methane reforming (SMR) from natural gas with hard coal nuclear energy renewable energy and electricity in the ROK model. The lifecycles of the fuels were analyzed in classifications of Well-toTank Tank-to-Wake and Well-to-Wake phases. The environmental impacts were provided in terms of global warming potential (GWP) acidification potential (AP) photochemical potential (POCP) eutrophication potential (EP) and particulate matter (PM). The results showed that MGO and natural gas cannot be used for ships to meet the International Maritime Organization’s (IMO) 2050 GHG regulation. Moreover it was pointed out that the energy sources in SMR are important contributing factors to emission levels. The paper concludes with suggestions for a hydrogen application plan for ships from small nearshore ships in order to truly achieve a ship with zero emissions based on the results of this study.
Hydrogen Europe Podcast: The Commision's Support to the Hydrogen Ecosystem
Jul 2022
Publication
In this episode titled "The Commission's support to the hydrogen ecosystem" our CEO Jorgo Chatzimarkakis discusses with Rosalinde van der Vlies Clean Planet Director DG RTD - European Commission. Starting off on how Rosalinde joined the Commission the two speakers discuss the Commission's support in developing a hydrogen ecosystem also in light of its participation in the Clean Hydrogen Partnership and the implications arising from the REPowerEU.
Aboveground Hydrogen Storage - Assessment of the Potential Market Releveance in a Carbon-Neutral European Energy System
Mar 2024
Publication
Hydrogen storage is expected to play a crucial role in the comprehensive defossilization of energy systems. In this context the focus is typically on underground hydrogen storage (e.g. in salt caverns). However aboveground storage which is independent of geological conditions and might offer other technical advantages could provide systemic benefits and thereby gain shares in the hydrogen storage market. Against this background this paper examines the market relevance of aboveground compared to underground hydrogen storage. Using the opensource energy system model and optimization framework of Europe PyPSA-Eur the influence of geological independence storage cost relations and technical storage characteristics (i.e. efficiencies) on mentioned market relevance of aboveground hydrogen storage are investigated. Further the expectable market relevance based on current cost projections for the future is assessed. The studies show that in terms of hydrogen capacities aboveground hydrogen storage plays a considerably smaller role compared to underground hydrogen storage. Even when assuming comparatively low aboveground storage cost it will not exceed 1.7% (1.9 TWhH2LHV) of total hydrogen storage capacities in a cost-optimal European energy system. Regarding the amounts of annually stored hydrogen aboveground storage could play a larger role reaching a maximum share of 32.5% (168 TWhH2 LHV a-1) of total stored hydrogen throughout Europe. However these shares are only achievable for low cost storage in particularly suited energy system supply configurations. For higher aboveground storage costs or lower efficiencies shares drop below 10% sharply. The analysis identifies some especially influential factors for achieving higher market relevance. Besides storage costs the demand-orientation of a particular aboveground storage system (e.g. hydrogen storage at demand pressure levels) plays an essential role in market relevance. Further overall efficiency can be a beneficial factor. Still current projections of future techno-economic characteristics show that aboveground hydrogen storage is too expensive or too inefficient compared to underground storage. Therefore to achieve notable market relevance rather drastic cost reductions beyond current expectations would be needed for all assessed aboveground hydrogen storage technologies.
Life Cycle Cost Analysis of an Autonomous Underwater Vehicle that Employs Hydrogen Fuel Cell
Feb 2024
Publication
The use of autonomous vehicles for marine and submarine work has risen considerably in the last decade. Developing new monitoring systems navigation and communications technologies allows a wide range of operational possibilities. Autonomous Underwater Vehicles (AUVs) are being used in offshore missions and applications with some innovative purposes by using sustainable and green energy sources. This paper considers an AUV that uses a hydrogen fuel cell achieving zero emissions. This paper analyses the life cycle cost of the UAV and compares it with a UAV powered by conventional energy. The EN 60300-3-3 guidelines have been employed to develop the cost models. The output results show estimations for the net present value under different scenarios and financial strategies. The study has been completed with the discount rate sensibility analysis in terms of financial viability.
A Power Dispatch Allocation Strategy to Produce Green Hydrogen in a Grid-integrated Offshore Hybrid Energy System
Mar 2024
Publication
A dedicated grid-tied offshore hybrid energy system for hydrogen production is a promising solution to unlock the full benefit of offshore wind and solar energy and realize decarbonization and sustainable energy security targets in electricity and other sectors. Current knowledge of these offshore hybrid systems is limited particularly in the integration component control and allocation aspects. Therefore a grid-integrated analytical model with a power dispatch allocation strategy between the grid and electrolyzer for the co-production of hydrogen from the offshore hybrid energy system is developed in this paper. While producing hydrogen the proposed offshore hybrid energy system supplies a percentage of its capacity to the onshore grid facility and the amount of the electricity is quantified based on the electricity market price and available total offshore generation. The detailed controls of each component are discussed. A case study considers a hypothetical hybrid offshore energy system of 10 MW situated in a potential offshore off the NSW of Australia based on realistic metrological data. A grid-scale proton-exchange membrane electrolyzer stack is used and a model predictive power controller is implemented on the distributed hydrogen generation scheme. The model is helpful for the assessment or optimization of both the economics and feasibility of the dedicated offshore hybrid energy farm for hydrogen production systems.
Hydrogenerally - Episode 10: Green Hydrogen Production
Feb 2023
Publication
Debra Jones Chemistry Knowledge Transfer Manager and Simon Buckley Zero Emission Mobility Knowledge Transfer Manager from Innovate UK KTN talk about green hydrogen production with their special guest Chris Jackson CEO & Founder at Protium.
This podcast discussion centres around methods of producing clean hydrogen from renewable energy sources the innovative projects Protium is working on and how much green hydrogen will the UK produce by 2030 and beyond.
The podcast can be found on their website.
This podcast discussion centres around methods of producing clean hydrogen from renewable energy sources the innovative projects Protium is working on and how much green hydrogen will the UK produce by 2030 and beyond.
The podcast can be found on their website.
Evaluation of a Hydrogen Powered Scooter Toy Prototype
Nov 2022
Publication
Electric scooters are used as alternative ways of transport because they easily make travel faster. However the batteries can take around 5 h to charge and have an autonomy of 30 km. With the presence of the hydrogen cell a hybrid system reduces the charging times and increases the autonomy of the vehicle by using two types of fuel. An increase of up to 80% in maximum distance and of 34% in operating times is obtained with a 1:10 scale prototype with the hydrogen cell; although more energy is withdrawn the combined fuel efficiency increases too. This suggests the cell that is used has the same behavior as some official reported vehicles which have a long range but low power. This allows concluding that use of the cell is functional for load tests and that the comparison factor obtained works as input for real-scale scooter prototypes to compete with the traditional electric scooters.
Next for Net Zero Podcast: Transporting to a Greener World
Oct 2022
Publication
Decarbonisation will need a significant societal shift. The when why and how we travel is going to look very different within a decade. Joining us is Florentine Roy – a leading expert on electric vehicles and Innovation Project Lead at UK Power Networks and Matt Hindle - Head of Net Zero and Sustainability at Wales and West Utilities. Let’s talk about the energy system implications of this massive undertaking and how it can be enabled by innovation in a fair and just way.
The podcast can be found here.
The podcast can be found here.
Behavior of Barrier Wall under Hydrogen Storage Tank Explosion with Simulation and TNT Equivalent Weight Method
Mar 2023
Publication
Hydrogen gas storage place has been increasing daily because of its consumption. Hydrogen gas is a dream fuel of the future with many social economic and environmental benefits to its credit. However many hydrogen storage tanks exploded accidentally and significantly lost the economy infrastructure and living beings. In this study a protection wall under a worst-case scenario explosion of a hydrogen gas tank was analyzed with commercial software LS-DYNA. TNT equivalent method was used to calculate the weight of TNT for Hydrogen. Reinforced concrete and composite protection wall under TNT explosion was analyzed with a different distance of TNT. The initial dimension of the reinforced concrete protection wall was taken from the Korea gas safety code book (KGS FP217) and studied the various condition. H-beam was used to make the composite protection wall. Arbitrary-Lagrangian-Eulerian (ALE) simulation from LS-DYNA and ConWep pressure had a good agreement. Used of the composite structure had a minimum displacement than a normal reinforced concrete protection wall. During the worst-case scenario explosion of a hydrogen gas 300 kg storage tank the minimum distance between the hydrogen gas tank storage and protection wall should be 3.6 m.
Knowledge and Technology Transfer via Publications, Patents, Standards: Exploring the Hydrogen Technological Innovation System
Nov 2022
Publication
Clean technologies play a crucial role in reducing greenhouse gas emissions and protecting the climate. Hydrogen is a promising energy carrier and fuel that can be used in many applications. We explore the global hydrogen technological innovation system (TIS) by analyzing the three knowledge and technology transfer channels of publications patents and standards. Since the adoption of hydrogen technologies requires trust in their safety this study specifically also focuses on hydrogen safety. Our results show that general and hydrogen safety research has increased significantly while patenting experienced stagnation. An analysis of the non-patent literature in safety patents shows little recognition of scientific publications. Similarly publications are under-represented in the analyzed 75 international hydrogen and fuel cell standards. This limited transfer of knowledge from published research to standards points to the necessity for greater involvement of researchers in standardization. We further derive implications for the hydrogen TIS and recommendations for a better and more impactful alignment of the three transfer channels.
Potential of Producing Green Hydrogen in Jordan
Nov 2022
Publication
Green hydrogen is becoming an increasingly important energy supply source worldwide. The great potential for the use of hydrogen as a sustainable energy source makes it an attractive energy carrier. In this paper we discuss the potential of producing green hydrogen in Jordan. Aqaba located in the south of Jordan was selected to study the potential for producing green hydrogen due to its proximity to a water source (i.e. the Red Sea). Two models were created for two electrolyzer types using MATLAB. The investigated electrolyzers were alkaline water (ALK) and polymeric electrolyte membrane (PEM) electrolyzers. The first model was used to compare the required capacity of the PV solar system using ALK and PEM from 2022 to 2025 depending on the learning curves for the development of these technologies. In addition this model was used to predict the total investment costs for the investigated electrolyzers. Then a techno-economic model was constructed to predict the feasibility of using this technology by comparing the use of a PV system and grid electricity as sources for the production of hydrogen. The net present value (NPV) and levelized cost of hydrogen (LCOH) were used as indicators for both models. The environmental effect according to the reduction of CO2 emissions was also taken into account. The annual production of hydrogen was 70.956 million kg. The rate of hydrogen production was 19.3 kg/s and 1783 kg/s for ALK and PEM electrolyzers respectively. The LCOH was 4.42 USD/kg and 3.13 USD/kg when applying electricity from the grid and generated by the PV system respectively. The payback period to cover the capital cost of the PV system was 11 years of the project life with a NPV of USD 441.95 million. Moreover CO2 emissions can be reduced by 3042 tons/year by using the PV as a generation source instead of fossil fuels to generate electricity. The annual savings with respect to the reduction of CO2 emissions was USD 120135.
Hydrogenerally - Episode 9: Nuclear Hydrogen
Jan 2023
Publication
In this episode of the podcast Debra Jones Chemistry Knowledge Transfer Manager and Ray Chegwin Nuclear Knowledge Transfer Manager from Innovate UK KTN talk about nuclear uses for hydrogen with special guest Allan Simpson Technical Lead at the National Nuclear Laboratory.
The podcast can be found on their website.
The podcast can be found on their website.
Feasibility of Hydrogen Production from Steam Reforming of Biodiesel (FAME) Feedstock on Ni-supported Catalysts
Jan 2015
Publication
The catalytic steam reforming of biodiesel was examined over Ni-alumina and Ni–ceria–zirconia catalysts at atmospheric pressure. Effects of temperatures of biodiesel preheating/vaporising (190–365 ◦C) and reforming (600–800 ◦C) molar steam to carbon ratio (S/C = 2–3) and residence time in the reformer represented by the weight hourly space velocity ‘WHSV’ of around 3 were examined for 2 h. Ni supported on calcium aluminate and on ceria–zirconia supports achieved steady state hydrogen product stream within 90% of the equilibrium yields although 4% and 1% of the carbon feed had deposited on the catalysts respectively during the combined conditions of start-up and steady state. Addition of dopants to ceria–zirconia supported catalyst decreased the performance of the catalyst. Increase in S/C ratio had the expected positive effects of higher H2 yield and lower carbon deposition.
Thermodynamic and Technical Issues of Hydrogen and Methane-Hydrogen Mixtures Pipeline Transmission
Feb 2019
Publication
The use of hydrogen as a non-emission energy carrier is important for the innovative development of the power-generation industry. Transmission pipelines are the most efficient and economic method of transporting large quantities of hydrogen in a number of variants. A comprehensive hydraulic analysis of hydrogen transmission at a mass flow rate of 0.3 to 3.0 kg/s (volume flow rates from 12000 Nm3/h to 120000 Nm3/h) was performed. The methodology was based on flow simulation in a pipeline for assumed boundary conditions as well as modeling of fluid thermodynamic parameters for pure hydrogen and its mixtures with methane. The assumed outlet pressure was 24 bar (g). The pipeline diameter and required inlet pressure were calculated for these parameters. The change in temperature was analyzed as a function of the pipeline length for a given real heat transfer model; the assumed temperatures were 5 and 25 ◦C. The impact of hydrogen on natural gas transmission is another important issue. The performed analysis revealed that the maximum participation of hydrogen in natural gas should not exceed 15%–20% or it has a negative impact on natural gas quality. In the case of a mixture of 85% methane and 15% hydrogen the required outlet pressure is 10% lower than for pure methane. The obtained results present various possibilities of pipeline transmission of hydrogen at large distances. Moreover the changes in basic thermodynamic parameters have been presented as a function of pipeline length for the adopted assumptions.
Water Electrolysis: From Textbook Knowledge to the Latest Scientific Strategies and Industrial Developments
May 2022
Publication
Replacing fossil fuels with energy sources and carriers that are sustainable environmentally benign and affordable is amongst the most pressing challenges for future socio-economic development. To that goal hydrogen is presumed to be the most promising energy carrier. Electrocatalytic water splitting if driven by green electricity would provide hydrogen with minimal CO2 footprint. The viability of water electrolysis still hinges on the availability of durable earth-abundant electrocatalyst materials and the overall process efficiency. This review spans from the fundamentals of electrocatalytically initiated water splitting to the very latest scientific findings from university and institutional research also covering specifications and special features of the current industrial processes and those processes currently being tested in large-scale applications. Recently developed strategies are described for the optimisation and discovery of active and durable materials for electrodes that ever-increasingly harness first principles calculations and machine learning. In addition a technoeconomic analysis of water electrolysis is included that allows an assessment of the extent to which a large-scale implementation of water splitting can help to combat climate change. This review article is intended to cross-pollinate and strengthen efforts from fundamental understanding to technical implementation and to improve the ‘junctions’ between the field’s physical chemists materials scientists and engineers as well as stimulate much-needed exchange among these groups on challenges encountered in the different domains.
Life Cycle Assessment of Natural Gas-based Chemical Looping for Hydrogen Production
Dec 2014
Publication
Hydrogen production from natural gas combined with advanced CO2 capture technologies such as iron-based chemical looping (CL) is considered in the present work. The processes are compared to the conventional base case i.e. hydrogen production via natural gas steam reforming (SR) without CO2 capture. The processes are simulated using commercial software (ChemCAD) and evaluated from a technical point of view considering important key performance indicators such as hydrogen thermal output net electric power carbon capture rate and specific CO2 emissions. The environmental evaluation is performed using Life Cycle Analysis (LCA) with the following system boundaries considered: i) hydrogen production from natural gas coupled to CO2 capture technologies based on CL ii) upstream processes such as: extraction and processing of natural gas ilmenite and catalyst production and iii) downstream processes such as: H2 and CO2 compression transport and storage. The LCA assessment was carried out using the GaBi6 software. Different environmental impact categories following here the CML 2001 impact assessment method were calculated and used to determine the most suitable technology. Sensitivity analyses of the CO2 compression transport and storage stages were performed in order to examine their effect on the environmental impact categories.
Carbon-neutral Cement: The Role of Green Hydrogen
Mar 2024
Publication
Business-as-usual (BAU) cement production is associated with a linear model that contributes significantly to global warming and is dependent on volatile energy markets. A novel circular model is proposed by adding three power-to-gas system components to current production systems: a calcium-looping (CaL) CO2 capture unit; water electrolysis for hydrogen and oxygen generation; and a methanation unit for synthetic natural gas (SNG) production. The paper presents the first analysis of the combined industrial-scale operation of these components in a closed loop where the SNG fuels the cement kiln and the CaL unit while the O2 produced feeds it. The circular hybrid and BAU models are compared in three feasibility scenarios. It is concluded that the circular model outperforms the other alternatives environmentally opening a potential pathway for the cement industry to achieve near net-zero CO2 emissions reduce energy dependence and improve economic efficiency.
Numerical Investigation of a Fuel Cell-Powered Agricultural Tractor
Nov 2022
Publication
In recent years growing awareness about environmental issues is pushing humankind to explore innovative technologies to reduce the anthropogenic sources of pollutants. Among these sources internal combustion engines in non-road mobile machinery (NRMM) such as agricultural tractors are one of the most important. The aim of this work is to explore the possibility of replacing the conventional diesel engine with an electric powertrain powered by a hybrid storage system consisting of a small battery pack and a fuel-cell system. The battery pack (BP) is necessary to help the fuel cell manage sudden peaks in power demands. Numerical models of the conventional powertrain and a fuel-cell tractor were carried out. To compare the two powertrains work cycles derived from data collected during real operative conditions were exploited and simulated. For the fuel-cell tractor a control strategy to split the electric power between the battery pack and the fuel cell was explored. The powertrains were compared in terms of greenhouse gas emissions (GHG) according to well-to-wheel (WTW) equivalent CO2 emission factors available in the literature. Considering the actual state-of-the-art hydrogen production methods the simulation results showed that the fuel-cell/battery powertrain was able to accomplish the tasks with a reduction of about 50% of the equivalent CO2 emissions compared to traditional diesel-powered vehicles.
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