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Overview of the Hydrogen Production by Plasma-Driven Solution Electrolysis
Oct 2022
Publication
This paper reviews the progress in applying the plasma-driven solution electrolysis (PDSE) which is also referred to as the contact glow-discharge electrolysis (CGDE) or plasma electrolysis for hydrogen production. The physicochemical processes responsible for the formation of PDSE and effects occurring at the discharge electrode in the cathodic and anodic regimes of the PDSE operation are described. The influence of the PDSE process parameters especially the discharge polarity magnitude of the applied voltage type and concentration of the typical electrolytic solutions (K2CO3 Na2CO3 KOH NaOH H2SO4 ) presence of organic additives (CH3OH C2H5OH CH3COOH) temperature of the electrolytic solution the active length and immersion depth of the discharge electrode into the electrolytic solution on the energy efficiency (%) energy yield (g(H2 )/kWh) and hydrogen production rate (g(H2 )/h) is presented and discussed. This analysis showed that in the cathodic regime of PDSE the hydrogen production rate is 33.3 times higher than that in the anodic regime of PDSE whereas the Faradaic and energy efficiencies are 11 and 12.5 times greater respectively than that in the anodic one. It also revealed the energy yield of hydrogen production in the cathodic regime of PDSE in the methanol–water mixture as the electrolytic solution is 3.9 times greater compared to that of the alkaline electrolysis 4.1 times greater compared to the polymer electrolyte membrane electrolysis 2.8 times greater compared to the solid oxide electrolysis 1.75 times greater than that obtained in the microwave (2.45 GHz) plasma and 5.8% greater compared to natural gas steam reforming.
Thermodynamic and Ecological Preselection of Synthetic Fuel Intermediates from Biogas at Farm Sites
Jan 2020
Publication
Background: Synthetic fuels based on renewable hydrogen and CO2 are a currently highly discussed piece of the puzzle to defossilize the transport sector. In this regard CO2 can play a positive role in shaping a sustainable future. Large potentials are available as a product of biogas production however occurring in small scales and in thin spatial distributions. This work aims to evaluate suitable synthetic fuel products to be produced at farm sites.<br/>Methods: A thermodynamic analysis to assess the energetic efficiency of synthesis pathways and a qualitative assessment of product handling issues is carried out.<br/>Results: Regarding the technical and safety-related advantages in storage liquid products are the superior option for fuel production at decentralized sites. Due to the economy of scale multi-stage synthesis processes lose economic performance with rising complexity. A method was shown which covers a principle sketch of all necessary reaction separation steps and all compression and heat exchanger units. The figures showed that methanol and butanol are the most suitable candidates in contrast to OME3-5 for implementation in existing transportation and fuel systems. These results were underpin by a Gibbs energy analysis.<br/>Conclusions: As long as safety regulations are met and the farm can guarantee safe storage and transport farm-site production for all intermediates can be realized technically. Ultimately this work points out that the process must be kept as simple as possible favoring methanol production at farm site and its further processing to more complicated fuels in large units for several fuel pathways.
Incentive Structures for Power-to-X and E-fuel Pathways for Transport in EU and Member States
Jun 2022
Publication
Though Power-to-X pathways primarily Power-to-Liquids attract interest as solutions for decarbonising parts of the transport sector that are not suitable for electrification the regulatory framework until recently slowed down their implementation. This paper examines the updates in the main aspects of the legal framework in the European Union from 2019 to the beginning of 2022 related to Power-to-X: support schemes specific targets and potential barriers. The results show increasing interest and market entrance of electrolysis and push from the different actors and regulatory parties to establish solutions that will enable faster upscaling. However it is visible from the National Energy and Climate Plans and hydrogen strategies that the most emphasis is still on hydrogen as an end fuel for personal vehicles or power-to-gas. On the other hand few countries have implemented legal frameworks facilitating diverse PtX pathways without focusing solely on hydrogen. Nevertheless revisions of RED II have finally set up specific targets for electrofuels and Fit for 55 has introduced new actions supporting electrofuels in aviation and marine transport.
Main Trends and Research Directions in Hydrogen Generation Using Low Temperature Electrolysis: A Systematic Literature Review
Aug 2022
Publication
Hydrogen (H2 ) is the most abundant element in the universe and it is also a neutral energy carrier meaning the environmental effects of using it are strictly related to the effects of creating the means of producing of that amount of Hydrogen. So far the H2 generation by water electrolysis research field did not manage to break the efficiency barrier in order to consider H2 production as a technology that sustains financially its self-development. However given the complexity of this technology and the overall environmental impacts an up-to-date research and development status review is critical. Thus this study aims to identify the main trends achievements and research directions of the H2 generation using pure and alkaline water electrolysis providing a review of the state of the art in the specific literature. Methods: In order to deliver this a Systematic Literature Review was carried out using PRISMA methodology highlighting the research trends and results in peer review publish articles over more than two years (2020–2022). Findings: This review identifies niches and actual status of the H2 generation by water and alkaline water electrolysis and points out in numbers the boundaries of the 2020–2022 timeline research.
Fuel-scale Tunnel Experiments for Fuel Cell Hydrogen Vehicles: Gas Dispersion
Sep 2021
Publication
In the framework of the HYTUNNEL-CS European project sponsored by FCH-JU a set of preliminary tests were conducted in a real tunnel in France. These tests are devoted to safety of hydrogen-fueled vehicles having a compressed gas storage and Temperature Pressure Release Device (TPRD). The goal of the study is to develop recommendations for Regulations Codes and Standards (RCS) for inherently safer use of hydrogen vehicles in enclosed transportation systems. In these preliminary tests the helium gas has been employed instead of hydrogen. Upward and downward gas releases following by TPRD activation has been considered. The experimental data describing local behavior (close to jet or below the chassis) as well as global behavior at the tunnel scale are obtained. These experimental data are systematically compared to existing engineering correlations. The results will be used for benchmarking studies using CFD codes. The hydrogen pressure range in these preliminary tests has been lowered down to 20MPa in order to verify the capability of various large-scale measurement techniques before scaling up to 70MPa the subject of the second campaign.
Use of Hydrogen in Off-Grid Locations, a Techno-Economic Assessment
Nov 2018
Publication
Diesel generators are currently used as an off-grid solution for backup power but this causes CO2 and GHG emissions noise emissions and the negative effects of the volatile diesel market influencing operating costs. Green hydrogen production by means of water electrolysis has been proposed as a feasible solution to fill the gaps between demand and production the main handicaps of using exclusively renewable energy in isolated applications. This manuscript presents a business case of an off-grid hydrogen production by electrolysis applied to the electrification of isolated sites. This study is part of the European Ely4off project (n◦ 700359). Under certain techno-economic hypothesis four different system configurations supplied exclusively by photovoltaic are compared to find the optimal Levelized Cost of Electricity (LCoE): photovoltaic-batteries photovoltaic-hydrogen-batteries photovoltaic-diesel generator and diesel generator; the influence of the location and the impact of different consumptions profiles is explored. Several simulations developed through specific modeling software are carried out and discussed. The main finding is that diesel-based systems still allow lower costs than any other solution although hydrogen-based solutions can compete with other technologies under certain conditions.
Electric Load Influence on Performances of a Composite Plant for Hydrogen Production from RES and its Conversion in Electricity
Nov 2019
Publication
The analysis here presented investigates the influence of electrical load on the operational performances of a plant for hydrogen production from solar energy and its conversion in electricity via a fuel cell. The plant is an actual one currently under construction in Reggio Calabria (Italy) at the site of the Mediterranean university campus; it is composed of a Renewable Energy Source (RES) section (photovoltaic panels) a hydrogen production section and a fuel cell power section feeding the electrical energy demand of the load. Two different load configurations have been analysed and simulations have been carried out through HomerTM simulation code. Results allow interesting conclusions regarding the plant operation to be drawn. The study could have a remarkable role in supporting further research activities aimed at the assessment of the optimal configuration of this type of pioneering plants designed for feeding electrical loads possibly in a self-sufficient way.
Hydrogen Safety Strategies and Risk Management in Equinor
Sep 2021
Publication
Equinor has in recent years focused on low carbon technologies in addition to conventional oil & gas technologies. Clear strategic directions have been set to demonstrate Equinor’s commitment to longterm value creation that supports the Paris Agreement. This includes acceleration of decarbonization by establishing a well-functioning market for carbon capture transport and storage (CCS) as well as development of competitive hydrogen-based value chains and solutions. The specific properties of hydrogen must be taken into account in order to ensure safe design and operation of hydrogen systems as these properties differ substantially from those of natural gas and other conventional oil & gas products. Development projects need to consider and mitigate the increased possibility of high explosion pressures or detonation if hydrogen releases accumulate in enclosed or congested areas. On the other hand hydrogen’s buoyant properties can be exploited by locating potential leak points in the open to avoid gas accumulation thereby reducing the explosion risk. The purpose of this paper is to introduce Equinor’s hydrogen-based value chain projects and present our approach to ensure safe and effective designs. Safety strategies constitute the basis for Equinor’s safety and risk management. The safety strategies describe the connection between the hazards and risk profiles on one hand and the safety barrier elements and their needed performance on the other as input to safe design. The safety strategies also form the basis for safe operation. Measures to control the risk through practical designs follow from these strategies.
Model Supported Business Case Scenario Analysis for Decentral Hydrogen Conversion, Storage and Consumption within Energy Hubs
Mar 2022
Publication
Recently smart energy hubs with hydrogen conversion and storage have received increased attention in the Netherlands. The hydrogen is to be used for vehicle filling stations industrial processes and heating. The scientific problem addressed in this paper is the proper sizing of capacities for renewable energy generation hydrogen conversion and storage in relation to a feasible business case for the energy hub while achieving security of supply. Scenario analysis is often used during the early stages of the energy planning process and for this an easy-to-use analysis model is required. This paper investigates available modelling approaches and develops an algorithmic modelling method which is worked out in Microsoft Excel and offers ease of use for scenario analysis purposes. The model is applied to case study which leads to important insights such as the expected price of hydrogen and the proper sizing of electrolyser and hydrogen storage for that case. The model is made available open-source. Future work is proposed in the direction of application of the model for other project cases and comparison of results with other available modelling tools.
Optimized Design of a H2-Powered Moped for Urban Mobility
Mar 2024
Publication
Micro-mobility plays an increasingly important role in the current energy transition thanks to its low energy consumption and reduced contribution to urban congestion. In this scenario fuel cell hybrid electric vehicles have several advantages over state-of-the-art battery electric vehicles such as increased driving ranges and reduced recharge times. In this paper we study the conversion of a commercial electric moped (Askoll eS3 ®) into a fuel cell hybrid electric vehicle by finding the optimal design of the components through an optimization methodology based on backward dynamic programming. This optimal design and operation strategy can also be implemented with a rulesbased approach. The results show that a system composed of a 1 kW proton exchange membrane fuel cell a 2000 Sl metal hydride hydrogen tank and a 240 Wh buffer battery can cover the same driving range as the batteries in an electric moped (119 km). Such a hybrid system occupies considerably less volume (almost 40 L) and has a negligibly higher mass. The free volume can be used to extend the driving range up to almost three times the nominal value. Moreover by using a high-pressure composite tank it is possible to increase the mass energy density of the onboard energy storage (although compression can require up to 10% of the hydrogen’s chemical energy). The fuel cell hybrid electric vehicle can be recharged with green hydrogen that is locally produced. In detail we analyze a residential scenario and a shared mobility scenario in the small Italian city of Viterbo.
The Role of Clean Hydrogen Value Chain in a Successful Energy Transition of Japan
Aug 2022
Publication
The clean hydrogen in the prioritized value chain platform could provide energy incentives and reduce environmental impacts. In the current study strengths weaknesses opportunities and threats (SWOT) analysis has been successfully applied to the clean hydrogen value chain in different sectors to determine Japan’s clean hydrogen value chain’s strengths weaknesses opportunities and threats as a case study. Japan was chosen as a case study since we believe that it is the only pioneer country in that chain with a national strategy investments and current projects which make it unique in this way. The analyses include evaluations of clean energy development power supply chains regional energy planning and renewable energy development including the internal and external elements that may influence the growth of the hydrogen economy in Japan. The ability of Japan to produce and use large quantities of clean hydrogen at a price that is competitive with fossil fuels is critical to the country’s future success. The implementation of an efficient carbon tax and carbon pricing is also necessary for cost parity. There will be an increasing demand for global policy coordination and inter-industry cooperation. The results obtained from this research will be a suitable model for other countries to be aware of the strengths weaknesses opportunities and threats in this field in order to make proper decisions according to their infrastructures potentials economies and socio-political states in that field.
Optimized Configuration of Diesel Engine-Fuel Cell-Battery Hybrid Power Systems in a Platform Supply Vessel to Reduce CO2 Emissions
Mar 2022
Publication
The main objective of this paper is to select the optimal configuration of a ship’s power system considering the use of fuel cells and batteries that would achieve the lowest CO2 emissions also taking into consideration the number of battery cycles. The ship analyzed in this work is a Platform Supply Vessel (PSV) used to support oil and gas offshore platforms transporting goods equipment and personnel. The proposed scheme considers the ship’s retrofitting. The ship’s original main generators are maintained and the fuel cell and batteries are installed as complementary sources. Moreover a sensitivity analysis is pursued on the ship’s demand curve. The simulations used to calculate the CO2 emissions for each of the new hybrid configurations were developed using HOMER software. The proposed solutions are auxiliary generators three types of batteries and a protonexchange membrane fuel cell (PEMFC) with different sizes of hydrogen tanks. The PEMFC and batteries were sized as containerized solutions and the sizing of the auxiliary engines was based on previous works. Each configuration consists of a combination of these solutions. The selection of the best configuration is one contribution of this paper. The new configurations are classified according to the reduction of CO2 emitted in comparison to the original system. For different demand levels the results indicate that the configuration classification may vary. Another valuable contribution of this work is the sizing of the battery and hydrogen storage systems. They were installed in 20 ft containers since the installation of batteries fuel cells and hydrogen tanks in containers is widely used for ship retrofit. As a result the most significant reduction of CO2 emissions is 10.69%. This is achieved when the configuration includes main generators auxiliary generators a 3119 kW lithium nickel manganese cobalt (LNMC) battery a 250 kW PEMFC and 581 kg of stored hydrogen.
Minimum Fire Size for Hydrogen Storage Tank Fire Test Protocol for Hydrogen-powered Electric City Bus Determine Via Risk-based Approach
Sep 2021
Publication
As part of the United Nations Global Technical Regulation No. 13 (UN GTR #13 [1]) vehicle fire safety is validated using a localized and engulfing fire test methodology and currently updates are being considered in the on-going Phase 2 development stage. The GTR#13 fire test is designed to verify the performance of a hydrogen storage system of preventing rupture when exposed to service-terminating condition of fire situation. The test is conducted in two stages – localized flame exposure at a location most challenging for thermally-activated pressure relief device(s) (TPRDs) to respond for 10 min. followed by engulfing fire exposure until the system vents and the pressure falls to less than 1 MPa or until “time out” (30min. for light-duty vehicle containers and 60 min. for heavy-duty vehicle containers). The rationale behind this two-stage fire test is to ensure that even when fire sizes are small and TPRDs are not responding the containers have fire resistance to withstand or fire sensitivity to respond to a localized fire to avoid system rupture. In this study appropriate fire sizes for localized and engulfing fire tests in GTR#13 are evaluated by considering actual fire conditions in a hydrogen-powered electric city bus. Quantitative risk analysis is conducted to develop various fire accident scenarios including regular bus fire battery fire and hydrogen leak fire. Frequency and severity analyses are performed to determine the minimum fire size required in GTR#13 fire test to ensure hydrogen storage tank safety in hydrogen-powered electric city buses.
Design of Fuel Cell Systems for Aviation: Representative Mission Profiles and Sensitivity Analyses
Apr 2019
Publication
The global transition to a clean and sustainable energy infrastructure does not stop at aviation. The European Commission defined a set of environmental goals for the “Flight Path 2050”: 75% CO2 reduction 90% NOx reduction and 65% perceived noise reduction. Hydrogen as an energy carrier fulfills these needs while it would also offer a tenable and flexible solution for intermittent large-scale energy storage for renewable energy networks. If hydrogen is used as an energy carrier there is no better device than a fuel cell to convert its stored chemical energy. In order to design fuel cell systems for passenger aircraft it is necessary to specify the requirements that the system has to fulfill. In this paper a statistical approach to analyze these requirements is presented which accounts for variations in the flight mission profile. Starting from a subset of flight data within the desired class (e.g. mid-range inter-European flights) a stochastic model of the random mission profile is inferred. This model allows for subsequent predictions under uncertainty as part of the aircraft design process. By using Monte Carlo-based sampling of flight mission profiles the range of necessary component sizes as well as optimal degrees of hybridization with a battery is explored and design options are evaluated. Furthermore Monte Carlo-based sensitivity analysis of performance parameters explores the potential of future technological developments. Results suggest that the improvement of the specific power of the fuel cell is the deciding factor for lowering the energy system mass. The specific energy of the battery has a low influence but acts in conjunction with the specific power of the fuel cell.
Underground Storage of Green Hydrogen—Boundary Conditions for Compressor Systems
Aug 2022
Publication
The large-scale storage of hydrogen in salt caverns modelled on today’s natural gas storage is a promising approach to storing renewable energy over a large power range and for the required time period. An essential subsystem of the overall gas storage is the surface facility and in particular the compressor system. The future design of compressor systems for hydrogen storage strongly depends on the respective boundary conditions. Therefore this work analyses the requirements of compressor systems for cavern storage facilities for the storage of green hydrogen i.e. hydrogen produced from renewable energy sources using the example of Lower Saxony in Germany. In this course a hydrogen storage demand profile of one year is developed in hourly resolution from feed-in time series of renewable energy sources. The injection profile relevant for compressor operation is compared with current natural gas injection operation modes
Transient Modeling and Performance Analysis of Hydrogen-Fueled Aero Engines
Jan 2023
Publication
With the combustor burning hydrogen as well as the strongly coupled fuel and cooling system the configuration of a hydrogen-fueled aero engine is more complex than that of a conventional aero engine. The performance and especially the dynamic behavior of a hydrogen-fueled aero engine need to be fully understood for engine system design and optimization. In this paper both the transient modeling and performance analysis of hydrogen-fueled engines are presented. Firstly the models specific to the hydrogen-fueled engine components and systems including the hydrogen-fueled combustor the steam injection system a simplified model for a quick NOx emission assessment and the heat exchangers are developed and then integrated to a conventional engine models. The simulations with both Simulink and Speedgoat-based hardware in the loop system are carried out. Secondly the performance analysis is performed for a typical turbofan engine configuration CF6 and for the two hydrogen-fueled engine configurations ENABLEH2 and HySIITE which are currently under research and development by the European Union and Pratt & Whitney respectively. At last the simulation results demonstrate that the developed transient models can effectively reflect the characteristics of hydrogen burning heat exchanging and NOx emission for hydrogen-fueled engines. In most cases the hydrogen-fueled engines show lower specific fuel consumption lower turbine entry temperature and less NOx emissions compared with conventional engines. For example at max thrust state the advanced hydrogen-fueled engine can reduce the parameters mentioned above by about 68.5% 3.7% and 12.7% respectively (a mean value of two configurations).
Analysis of Hydrogen-powered Propulsion System Alternatives for Diesel-electric Regional Trains
Aug 2022
Publication
Non-electrified regional railway lines with typically employed diesel-electric multiple units require alternative propulsion systems to meet increasingly strict emissions regulations. With the aim to identify an optimal alternative to conventional diesel traction this paper presents a model-based assessment of hydrogen-powered propulsion systems with an internal combustion engine or fuel cells as the prime mover combined with different energy storage system configurations based on lithium-ion batteries and/or double-layer capacitors. The analysis encompasses technology identification design modelling and assessment of alternative powertrains explicitly considering case-related constraints imposed by the infrastructure technical and operational requirements. Using a regional railway network in the Netherlands as a case we investigate the possibilities in converting a conventional benchmark vehicle and provide the railway undertaking and decision-makers with valuable input for planning of future rolling stock investments. The results indicate the highest fuel-saving potential for fuel cell-based hybrid propulsion systems with lithium-ion battery or a hybrid energy storage system that combines both energy storage system technologies. The two configurations also demonstrate the highest reduction of greenhouse gas emissions compared to the benchmark diesel-driven vehicle by about 25% for hydrogen produced by steam methane reforming and about 19% for hydrogen obtained from electrolysis of water with grey electricity.
Investigation of Mixing Behavior of Hydrogen Blended to Natural Gas in Gas Network
Apr 2021
Publication
Hydrogen is of great significance for replacing fossil fuels and reducing carbon dioxide emissions. The application of hydrogen mixing with natural gas in gas network transportation not only improves the utilization rate of hydrogen energy but also reduces the cost of large-scale updating household or commercial appliance. This paper investigates the necessity of a gas mixing device for adding hydrogen to existing natural gas pipelines in the industrial gas network. A three-dimensional helical static mixer model is developed to simulate the mixing behavior of the gas mixture. In addition the model is validated with experimental results. Parametric studies are performed to investigate the effect of mixer on the mixing performance including the coefficient of variation (COV) and pressure loss. The research results show that based on the the optimum number of mixing units is three. The arrangement of the torsion angle of the mixing unit has a greater impact on the COV. When the torsion angle θ = 120◦ the COV has a minimum value of 0.66% and when the torsion angle θ = 60◦ the COV has a maximum value of 8.54%. The distance of the mixing unit has little effect on the pressure loss of the mixed gas but has a greater impact on the COV. Consecutive arrangement of the mixing units (Case A) is the best solution. Increasing the distance of the mixing unit is not effective for the gas mixing effect. Last but not least the gas mixer is optimized to improve the mixing performance.
Combustion of Hydrogen Enriched Methane and Biogases Containing Hydrogen in a Controlled Auto-Ignition Engine
Dec 2018
Publication
The paper describes a numerical study of the combustion of hydrogen enriched methane and biogases containing hydrogen in a Controlled Auto Ignition engine (CAI). A single cylinder CAI engine is modelled with Chemkin to predict engine performance comparing the fuels in terms of indicated mean effective pressure engine efficiency and pollutant emissions. The effects of hydrogen and carbon dioxide on the combustion process are evaluated using the GRI-Mech 3.0 detailed radical chain reactions mechanism. A parametric study performed by varying the temperature at the start of compression and the equivalence ratio allows evaluating the temperature requirements for all fuels; moreover the effect of hydrogen enrichment on the auto-ignition process is investigated. The results show that at constant initial temperature hydrogen promotes the ignition which then occurs earlier as a consequence of higher chemical reactivity. At a fixed indicated mean effective pressure hydrogen presence shifts the operating range towards lower initial gas temperature and lower equivalence ratio and reduces NOx emissions. Such reduction somewhat counter-intuitive if compared with similar studies on spark-ignition engines is the result of operating the engine at lower initial gas temperatures.
Accurate Predictions of the Effect of Hydrogen Composition on the Thermodynamics and Transport Properties of Natural Gas
Mar 2024
Publication
This work demonstrates the need for accurate thermodynamic models to reliably quantify changes in the thermophysical properties of natural gas when blended with hydrogen. For this purpose a systematic evaluation was carried out on the predictive accuracy of three well-known models the Peng−Robinson equation of state (EoS) the multiparameter empirical GERG-2008 model and the molecular-based polar softSAFT EoS in describing the thermodynamic behavior of mixtures of hydrogen with commonly found components in natural gas. Deviations between the calculated properties and experimental data for phase equilibria critical loci second-order derivative properties and viscosities are used to determine the accuracy of the models with polar soft-SAFT performing either equally or better than the other two examined models. The evaluation for the effect of H2 content on the properties of methane simulated as natural gas at conditions for transportation reveals higher changes in blend density and speed of sound with increasing H2 content within 5% change per 5 mol % H2 added while viscosity is the least affected property changing by 0.4% for every 5 mol % H2.
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