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Sample Scale Testing Method to Prevent Collapse of Plastic Liners in Composite Pressure Vessels
Sep 2017
Publication
Type IV pressure vessels are commonly used for hydrogen on-board stationary or bulk storages. When pressurised hydrogen permeates through the materials and solves into them. Emptying then leads to a difference of pressure at the interface between composite and liner possibly leading to a permanent deformation of the plastic liner called “collapse” or “buckling”. This phenomenon has been studied through French funded project Colline allowing to better understand its initiation and long-term effects. This paper presents the methodology followed using permeation tests hydrogen decompression tests on samples and gas diffusion calculation in order to determine safe operating conditions such as maximum flow rate or residual pressure level.
Analysis of Out-of-spec Events During Refueling of On-board Hydrogen Tanks
Sep 2017
Publication
For refuelling on-board hydrogen tanks table-based or formula based protocols are commonly used. These protocols are designed to achieve a tank filling close to 100% SOC (State of Charge) in s safe way: without surpassing temperature (-40°C to 85°C) and pressure limits (125% Nominal Working Pressure NWP). The ambient temperature the initial pressure and the volume category of the (compressed hydrogen storage system CHSS are used as inputs to determine the final target pressure and the pressure ramp rate (which controls the filling duration). However abnormal out-of-spec events (e.g. misinformation of storage system status and characteristics of the storage tanks) may occur and result in a refuelling in which the safety boundaries are surpassed. In the present article the possible out of specification (out-of-spec) events in a refuelling station have been analyzed. The associated hazards when refuelling on-board hydrogen tanks have been studied. Experimental results of out-of-spec event tests performed on a type 3 tank are presented. The results show that on the type 3 tank the safety temperature limit of 85°C was only surpassed under a combination of events; e.g. an unnoticed stop of the cooling of the gas combined with a wrong input of ambient temperature at a very warm environment. On the other hand under certain events (e.g. cooling the gas below the target temperature) and in particular under cold environmental conditions the 100% SOC limit established in the fuelling protocols has been surpassed. Hydrogen safety on-board tanks refuelling protocols out-of-spec events.
Hydrogen - A Pipeline to the Future
Sep 2020
Publication
Scotland’s Achievements and Ambitions for Clean Hydrogen - a joint webinar between the Scottish Hydrogen and Fuel Cell Association and the Pipeline Industries Guild (Scottish branch).
Nigel Holmes. CEO Scottish Hydrogen & Fuel Cell Association provides an update on Scotland’s ambitions backed up by progress in key areas. This will show the potential for hydrogen at scale to support the delivery of policy targets highlighting areas of key strengths for Scotland.
You will also hear about the need to build up scale for hydrogen production and supply in tandem with hydrogen pipeline and distribution networks in order to meet demand for low carbon energy and achieve key milestones on the pathway to Net Zero by 2045.
Nigel Holmes. CEO Scottish Hydrogen & Fuel Cell Association provides an update on Scotland’s ambitions backed up by progress in key areas. This will show the potential for hydrogen at scale to support the delivery of policy targets highlighting areas of key strengths for Scotland.
You will also hear about the need to build up scale for hydrogen production and supply in tandem with hydrogen pipeline and distribution networks in order to meet demand for low carbon energy and achieve key milestones on the pathway to Net Zero by 2045.
Safety Concept of a self-sustaining PEM Hydrogen Electrolyzer System
Sep 2013
Publication
Sustainable electricity generation is gaining importance across the globe against the backdrop of ever- diminishing resources and to achieve significant reductions in CO2 emissions. One of the challenges is storing excess energy generated from wind and solar power. Siemens developed an electrolysis system based on proton exchange membrane (PEM) technology enabling large volumes of energy to be stored through the conversion of electrical energy into hydrogen. In developing this new product range Siemens worked intensively on safe operation with a special focus on safety measures (primary secondary and tertiary). Indeed hydrogen is not only a rapidly diffusing gas with a wide range of flammability but frequent lack of information leads to insecurity among the public. Siemens PEM water electrolyzer operates at a working pressure of 50 bar / 5 MPa. The current product generation is being used for demonstration purposes and fits into a 30 ft. / 9.14 m container. Further industrialized product lines up to double-digit medium voltage ranges will be available on the market short- and mid-term. The system is designed to operate self-sustaining. Therefore special features such as back-up and fail-safe mode supported by remote monitoring and access have been implemented. This paper includes Siemens' approach to develop and implement a safety concept for the PEM water electrolyzer leading into the approval and certification by a Notified Body as well as the lessons learnt from test stand and field experience in this new application field
Energy Management Strategy of Hydrogen Fuel Cell/Battery/Ultracapacitor Hybrid Tractor Based on Efficiency Optimization
Dec 2022
Publication
With the application of new energy technology hybrid agricultural machinery has been developed. This article designs a hybrid tractor energy management method to solve the problem of high energy consumption caused by significant load fluctuation of the tractor in field operation. This article first analyzes the characteristics of the hydrogen fuel cell power battery and ultracapacitor and designs a hybrid energy system for the tractor. Second the energy management strategy (EMS) of multi-layer decoupling control based on the Haar wavelet and logic rule is designed to realize the multi-layer decoupling of high-frequency low-frequency and steady-state signals of load demand power. Then the EMS redistributes the decoupled power signals to each energy source. Finally a hardware-in-loop simulation experiment was carried out through the model. The results show that compared with single-layer control strategies such as fuzzy control and power-following control the multi-layer control strategy can allocate the demand power more reasonably and the efficiency of the hydrogen fuel cell is the highest. The average efficiency of the hydrogen fuel cell was increased by 2.87% and 1.2% respectively. Furthermore the equivalent hydrogen consumption of the tractor was reduced by 17.06% and 5.41% respectively within the experimental cycle. It is shown that the multi-layer control strategy considering power fluctuation can improve the vehicle economy based on meeting the power demanded by the whole vehicle load.
Effect of Rotation on Ignition Thresholds of Stoichiometric Hydrogen Mixtures
Sep 2017
Publication
Successful transition to a hydrogen economy calls for a deep understanding of the risks associated with its widespread use. Accidental ignition of hydrogen by hot surfaces is one of such risks. In the present study we investigated the effect that rotation has on the reported ignition thresholds by numerically determining the minimum surface temperature required to ignite stoichiometric hydrogen-air using a hot horizontal cylinder rotating at various angular velocities ω. Numerical experiments showed a weak but interesting dependence of the ignition thresholds on rotation: the ignition thresholds increased by 8 K from 931 K to 939 K with increasing angular velocity (0 ≤ ω ≤ 240 rad/s). A further increase to ω = 480 rad/s resulted in a decrease in ignition surface temperature to 935 K. Detailed analysis of the flow patterns inside the vessel and in close proximity to the hot surface brought about by the combined effect of buoyancy and rotation as well as of the distribution of the wall heat flux along the circumference of the cylinder support our previous findings in which regions where temperature gradients are small were found to be prone to ignition.
Achievements of The EC Network of Excellence Hysafe
Sep 2009
Publication
In many areas European research has been largely fragmented. To support the required integration and to focus and coordinate related research efforts the European Commission created a new instrument the Networks of Excellences (NoEs). The goal of the NoE HySafe has been to provide the basis to facilitate the safe introduction of hydrogen as an energy carrier by removing the safety related obstacles. The prioritisation of the HySafe internal project activities was based on a phenomena identification and ranking exercise (PIRT) and expert interviews. The identified research headlines were “Releases in (partially) confined areas” “Mitigation” and “Quantitative Risk Assessment”. Along these headlines existing or planned research work was re-orientated and slightly modified to build up three large internal research projects “InsHyde” “HyTunnel” and “HyQRA”. In InsHyde realistic indoor hydrogen leaks and associated hazards have been investigated to provide recommendations for the safe use of indoor hydrogen systems including mitigation and detection means. The appropriateness of available regulations codes and standards (RCS) has been assessed. Experimental and numerical work was conducted to benchmark simulation tools and to evaluate the related recommendations. HyTunnel contributed to the understanding of the nature of the hazards posed by hydrogen vehicles inside tunnels and its relative severity compared to other fuels. In HyQRA quantitative risk assessment strategies were applied to relevant scenarios in a hydrogen refuelling station and the performance was compared to derive also recommendations. The integration provided by the network is manifested by a series of workshops and benchmarks related to experimental and numerical work. Besides the network generated the following products: the International Conference on Hydrogen Safety the first academic education related to hydrogen safety and the Safety Handbook. Finally the network initiated the founding of the International Association for Hydrogen Safety which will open up the future networking to all interested parties on an international level. The indicated results of this five years integration activity will be described in short.
Non-adiabatic Blowdown Model: A Complimentary Tool for the Safety Design of Tank-TPRD System
Sep 2017
Publication
Previous studies have demonstrated that while blowdown pressure is reproduced well by both adiabatic and isothermal analytical models the dynamics of temperature cannot be predicted well by either model. The reason for the last is heat transfer to cooling during expansion gas from the vessel wall. Moreover when exposed to an external fire the temperature inside the vessel increases i.e. when a thermally activated pressure relief device (TPRD) is still closed with subsequent pressure increase that may lead to a catastrophic rupture of the vessel. The choice of a TPRD exit orifice size and design strategy are challenges: to provide sufficient internal pressure drop in a fire when the orifice size is too small; to avoid flame blow off expected with the decrease of pressure during the blowdown; to decrease flame length of subsequent jet fire as much as possible by the decrease of the orifice size under condition of sufficient fire resistance provisions to avoid pressure peaking phenomenon etc. The adiabatic model of blowdown [1] was developed using the Abel-Nobel equation of state and the original theory of underexpanded jet [2]. According to experimental observations e.g. [3] heat transfer plays a significant role during the blowdown. Thus this study aims to modify the adiabatic blowdown model to include the heat transfer to non-ideal gas. The model accounts for a change of gas temperature inside the vessel due to two “competing” processes: the decrease of temperature due to gas expansion and the increase of temperature due to heat transfer from the surroundings e.g. ambience or fire through the vessel wall. This is taken into account in the system of equations of adiabatic blowdown model through the change of energy conservation equation that accounts for heat from outside. There is a need to know the convective heat transfer coefficient between the vessel wall and the surroundings and wall size and properties to define heat flux to the gas inside the vessel. The non-adiabatic model is validated against available experimental data. The model can be applied as a new engineering tool for the inherently safer design of hydrogen tank-TPRD system.
Monte-Carlo-analysis of Minimum Load Cycle Requirements for Composite Cylinders for Hydrogen
Sep 2017
Publication
Existing regulations and standards for the approval of composite cylinders in hydrogen service are currently based on deterministic criteria (ISO 11119-3 UN GTR No. 13). This paper provides a systematic analysis of the load cycle properties resulting from these regulations and standards. Their characteristics are compared with the probabilistic approach of the BAM. Based on Monte-Carlo simulations the available design range of all concepts is compared. In addition the probability of acceptance for potentially unsafe design types is determined.
Introductory Course on Hydrogen Safety at CENEH-UNICAMP
Sep 2013
Publication
The course is an introduction to the procedures for safe handling of hydrogen flammable and toxic gases by small users working in the field of hydrogen and fuel cells. Theoretical and practical aspects are emphasized aiming at identifying the main hazards and reduce the risks associated with the use of these gases. Topics: 1. Market hydrogen production fuel cells and energy storage; 2. International System of Units Comparison between the ideal gas and real gases; 3. Safety of gases and hydrogen; 4. Cylinders fittings and valves for gases and hydrogen; 5. Purge of gases; 6. Infrastructure for gases and hydrogen; 7. Accidents with hydrogen.
Hydrogen Safety Sensor Performance and Use Gap Analysis
Sep 2017
Publication
Hydrogen sensors are recognized as an important technology for facilitating the safe implementation of hydrogen as an alternative fuel and there are numerous reports of a sensor alarm successfully preventing a potentially serious event. However gaps in sensor metrological specifications as well as in their performance for some applications exist. The U.S. Department of Energy (DOE) Fuel Cell Technologies Office published a short list of critical gaps in the 2007 and 2012 Multiyear Project Plans; more detailed gap analyses were independently performed by the Joint Research Centre (JRC) and the National Renewable Energy Laboratory (NREL). There have been however some significant advances in sensor technologies since these assessments including the commercial availability of hydrogen sensors with fast response times (t90 < 1 s which had been an elusive DOE target since 2007) improved robustness to chemical poisons improved selectivity and improved lifetime and stability. These improvements however have not been universal and typically pertain to select platforms or models. Moreover as hydrogen markets grow and new applications are being explored more demands will be imposed on sensor performance. The hydrogen sensor laboratories at NREL and the JRC are currently updating the hydrogen safety sensor gap analysis through direct interaction with international stakeholders in the hydrogen community especially end users. NREL and the JRC are currently organizing a series of workshops (in Europe and the United States) with sensor developers end-users and other stakeholders in 2017 to identify technology gaps and to develop a path forward to address them. One workshop was held on May 10 in Brussels Belgium at the Headquarters of the Fuel Cell and Hydrogen Joint Undertaking. A second workshop is planned at NREL in Golden CO USA. This paper reviews improvements in sensor technologies in the past 5 to 10 years identifies gaps in sensor performance and use requirements and identifies potential research strategies to address the gaps. The outcomes of the Hydrogen Sensors Workshops are also summarized.
Security Risk Analysis of a Hydrogen Fueling Station with an On-site Hydrogen Production System Involving Methylcyclohexane
Sep 2017
Publication
Although many studies have looked at safety issues relating to hydrogen fuelling stations few studies have analyzed the security risks such as deliberate attack of the station by threats such as terrorists and disgruntled employees. The purpose of this study is to analyze security risks for a hydrogen fuelling station with an on-site production of hydrogen from methylcyclohexane. We qualitatively conducted a security risk analysis using American Petroleum Institute Standard 780 as a reference for the analysis. The analysis identified 93 scenarios including pool fires. We quantitatively simulated a pool fire scenario unique to the station to analyze attack consequences. Based on the analysis and the simulation we recommend countermeasures to prevent and mitigate deliberate attacks.
Failure of PEM Water Electrolysis Cells: Case Study Involving Anode Dissolution and Membrane Thinning
Sep 2013
Publication
Polymer electrolyte membrane (PEM) water electrolysis is an efficient and environmental friendly method that can be used for the production of molecular hydrogen of electrolytic grade using zero-carbon power sources such as renewable and nuclear. However market applications are asking for cost reduction and performances improvement. This can be achieved by increasing operating current density and lifetime of operation. Concerning performance safety reliability and durability issues the membrane-electrode assembly (MEA) is the weakest cell component. Most performance losses and most accidents occurring during PEM water electrolysis are usually due to the MEA. The purpose of this communication is to report on some specific degradation mechanisms that have been identified as a potential source of performance loss and membrane failure. An accelerated degradation test has been performed on a MEA by applying galvanostatic pulses. Platinum has been used as electrocatalyst at both anode and cathode in order to accelerate degradation rate by maintaining higher cell voltage and higher anodic potential that otherwise would have occurred if conventional Ir/IrOx catalysts had been used. Experimental evidence of degradation mechanisms have been obtained by post-mortem analysis of the MEA using microscopy and chemical analysis. Details of these degradation processes are presented and discussed.
Dependence of Hydrogen Embrittlement on Hydrogen in the Surface Layer in Type 304 Stainless Steel
Sep 2013
Publication
Hydrogen embrittlement (HE) together with the hydrogen transport behaviour in hydrogen-charged type 304 stainless steel was investigated by combined tension and outgassing experiments. The hydrogen release rate and HE of hydrogen-charged 304 specimens increase with the hydrogen pressure for hydrogen-charging (or hydrogen content) and almost no HE is observed below the hydrogen content of 8.5 mass ppm. Baking at 433 K for 48 h can eliminate HE of the hydrogen-charged 304 specimen while removing the surface layer will restore HE which indicates that hydrogen in the surface layer plays the primary role in HE. Scanning electron microscopy (SEM) and scanning tunnel microscopy (STM) observations show that particles attributed to the strain-induced α′ martensite formation break away from the matrix and the small holes form during deformation on the specimen surface. With increasing strain the connection among small holes along {111} slip planes of austenite will cause crack initiation on the surface and then the hydrogen induced crack propagates from the surface to interior.
Development of NaBH4-Based Hydrogen Generator for Fuel Cell Unmanned Aerial Vehicles with Movable Fuel Cartridge
Mar 2019
Publication
NaBH4-based hydrogen generator for fuel cell Unmanned Aerial Vehicle (UAVs) with movable fuel cartridge was developed in the present study. The main fuel of hydrogen generator is Sodium borohydride (NaBH4) that is a kind of chemical hydride and has a high hydrogen storage density. In the previous studies hydrogen generators were developed in which hydrogen was directly generated from solid state NaBH4. However it was a prototype so inconvenient to replace the fuel after used up and lacked user convenience. Therefore the performance evaluation and the development procedure of NaBH4-based hydrogen generator that was designed taking user convenience in consideration for commercialization were described in this paper.
Mixing and Warming of Cryogenic Hydrogen Releases
Sep 2017
Publication
Laboratory measurements were made on the concentration and temperature fields of cryogenic hydrogen jets. Images of spontaneous Raman scattering from a pulsed planar laser sheet were used to measure the concentration and temperature fields from varied releases. Jets with up to 5 bar pressure with near-liquid temperatures at the release point were characterized in this work. This data is relevant for characterizing unintended leaks from piping connected to cryogenic hydrogen storage tanks such as might be encountered at a hydrogen fuel cell vehicle fuelling station. The average centerline mass fraction was observed to decay at a rate similar to room temperature hydrogen jets while the half-width of the Gaussian profiles of mass fraction were observed to spread more slowly than for room temperature hydrogen. This suggests that the mixing and models for cryogenic hydrogen may be different than for room temperature hydrogen. Results from this work were also compared to a one-dimensional (streamwise) model. Good agreement was seen in terms of temperature and mass fraction. In subsequent work a validated version of this model will be exercised to quantitatively assess the risk at hydrogen fuelling stations with cryogenic hydrogen on-site.
Analysis of Transient Supersonic Hydrogen Release, Dispersion and Combustion
Sep 2017
Publication
A hydrogen leak from a facility which uses highly compressed hydrogen gas (714 bar 800 K) during operation was studied. The investigated scenario involves supersonic hydrogen release from a 10 cm2 leak of the pressurized reservoir turbulent hydrogen dispersion in the facility room followed by an accidental ignition and burn-out of the resulting H2-air cloud. The objective is to investigate the maximum possible flame velocity and overpressure in the facility room in case of a worst-case ignition. The pressure loads are needed for the structural analysis of the building wall response. The first two phases namely unsteady supersonic release and subsequent turbulent hydrogen dispersion are simulated with GASFLOW-MPI. This is a well validated parallel all-speed CFD code which solves the compressible Navier-Stokes equations and can model a broad range of flow Mach numbers. Details of the shock structures are resolved for the under-expanded supersonic jet and the sonic-subsonic transition in the release. The turbulent dispersion phase is simulated by LES. The evolution of the highly transient burnable H2-air mixture in the room in terms of burnable mass volume and average H2-concentration is evaluated with special sub-routines. For five different points in time the maximum turbulent flame speed and resulting overpressures are computed using four published turbulent burning velocity correlations. The largest turbulent flame speed and overpressure is predicted for an early ignition event resulting in 35–71 m/s and 0.13–0.27 bar respectively.
A Study of Hydrogen Flame Length with Complex Nozzle Geometry
Sep 2017
Publication
The growing number of hydrogen fillings stations and cars increases the need for accurate models to determine risk. The effect on hydrogen flame length was measured by varying the diameter of the spouting nozzle downstream from the chocked nozzle upstream. The results was compared with an existing model for flame length estimations. The experimental rig was setup with sensors that measured accurately temperature mass flow heat radiation and the pressure range from 0.1 to 11 MPa. The flame length was determined with an in-house developed image-processing tool which analyzed a high-speed film of the each experiment. Results show that the nozzle geometry can cause a deviation as high as 50% compared to estimated flame lengths by the model if wrong assumptions are made. Discharge coefficients for different nozzles has been calculated and presented.
Hydrogen Strategy for Canada: Seizing the Opportunities for Hydrogen - A Call to Action
Dec 2020
Publication
For more than a century our nation’s brightest minds have been working on the technology to turn the invisible promise of hydrogen into tangible solutions. Canadian ingenuity and innovation has once again brought us to a pivotal moment. As we rebuild our economy from the impacts of COVID-19 and fight the existential threat of climate change the development of low-carbon hydrogen is a strategic priority for Canada. The time to act is now.<br/>The Hydrogen Strategy for Canada lays out an ambitious framework for actions that will cement hydrogen as a tool to achieve our goal of net-zero emissions by 2050 and position Canada as a global industrial leader of clean renewable fuels. This strategy shows us that by 2050 clean hydrogen can help us achieve our net-zero goal—all while creating jobs growing our economy and protecting our environment. This will involve switching from conventional gasoline diesel and natural gas to zero-emissions fuel sources taking advantage of new regulatory environments and embracing new technologies to give Canadians more choice of zero emission alternatives.<br/>As one of the top 10 hydrogen producers in the world today we are rich in the feedstocks that produce hydrogen. We are blessed with a strong energy sector and the geographic assets that will propel Canada to be a major exporter of hydrogen and hydrogen technologies. Hydrogen might be nature’s smallest molecule but its potential is enormous. It provides new markets for our conventional energy resources and holds the potential to decarbonize many sectors of our economy including resource extraction freight transportation power generation manufacturing and the production of steel and cement. This Strategy is a call to action. It will spur investments and strategic partnerships across the country and beyond our borders. It will position Canada to seize economic and environmental opportunities that exist coast to coast. Expanding our exports. Creating as many as 350000 good green jobs over the next three decades. All while dramatically reducing our greenhouse gas emissions. And putting a net-zero future within our reach.<br/>The importance of Canada’s resource industries and our clean technology sectors has been magnified during the pandemic. We must harness our combined will expertise and financial resources to fully seize the opportunities that hydrogen presents. This strategy is the product of three years of study and analysis including extensive engagement sessions where we heard from more than 1500 of our country’s leading experts and stakeholders. But its release is not the end of a process. This is only the beginning. Together we will use this Strategy to guide our actions and investments. By working with provinces and territories Indigenous partners and the private-sector and by leveraging our many advantages we will create the prosperity we all want protect the planet we all cherish and we will ensure we leave no one behind.
Real-gas Equations-of-State for the GASFLOW CFD Code
Sep 2011
Publication
GASFLOW is a finite-volume computer code that solves the time-dependent two-phase homogeneous equilibrium model compressible Navier–Stokes equations for multiple gas species with turbulence. The fluid-dynamics algorithm is coupled with conjugate heat and mass transfer models to represent walls floors ceilings and other internal structures to describe complex geometries such as those found in nuclear containments and facilities. Recent applications involve simulations of cryogenic hydrogen tanks at elevated pressures. These applications which often have thermodynamic conditions near the critical point require more accurate real-gas Equations-of-State (EoS) and transport properties than the standard ideal gas EoS and classical kinetic-theory transport properties. This paper describes the rigorous implementation of the generalized real-gas EoS into the GASFLOW CFD code as well as the specific implementation of respective real-gas models (Leachman's NIST hydrogen EoS a modified van der Waals EoS and a modified Nobel-Abel EoS); it also includes a logical testing procedure based upon a numerically exact benchmark problem. An example of GASFLOW simulations is presented for an ideal cryo-compressed hydrogen tank of the type utilized in fuel cell vehicles.
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