Korea, Republic of
Economic Analysis on Hydrogen Pipeline Infrastructure Establishment Scenarios: Case Study of South Korea
Sep 2022
Publication
South Korea has a plan to realize a hydrogen economy and it is essential to establish a main hydrogen pipeline for hydrogen transport. This study develops a cost estimation model applicable to the construction of hydrogen pipelines and conducts an economic analysis to evaluate various scenarios for hydrogen pipeline construction. As a result the cost of modifying an existing natural gas to a hydrogen pipeline is the lowest however there are issues with the safety of the modified hydrogen pipes from natural gas and the necessity of the existing natural gas pipelines. In the case of a short-distance hydrogen pipeline the cost is about 1.8 times that of the existing natural gas pipeline modification but it is considered a transitional scenario before the construction of the main hydrogen pipeline nationwide. Lastly in the case of long-distance main hydrogen pipeline construction it takes about 3.7 times as much cost as natural gas pipeline modification however it has the advantage of being the ultimate hydrogen pipeline network. In this study various hydrogen pipeline establishment scenarios ware compared. These results are expected to be utilized to establish plans for building hydrogen pipelines and to evaluate their economic feasibility.
Systems-Based Safety Analysis for Hydrogen-Driven Autonomous Ships
Jun 2024
Publication
In the maritime domain hydrogen fuel cell propulsion and autonomous vessels are two important issues that are yet to be implemented together because of a few challenges. It is obvious that there are several individual safety studies on Maritime Autonomous Surface Ships and hydrogen storage as well as fuel cells based on various risk assessment tools but the combined safety studies that include hydrogen fuel cells on autonomous vessels with recent risk analysis methods are extremely limited. This research chooses the “System-Theoretic Process Analysis” (STPA) method which is a recent method for potential risk identification and mitigation. Both hydrogen and autonomous vessels are analyzed and assessed together with the STPA method. Results are not speculative but rather flexible compared to conventional systems. The study finds a total of 44 unsafe control actions (UCAs) evolved from human and central control unit controllers through STPA. Further the loss scenarios (LS) are identified that lead to those UCAs so that loss scenarios can be assessed and UCAs can be mitigated for safe operation. The objective of this study is to ensure adequate safety for hydrogen fuel cell propulsion on autonomous vessels.
Impacts of Green Energy Expansion and Gas Import Reduction on South Korea’s Economic Growth: A System Dynamics Approach
Jun 2023
Publication
South Korea ranking ninth among the largest energy consumers and seventh in carbon dioxide emissions from 2016 to 2021 faces challenges in energy security and climate change mitigation. The primary challenge lies in transitioning from fossil fuel dependency to a more sustainable and diversified energy portfolio while meeting the growing energy demand for continued economic growth. This necessitates fostering innovation and investment in the green energy sector. This study examines the potential impact of green energy expansion (through integrating renewable energy and hydrogen production) and gas import reduction on South Korea’s economic growth using a system dynamics approach. The findings indicate that increasing investment in green energy can result in significant growth rates ranging from 7% to 35% between 2025 and 2040. Under the expansion renewable energy scenario (A) suggests steady but sustainable economic growth in the long term while the gas import reduction scenario (B) displays a potential for rapid economic growth in the short term with possible instability in the long term. The total production in Scenario B is USD 2.7 trillion in 2025 and will increase to USD 4.8 trillion by 2040. Scenario C which combines the effects of both Scenarios A and B results in consistently high economic growth rates over time and a substantial increase in total production by 2035–2040 from 20% to 46%. These findings are critical for policymakers in South Korea as they strive for sustainable economic growth and transition to renewable energy.
Techno-economic Analysis of On-site Blue Hydrogen Production Based on Vacuum Pressure Adsorption: Practical Application to Real-world Hydrogen Refueling Stations
Feb 2023
Publication
Although climate change can be efficiently curbed by shifting to low-carbon (blue) hydrogen as an energy carrier to achieve carbon neutrality current hydrogen production mainly proceeds via the gray pathway i.e. generates large amounts of CO2 as a byproduct. To address the need for cleaner hydrogen production we herein propose novel CO2 capture processes based on the integration of vacuum pressure swing adsorption into a gray hydrogen production process and perform retrofitting to a blue hydrogen production process for on-site hydrogen refueling stations. Techno-economic analysis reveals that the implementation of the proposed capture processes allows one to significantly reduce CO2 emission while preserving thermal efficiency and the economic feasibility of this implementation in different scenarios is determined by computing the levelized cost of hydrogen. As a result blue hydrogen is shown to hold great promise for the realization of sustainable energy usage and the net-zero transition.
Novel Carbon-neutral Hydrogen Production Process of Steam Methane Reforming Integrated with Desalination Wastewater-based CO2 Utilization
Nov 2022
Publication
Steam methane reforming (SMR) process is facing serious greenhouse effect problems because of the significant CO2 emissions. To reduce pollution caused by gaseous emissions desalination wastewater can be used because it contains highly concentrated useful mineral ions such as Ca2+ Mg2+ and Na+ which react with carbonate ions. This study proposes a novel SMR process for carbon-neutral hydrogen production integrated with desalination wastewater-based CO2 utilization. A process model for the design of a novel SMR process is proposed; it comprises the following steps: (1) SMR process for hydrogen production; and (2) desalination wastewater recovery for CO2 utilization. In the process model the CO2 from the SMR process was captured using the Na+ ion and the captured ionic CO2 was carbonated using the Ca2+ and Mg2+ ions in desalination wastewater. The levelized cost of hydrogen (LCOH) was assessed to demonstrate the economic feasibility of the proposed process. Therefore 94.5 % of the CO2 from the SMR process was captured and the conversion of MgCO3 and CaCO3 was determined to be 60 % and 99 % respectively. In addition the CO2 emission via the proposed process was determined to be 0.016 kgCO2/kgH2 and the LCOH was calculated to be 2.6 USD/kgH2.
Industrial Waste Gases as a Resource for Sustainable Hydrogen Production: Resource Availability, Production Potential, Challenges, and Prospects
May 2024
Publication
Industrial sectors pivotal for the economic prosperity of nations rely heavily on affordable reliable and environmentally friendly energy sources. Industries like iron and steel oil refineries and coal-fired power plants while instrumental to national economies are also the most significant contributors to waste gases that contain substantial volumes of carbon monoxide (CO). CO can be converted to a highly efficient and carbon free fuel hydrogen (H2) through a well-known water gas shift reaction. However the untapped potential of H2 from waste industrial streams is yet to be explored. This is the first article that investigates the potential of H2 production from industrial waste gases. The available resource (i.e. CO) and its H2 production potential are estimated. The article also provides insights into the principal challenges and potential avenues for long-term adoption. The results showed that 249.14 MTPY of CO are available to produce 17.44 MTPY of H2 annually. This suggests a significant potential for H2 production from waste gases to revolutionize industrial waste management and contribute significantly towards Sustainable Development Goals 7 9 and 13ensuring access to affordable reliable sustainable and modern energy for all and taking decisive climate action respectively.
Deep Reinforcement Learning-Based Energy Management for Liquid Hydrogen-Fueled Hybrid Electric Ship Propulsion System
Oct 2023
Publication
This study proposed a deep reinforcement learning-based energy management strategy (DRL-EMS) that can be applied to a hybrid electric ship propulsion system (HSPS) integrating liquid hydrogen (LH2 ) fuel gas supply system (FGSS) proton-exchange membrane fuel cell (PEMFC) and lithium-ion battery systems. This study analyzed the optimized performance of the DRL-EMS and the operational strategy of the LH2 -HSPS. To train the proposed DRL-EMS a reward function was defined based on fuel consumption and degradation of power sources during operation. Fuel consumption for ship propulsion was estimated with the power for balance of plant (BOP) of the LH2 FGSS and PEMFC system. DRL-EMS demonstrated superior global and real-time optimality compared to benchmark algorithms namely dynamic programming (DP) and sequential quadratic programming (SQP)-based EMS. For various operation cases not used in training DRL-EMS resulted in 0.7% to 9.2% higher operating expenditure compared to DP-EMS. Additionally DRL-EMS was trained to operate 60% of the total operation time in the maximum efficiency range of the PEMFC system. Different hydrogen fuel costs did not affect the optimized operational strategy although the operating expenditure (OPEX) was dependent on the hydrogen fuel cost. Different capacities of the battery system did not considerably change the OPEX.
A Simulation Study on Evaluating the Influence of Impurities on Hydrogen Production in Geological Carbon Dioxide Storage
Sep 2023
Publication
In this study we examined the effect of CO2 injection into deep saline aquifers considering impurities present in blue hydrogen production. A fluid model was designed for reservoir conditions with impurity concentrations of 3.5 and 20%. The results showed that methane caused density decreases of 95.16 and 76.16% at 3.5 and 20% respectively whereas H2S caused decreases of 99.56 and 98.77% respectively. Viscosity decreased from 0.045 to 0.037 cp with increasing methane content up to 20%; however H2S did not affect the viscosity. Notably CO2 with H2S impacted these properties less than methane. Our simulation model was based on the Gorae-V properties and simulated injections for 10 years followed by 100 years of monitoring. Compared with the pure CO2 injection methane reached its maximum pressure after eight years and eleven months at 3.5% and eight years at 20% whereas H2S reached maximum pressure after nine years and two months and nine years and six months respectively. These timings affected the amount of CO2 injected. With methane as an impurity injection efficiency decreased up to 73.16% whereas with H2S it decreased up to 81.99% with increasing impurity concentration. The efficiency of CO2 storage in the dissolution and residual traps was analyzed to examine the impact of impurities. The residual trap efficiency consistently decreased with methane but increased with H2S. At 20% concentration the methane trap exhibited higher efficiency at the end of injection; however H2S had a higher efficiency at the monitoring endpoint. In carbon capture and storage projects methane impurities require removal whereas H2S may not necessitate desulfurization due to its minimal impact on CO2 storage efficiency. Thus the application of carbon capture and storage (CCS) to CO2 emissions containing H2S as an impurity may enable economically viable operations by reducing additional costs.
Techno-Economic Analysis of Hydrogen–Natural Gas Blended Fuels for 400 MW Combined Cycle Power Plants (CCPPs)
Sep 2023
Publication
Various research and development activities are being conducted to use hydrogen an environmentally friendly fuel to achieve carbon neutrality. Using natural gas–hydrogen blends has advantages such as the usage of traditional combined cycle power plant (CCPP) technology and existing natural gas piping infrastructure. Therefore we conducted CCPP process modeling and economic analysis based on natural gas–hydrogen blends. For process analysis we developed a process model for a 400 MW natural gas CCPP using ASPEN HYSYS and confirmed an error within the 1% range through operation data validation. For economic analysis we comparatively reviewed the levelized cost of electricity (LCOE) of CCPPs using hydrogen blended up to 0.5 mole fraction. For LCOE sensitivity analysis we used fuel cost capital expenditures capacity factor and power generation as variables. LCOE is 109.15 KRW/kWh when the hydrogen fuel price is 2000 KRW/kg and the hydrogen mole fraction is increased to 0.5 a 5% increase from the 103.9 KRW/kWh of CCPPs that use only natural gas. Economic feasibility at the level of 100% natural gas CCPPs is possible by reducing capital expenditures (CAPEX) by at least 20% but net output should be increased by at least 5% (20.47 MW) when considering only performance improvement.
Investigation on the Changes of Pressure and Temperature in High Pressure Filling of Hydrogen Storage Tank
May 2022
Publication
Hydrogen as fuel has been considered as a feasible energy carry and which offers a clean and efficient alternative for transportation. During the high pressure filling the temperature in the hydrogen storage tank (HST) may rise rapidly due to the hydrogen compression. The high temperature may lead to safety problem. Thus for fast and safely refueling the hydrogen several key factors need to be considered. In the present study by the thermodynamics theories a mathematical model is established to simulate and analyze the high pressure filling process of the storage tank for the hydrogen station. In the analysis the physical parameters of normal hydrogen are introduced to make the simulation close to the actual process. By the numerical simulation for 50 MPa compressed hydrogen tank the temperature and pressure trends during filling are obtained. The simulation results for non-adiabatic filling were compared with the theoretically calculated ones for adiabatic conditions and the simulation results for non-adiabatic filling were compared with the simulation ones for adiabatic conditions. Then the influence of working pressure initial temperature mass flow rate initial pressure and inlet temperature on the temperature rise were analyzed. This study provides a theoretical research basis for high pressure hydrogen energy storage and hydrogenation technology.
Minimum Fire Size for Hydrogen Storage Tank Fire Test Protocol for Hydrogen-powered Electric City Bus Determine Via Risk-based Approach
Sep 2021
Publication
As part of the United Nations Global Technical Regulation No. 13 (UN GTR #13 [1]) vehicle fire safety is validated using a localized and engulfing fire test methodology and currently updates are being considered in the on-going Phase 2 development stage. The GTR#13 fire test is designed to verify the performance of a hydrogen storage system of preventing rupture when exposed to service-terminating condition of fire situation. The test is conducted in two stages – localized flame exposure at a location most challenging for thermally-activated pressure relief device(s) (TPRDs) to respond for 10 min. followed by engulfing fire exposure until the system vents and the pressure falls to less than 1 MPa or until “time out” (30min. for light-duty vehicle containers and 60 min. for heavy-duty vehicle containers). The rationale behind this two-stage fire test is to ensure that even when fire sizes are small and TPRDs are not responding the containers have fire resistance to withstand or fire sensitivity to respond to a localized fire to avoid system rupture. In this study appropriate fire sizes for localized and engulfing fire tests in GTR#13 are evaluated by considering actual fire conditions in a hydrogen-powered electric city bus. Quantitative risk analysis is conducted to develop various fire accident scenarios including regular bus fire battery fire and hydrogen leak fire. Frequency and severity analyses are performed to determine the minimum fire size required in GTR#13 fire test to ensure hydrogen storage tank safety in hydrogen-powered electric city buses.
Energy Management Control Strategy for Saving Trip Costs of Fuel Cell/Battery Electric Vehicles
Mar 2022
Publication
Fuel cell vehicles (FCVs) should control the energy management between two energy sources for fuel economy using the stored energy in a battery or generation of energy through a fuel cell system. The fuel economy for an FCV includes trip costs for hydrogen consumption and the lifetime of two energy sources. This paper proposes an implementable energy management control strategy for an FCV to reduce trip costs. The concept of the proposed control strategy is first to analyze the allowable current of a fuel cell system from the optimal strategies for various initial battery state of charge (SOC) conditions using dynamic programming (DP) and second to find a modulation ratio determining the current of a fuel cell system for driving a vehicle using the particle swarm optimization method. The control strategy presents the on/off moment of a fuel cell system and the proper modulation ratio of the turned-on fuel cell system with respect to the battery SOC and the power demand. The proposed strategy reduces trip costs in real-time similar to the DP-based optimal strategy and more than the simple energy control strategy of switching a fuel cell system on/off at the battery SOC boundary conditions even for long-term driving cycles.
Complex Hydrides for Hydrogen Storage – New Perspectives
Apr 2014
Publication
Since the 1970s hydrogen has been considered as a possible energy carrier for the storage of renewable energy. The main focus has been on addressing the ultimate challenge: developing an environmentally friendly successor for gasoline. This very ambitious goal has not yet been fully reached as discussed in this review but a range of new lightweight hydrogen-containing materials has been discovered with fascinating properties. State-of-the-art and future perspectives for hydrogen-containing solids will be discussed with a focus on metal borohydrides which reveal significant structural flexibility and may have a range of new interesting properties combined with very high hydrogen densities.
Machine Learning Approach for Prediction of Hydrogen Environment Embrittlement in Austenitic Steels
Jun 2022
Publication
This study introduces a machine learning approach to predict the effect of alloying elements and test conditions on the hydrogen environment embrittlement (HEE) index of austenitic steels for the first time. The correlation between input features and the HEE index was analyzed with Pearson's correlation coefficient (PCC) and Maximum Information Coefficient (MIC) algorithms. The correlation analysis results identified Ni and Mo as dominant features influencing the HEE index of austenitic steels. Based on the analysis results the performance of the four representative machine learning models as a function of the number of top-ranked features was evaluated: random forest (RF) linear regression (LR) Bayesian ridge (BR) and support vector machine (SVM). Regardless of the type and the number of top-ranking features the RF model had the highest accuracy among various models. The machine learning-based approach is expected to be useful in designing new steels having mechanical properties required for hydrogen applications.
Recent Application of Nanomaterials to Overcome Technological Challenges of Microbial Electrolysis Cells
Apr 2022
Publication
Microbial electrolysis cells (MECs) have attracted significant interest as sustainable green hydrogen production devices because they utilize the environmentally friendly biocatalytic oxidation of organic wastes and electrochemical proton reduction with the support of relatively lower external power compared to that used by water electrolysis. However the commercialization of MEC technology has stagnated owing to several critical technological challenges. Recently many attempts have been made to utilize nanomaterials in MECs owing to the unique physicochemical properties of nanomaterials originating from their extremely small size (at least <100 nm in one dimension). The extraordinary properties of nanomaterials have provided great clues to overcome the technological hurdles in MECs. Nanomaterials are believed to play a crucial role in the commercialization of MECs. Thus understanding the technological challenges of MECs the characteristics of nanomaterials and the employment of nanomaterials in MECs could be helpful in realizing commercial MEC technologies. Herein the critical challenges that need to be addressed for MECs are highlighted and then previous studies that used nanomaterials to overcome the technological difficulties of MECs are reviewed.
Impact of Polymers on Magnesium-Based Hydrogen Storage Systems
Jun 2022
Publication
In the present scenario much importance has been provided to hydrogen energy systems (HES) in the energy sector because of their clean and green behavior during utilization. The developments of novel techniques and materials have focused on overcoming the practical difficulties in the HES (production storage and utilization). Comparatively considerable attention needs to be provided in the hydrogen storage systems (HSS) because of physical-based storage (compressed gas cold/cryo compressed and liquid) issues such as low gravimetric/volumetric density storage conditions/parameters and safety. In material-based HSS a high amount of hydrogen can be effectively stored in materials via physical or chemical bonds. In different hydride materials Mg-based hydrides (Mg–H) showed considerable benefits such as low density hydrogen uptake and reversibility. However the inferior sorption kinetics and severe oxidation/contamination at exposure to air limit its benefits. There are numerous kinds of efforts like the inclusion of catalysts that have been made for Mg–H to alter the thermodynamic-related issues. Still those efforts do not overcome the oxidation/contamination-related issues. The developments of Mg–H encapsulated by gas-selective polymers can effectively and positively influence hydrogen sorption kinetics and prevent the Mg–H from contaminating (air and moisture). In this review the impact of different polymers (carboxymethyl cellulose polystyrene polyimide polypyrrole polyvinylpyrrolidone polyvinylidene fluoride polymethylpentene and poly(methyl methacrylate)) with Mg–H systems has been systematically reviewed. In polymer-encapsulated Mg–H the polymers act as a barrier for the reaction between Mg–H and O2/H2O selectively allowing the H2 gas and preventing the aggregation of hydride nanoparticles. Thus the H2 uptake amount and sorption kinetics improved considerably in Mg–H.
Effect of the High-Pressure Hydrogen Gas Exposure in the Silica-Filled EPDM Sealing Composites with Different Silica Content
Mar 2022
Publication
With the increasing interest in hydrogen energy the stability of hydrogen storage facilities and components is emphasized. In this study we analyzed the effect of high-pressure hydrogen gas treatment in silica-filled EPDM composites with different silica contents. In detail cure characteristics crosslink density mechanical properties and hydrogen permeation properties were investigated. Results showed that material volume remaining hydrogen content and mechanical properties were changed after 96.3 MPa hydrogen gas exposure. With an increase in the silica content the crosslink density and mechanical properties increased but hydrogen permeability was decreased. After treatment high-silica-content composites showed lower volume change than low-silica-content composites. The crack damage due to the decompression caused a decrease in mechanical properties but high silica content can inhibit the reduction in mechanical properties. In particular EPDM/silica composites with a silica content of above 60 phr exhibited excellent resistance to hydrogen gas as no change in their physical and mechanical properties was observed.
Preparation of Gas Standards for Quality Assurance of Hydrogen Fuel
May 2022
Publication
This study has developed traceable standards for evaluating impurities in hydrogen fuel according to ISO 14687. Impurities in raw H2 including sub mmol/mol levels of CO CO2 and CH4 were analyzed using multiple detectors while avoiding contamination. The gravimetric standards prepared included mixtures of the following nominal concentrations: 1 2 3e5 8e11 17e23 and 47e65 mmol/mol for CO2 CH4 and CO O2 N2 Ar and He respectively. The expanded uncertainty ranges were 0.8% for Ar N2 and He 1% for CH4 and CO and 2% for CO2 and O2. These standards were stable while that for CO varied by only 0.5% during a time span of three years. The prepared standards are useful for evaluating the compliance of H2 fuel in service stations with ISO 14687 quality requirements.
Simulation of a Hydrogen-Air Diffusion Flame under Consideration of Component-Specific Diffusivities
Mar 2022
Publication
This work deals with the numerical investigation of a three-dimensional laminar hydrogenair diffusion flame in which a cylindrical fuel jet is surrounded by in-flowing air. To calculate the distribution of gas molecules the model solves the species conservation equation for N-1 components using infinity fast chemistry and irreversible chemical reaction. The consideration of the component-specific diffusion has a strong influence on the position of the high-temperature zone as well as on the concentration distribution of the individual gas molecules. The calculations of the developed model predict the radial and axial species and temperature distribution in the combustion chamber comparable to those from previous publications. Deviations due to a changed burner geometry and air supply narrow the flame structure by up to 50% and the high-temperature zones merge toward the central axis. Due to the reduced inflow velocity of the hydrogen the high-temperature zones develop closer to the nozzle inlet of the combustion chamber. As the power increases the length of the cold hydrogen jet increases. Furthermore the results show that the axial profiles of temperature and mass fractions scale quantitatively with the power input by the fuel.
An Overview of Water Electrolysis Technologies for Green Hydrogen Production
Oct 2022
Publication
Decarbonizing the planet is one of the major goals that countries around the world have set for 2050 to mitigate the effects of climate change. To achieve these goals green hydrogen that can be produced from the electrolysis of water is an important key solution to tackle global decarbonization. Consequently in recent years there is an increase in interest towards green hydrogen production through the electrolysis process for large-scale implementation of renewable energy based power plants and other industrial and transportation applications. The main objective of this study was to provide a comprehensive review of various green hydrogen production technologies especially on water electrolysis. In this review various water electrolysis technologies and their techno-commercial prospects including hydrogen production cost along with recent developments in electrode materials and their challenges were summarized. Further some of the most successful results also were described. Moreover this review aims to identify the gaps in water electrolysis research and development towards the techno-commercial perspective. In addition some of the commercial electrolyzer performances and their limitations also were described along with possible solutions for cost-effective hydrogen production Finally we outlined our ideas and possible solutions for driving cost-effective green hydrogen production for commercial applications. This information will provide future research directions and a road map for the development/implementation of commercially viable green hydrogen projects.
Modelling and Simulation of a Hydrogen-Based Hybrid Energy Storage System with a Switching Algorithm
Oct 2022
Publication
Currently transitioning from fossil fuels to renewable sources of energy is needed considering the impact of climate change on the globe. From this point of view there is a need for development in several stages such as storage transmission and conversion of power. In this paper we demonstrate a simulation of a hybrid energy storage system consisting of a battery and fuel cell in parallel operation. The novelty in the proposed system is the inclusion of an electrolyser along with a switching algorithm. The electrolyser consumes electricity to intrinsically produce hydrogen and store it in a tank. This implies that the system consumes electricity as input energy as opposed to hydrogen being the input fuel. The hydrogen produced by the electrolyser and stored in the tank is later utilised by the fuel cell to produce electricity to power the load when needed. Energy is therefore stored in the form of hydrogen. A battery of lower capacity is coupled with the fuel cell to handle transient loads. A parallel control algorithm is developed to switch on/off the charging and discharging cycle of the fuel cell and battery depending upon the connected load. Electrically equivalent circuits of a polymer electrolyte membrane electrolyser polymer electrolyte membrane fuel cell necessary hydrogen oxygen water tanks and switching controller for the parallel operation were modelled with their respective mathematical equations in MATLAB® Simulink®. In this paper we mainly focus on the modelling and simulation of the proposed system. The results showcase the simulated system’s mentioned advantages and compare its ability to handle loads to a battery-only system.
Non-precious Electrocatalysts for Oxygen Evolution Reaction in Anion Exchange Membrane Water Electrolysis: A Mini Review
Sep 2021
Publication
Anion exchange membrane water electrolysis (AEMWE) is considered the next generation of green hydrogen production method because it uses low-cost non-noble metal oxide electrocatalyst electrodes and can store highpurity hydrogen under high pressure. However the commercialization of AEMWE with non-precious metal oxide electrocatalysts is challenging due to low electrocatalytic activity and durability. Overcoming the low kinetics caused by four-electron transfer is vital in addressing the low activity of non-noble metal oxide electrocatalysts for oxygen evolution reaction. This article overviews the synthesis methods and related techniques for various anode electrodes applied to AEMWE systems. We highlight effective strategies that have been developed to improve the performance and durability of the non-precious electrocatalysts and ensure the stable operation of AEMWE followed by a critical perspective to encourage the development of this technology.
Recent Developments in State-of-the-art Hydrogen Energy Technologies – Review of Hydrogen Storage Materials
Jan 2023
Publication
Hydrogen energy has been assessed as a clean and renewable energy source for future energy demand. For harnessing hydrogen energy to its fullest potential storage is a key parameter. It is well known that important hydrogen storage characteristics are operating pressure-temperature of hydrogen hydrogen storage capacity hydrogen absorption-desorption kinetics and heat transfer in the hydride bed. Each application needs specific properties. Every class of hydrogen storage materials has a different set of hydrogenation characteristics. Hence it is required to understand the properties of all hydrogen storage materials. The present review is focused on the state-of– the–art hydrogen storage materials including metal hydrides magnesium-based materials complex hydride systems carbonaceous materials metal organic frameworks perovskites and materials and processes based on artificial intelligence. In each category of materials‘ discovery hydrogen storage mechanism and reaction crystal structure and recent progress have been discussed in detail. Together with the fundamental synthesis process latest techniques of material tailoring like nanostructuring nanoconfinement catalyzing alloying and functionalization have also been discussed. Hydrogen energy research has a promising potential to replace fossil fuels from energy uses especially from automobile sector. In this context efforts initiated worldwide for clean hydrogen production and its use via fuel cell in vehicles is much awaiting steps towards sustainable energy demand.
Promising Technology Analysis and Patent Roadmap Development in the Hydrogen Supply Chain
Oct 2022
Publication
Hydrogen energy one of the energy sources of the future represents a substantial issue which affects the industries and national technologies that will develop in the future. In order to utilize hydrogen energy a hydrogen supply chain is required so that hydrogen can be processed and transported to vehicles. It is helpful for technology and policy development to analyze technologies necessary to charge the hydrogen energy generated into vehicles through the supply chain to discover technologies with high potential for future development. The purpose of this paper is to identify promising technologies required in storing transporting and charging vehicles generated by the hydrogen fuel supply chain. Afterward the promising technologies identified are expected to help researchers set a direction in researching technologies and developing related policies. Therefore we provide technology information that can be used promisingly in the future so that researchers in the related field can utilize it effectively. In this paper data analysis is performed using related patents and research papers for technical analysis. Promising technologies that will be the core of the hydrogen fuel supply chain in the future were identified using the published patents and research paper database (DB) in Korea the United States Europe China and Japan. A text mining technique was applied to preprocess data and then a generic topographic map (GTM) analysis discovered promising technologies. Then a technology roadmap was identified by analyzing the promising technology derived from patents and research papers in parallel. In this study through the analysis of patents and research papers related to the hydrogen supply chain the development status of hydrogen storage/transport/charging technology was analyzed and promising technologies with high potential for future development were found. The technology roadmap derived from the analysis can help researchers in the field of hydrogen research establish policies and research technologies.
Photocatalytic Water Splitting: How Far Away Are We from Being Able to Industrially Produce Solar Hydrogen?
Oct 2022
Publication
Solar water splitting (SWS) has been researched for about five decades but despite successes there has not been a big breakthrough advancement. While the three fundamental steps light absorption charge carrier separation and diffusion and charge utilization at redox sites are given a great deal of attention either separately or simultaneously practical considerations that can help to increase efficiency are rarely discussed or put into practice. Nevertheless it is possible to increase the generation of solar hydrogen by making a few little but important adjustments. In this review we talk about various methods for photocatalytic water splitting that have been documented in the literature and importance of the thin film approach to move closer to the large-scale photocatalytic hydrogen production. For instance when comparing the film form of the identical catalyst to the particulate form it was found that the solar hydrogen production increased by up to two orders of magnitude. The major topic of this review with thin-film forms is discussion on several methods of increased hydrogen generation under direct solar and one-sun circumstances. The advantages and disadvantages of thin film and particle technologies are extensively discussed. In the current assessment potential approaches and scalable success factors are also covered. As demonstrated by a film-based approach the local charge utilization at a zero applied potential is an appealing characteristic for SWS. Furthermore we compare the PEC-WS and SWS for solar hydrogen generation and discuss how far we are from producing solar hydrogen on an industrial scale. We believe that the currently employed variety of attempts may be condensed to fewer strategies such as film-based evaluation which will create a path to address the SWS issue and achieve sustainable solar hydrogen generation.
A Review on Industrial Perspectives and Challenges on Material, Manufacturing, Design and Development of Compressed Hydrogen Storage Tanks for the Transportation Sector
Jul 2022
Publication
Hydrogen fuel cell technology is securing a place in the future of advanced mobility and the energy revolution as engineers explore multiple paths in the quest for decarbonization. The feasibility of hydrogen-based fuel cell vehicles particularly relies on the development of safe lightweight and cost-competitive solutions for hydrogen storage. After the demonstration of hundreds of prototype vehicles today commercial hydrogen tanks are in the first stages of market introduction adopting configurations that use composite materials. However production rates remain low and costs high. This paper intends to provide an insight into the evolving scenario of solutions for hydrogen storage in the transportation sector. Current applications in different sectors of transport are covered focusing on their individual requirements. Furthermore this work addresses the efforts to produce economically attractive composite tanks discussing the challenges surrounding material choices and manufacturing practices as well as cutting-edge trends pursued by research and development teams. Key issues in the design and analysis of hydrogen tanks are also discussed. Finally testing and certification requirements are debated once they play a vital role in industry acceptance.
Jet Flame Risk Analysis for Safe Response to Hydrogen Vehicle Accidents
Jun 2023
Publication
With an increase in the use of eco-friendly vehicles such as hybrid electric and hydrogen vehicles in response to the global climate crisis accidents related to these vehicles have also increased. Numerical analysis was performed to optimize the safety of first responders responding to hydrogen vehicle accidents wherein hydrogen jet flames occur. The influence range of the jet flame generated through a 1.8-mm-diameter nozzle was analyzed based on five discharge angles (90 75 60 45 and 30◦ ) between the road surface and the downward vertical. As the discharge angle decreases toward the road surface the risk area that could cause damage moves from the center of the vehicle to the rear; at a discharge angle of 90◦ the range above 9.5 kW/m2 was 1.59 m and 4.09 m to the front and rear of the vehicle respectively. However at a discharge angle of 30◦ it was not generated at the front but was 10.39 m to the rear. In response to a hydrogen vehicle accident first responders should perform rescue activities approaching from a diagonal direction to the vehicle front to minimize injury risk. This study can be used in future hydrogen vehicle design to develop the response strategy of the first responders.
A Web-based Decision Support System (DSS) for Hydrogen Refueling Station Location and Supply Chain Optimisation
Jun 2023
Publication
This study presents a novel web-based decision support system (DSS) that optimizes the locations of hydrogen refueling stations (HRSs) and hydrogen supply chains (HSCs). The system is developed with a design science approach that identifies key design requirements and features through interviews and literature reviews. Based on the findings a system architecture and data model were designed incorporating scenario management optimization model visualization and data management components. The DSS provides a two-stage solution model that links demand to HRSs and production facilities to HRSs. A prototype is demonstrated with a plan for 2025 and 2030 in the Republic of Korea where 450 to 660 stations were deployed nationwide and linked to production facilities. User evaluation confirmed the effectiveness of the DSS in solving optimization problems and its potential to assist the government and municipalities in planning hydrogen infrastructure.
Risk Assessment of a Hydrogen Refueling Station in an Urban Area
May 2023
Publication
After the Paris Agreement was signed in 2015 many countries worldwide focused on the hydrogen economy aiming for eco-friendly and renewable energy by moving away from the existing carbon economy which has been the primary source of global warming. Hydrogen is the most common element on Earth. As a light substance hydrogen can diffuse quickly; however it also has a small risk of explosion. Representative explosion accidents have included the Muskingum River Power Plant Vapor Cloud Explosion accident in 2007 and the Silver Eagle Refinery Vapor Cloud Explosion accident in 2009. In addition there was an explosion in a hydrogen tank in Gangneung Korea in May 2019 and a hydrogen refueling station (HRS) in Norway exploded in 2018. Despite this risk Korea is promoting the establishment of HRSs in major urban centers including downtown areas and public buildings by using the Regulatory Sandbox to install HRSs. This paper employed the Hydrogen Risk Assessment Model (HyRAM) of Sandia National Laboratories (SNL) a quantitative risk assessment (QRA) program specialized in hydrogen energy for HRSs installed in major urban hubs. A feasibility evaluation of the site conditions of an HRS was conducted using the French land use planning method based on the results obtained through evaluation using the HyRAM and the overpressure results of PHAST 8.0. After a risk assessment we confirmed that an HRS would be considered safe even if it was installed in the city center within a radius of influence of jet fires and overpressure.
Economic and Environmental Potential of Green Hydrogen Carriers (GHCs) Produced via Reduction of Amine-capture CO2
Jun 2023
Publication
Hydrogen is deemed as a crucial component in the transition to a carbon-free energy system and researchers are actively working to realize the hydrogen economy. While hydrogen derived from renewable energy sources is a promising means of providing clean energy to households and industries its practical usage is currently hindered by difficulties in transportation and storage. Due to the extreme operating conditions required for liquefying hydrogen various hydrogen carriers are being considered which can be transported and stored at mild operating conditions and provide hydrogen at the site of usage. Among various candidates green hydrogen carriers obtained via carbon dioxide utilization have been proposed as an economically and environmentally feasible option. Herein the potential of using methanol and formic acid as green hydrogen carriers are evaluated regarding various production and dehydrogenation pathways within a hydrogen distribution system including the recycle of carbon dioxide. Recent progress in carbon dioxide utilization processes especially conversion of carbon dioxide captured in amine solutions have demonstrated promising results for methanol and formic acid production. This study analyzes seven scenarios that consider carbon dioxide utilization-based thermocatalytic and electrochemical methanol and formic acid production as well as different dehydrogenation pathways and compares them to the scenario of delivering liquefied hydrogen. The scenarios are thoroughly analyzed via techno-economic analysis and life cycle assessment methods. The results of the study indicate that methanol-based options are economically viable reducing the cost up to 43% compared to liquefied hydrogen delivery. As for formic acid only the electrochemical production method is profitable retaining 10% less cost compared to liquefied hydrogen delivery. In terms of environmental impact all of the scenarios show higher global warming impact values than liquefied hydrogen distribution. However results show that in an optimistic case where wind electricity is widely used electrochemical formic acid production is competitive with liquefied hydrogen distribution retaining 39% less global warming impact values. This is because high conversion can be achieved at mild operating conditions for the production and dehydrogenation reactions of formic acid reducing the input of utilities other than electricity. This study suggests that while methanol can be a shortterm solution for hydrogen distribution electrochemical formic acid production may be a viable long-term option.
Hydrogen Technology Development and Policy Status by Value Chain in South Korea
Nov 2022
Publication
Global transitions from carbon- to hydrogen-based economies are an essential component of curbing greenhouse gas emissions and climate change. This study provides an investigative review of the technological development trends within the overall hydrogen value chain in terms of production storage transportation and application with the aim of identifying patterns in the announcement and execution of hydrogen-based policies both domestically within Korea as well as internationally. The current status of technological trends was analyzed across the three areas of natural hydrogen carbon dioxide capture utilization and storage technology linked to blue hydrogen and green hydrogen production linked to renewable energy (e.g. water electrolysis). In Korea the establishment of underground hydrogen storage facilities is potentially highly advantageous for the storage of domestically produced and imported hydrogen providing the foundations for large-scale application as economic feasibility is the most important national factor for the provision of fuel cells. To realize a hydrogen economy pacing policy and technological development is essential in addition to establishing a roadmap for efficient policy support. In terms of technological development it is important to prioritize that which can connect the value chain all of which will ultimately play a major role in the transformation of human energy consumption.
Proposal of Zero-Emission Tug in South Korea Using Fuel Cell/Energy Storage System: Economic and Environmental Long-Term Impacts
Mar 2023
Publication
This study presents the results of economic and environmental analysis for two types of zero-emission ships (ZESs) that are receiving more attention to meet strengthened environmental regulations. One of the two types of ZES is the ZES using only the energy storage system (All-ESS) and the other is the ZES with fuel cell and ESS hybrid system (FC–ESS). The target ship is a tug operating in South Korea and the main parameters are based on the specific circumstances of South Korea. The optimal capacity of the ESS for each proposed system is determined using an optimization tool. The total cost for a ship’s lifetime is calculated using economic analysis. The greenhouse gas (GHG) emission for the fuel’s lifecycle (well-to-wake) is calculated using environmental analysis. The results reveal that the proposed ZESs are 1.7–3.4 times more expensive than the conventional marine gas oil (MGO)-fueled ship; however it could be reduced by 1.3–2.4 times if the carbon price is considered. The proposed ZESs have 58.7–74.3% lower lifecycle GHG emissions than the one from the conventional ship. The results also highlight that the electricity- or hydrogen-based ZESs should reduce GHG emissions from the upstream phase (well-to-tank) to realize genuine ZESs.
Environmental Life-Cycle Assessment of Eco-Friendly Alternative Ship Fuels (MGO, LNG, and Hydrogen) for 170 GT Nearshore Ferry
May 2022
Publication
With increasing concerns about environmental pollution the shipping industry has been considering various fuels as alternative power sources. This paper presents a study of the holistic environmental impacts of eco-friendly alternative ship fuels of marine gas oil (MGO) liquefied natural gas (LNG) and hydrogen across each of their life cycles from their production to the operation of the ship. The environmental impacts of the fuels were estimated by life-cycle assessment (LCA) analysis in the categories of well-to-tank tank-to-wake and well-to-wake phases. The LCA analysis was targeted for a 170 gross tonnage (GT) nearshore ferry operating in the ROK which was conceptually designed in the study to be equipped with the hydrogen fuel cell propulsion system. The environmental impact performance was presented with comparisons for the terms of global warming potential (GWP) acidification potential (AP) photochemical ozone creation potential (POCP) eutrophication potential (EP) and particulate matter (PM). The results showed that the hydrogen showed the highest GWP level during its life cycle due to the large amount of emissions in the hydrogen generation process through the steam methane reforming (SMR) method. The paper concludes with suggestions of an alternative fuel for the nearshore ferry and its production method based on the results of the study.
Options for Methane Fuel Processing in PEMFC System with Potential Maritime Applications
Nov 2022
Publication
Proton-exchange membrane fuel cells (PEMFCs) are low-temperature fuel cells that have excellent starting performance due to their low operating temperature can respond quickly to frequent load fluctuations and can be manufactured in small packages. Unlike existing studies that mainly used hydrogen as fuel for PEMFCs in this study methane is used as fuel for PEMFCs to investigate its performance and economy. Methane is a major component of natural gas which is more economically competitive than hydrogen. In this study methane gas is reformed by the steam reforming method and is applied to the following five gas post-treatment systems: (a) Case 1—water– gas shift only (WGS) (b) Case 2—partial oxidation reforming only (PROX) (c) Case 3—methanation only (d) Case 4—WGS + methanation (e) Case 5—WGS + PROX. In the evaluation the carbon monoxide concentration in the gas did not exceed 10 ppm and the methane component which has a very large greenhouse effect was not regenerated in the post-treated exhaust gas. As a result Case 5 (WGS and PROX) is the only case that satisfied both criteria. Therefore we propose Case 5 as an optimized post-treatment system for methane reforming gas in ship PEMFCs.
Preliminary Study for the Commercialization of a Electrochemical Hydrogen Compressor
Mar 2023
Publication
A global energy shift to a carbon‐neutral society requires clean energy. Hydrogen can accelerate the process of expanding clean and renewable energy sources. However conventional hydrogen compression and storage technology still suffers from inefficiencies high costs and safety concerns. An electrochemical hydrogen compressor (EHC) is a device similar in structure to a water electrolyzer. Its most significant advantage is that it can accomplish hydrogen separation and compression at the same time. With no mechanical motion and low energy consumption the EHC is the key to future hydrogen compression and purification technology breakthroughs. In this study the compression performance efficiency and other related parameters of EHC are investigated through experiments and simulation calculations. The experimental results show that under the same experimental conditions increasing the supply voltage and the pressure in the anode chamber can improve the reaction rate of EHC and balance the pressure difference between the cathode and anode. The presence of residual air in the anode can impede the interaction between hydrogen and the catalyst as well as the proton exchange membrane (PEM) resulting in a decrease in performance. In addition it was found that a single EHC has a better compression ratio and reaction rate than a double EHC. The experimental results were compatible with the theoretical calculations within less than a 7% deviation. Finally the conditions required to reach commercialization were evaluated using the theoretical model.
Economic Evaluation of an Ammonia-Fueled Ammonia Carrier Depending on Methods of Ammonia Fuel Storage
Dec 2021
Publication
This study proposed two concepts for ammonia fuel storage for an ammonia-fueled ammonia carrier and evaluated these concepts in terms of economics. The first concept was to use ammonia in the cargo tank as fuel and the second concept was to install an additional independent fuel tank in the vessel. When more fuel tanks were installed there was no cargo loss. However there were extra costs for fuel tanks. The target ship was an 84000 m3 ammonia carrier (very large gas carrier VLGC). It traveled from Kuwait to South Korea. The capacity of fuel tanks was 4170 m3 which is the required amount for the round trip. This study conducted an economic evaluation to compare the two proposed concepts. Profits were estimated based on sales and life cycle cost (LCC). Results showed that sales were USD 1223 million for the first concept and USD 1287 million for the second concept. Profits for the first and second concepts were USD 684.3 million and USD 739.5 million respectively. The second concept showed a USD 53.1 million higher profit than the first concept. This means that the second concept which installed additional independent fuel tanks was better than the first concept in terms of economics. Sensitivity analysis was performed to investigate the influence of given parameters on the results. When the ammonia fuel price was changed by ±25% there was a 15% change in the profits and if the ammonia (transport) fee was changed by ±25% there was a 45% change in the profits. The ammonia fuel price and ammonia (cargo) transport fee had a substantial influence on the business of ammonia carriers.
Comparative Risk Assessment of a Hydrogen Refueling Station Using Gaseous Hydrogen and Formic Acid as the Hydrogen Carrier
Mar 2023
Publication
To realize a hydrogen economy many studies are being conducted regarding the development and analysis of hydrogen carriers. Recently formic acid has been receiving attention as a potential hydrogen carrier due to its high volumetric energy density and relatively safe characteristics. However hydrogen refueling systems using formic acid are very different from conventional hydrogen refueling stations and quantitative risks assessments need to be conducted to verify their safe usage. In this study a comparative safety analysis of a formic acid hydrogen refueling station (FAHRS) and a gaseous hydrogen refueling station (GHRS) was conducted. Since there is no FAHRS under operation a process simulation model was developed and integrated with quantitative risk assessment techniques to perform safety analysis. Results of the analysis show that the FAHRS poses less risk than the GHRS where the vapor cloud explosion occurring in the buffer tank is of greatest consequence. A GHRS poses a greater risk than an FAHRS due to the high pressure required to store hydrogen in the tube trailer. The mild operating conditions required for storage and dehydrogenation of formic acid contribute to the low risk values of an FAHRS. For risk scenarios exceeding the risk limit risk mitigation measures were applied to design a safe process for GHRS. The results show that the installation of active safety systems for the GHRS allow the system to operate within acceptable safety regions.
Comparative Study on Ammonia and Liquid Hydrogen Transportation Costs in Comparison to LNG
Feb 2023
Publication
Since ammonia and liquid hydrogen are the optional future shipping cargo and fuels the applicability was crucial using the current technologies and expectations. Existing studies for the economic feasibility of the energies had limitations: empirical evaluation with assumptions and insufficiency related to causality. A distorted estimation can result in failure of decision-making or policy in terms of future energy. The present study aimed to evaluate the transportation costs of future energy including ammonia and liquid hydrogen in comparison to LNG for overcoming the limitations. An integrated mathematical model was applied to the investigation for economic feasibility. The transportation costs of the chosen energies were evaluated for the given transportation plan considering key factors: ship speed BOR and transportation plan. The transportation costs at the design speed for LNG and liquid hydrogen were approximately 55 % and 80 % of that for ammonia without considering the social cost due to CO2 emission. Although ammonia was the most expensive energy for transportation ammonia could be an effective alternative due to insensitivity to the transportation plan. If the social cost was taken into account liquid hydrogen already gained competitiveness in comparison to LNG. The advantage of liquid hydrogen was maximized for higher speed where more BOG was injected into main engines.
Urban Hydrogen Production Model Using Environmental Infrastructures to Achieve the Net Zero Goal
Dec 2022
Publication
Land available for energy production is limited in cities owing to high population density. To reach the net zero goal cities contributing 70% of overall greenhouse gas emissions need to dramatically reduce emissions and increase self-sufficiency in energy production. Environmental infrastructures such as sewage treatment and incineration plants can be used as energy production facilities in cities. This study attempted to examine the effect of using environmental infrastructure such as energy production facilities to contribute toward the carbon neutrality goal through urban energy systems. In particular since the facilities are suitable for hydrogen supply in cities the analysis was conducted focusing on the possibility of hydrogen production. First the current status of energy supply and demand and additional energy production potential in sewage treatment and incineration plants in Seoul were analyzed. Then the role of these environmental infrastructures toward energy self-sufficiency in the urban system was examined. This study confirmed that the facilities can contribute to the city’s energy self-sufficiency and the achievement of its net-zero goal.
Economic Analysis of P2G Green Hydrogen Generated by Existing Wind Turbines on Jeju Island
Dec 2022
Publication
Every wind turbine is subject to fluctuations in power generation depending on climatic conditions. When electricity supply exceeds demand wind turbines are forced to implement curtailment causing a reduction in generation efficiency and commercial loss to turbine owners. Since the frequency and amount of curtailment of wind turbines increases as the amount of renewable energy become higher on Jeju Island in South Korea Jeju is configuring a Power to Gas (P2G) water electrolysis system that will be connected to an existing wind farm to use the “wasted energy”. In this study economic analysis was performed by calculating the production cost of green hydrogen and sensitivity analysis evaluated the variance in hydrogen cost depending on several influential factors. Approaches to lower hydrogen costs are necessary for the following reasons. The operating company needs a periodical update of hydrogen sale prices by reflecting a change in the system margin price (SMP) with the highest sensitivity to hydrogen cost. Technical development to reduce hydrogen costs in order to reduce power consumption for producing hydrogen and a decrease in annual reduction rate for the efficiency of water electrolysis is recommended. Discussions and research regarding government policy can be followed to lower the hydrogen cost.
A Theoretical Study on the Hydrogen Filling Process of the On-board Storage Cylinder in Hydrogen Refueling Station
May 2023
Publication
With the development of the hydrogen fuel automobile industry higher requirements are put forward for the construction of hydrogen energy infrastructure the matching of parameters and the control strategy of hydrogen filling rate in the hydrogen charging process of hydrogen refueling stations. At present the technological difficulty of hydrogen fueling is mainly reflected in the balanced treatment of reducing the temperature rise of hydrogen and shortening the filling time during the fast filling process. Vehicle hydrogen storage cylinder (VHSC) is one of the important components of hydrogen fuel cell vehicles. This study proposed a theoretical model for calculating the temperature rise in the VHSC during the high pressure refueling process and revealed the hydrogen temperature rise during refueling. A hydrogen temperature rise prediction model was constructed to elucidate the relationship between filling parameters and temperature rise. The filling process of VHSC was analyzed from the theoretical method. The theoretical analysis results were consistent with the simulation and experimental analysis results which provided a theoretical basis for the current hydrogen temperature control algorithm of the gas source in the hydrogen refueling station and then reduced the energy consumption required for hydrogen cooling in the hydrogen refueling station.
Life Cycle Cost Analysis of an Autonomous Underwater Vehicle that Employs Hydrogen Fuel Cell
Feb 2024
Publication
The use of autonomous vehicles for marine and submarine work has risen considerably in the last decade. Developing new monitoring systems navigation and communications technologies allows a wide range of operational possibilities. Autonomous Underwater Vehicles (AUVs) are being used in offshore missions and applications with some innovative purposes by using sustainable and green energy sources. This paper considers an AUV that uses a hydrogen fuel cell achieving zero emissions. This paper analyses the life cycle cost of the UAV and compares it with a UAV powered by conventional energy. The EN 60300-3-3 guidelines have been employed to develop the cost models. The output results show estimations for the net present value under different scenarios and financial strategies. The study has been completed with the discount rate sensibility analysis in terms of financial viability.
Thermal Design of a Biohydrogen Production System Driven by Integrated Gasification Combined Cycle Waste Heat Using Dynamic Simulation
Apr 2022
Publication
Utilizing biological processes for hydrogen production via gasification is a promising alternative method to coal gasification. The present study proposes a dynamic simulation model that uses a one-dimensional heat-transfer analysis method to simulate a biohydrogen production system. The proposed model is based on an existing experimental design setup. It is used to simulate a biohydrogen production system driven by the waste heat from an integrated gasification combined cycle (IGCC) power plant equipped with carbon capture and storage technologies. The data from the simulated results are compared with the experimental measurement data to validate the developed model’s reliability. The results show good agreement between the experimental data and the developed model. The relative root-mean-square error for the heat storage feed-mixing and bioreactor tanks is 1.26% 3.59% and 1.78% respectively. After the developed model’s reliability is confirmed it is used to simulate and optimize the biohydrogen production system inside the IGCC power plant. The bioreactor tank’s time constant can be improved when reducing the operating volume of the feed-mixing tank by the scale factors of 0.75 and 0.50 leading to a 15.76% and 31.54% faster time constant respectively when compared with the existing design.
Technology Portfolio Assessment for Near-zero Emission Iron and Steel Industry in China
May 2023
Publication
China aims to peak CO2 emissions before 2030 and to achieve carbon neutrality before 2060; hence industrial sectors in China are keen to figure out appropriate pathways to support the national target of carbon neutrality. The objective of this study is to explore near-zero emission pathways for the steel industry of China through a detailed technology assessment. The innovative technology development has been simulated using the AIM-China/steel model developed by including material-based technologies and optimal cost analysis. Six scenarios have been given in terms of different levels of production output emission reduction and carbon tax. Near-zero emission and carbon tax scenarios have shown that China’s steel industry can achieve near-zero emission using electric furnaces and hydrogen-based direct reduction iron technologies with policy support. Based on these technologies minimised production costs have been calculated revealing that the steel produced by these technologies is cost-effective. Moreover the feedstock cost can play a key role in these technology portfolios especially the cost of scrap iron ore and hydrogen. In addition the feedstock supply can have strong regional effects and can subsequently impact the allocation of steelmaking in the future. Therefore China can achieve near-zero emissions in the steel industry and electric furnace and hydrogen-based direct reduction iron technologies are crucial to achieving them.
Behavior of Barrier Wall under Hydrogen Storage Tank Explosion with Simulation and TNT Equivalent Weight Method
Mar 2023
Publication
Hydrogen gas storage place has been increasing daily because of its consumption. Hydrogen gas is a dream fuel of the future with many social economic and environmental benefits to its credit. However many hydrogen storage tanks exploded accidentally and significantly lost the economy infrastructure and living beings. In this study a protection wall under a worst-case scenario explosion of a hydrogen gas tank was analyzed with commercial software LS-DYNA. TNT equivalent method was used to calculate the weight of TNT for Hydrogen. Reinforced concrete and composite protection wall under TNT explosion was analyzed with a different distance of TNT. The initial dimension of the reinforced concrete protection wall was taken from the Korea gas safety code book (KGS FP217) and studied the various condition. H-beam was used to make the composite protection wall. Arbitrary-Lagrangian-Eulerian (ALE) simulation from LS-DYNA and ConWep pressure had a good agreement. Used of the composite structure had a minimum displacement than a normal reinforced concrete protection wall. During the worst-case scenario explosion of a hydrogen gas 300 kg storage tank the minimum distance between the hydrogen gas tank storage and protection wall should be 3.6 m.
What Can Accelerate Technological Convergence of Hydrogen Energy: A Regional Perspective
Jun 2023
Publication
Focusing on technological innovation and convergence is crucial for utilizing hydrogen energy an emerging infrastructure area. This research paper analyzes the extent of technological capabilities in a region that could accelerate the occurrence of technological convergence in the fields related to hydrogen energy through the use of triadic patents their citation information and their regional information. The results of the Bayesian spatial model indicate that the active exchange of diverse original technologies could facilitate technological convergence in the region. On the other hand it is difficult to achieve regional convergence with regard to radical technology. The findings could shed light on the establishment of an R&D strategy for hydrogen technologies. This study could contribute to the dissemination and utilization of hydrogen technologies for sustainable industrial development.
Assessment of Greenhouse Gas Emissions from Hydrogen Production Processes: Turquoise Hydrogen vs. Steam Methane Reforming
Nov 2022
Publication
Hydrogen has received substantial attention because of its diverse application in the energy sector. Steam methane reforming (SMR) dominates the current hydrogen production and is the least expensive endothermic reaction to produce grey hydrogen. This technology provides the advantages of low cost and high energy efficiency; however it emits an enormous amount of CO2. Carbon capture storage (CCS) technology helps reduce these emissions by 47% to 53% producing blue hydrogen. Methane pyrolysis is an alternative to SMR that produces (ideally) CO2-free turquoise hydrogen. In practice methane pyrolysis reduces CO2 emissions by 71% compared to grey hydrogen and 46% compared to blue hydrogen. While carbon dioxide emissions decrease with CCS fugitive methane emissions (FMEs) for blue and turquoise hydrogen are higher than those for grey hydrogen because of the increased use of natural gas to power carbon capture. We undertake FMEs of 3.6% of natural gas consumption for individual processes. In this study we also explore the utilization of biogas as a feedstock and additional Boudouard reactions for efficient utilization of solid carbon from methane pyrolysis and carbon dioxide from biogas. The present study focuses on possible ways to reduce overall emissions from turquoise hydrogen to provide solutions for a sustainable low-CO2 energy source.
Frequency Regulation of an Islanded Microgrid Using Hydrogen Energy Storage Systems: A Data-Driven Control Approach
Nov 2022
Publication
Hydrogen energy storage (HES) systems have recently received attention due to their potential to support real-time power balancing in a power grid. This paper proposes a data-driven model predictive control (MPC) strategy for HES systems in coordination with distributed generators (DGs) in an islanded microgrid (MG). In the proposed strategy a data-driven model of the HES system is developed to reflect interactive operations of an electrolyzer hydrogen tank and fuel cell and hence the optimal power sharing with DGs is achieved to support real-time grid frequency regulation (FR). The MG-level controller cooperates with a device-level controller of the HES system that overrides the FR support based on the level of hydrogen. Small-signal analysis is used to evaluate the contribution of FR support. Simulation case studies are also carried out to verify the accuracy of the data-driven model and the proposed strategy is effective for improving the real-time MG frequency regulation compared with the conventional PI-based strategy.
Estimation of Liquid Hydrogen Fuels in Aviation
Sep 2022
Publication
As the demand for alternative fuels to solve environmental problems increases worldwide due to the greenhouse gas problem this study predicted the demand for liquid hydrogen fuel in aviation to achieve ‘zero‐emission flight’. The liquid hydrogen fuel models of an aircraft and all aviation sectors were produced based on the prediction of aviation fleet growth through the classification of currently operated aircraft. Using these models the required amount of liquid hydrogen fuel and the total cost of liquid hydrogen were also calculated when various environmental regulations were satisfied. As a result it was found to be necessary to convert approximately 66% to 100% of all aircraft from existing aircraft to liquid hydrogen aircraft in 2050 according to regulations. The annual liquid hydrogen cost was 4.7–5.2 times higher in the beginning due to the high production cost but after 2030 it will be maintained at almost the same price and it was found that the cost was rather low compared to jet fuel.
Solid Air Hydrogen Liquefaction, the Missing Link of the Hydrogen Economy
Mar 2023
Publication
The most challenging aspect of developing a green hydrogen economy is long-distance oceanic transportation. Hydrogen liquefaction is a transportation alternative. However the cost and energy consumption for liquefaction is currently prohibitively high creating a major barrier to hydrogen supply chains. This paper proposes using solid nitrogen or oxygen as a medium for recycling cold energy across the hydrogen liquefaction supply chain. When a liquid hydrogen (LH2) carrier reaches its destination the regasification process of the hydrogen produces solid nitrogen or oxygen. The solid nitrogen or oxygen is then transported in the LH2 carrier back to the hydrogen liquefaction facility and used to reduce the energy consumption cooling gaseous hydrogen. As a result the energy required to liquefy hydrogen can be reduced by 25.4% using N2 and 27.3% using O2. Solid air hydrogen liquefaction (SAHL) can be the missing link for implementing a global hydrogen economy.
Environmental Assessment of Hydrogen Utilization in Various Applications and Alternative Renewable Sources for Hydrogen Production: A Review
May 2023
Publication
Rapid industrialization is consuming too much energy and non-renewable energy resources are currently supplying the world’s majority of energy requirements. As a result the global energy mix is being pushed towards renewable and sustainable energy sources by the world’s future energy plan and climate change. Thus hydrogen has been suggested as a potential energy source for sustainable development. Currently the production of hydrogen from fossil fuels is dominant in the world and its utilization is increasing daily. As discussed in the paper a large amount of hydrogen is used in rocket engines oil refining ammonia production and many other processes. This paper also analyzes the environmental impacts of hydrogen utilization in various applications such as iron and steel production rocket engines ammonia production and hydrogenation. It is predicted that all of our fossil fuels will run out soon if we continue to consume them at our current pace of consumption. Hydrogen is only ecologically friendly when it is produced from renewable energy. Therefore a transition towards hydrogen production from renewable energy resources such as solar geothermal and wind is necessary. However many things need to be achieved before we can transition from a fossil-fuel-driven economy to one based on renewable energy
Potential Global Warming Impact of 1 kW Polymer Electrolyte Membrane Fuel Cell System for Residential Buildings on Operation Phase
Mar 2023
Publication
This study established global warming potential(GWP) emission factors through a life cycle assessment on the operation phases of two different 1 kW polymer electrolyte membrane fuel cell (PEMFC) systems for residential buildings (NG-PEMFC fed with hydrogen from natural gas reforming; WE-PEMFC fed with hydrogen from photovoltaics-powered water electrolyzer). Their effectiveness was also compared with conventional power grid systems in Korea specifically in the area of greenhouse gas emissions. The operation phases of the NG-PEMFC and the WE-PEMFC were divided into burner reformer and stack and into water electrolysis and stack respectively. The functional unit of each fuel cell system was defined as 1 kWh of electricity production. In the case of NG-PEMFC the GWP was 3.72E-01 kg-CO2eq/kWh the embodied carbon emissions due to using city gas during the life cycle process was about 20.87 % the carbon emission ratio according to the reformer's combustion burner was 6.07 % and the direct carbon emission ratio of the air emissions from the reformer was 73.06 % indicating that the carbon emission from the reformer contributed over 80 % of the total GWP. As for the WE-PEMFC the GWP was 1.76E-01 kg-CO2eq/kWh and the embodied carbon emissions from photovoltaic power generation during the life cycle process contributed over 99 % of the total GWP.
Oxy-fuel Combustion-based Blue Hydrogen Production with the Integration of Water Electrolysis
Jun 2023
Publication
Blue hydrogen is gaining attention as an intermediate step toward achieving eco-friendly green hydrogen production. However the general blue hydrogen production requires an energy-intensive process for carbon capture and storage resulting in low process efficiency. Additionally the hydrogen production processes steam methane reforming (SMR) and electrolysis emits waste heat and byproduct oxygen respectively. To solve these problems this study proposes an oxy-fuel combustion-based blue hydrogen production process that integrates fossil fuel-based hydrogen production and electrolysis processes. The proposed processes are SMR + SOEC and SMR + PEMEC whereas SMR solid oxide electrolysis cell (SOEC) and proton exchange membrane electrolysis cell (PEMEC) are also examined for comparison. In the proposed processes the oxygen produced by the electrolyzer is utilized for oxy-fuel combustion in the SMR process and the resulting flue gas containing CO2 and H2O is condensed to easily separate CO2. Additionally the waste heat from the SMR process is recovered to heat the feed water for the electrolyzer thereby maximizing the process efficiency. Techno-economic sensitivity and greenhouse gas (GHG) analyses were conducted to evaluate the efficiency and feasibility of the proposed processes. The results show that SMR + SOEC demonstrated the highest thermal efficiency (85.2%) and exergy efficiency (80.5%) exceeding the efficiency of the SMR process (78.4% and 70.4% for thermal and exergy efficiencies respectively). Furthermore the SMR + SOEC process showed the lowest levelized cost of hydrogen of 6.21 USD/kgH2. Lastly the SMR + SOEC demonstrated the lowest life cycle GHG emissions. In conclusion the proposed SMR + SOEC process is expected to be a suitable technology for the transition from gray to green hydrogen.
CFD Thermo‑Hydraulic Evaluation of a Liquid Hydrogen Storage Tank with Different Insulation Thickness in a Small‑Scale Hydrogen Liquefier
Aug 2023
Publication
Accurate evaluation of thermo‑fluid dynamic characteristics in tanks is critically important for designing liquid hydrogen tanks for small‑scale hydrogen liquefiers to minimize heat leakage into the liquid and ullage. Due to the high costs most future liquid hydrogen storage tank designs will have to rely on predictive computational models for minimizing pressurization and heat leakage. Therefore in this study to improve the storage efficiency of a small‑scale hydrogen liquefier a three‑ dimensional CFD model that can predict the boil‑off rate and the thermo‑fluid characteristics due to heat penetration has been developed. The prediction performance and accuracy of the CFD model was validated based on comparisons between its results and previous experimental data and a good agreement was obtained. To evaluate the insulation performance of polyurethane foam with three different insulation thicknesses the pressure changes and thermo‑fluid characteristics in a partially liquid hydrogen tank subject to fixed ambient temperature and wind velocity were investigated nu‑ merically. It was confirmed that the numerical simulation results well describe not only the temporal variations in the thermal gradient due to coupling between the buoyance and convection but also the buoyancy‑driven turbulent flow characteristics inside liquid hydrogen storage tanks with differ‑ ent insulation thicknesses. In the future the numerical model developed in this study will be used for optimizing the insulation systems of storage tanks for small‑scale hydrogen liquefiers which is a cost‑effective and highly efficient approach.
Expansion of Next-Generation Sustainable Clean Hydrogen Energy in South Korea: Domino Explosion Risk Analysis and Preventive Measures Due to Hydrogen Leakage from Hydrogen Re-Fueling Stations Using Monte Carlo Simulation
Apr 2024
Publication
Hydrogen an advanced energy source is growing quickly in its infrastructure and technological development. Urban areas are constructing convergence-type hydrogen refilling stations utilizing existing gas stations to ensure economic viability. However it is essential to conduct a risk analysis as hydrogen has a broad range for combustion and possesses significant explosive capabilities potentially leading to a domino explosion in the most severe circumstances. This study employed quantitative risk assessment to evaluate the range of damage effects of single and domino explosions. The PHAST program was utilized to generate quantitative data on the impacts of fires and explosions in the event of a single explosion with notable effects from explosions. Monte Carlo simulations were utilized to forecast a domino explosion aiming to predict uncertain events by reflecting the outcome of a single explosion. Monte Carlo simulations indicate a 69% chance of a domino explosion happening at a hydrogen refueling station if multi-layer safety devices fail resulting in damage estimated to be three times greater than a single explosion
The Effect of Ventilation on the Hazards of Hydrogen Release in Enclosed Areas of Hydrogen-fueled Ship
Aug 2023
Publication
This paper presents a systematic investigation that encompasses the safety assessment of a fuel preparation room (FPR) intended for a hydrogen-fueled ship. The primary objective is to determine the appropriate ventilation strategy to mitigate the risks associated with potential hydrogen leakage. The study focuses on a case involving an FPR measuring 10.2 m × 5.3 m × 2.65 m which is part of a 750 DWT hydrogen-powered fishing vessel. To identify the potential events leading to hydrogen dispersion an event tree analysis is conducted. Additionally existing regulations and guidelines related to the safety assessments of hydrogen leakage in enclosed areas are summarized and analyzed. Computational fluid dynamics FLACS-CFD are utilized for the consequence analysis in order to evaluate the impact of ventilation on hydrogen dispersion and concentration within the FPR. The research findings indicate significant effects of ventilation on the hazards and safety assessments of FPRs and high-pressure fuel gas supply systems. The study highlights that hydrogen vapor tends to accumulate at the ceiling and in the corners and spaces created by the equipment. The position and size of ventilation openings greatly influence the dispersion of hydrogen leakage. Proper ventilation design including top inlet ventilation and outlet ventilation on the opposite side helps to maintain a safe FPR by facilitating the efficient dispersion of hydrogen vapor. Moreover locating inlet ventilation on the same side as the outlet ventilation is found to hinder dispersion while the cross-ventilation achieved by placing inlets and outlets on opposite sides enhances airflow and dispersion. Consequently it is recommended to prioritize the structural design of FPRs and implement enhanced safety measures. Additionally updating the relevant regulations to address these concerns is strongly advised.
Solar–Hydrogen Storage System: Architecture and Integration Design of University Energy Management Systems
May 2024
Publication
As a case study on sustainable energy use in educational institutions this study examines the design and integration of a solar–hydrogen storage system within the energy management framework of Kangwon National University’s Samcheok Campus. This paper provides an extensive analysis of the architecture and integrated design of such a system which is necessary given the increasing focus on renewable energy sources and the requirement for effective energy management. This study starts with a survey of the literature on hydrogen storage techniques solar energy storage technologies and current university energy management systems. In order to pinpoint areas in need of improvement and chances for progress it also looks at earlier research on solar–hydrogen storage systems. This study’s methodology describes the system architecture which includes fuel cell integration electrolysis for hydrogen production solar energy harvesting hydrogen storage and an energy management system customized for the needs of the university. This research explores the energy consumption characteristics of the Samcheok Campus of Kangwon National University and provides recommendations for the scalability and scale of the suggested system by designing three architecture systems of microgrids with EMS Optimization for solar–hydrogen hybrid solar–hydrogen and energy storage. To guarantee effective and safe functioning control strategies and safety considerations are also covered. Prototype creation testing and validation are all part of the implementation process which ends with a thorough case study of the solar–hydrogen storage system’s integration into the university’s energy grid. The effectiveness of the system its effect on campus energy consumption patterns its financial sustainability and comparisons with conventional energy management systems are all assessed in the findings and discussion section. Problems that arise during implementation are addressed along with suggested fixes and directions for further research—such as scalability issues and technology developments—are indicated. This study sheds important light on the viability and efficiency of solar–hydrogen storage systems in academic environments particularly with regard to accomplishing sustainable energy objectives.
Explosion Replication Test of FCEV Hydrogen Tank
Sep 2023
Publication
Due to the increased interest in alternative energy sources hydrogen device safety has become paramount. In this study we induced the explosion of a hydrogen tank from a fuel cell electric vehicle (FCEV) by igniting a fire beneath it and disabling the built-in temperature pressure relief device. Three Type 4 tanks were injected gaseous hydrogen at pressures of 700 350 and 10 bar respectively. The incident pressure generated by the tank explosion was measured by pressure transducers positioned at various points around the tank. A protective barrier was installed to examine its effect on the resulting damage and the reflected pressure was measured along the barrier. The internal pressure and external temperature of the tanks were measured in multiple locations. The 700- and 350-bar hydrogen tanks exploded approximately 10 and 16 min after burner ignition respectively. The 10-bar hydrogen tank did not explode but ruptured approximately 29 min after burner ignition The explosions generated blast waves fireballs and fragments. The impact on the surrounding area was evaluated and we verified that the blast pressure fireballs and fragments were almost completely blocked by the protective barrier. The results of this study are expected to improve safety on an FCEV accident scene.
Re-enacting the Hydrogen Tank Explosion of a Fuel-cell Electric Vehicle: An Experimental Study
May 2023
Publication
With the world-wide decision to reduce carbon emissions through the Paris Agreement (2015) the demand for hydrogen-fuelled vehicles has been increasing. Although hydrogen is not a toxic gas it has a wide flammable range (4e75%) and can explode due to static electricity. Therefore studies on hydrogen safety are urgently required. In this study an explosion was induced by applying fire to the lower part of a fuel cell electric vehicle (FCEV). Out of three compressed hydrogen storage tanks installed in the vehicle two did not have hydrogen fuel and one was filled with compressed gaseous hydrogen of 700 bar and forcedly deactivated its temperature-activated pressure relief device. The side-on overpressure transducers were installed by distance in main directions to measure the side-on overpressure generated by the vehicle explosion. A 10 m-long protective barrier was installed on which reflected overpressure displacement and acceleration were measured to examine the effect of attenuation of explosion damage in the event of an accident. The vehicle exploded approximately 11 min after ignition generating a blast wave fireballs and fragments. The results of the experiment showed that the protective barrier could almost completely block explosive pressure smoke and scattering generated during an explosion. Through Probit function analysis the probabilities of an accident occurring were derived based on peak overpressure peak impulse and scattering. The results of this study can be used to develop standard operating procedures (SOPs) for firefighters as the base data for setting the initial operation location and deriving the safe separation distance.
Risk Assessment of Explosion Accidents in Hydrogen Fuel-Cell Rooms Using Experimental Investigations and Computational Fluid Dynamics Simulations
Oct 2023
Publication
For the safe utilization and management of hydrogen energy within a fuel-cell room in a hydrogen-fueled house an explosion test was conducted to evaluate the potential hazards associated with hydrogen accident scenarios. The overpressure and heat radiation were measured for an explosion accident at distances of 1 2 3 5 and 10 m for hydrogen–air mixing ratios of 10% 25% 40% and 60%. When the hydrogen–air mixture ratio was 40% the greatest overpressure was 24.35 kPa at a distance of 1 m from the fuel-cell room. Additionally the thermal radiation was more than 1.5 kW/m2 which could cause burns at a distance of 5 m from the hydrogen fuel-cell room. Moreover a thermal radiation in excess of 1.5 kW/m2 was computed at a distance of 3 m from the hydrogen fuel-cell room when the hydrogen–air mixing ratio was 25% and 60%. Consequently an explosion in the hydrogen fuel-cell room did not considerably affect fatality levels but could affect the injury levels and temporary threshold shifts. Furthermore the degree of physical damage did not reach major structural damage levels causing only minor structural damage.
Quantitative Risk Assessment of Hydrogen Refueling Station in Cheonan City of South Korea
Oct 2023
Publication
The average temperature of the Earth has risen due to the accumulation of greenhouse gases emitted from the usage of fossil fuels. The consequential climate changes have caused various problems fueling the growing demand for environmentally friendly energy sources that can replace fossil fuels. Batteries and hydrogen have thus been utilized as substitute energy sources for automobiles to reduce fossil fuel consumption. Consequently the number of hydrogen refueling stations is increasing due to an increase in the number of hydrogen-powered vehicles. However several incidents have been reported in the United States of America and Japan where hydrogen refueling stations have been operating for a long time. A risk assessment of hydrogen refueling stations operating in urban areas was performed in this study by calculating the risk effect range using a process hazard analysis tool (PHAST) v8.7 from DNV-GL and a hydrogen risk assessment model (HyRAM) from Sandia National Laboratories (SNL). The societal risk was assessed through a probit model based on the calculation results. The assessment results showed that the risk caused by jet fire and overpressure in an incident is lower than the ‘as low as reasonably practicable’ (ALARP) level.
Design and Analysis of Cryogenic Cooling System for Electric Propulsion System Using Liquid Hydrogen
Jan 2023
Publication
As the demand for eco-friendly energy increases hydrogen energy and liquid hydrogen storage technologies are being developed as an alternative. Hydrogen has a lower liquefaction point and higher thermal conductivity than nitrogen or neon used in general cryogenic systems. Therefore the application of hydrogen to cryogenic systems can increase efficiency and stability. This paper describes the design and analysis of a cryogenic cooling system for an electric propulsion system using liquid hydrogen as a refrigerant and energy source. The proposed aviation propulsion system (APS) consists of a hydrogen fuel cell a battery a power distribution system and a motor. For a lab-scale 5 kW superconducting motor using a 2G high-temperature superconducting (HTS) wire the HTS motor and cooling system were analyzed for electromagnetic and thermal characteristics using a finite element method-based analysis program. The liquid hydrogen-based cooling system consists of a pre-cooling system a hydrogen liquefaction system and an HTS coil cooling system. Based on the thermal load analysis results of the HTS coil the target temperature for hydrogen gas pre-cooling the number of buffer layers and the cryo-cooler capacity were selected to minimize the thermal load of the hydrogen liquefaction system. As a result the hydrogen was stably liquefied and the temperature of the HTS coil corresponding to the thermal load of the designed lab-scale HTS motor was maintained at 30 K.
Heat Integration of Liquid Hydrogen-Fueled Hybrid Electric Ship Propulsion System
Nov 2023
Publication
This study introduced the methodology for integrating ethylene glycol/water mixture (GW) systems which supply heat energy to the liquid hydrogen (LH2 ) fuel gas supply system (FGSS) and manage the temperature conditions of the battery system. All systems were designed and simulated based on the power demand of a 2 MW class platform supply vessel assumed as the target ship. The LH2 FGSS model is based on Aspen HYSYS V14 and the cell model that makes up the battery system is implemented based on a Thevenin model with four parameters. Through three different simulation cases the integrated GW system significantly reduced electric power consumption for the GW heater during ship operations achieving reductions of 1.38% (Case 1) 16.29% (Case 2) and 27.52% (Case 3). The energy-saving ratio showed decreases of 1.86% (Case 1) 21.01% (Case 2) and 33.80% (Case 3) in overall energy usage within the GW system. Furthermore an examination of the battery system’s thermal management in the integrated GW system demonstrated stable cell temperature control within ±3 K of the target temperature making this integration a viable solution for maintaining normal operating temperatures despite relatively higher fluctuations compared to an independent GW system.
Development of Liquid Organic Hydrogen Carriers for Hydrogen Storage and Transport
Jan 2024
Publication
The storage and transfer of energy require a safe technology to mitigate the global environmental issues resulting from the massive application of fossil fuels. Fuel cells have used hydrogen as a clean and efficient energy source. Nevertheless the storage and transport of hydrogen have presented longstanding problems. Recently liquid organic hydrogen carriers (LOHCs) have emerged as a solution to these issues. The hydrogen storage technique in LOHCs is more attractive than those of conventional energy storage systems like liquefaction compression at high pressure and methods of adsorption and absorption. The release and acceptance of hydrogen should be reversible by LOHC molecules following favourable reaction kinetics. LOHCs comprise liquid and semi-liquid organic compounds that are hydrogenated to store hydrogen. These hydrogenated molecules are stored and transported and finally dehydrogenated to release the required hydrogen for supplying energy. Hydrogenation and dehydrogenation are conducted catalytically for multiple cycles. This review elaborates on the characteristics of different LOHC molecules based on their efficacy as energy generators. Additionally different catalysts used for both hydrogenation and dehydrogenation are discussed.
Implementation of Formic Acid as a Liquid Organic Hydrogen Carrier (LOHC): Techno-Economic Analysis and Life Cycle Assessment of Formic Acid Produced via CO2 Utilization
Sep 2022
Publication
To meet the global climate goals agreed upon regarding the Paris Agreement governments and institutions around the world are investigating various technologies to reduce carbon emissions and achieve a net-negative energy system. To this end integrated solutions that incorporate carbon utilization processes as well as promote the transition of the fossil fuel-based energy system to carbon-free systems such as the hydrogen economy are required. One of the possible pathways is to utilize CO2 as the base chemical for producing a liquid organic hydrogen carrier (LOHC) using CO2 as a mediating chemical for delivering H2 to the site of usage since gaseous and liquid H2 retain transportation and storage problems. Formic acid is a probable candidate considering its high volumetric H2 capacity and low toxicity. While previous studies have shown that formic acid is less competitive as an LOHC candidate compared to other chemicals such as methanol or toluene the results were based on out-of-date process schemes. Recently advances have been made in the formic acid production and dehydrogenation processes and an analysis regarding the recent process configurations could deem formic acid as a feasible option for LOHC. In this study the potential for using formic acid as an LOHC is evaluated with respect to the state-of-the-art formic acid production schemes including the use of heterogeneous catalysts during thermocatalytic and electrochemical formic acid production from CO2 . Assuming a hydrogen distribution system using formic acid as the LOHC each of the production transportation dehydrogenation and CO2 recycle sections are separately modeled and evaluated by means of techno-economic analysis (TEA) and life cycle assessment (LCA). Realistic scenarios for hydrogen distribution are established considering the different transportation and CO2 recovery options; then the separate scenarios are compared to the results of a liquefied hydrogen distribution scenario. TEA results showed that while the LOHC system incorporating the thermocatalytic CO2 hydrogenation to formic acid is more expensive than liquefied H2 distribution the electrochemical CO2 reduction to formic acid system reduces the H2 distribution cost by 12%. Breakdown of the cost compositions revealed that reduction of steam usage for thermocatalytic processes in the future can make the LOHC system based on thermocatalytic CO2 hydrogenation to formic acid to be competitive with liquefied H2 distribution if the production cost could be reduced by 23% and 32% according to the dehydrogenation mode selected. Using formic acid as a LOHC was shown to be less competitive compared to liquefied H2 delivery in terms of LCA but producing formic acid via electrochemical CO2 reduction was shown to retain the lowest global warming potential among the considered options.
Methods for Enhancing Electrolysis for Hydrogen Production: The Benefits of Applying Magnetic Fields
Sep 2024
Publication
The electrolysis of water is one of the most promising ways of producing green hydrogen. This produces hydrogen using electricity and does not generate additional carbon dioxide like the more conventional reforming of fossil fuels. However making electrolysis competitive with conventional methods for hydrogen production is a challenge because of the cost of electricity and because of inefficiencies and costs in electrolysis systems. Initially this review looks at the basic design of water electrolysis and asks where energy is lost. Then a selection of the latest results in the area of magnetic field-enhanced water electrolysis are examined and discussed in particular focusing on the empirical results of magnetic field-assisted electrolysis with the aim of comparing findings and identifying limitations of current studies such that recommendations can be made for advanced design of hydrogen producing electrolysis systems.
Artificial Intelligence/Machine Learning in Energy Management Systems, Control, and Optimization of Hydrogen Fuel Cell Vehicles
Mar 2023
Publication
Environmental emissions global warming and energy-related concerns have accelerated the advancements in conventional vehicles that primarily use internal combustion engines. Among the existing technologies hydrogen fuel cell electric vehicles and fuel cell hybrid electric vehicles may have minimal contributions to greenhouse gas emissions and thus are the prime choices for environmental concerns. However energy management in fuel cell electric vehicles and fuel cell hybrid electric vehicles is a major challenge. Appropriate control strategies should be used for effective energy management in these vehicles. On the other hand there has been significant progress in artificial intelligence machine learning and designing data-driven intelligent controllers. These techniques have found much attention within the community and state-of-the-art energy management technologies have been developed based on them. This manuscript reviews the application of machine learning and intelligent controllers for prediction control energy management and vehicle to everything (V2X) in hydrogen fuel cell vehicles. The effectiveness of data-driven control and optimization systems are investigated to evolve classify and compare and future trends and directions for sustainability are discussed.
Process Design and Improvement for Hydrogen Production Based on Thermodynamic Analysis: Practical Application to Real-world On-site Hydrogen Refueling Stations
Sep 2023
Publication
An energy source transition is necessary to realize carbon neutrality emphasizing the importance of a hydrogen economy. The transportation sector accounted for 27% of annual carbon emissions in 2019 highlighting the increasing importance of transitioning to hydrogen vehicles and establishing hydrogen refueling stations (HRSs). In particular HRSs need to be prioritized for deploying hydrogen vehicles and developing hydrogen supply chains. Thus research on HRS is important for achieving carbon neutrality in the transportation sector. In this study we improved the efficiency and scaled up the capacity of an on-site HRS (based on steam methane reforming with a hydrogen production rate of 30 Nm3/h) in Seoul Korea. This HRS was a prototype with low efficiency and capacity. Its efficiency was increased through thermodynamic analysis and heat exchanger network synthesis. Furthermore the process was scaled up from 30 Nm3/h to 150 Nm3/h to meet future hydrogen demand. The results of exergy analysis indicated that the exergy destruction in the reforming reactor and heat exchanger accounted for 58.1% and 19.8% respectively of the total exergy destruction. Thus the process was improved by modifying the heat exchanger network to reduce the exergy losses in these units. Consequently the thermal and exergy efficiencies were increased from 75.7% to 78.6% and from 68.1% to 70.4% respectively. The improved process was constructed and operated to demonstrate its performance. The operational and simulation data were similar within the acceptable error ranges. This study provides guidelines for the design and installation of low-carbon on-site HRSs.
Which Is Preferred between Electric or Hydrogen Cars for Carbon Neutrality in the Commercial Vehicle Transportation Sector of South Korea? Implications from a Public Opinion Survey
Feb 2024
Publication
South Korea has drawn up plans to reduce greenhouse gases by 29.7 million tons by supplying 4.5 million electric and hydrogen cars by 2030 to implement the “2050 carbon neutrality” goal. This article gathers data on public preferences for electric cars (ECs) over hydrogen cars (HCs) in the commercial vehicle transportation sector through a survey of 1000 people. Moreover the strength of the preference was evaluated on a five-point scale. Of all respondents 60.0 percent preferred ECs and 21.0 percent HCs the former being 2.86 times greater than the latter. On the other hand the strength of the preference for HCs was 1.42 times greater than that for ECs. Factors influencing the preference for ECs over HCs were also explored through adopting the ordered probit model which is useful in examining ordinal preference rather than cardinal preference. The analyzed factors which are related to respondents’ characteristics experiences and perceptions can be usefully employed for developing strategies of promoting carbon neutrality in the commercial vehicle transportation sector and preparing policies to improve public acceptance thereof.
Pathways to the Hydrogen Economy: A Multidimensional Analysis of the Technological Innovation Systems of Germany and South Korea
Aug 2023
Publication
The global trend towards decarbonization and the demand for energy security have put hydrogen energy into the spotlight of industry politics and societies. Numerous governments worldwide are adopting policies and strategies to facilitate the transition towards hydrogen-based economies. To assess the determinants of such transition this study presents a comparative analysis of the technological innovation systems (TISs) for hydrogen technologies in Germany and South Korea both recognized as global front-runners in advancing and implementing hydrogen-based solutions. By providing a multi-dimensional assessment of pathways to the hydrogen economy our analysis introduces two novel and crucial elements to the TIS analysis: (i) We integrate the concept of ‘quality infrastructure’ given the relevance of safety and quality assurance for technology adoption and social acceptance and (ii) we emphasize the social perspective within the hydrogen TIS. To this end we conducted 24 semi-structured expert interviews applying qualitative open coding to analyze the data. Our results indicate that the hydrogen TISs in both countries have undergone significant developments across various dimensions. However several barriers still hinder the further realization of a hydrogen economy. Based on our findings we propose policy implications that can facilitate informed policy decisions for a successful hydrogen transition.
Proactive Emergency Response Strategies for First Responders to Hydrogen Gas Leakages in Vehicles
Feb 2024
Publication
The widespread use of fossil fuels in automobiles has become a concern particularly in light of recent frequent natural disasters prompting a shift towards eco-friendly vehicles to mitigate greenhouse gas emissions. This shift is evident in the rapidly increasing registration rates of hydrogen vehicles. However with the growing presence of hydrogen vehicles on roads a corresponding rise in related accidents is anticipated posing new challenges for first responders. In this study computational fluid dynamics analysis was performed to develop effective response strategies for first responders dealing with high-pressure hydrogen gas leaks in vehicle accidents. The analysis revealed that in the absence of blower intervention a vapor cloud explosion from leaked hydrogen gas could generate overpressure exceeding 13.8 kPa potentially causing direct harm to first responders. In the event of a hydrogen vehicle accident requiring urgent rescue activities the appropriate response strategy must be selected. The use of blowers can aid in developing a variety of strategies by reducing the risk of a vapor cloud explosion. Consequently this study offers a tailored response strategy for first responders in hydrogen vehicle leak scenarios emphasizing the importance of situational assessment at the incident site.
A Review on the Research Progress and Application of Compressed Hydrogen in the Marine Hydrogen Fuel Cell Power System
Jan 2024
Publication
The urgency to mitigate greenhouse gas emissions from maritime vessels has intensified due to the increasingly stringent directives set forth by the International Maritime Organization (IMO). These directives specifically address energy efficiency enhancements and emissions reduction within the shipping industry. In this context hydrogen is the much sought after fuel for all the global economies and its applications for transportation and propulsion in particular is crucial for cutting down carbon emissions. Nevertheless the realization of hydrogen-powered vessels is confronted by substantial technical hurdles that necessitate thorough examination. This study undertakes a comprehensive analysis encompassing diverse facets including distinct variations of hydrogen fuel cells hydrogen internal combustion engines safety protocols associated with energy storage as well as the array of policies and commercialization endeavors undertaken globally for the advancement of hydrogen-propelled ships. By amalgamating insights from these multifaceted dimensions this paper adeptly encapsulates the myriad challenges intrinsic to the evolution of hydrogen-fueled maritime vessels while concurrently casting a forward-looking gaze on their prospective trajectory.
Comparative Life Cycle Greenhouse Gas Analysis of Clean Hydrogen Pathways: Assessing Domestic Production and Overseas Import in South Korea
Sep 2023
Publication
The development of a Clean Hydrogen Standard based on life-cycle greenhouse gas (GHG) emissions is gaining prominence on the international agenda. Thus a framework for assessing life-cycle GHG emissions for clean hydrogen pathways is necessary. In this study the comprehensive datasets and effects of various scenarios encompassing hydrogen production carriers (liquid hydrogen ammonia methylcyclohexane) carbon capture and storage (CCS) target analysis year (2021 2030) to reflect trends of greening grid electricity and potential import countries on aggregated life-cycle GHG emissions were presented. South Korea was chosen as a case study region and the low-carbon alternatives were suggested for reducing aggregated emissions to meet the Korean standard (5 kgCO2e/kgH2). First capturing and storing nearly entire (>90%) CO2 from fossil- and waste-based production pathways is deemed essential. Second when repurposing the use of hydrogen that was otherwise used internally applying a penalty for substitution is appropriate leading to results notably exceeding the standard. Third for electrolysis-based hydrogen using renewable or nuclear electricity is essential. Lastly when hydrogen is imported in a well-to-point-of-delivery (WtP) perspective using renewable electricity during hydrogen conversion into a carrier and reusing the produced hydrogen for endothermic reconversion reaction are recommended. By implementing the developed calculation framework to other countries' cases it was observed that importing hydrogen to regions having scope of WtP or above (e.g. well-to-wheel) might not meet the threshold due to additional emissions from importation processes. Additionally for hydrogen carriers undergoing the endothermic reconversion the approach to reduce WtP emissions (reusing produced hydrogen) may conflict with the approach to reduce well-to-gate (WtG) emission (using external fossilbased fuel). The discrepancy highlights the need to set a broader scope of emissions assessment to effectively promote the life-cycle emission reduction efforts of hydrogen importers. This study contributes to the field of clean hydrogen GHG emission assessment offering a robust database and calculation framework while addressing the effects of greening grid electricity and CCS implementation proposing low-carbon alternatives and GHG assessment scope to achieve global GHG reduction.
Review on Bubble Dynamics in Proton Exchange Membrane Water Electrolysis: Towards Optimal Green Hydrogen Yield
Dec 2023
Publication
Water electrolysis using a proton exchange membrane (PEM) holds substantial promise to produce green hydrogen with zero carbon discharge. Although various techniques are available to produce hydrogen gas the water electrolysis process tends to be more cost-effective with greater advantages for energy storage devices. However one of the challenges associated with PEM water electrolysis is the accumulation of gas bubbles which can impair cell performance and result in lower hydrogen output. Achieving an in-depth knowledge of bubble dynamics during electrolysis is essential for optimal cell performance. This review paper discusses bubble behaviors measuring techniques and other aspects of bubble dynamics in PEM water electrolysis. It also examines bubble behavior under different operating conditions as well as the system geometry. The current review paper will further improve the understanding of bubble dynamics in PEM water electrolysis facilitating more competent inexpensive and feasible green hydrogen production.
Influence of Air Changes Per Hour on Hydrogen Leaks in Mechanically Ventilated Enclosures
Mar 2024
Publication
The integration of hydrogen energy systems into nearly zero-emission buildings (nZEB) is emerging as a viable strategy to curtail greenhouse gas emissions associated with energy use in these buildings. However the indoor or outdoor placement of certain hydrogen system components or equipment necessitates stringent safety measures particularly in confined environments. This study aims to investigate the dynamics of hydrogen dispersion within an enclosure featuring forced ventilation analyzing the interplay between leakage flow rates and ventilation efficiency both experimentally and numerically. To simulate hydrogen's behavior helium gas which shares similar physical characteristics with hydrogen was utilized in experiments conducted at leakage flows of 4 8 and 10 L/min alongside a ventilation rate of 30 air changes per hour (ACH). The experiments revealed that irrespective of the leakage rate the oxygen concentration returned to its initial level approximately 11 min post-leakage at a ventilation rate of 30 ACH. This study also encompasses a numerical analysis to validate the experimental findings and assess the congruence between helium and hydrogen behaviors. Additionally the impact of varying ACH rates (30 45 60 75) on the concentrations of oxygen and hydrogen was quantified through numerical analysis for different hydrogen leakage rates (4 8 10 20 L/min). The insights derived from this research offer valuable guidance for building facility engineers on designing ventilation systems that ensure hydrogen and oxygen concentrations remain within safe limits in hydrogen-utilizing indoor environments.
The Effect of Natural Ventilation through Roof Vents Following Hydrogen Leaks in Confined Spaces
Sep 2023
Publication
Hydrogen energy is gaining global popularity as a green energy source and its use is increasing. However hydrogen has a rapid diffusion rate and a broad combustion range; thus it is vital to take safety precautions during its storage. In this study we examined the change of hydrogen concentration in a confined space exposed to a hydrogen leak according to the size of the leakage hole and the leakage flow rate assuming an extreme situation. In addition we investigated rectangular vents (that serve as explosion panels in the event of an explosion) to assess their ventilation performance according to the area of the vent when used for emergency natural ventilation. The vent areas tested represented 12% 24% and 36% of the floor area and they were installed in the ceiling of the test enclosure. When exposed to a simulated hydrogen leak the enclosure acquired a hydrogen concentration of 1% which is 25% of the lower flammability limit (LFL) in less than 6 s across all test cases. The time to LFL varied from approximately 4–81 s. In an assessment of the emergency ventilation duration the ventilation time required to reach safe hydrogen concentrations decreased and showed less deviation as the vent size was increased. For the largest vent size tested the LFL was reached in <1 min; it took 145.6 s to acquire a 1 vol% of hydrogen which is relatively fast. However there were no significant differences between the performance of large and medium-sized vent areas. Therefore through the results we found that it is reasonable to apply the area Kv = 3.31 (24% of the floor area) or less when considering the design of a roof vent that can serve as both an emergency ventilation and an explosion vent. This suggests that it is difficult to expect an improvement in ventilation performance by simply increasing the area of the vent beyond a certain area. Through these results this study proposes a practical and novel method for future design and parameters of safety functions that protect areas where hydrogen is present.
Helping the Climate by Replacing Liquefied Natural Gas with Liquefied Hydrogen or Ammonia?
Apr 2024
Publication
The war in Ukraine caused Europe to more than double its imports of liquefied natural gas (LNG) in only one year. In addition imported LNG remains a crucial source of energy for resource-poor countries such as Japan where LNG imports satisfy about a quarter of the country’s primary energy demand. However an increasing number of countries are formulating stringent decarbonization plans. Liquefied hydrogen and liquefied ammonia coupled with carbon capture and storage (LH2-CCS LNH3-CCS) are emerging as the front runners in the search for low-carbon alternatives to LNG. Yet little is currently known about the full environmental profile of LH2-CCS and LNH3-CCS because several characteristics of the two alternatives have only been analyzed in isolation in previous work. Here we show that the potential of these fuels to reduce greenhouse gas (GHG) emissions throughout the supply chain is highly uncertain. Our best estimate is that LH2-CCS and LNH3-CCS can reduce GHG emissions by 25%–61% relative to LNG assuming a 100 year global warming potential. However directly coupling LNG with CCS would lead to substantial GHG reductions on the order of 74%. Further under certain conditions emissions from LH2-CCS and LNH3-CCS could exceed those of LNG by up to 44%. These results question the suitability of LH2-CCS and LNH3-CCS for stringent decarbonization purposes.
A Computational Study of Hydrogen Dispersion and Explosion after Large-Scale Leakage of Liquid Hydrogen
Nov 2023
Publication
This study employs the FLACS code to analyze hydrogen leakage vapor dispersion and subsequent explosions. Utilizing pseudo-source models a liquid pool model and a hybrid model combining both we investigate dispersion processes for varying leak mass flow rates (0.225 kg/s and 0.73 kg/s) in a large open space. We also evaluate explosion hazards based on overpressure and impulse effects on humans. The computational results compared with experimental data demonstrated reasonable hydrogen vapor cloud concentration predictions especially aligned with the wind direction. For higher mass flow rate of 0.73 kg/s the pseudo-source model exhibited the most reasonable predictive performance for locations near the leak source despite the hybrid model yielded similar results to the pseudo-source model while the liquid pool model was more suitable for lower mass flow rate of 0.225 kg/s. Regarding explosion analyses using overpressure-impulse diagram higher mass flow rates leaded to potentially fatal overpressure and impulse effects on humans. However lower mass flow rates may cause severe eardrum damage at the maximum overpressure point.
The Hydrogen Economy can Reduce Costs of Climate Change Mitigation by up to 22%
May 2024
Publication
In response to the urgent need to mitigate climate change via net-zero targets many nations are renewing their interest in clean hydrogen as a net-zero energy carrier. Although clean hydrogen can be directly used in various sectors for deep decarbonization the relatively low energy density and high production costs have raised doubts as to whether clean hydrogen development is worthwhile. Here we improve on the GCAM model by including a more comprehensive and detailed representation of clean hydrogen production distribution and demand in all sectors of the global economy and simulate 25 scenarios to explore the costeffectiveness of integrating clean hydrogen into the global energy system. We show that due to costly technical obstacles clean hydrogen can only provide 3%–9% of the 2050 global final energy use. Nevertheless clean hydrogen deployment can reduce overall energy decarbonization costs by 15%–22% mainly via powering ‘‘hard-to-electrify’’ sectors that would otherwise face high decarbonization expenditures. Our work provides practical references for cost-effective clean hydrogen planning.
Role of a Unitized Regenerative Fuel Cell in Remote Area Power Supply: A Review
Aug 2023
Publication
This manuscript presents a thorough review of unitized regenerative fuel cells (URFCs) and their importance in Remote Area Power Supply (RAPS). In RAPS systems that utilize solar and hydrogen power which typically include photovoltaic modules a proton exchange membrane (PEM) electrolyzer hydrogen gas storage and PEM fuel cells the cost of these systems is currently higher compared to conventional RAPS systems that employ diesel generators or batteries. URFCs offer a potential solution to reduce the expenses of solar hydrogen renewable energy systems in RAPS by combining the functionalities of the electrolyzer and fuel cell into a single unit thereby eliminating the need to purchase separate and costly electrolyzer and fuel cell units. URFCs are particularly well-suited for RAPS applications because the electrolyzer and fuel cell do not need to operate simultaneously. In electrolyzer mode URFCs function similarly to stand-alone electrolyzers. However in fuel cell mode the performance of URFCs is inferior to that of stand-alone fuel cells. The presented review summarizes the past present and future of URFCs with details on the operating modes of URFCs limitations and technical challenges and applications. Solar hydrogen renewable energy applications in RAPS and challenges facing solar hydrogen renewable energy in the RAPS is discussed in detail.
Solar Hydrogen Production and Storage in Solid Form: Prospects for Materials and Methods
Sep 2024
Publication
Climatic changes are reaching alarming levels globally seriously impacting the environment. To address this environmental crisis and achieve carbon neutrality transitioning to hydrogen energy is crucial. Hydrogen is a clean energy source that produces no carbon emissions making it essential in the technological era for meeting energy needs while reducing environmental pollution. Abundant in nature as water and hydrocarbons hydrogen must be converted into a usable form for practical applications. Various techniques are employed to generate hydrogen from water with solar hydrogen production—using solar light to split water—standing out as a cost-effective and environmentally friendly approach. However the widespread adoption of hydrogen energy is challenged by transportation and storage issues as it requires compressed and liquefied gas storage tanks. Solid hydrogen storage offers a promising solution providing an effective and low-cost method for storing and releasing hydrogen. Solar hydrogen generation by water splitting is more efficient than other methods as it uses self-generated power. Similarly solid storage of hydrogen is also attractive in many ways including efficiency and cost-effectiveness. This can be achieved through chemical adsorption in materials such as hydrides and other forms. These methods seem to be costly initially but once the materials and methods are established they will become more attractive considering rising fuel prices depletion of fossil fuel resources and advancements in science and technology. Solid oxide fuel cells (SOFCs) are highly efficient for converting hydrogen into electrical energy producing clean electricity with no emissions. If proper materials and methods are established for solar hydrogen generation and solid hydrogen storage under ambient conditions solar light used for hydrogen generation and utilization via solid oxide fuel cells (SOFCs) will be an efficient safe and cost-effective technique. With the ongoing development in materials for solar hydrogen generation and solid storage techniques this method is expected to soon become more feasible and cost-effective. This review comprehensively consolidates research on solar hydrogen generation and solid hydrogen storage focusing on global standards such as 6.5 wt% gravimetric capacity at temperatures between −40 and 60 ◦C. It summarizes various materials used for efficient hydrogen generation through water splitting and solid storage and discusses current challenges in hydrogen generation and storage. This includes material selection and the structural and chemical modifications needed for optimal performance and potential applications.
The Environmental Impacts of Future Global Sales of Hydrogen Fuel Cell Vehicles
Oct 2024
Publication
During the last decade developing more sustainable transportation modes has become a primary objective for car manufacturers and governments around the world to mitigate environmental issues such as climate change the continuous increase in greenhouse gas (GHG) emissions and energy depletion. The use of hydrogen fuel cell technology as a source of energy in electric vehicles is considered an emerging and promising technology that could contribute significantly to addressing these environmental issues. In this study the effects of Hydrogen Fuel Cell Battery Electric Vehicles (HFCBEVs) on global GHG emissions compared to other technologies such as BEVs were determined based on different relevant factors such as predicted sales for 2050 (the result of the developed prediction model) estimated daily traveling distance estimated future average global electricity emission factors future average Battery Electric Vehicle (BEV) emission factors future global hydrogen production emission factors and future average HFCBEV emission factors. As a result the annual GHG emissions produced by passenger cars that are expected to be sold in 2050 were determined by considering BEV sales in the first scenario and HFCBEV replacement in the second scenario. The results indicate that the environmental benefits of HFCBEVs are expected to increase over time compared to those of BEVs due to the eco-friendly methods that are expected to be used in hydrogen production in the future. For instance in 2021 HFCBEVs could produce more GHG emissions than BEVs by 54.9% per km of travel whereas in 2050 BEVs could produce more GHG emissions than HFCBEVs by 225% per km of travel.
Techno‑Economic Comparative Analysis of Two Hybrid Renewable Energy Systems for Powering a Simulated House, including a Hydrogen Vehicle Load at Jeju Island
Nov 2023
Publication
This work undertakes a techno‑economic comparative analysis of the design of photo‑ voltaic panel/wind turbine/electrolyzer‑H2 tank–fuel cell/electrolyzer‑H2 tank (configuration 1) and photovoltaic panel/wind turbine/battery/electrolyzer‑H2 tank (configuration 2) to supply electricity to a simulated house and a hydrogen‑powered vehicle on Jeju Island. The aim is to find a system that will make optimum use of the excess energy produced by renewable energies to power the hydrogen vehicle while guaranteeing the reliability and cost‑effectiveness of the entire system. In addition to evaluating the Loss of Power Supply Probability (LPSP) and the Levelized Cost of Energy (LCOE) the search for achieving that objective leads to the evaluation of two new performance indicators: Loss of Hydrogen Supply Probability (LHSP) and Levelized Cost of Hydrogen (LCOH). After anal‑ ysis for 0 < LPSP < 1 and 0 < LHSP < 1 used as the constraints in a multi‑objective genetic algorithm configuration 1 turns out to be the most efficient loads feeder with an LCOE of 0.3322 USD/kWh an LPSP of 0% concerning the simulated house load an LCOH of 11.5671 USD/kg for a 5 kg hydrogen storage and an LHSP of 0.0043% regarding the hydrogen vehicle load.
Recent Developments in Materials for Physical Hydrogen Storage: A Review
Jan 2024
Publication
The depletion of reliable energy sources and the environmental and climatic repercussions of polluting energy sources have become global challenges. Hence many countries have adopted various renewable energy sources including hydrogen. Hydrogen is a future energy carrier in the global energy system and has the potential to produce zero carbon emissions. For the non-fossil energy sources hydrogen and electricity are considered the dominant energy carriers for providing end-user services because they can satisfy most of the consumer requirements. Hence the development of both hydrogen production and storage is necessary to meet the standards of a “hydrogen economy”. The physical and chemical absorption of hydrogen in solid storage materials is a promising hydrogen storage method because of the high storage and transportation performance. In this paper physical hydrogen storage materials such as hollow spheres carbon-based materials zeolites and metal– organic frameworks are reviewed. We summarize and discuss the properties hydrogen storage densities at different temperatures and pressures and the fabrication and modification methods of these materials. The challenges associated with these physical hydrogen storage materials are also discussed.
Predictive Maintenance and Reinspection Strategies for Hydrogen Refueling Station Pressure Vessels: A Case Study in South Korea
Jul 2024
Publication
Hydrogen refueling stations rely on pressure vessels capable of withstanding pressures up to 90 MPa while mitigating concerns related to hydrogen embrittlement. However a gap exists in understanding the long-term fatigue behavior of these vessels under real operational conditions. This study focuses on evaluating the safety of SA372 pressure vessels using operational data from a hydrogen refueling station in Pyeongtaek South Korea. A predictive reinspection methodology is proposed based on this evaluation. Parameters including hydrogen-induced stress intensity factor (KIH) initial crack size (a0 c0) and pressure vessel specifications are considered to assess critical crack depth (ac) critical usage cycles (Nc) and allowable usage cycles (Nallowed). Leveraging operational data collected between August and November 2023 fatigue analysis and Rainflow counting inform reinspection schedules. Results indicate a need for mid-bank vessel reinspection within the second year high-bank vessel reinspection every 20 years and low-bank vessel reinspection every 143 years in accordance with safety regulations. Additionally a revised refueling logic is proposed to optimize vehicle charging methods and pressure ranges enhancing operational safety. This study serves as a preliminary investigation highlighting the need for broader data collection and analysis to generalize findings across multiple stations.
Energy, Exergy and Thermoeconomic Analyses on Hydrogen Production Systems Using High-temperature Gas-cooled and Water-cooled Nuclear Reactors
Dec 2023
Publication
The use of nuclear energy is inevitable to reduce the dependence on fossil fuels in the energy sector. High-temperature gas-cooled reactors (HTGRs) are considered as a system suitable for the purpose of reducing the use of fossil fuels. Furthermore eco-friendly mass production of hydrogen is crucial because hydrogen is emerging as a next-generation energy carrier. The unit cost of hydrogen production by the levelized cost of energy (LCOE) method varies widely depending on the energy source and system configuration. In this study energy exergy and thermoeconomic analyses were performed on the hydrogen production system using the HTGR and high-temperature water-cooled nuclear reactor (HTWR) to calculate reasonable unit cost of the hydrogen produced using a thermoeconomic method called modified production structure analysis (MOPSA). A flowsheet analysis was performed to confirm the energy conservation in each component. The electricity generated from the 600 MW HTGR system was used to produce 1.28 kmol/s of hydrogen by electrolysis to split hot water vapor. Meanwhile 515 MW of heat from the 600 MW HTWR was used to produce 8.10 kmol/s of hydrogen through steam reforming and 83.6 MW of electricity produced by the steam turbine was used for grid power. The estimated unit cost of hydrogen from HTGR is approximately USD 35.6/GJ with an initial investment cost of USD 2.6 billion. If the unit cost of natural gas is USD 10/GJ and the carbon tax is USD 0.08/kg of carbon dioxide the unit cost of hydrogen produced from HTWR is approximately USD 13.92/GJ with initial investment of USD 2.32 billion. The unit cost of the hydrogen produced in the scaled-down plant was also considered.
Techno-economic Analysis of High-power Solid Oxide Electrolysis Cell System
Jan 2023
Publication
Water electrolysis using solid oxide electrolysis cells is a promising method for hydrogen production because it is highly efficient clean and scalable. Recently a lot of researches focusing on development of high-power stack system have been introduced. However there are very few studies of economic analysis for this promising system. Consequently this study proposed 20-kW-scale high-power solid oxide electrolysis cells system config urations then conducted economic analysis. Especially the economic context was in South Korea. For com parison a low-power system with similar design was used as a reference; the levelized cost of hydrogen of each system was calculated based on the revenue requirement method. Furthermore a sensitivity analysis was also performed to identify how the economic variables affect the hydrogen production cost in a specific context. The results show that a high-power system is superior to a low-power system from an economic perspective. The stack cost is the dominant component of the capital cost but the electricity cost is the factor that contributes the most to the hydrogen cost. In the first case study it was found that if a high-power system can be installed inside a nuclear power plant the cost of hydrogen produced can reach $3.65/kg when the electricity cost is 3.28¢/kWh and the stack cost is assumed to be $574/kW. The second case study indicated that the hydrogen cost can decrease by 24% if the system is scaled up to a 2-MW scale.
Supply and Demand Drivers of Global Hydrogen Deployment in the Transition Toward a Decarbonized Energy System
Nov 2023
Publication
The role of hydrogen in energy system decarbonization is being actively examined by the research and policy communities. We evaluate the potential “hydrogen economy” in global climate change mitigation scenarios using the Global Change Analysis Model (GCAM). We consider major hydrogen production methods in conjunction with delivery options to understand how hydrogen infrastructure affects its deployment. We also consider a rich set of hydrogen end-use technologies and vary their costs to understand how demand technologies affect deployment. We find that the availability of hydrogen transmission and distribution infrastructure primarily affects the hydrogen production mix particularly the share produced centrally versus on-site whereas assumptions about end-use technology primarily affect the scale of hydrogen deployment. In effect hydrogen can be a source of distributed energy enabled by on-site renewable electrolysis and to a lesser extent by on-site production at industrial facilities using natural gas with carbon capture and storage (CCS). While the share of hydrogen in final energy is small relative to the share of other major energy carriers in our scenarios hydrogen enables decarbonization in difficult-to-electrify end uses such as industrial high-temperature heat. Hydrogen deployment and in turn its contribution to greenhouse gas mitigation increases as the climate objective is tightened.
Prediction of Freezing Time During Hydrogen Fueling Using Machine Learning
Nov 2024
Publication
This study presents a method for predicting nozzle surface temperature and the timing of frost formation during hydrogen refueling using machine learning. A continuous refueling system was implemented based on a simulation model that was developed and validated in previous research. Data were collected under various boundary conditions and eight regression models were trained and evaluated for their predictive performance. Hyperparameter optimization was performed using random search to enhance model performance. The final models were validated by applying boundary conditions not used during model development and comparing the predicted values with simulation results. The comparison revealed that the maximum error rate occurred after the second refueling with a value of approximately 4.79%. Currently nitrogen and heating air are used for defrosting and frost reduction which can be costly. The developed machine learning models are expected to enable prediction of both frost formation and defrosting timings potentially allowing for more cost-effective management of defrosting and frost reduction strategies.
Comparative Analysis of Marine Alternative Fuels for Offshore Supply Vessels
Nov 2024
Publication
This paper provides an in-depth analysis of alternative fuels including liquefied natural gas (LNG) hydrogen ammonia and biofuels assessing their feasibility based on operational requirements availability safety concerns and the infrastructure needed for large-scale adoption. Moreover it examines hybrid and fully electric propulsion systems considering advancements in battery technology and the integration of renewable energy sources such as wind and solar power to further reduce SOV emissions. Key findings from this research indicate that LNG serves as a viable short- to medium-term solution for reducing GHG emissions in the SOV sector due to its relatively lower carbon content compared to MDO and HFO. This paper finally insists that while LNG presents an immediate opportunity for emission reduction in the SOV sector a combination of hydrogen ammonia and hybrid propulsion systems will be necessary to meet long-term decarbonisation goals. The findings underscore the importance of coordinated industry efforts technological innovation and supportive regulatory frameworks to overcome the technical economic and infrastructural challenges associated with decarbonising the maritime industry.
Strategic Public Relations Policy for Accelerating Hydrogen Acceptance: Insights from an Expert Survey in South Korea
Aug 2024
Publication
Hydrogen has great growth potential due to its green carbon-neutral nature but public acceptance is low due to negative perceptions of the dangers associated with hydrogen energy. Safety concerns particularly related to its flammability and explosiveness are an obstacle to hydrogen energy policy. In South Korea recent hydrogen-related explosions have exacerbated these concerns undermining public confidence. This study developed public relations (PR) strategies to manage risk perception and promote hydrogen energy acceptance by analyzing the opinions of government officials and experts using SWOT factors the TOWS matrix and the analytic hierarchy process. The findings highlight the importance of addressing weaknesses and threats in PR efforts. Key weaknesses include Korea’s technological lag and the low localization of core hydrogen technologies both of which hinder competitiveness and negatively impact public perception of hydrogen energy. Notable threats include deteriorating energy dependency and expanding global carbon regulations. This information can be used to influence attitudes and foster public acceptance of hydrogen energy policies. Emphasizing weaknesses and threats may result in more effective PR strategies even if they do not directly address the primary concerns of scientific experts. The persuasive insights identified in this study can support future policy communication and PR strategies.
A Review on the Cost Analysis of Hydrogen Gas Storage Tanks for Fuel Cell Vehicles
Jul 2023
Publication
The most practical way of storing hydrogen gas for fuel cell vehicles is to use a composite overwrapped pressure vessel. Depending on the driving distance range and power requirement of the vehicles there can be various operational pressure and volume capacity of the tanks ranging from passenger vehicles to heavy-duty trucks. The current commercial hydrogen storage method for vehicles involves storing compressed hydrogen gas in high-pressure tanks at pressures of 700 bar for passenger vehicles and 350 bar to 700 bar for heavy-duty trucks. In particular hydrogen is stored in rapidly refillable onboard tanks meeting the driving range needs of heavy-duty applications such as regional and line-haul trucking. One of the most important factors for fuel cell vehicles to be successful is their cost-effectiveness. So in this review the cost analysis including the process analysis raw materials and manufacturing processes is reviewed. It aims to contribute to the optimization of both the cost and performance of compressed hydrogen storage tanks for various applications.
Recent Developments in Hydrogen Production, Storage, and Transportation: Challenges, Opportunities, and Perspectives
Jul 2024
Publication
Hydrogen (H2 ) is considered a suitable substitute for conventional energy sources because it is abundant and environmentally friendly. However the widespread adoption of H2 as an energy source poses several challenges in H2 production storage safety and transportation. Recent efforts to address these challenges have focused on improving the efficiency and cost-effectiveness of H2 production methods developing advanced storage technologies to ensure safe handling and transportation of H2 and implementing comprehensive safety protocols. Furthermore efforts are being made to integrate H2 into the existing energy infrastructure and explore new opportunities for its application in various sectors such as transportation industry and residential applications. Overall recent developments in H2 production storage safety and transportation have opened new avenues for the widespread adoption of H2 as a clean and sustainable energy source. This review highlights potential solutions to overcome the challenges associated with H2 production storage safety and transportation. Additionally it discusses opportunities to achieve a carbon-neutral society and reduce the dependence on fossil fuels.
A Study on the Thermal Behavior of Series and Parallel Connection Methods in the Process of Hydrogenation of Ship-Borne Hydrogen Storage Cylinder
Feb 2024
Publication
As a subdivision of the hydrogen energy application field ship-borne hydrogen fuel cell systems have certain differences from vehicle or other application scenarios in terms of their structural type safety environmental adaptability and test verification. The connection method of the ship-borne hydrogen storage cylinder (SHSC) is very important for the hydrogen fuel cell ship and the structural parameters of the SHSC are particularly important in the hydrogen refueling process. To ensure the safe and reliable operation of the hydrogen-powered ship research on the filling of the SHSC under different connection modes was carried out during refueling. In our study a thermal flow physical model of the SHSC was established to research the hydrogen refueling process of the series and parallel SHSCs. The influence of series and parallel modes of the SHSCs on the hydrogen refueling process was explored and the evolution law of the internal flow field pressure and temperature of series and parallel SHSCs under different filling parameters was analyzed by numerical simulation. Our results confirmed the superiority of the parallel modular approach in terms of thermal safety during refueling. The results can supply a technical basis for the future development of hydrogen refueling stations and ship-board hydrogenation control algorithms.
Overview of Hydrogen Production Technologies for Fuel Cell Utilization
Jun 2023
Publication
With rapidly depleting fossil fuels and growing environmental alarms due to their usage hydrogen as an energy vector provides a clean and sustainable solution. However the challenge lies in replacing mature fossil fuel technology with efficient and economical hydrogen production. This paper provides a technoeconomic and environmental overview of H2 production technologies. Reforming of fossil fuels is still considered as the backbone of large-scale H2 production. Whereas renewable hydrogen has technically advanced and improved its cost remains an area of concern. Finding alternative catalytic materials would reduce such costs for renewable hydrogen production. Taking a mid-term timeframe a viable scenario is replacing fossil fuels with solar hydrogen production integrated with water splitting methods or from biomass gasification. Gasification of biomass is the preferred option as it is carbon neutral and costeffective producing hydrogen at 1.77 – 2.77 $/kg of H2. Among other uses of hydrogen in industrial applications the most viable approach is to use it in hydrogen fuel cells for generating electricity. Commercialization of fuel cell technology is hindered by a lack of hydrogen infrastructure. Fuel cells and hydrogen production units should be integrated to achieve desired results. Case studies of different fuel cells and hydrogen production technologies are presented at the end of this paper depicting a viable and environmentally acceptable approach compared with fossil fuels.
A Thermodynamic Model for Cryogenic Liquid Hydrogen Fuel Tanks
Apr 2024
Publication
Hydrogen is used as a fuel in various fields such as aviation space and automobiles due to its high specific energy. Hydrogen can be stored as a compressed gas at high pressure and as a liquid at cryogenic temperatures. In order to keep liquid hydrogen at a cryogenic temperature the tanks for storing liquid hydrogen are required to have insulation to prevent heat leakage. When liquid hydrogen is vaporized by heat inflow a large pressure is generated inside the tank. Therefore a technology capable of predicting the tank pressure is required for cryogenic liquid hydrogen tanks. In this study a thermodynamic model was developed to predict the maximum internal pressure and pressure behavior of cryogenic liquid hydrogen fuel tanks. The developed model considers the heat inflow of the tank due to heat transfer the phase change from liquid to gas hydrogen and the fuel consumption rate. To verify the accuracy of the proposed model it was compared with the analyses and experimental results in the referenced literature and the model presented good results. A cryogenic liquid hydrogen fuel tank was simulated using the proposed model and it was confirmed that the storage time along with conditions such as the fuel filling ratio of liquid hydrogen and the fuel consumption rate should be considered when designing the fuel tanks. Finally it was confirmed that the proposed thermodynamic model can be used to sufficiently predict the internal pressure and the pressure behavior of cryogenic liquid hydrogen fuel tanks.
Economic Prospects of Taxis Powered by Hydrogen Fuel Cells in Palestine
Feb 2024
Publication
Recently major problems related to fuel consumption and greenhouse gas (GHG) emissions have arisen in the transportation sector. Therefore developing transportation modes powered by alternative fuels has become one of the main targets for car manufacturers and governments around the world. This study aimed to investigate the economic prospects of using hydrogen fuel cell technology in taxi fleets in Westbank. For this purpose a model that could predict the number of taxis was developed and the expected economic implications of using hydrogen fuel cell technology in taxi fleets were determined based on the expected future fuel consumption and future fuel cost. After analysis of the results it was concluded that a slight annual increase in the number of taxis in Palestine is expected in the future due to the government restrictions on issuing new taxi permits in order to get this sector organized. Furthermore using hydrogen fuel cells in taxi fleets is expected to become more and more feasible over time due to the expected future increase in oil price and the expected significant reduction in hydrogen cost as a result of the new technologies that are expected to be used in the production and handling of hydrogen.
Field Test Series for Development of Mitigation Barriers and its Designs Against Hydrogen Explosion
Sep 2023
Publication
A field test series where a composite pressure vessel for hydrogen is exploded by fire 1) to provide the facts and the data for the safety distance based on overpressure; 2) to validate the current status of mitigation barrier per KGS FP216 and further designs for developments of the codes and standards relating to hydrogen refueling stations. A pair of barriers to be tested are installed approximately 4 m apart standing face to face. The explosion source is a type-4 composite vessel of 175 L filled with compressed hydrogen up to 70 MPa. The vessel is in the middle of the barriers and the body part is heated with an LPG burner until it blows out. The incident overpressures from the blast are measured with 40 high-speed pressure sensors which are respectively installed 2 to 32 m away from the explosion. In the tests with the barrier constructed per the current status of KGS FP216 the explosion of the vessel resulted in partial destruction of the reinforced concrete barrier and made the steel plate barrier dissociated from the foundation then flew away approximately 25 m. The peak overpressure was 14.65 kPa at 32 m. The test data will be further analyzed to select the barriers for the subsequent tests and to develop the codes and standards for hydrogen refueling stations.
Enhancing Safety through Optimal Placement of Components in Hydrogen Tractor: Rollover Angle Analysis
Feb 2024
Publication
Hydrogen tractors are being developed necessitating consideration of the variation in the center of gravity depending on the arrangement of components such as power packs and cooling modules that replace traditional engines. This study analyzes the effects of component arrangement on stability and rollover angle in hydrogen tractors through simulations and proposes an optimal configuration. Stability is evaluated by analyzing rollover angles in various directions with rotations around the tractor’s midpoint. Based on the analysis of rollover angles for Type 1 Type 2 and Type 3 hydrogen tractors Type 2 demonstrates superior stability compared to the other types. Specifically when comparing lateral rollover angles at 0◦ rotation Type 2 exhibits a 2% increase over Type 3. Upon rotations at 90◦ and 180◦ Type 2 consistently displays the highest rollover angles with differences ranging from approximately 6% to 12% compared to the other types. These results indicate that Type 2 with its specific component arrangement offers the most stable configuration among the three types of tractors. It is confirmed that the rollover angle changes based on component arrangement with a lower center of gravity resulting in greater stability. These findings serve as a crucial foundation for enhancing stability in the future design and manufacturing phases of hydrogen tractors.
Secure Hydrogen Production Analysis and Prediction Based on Blockchain Service Framework for Intelligent Power Management System
Nov 2023
Publication
The rapid adoption of hydrogen as an eco-friendly energy source has necessitated the development of intelligent power management systems capable of efficiently utilizing hydrogen resources. However guaranteeing the security and integrity of hydrogen-related data has become a significant challenge. This paper proposes a pioneering approach to ensure secure hydrogen data analysis by integrating blockchain technology enhancing trust transparency and privacy in handling hydrogen-related information. Combining blockchain with intelligent power management systems makes the efficient utilization of hydrogen resources feasible. Using smart contracts and distributed ledger technology facilitates secure data analysis (SDA) real-time monitoring prediction and optimization of hydrogen-based power systems. The effectiveness and performance of the proposed approach are demonstrated through comprehensive case studies and simulations. Notably our prediction models including ABiLSTM ALSTM and ARNN consistently delivered high accuracy with MAE values of approximately 0.154 0.151 and 0.151 respectively enhancing the security and efficiency of hydrogen consumption forecasts. The blockchain-based solution offers enhanced security integrity and privacy for hydrogen data analysis thus advancing clean and sustainable energy systems. Additionally the research identifies existing challenges and outlines future directions for further enhancing the proposed system. This study adds to the growing body of research on blockchain applications in the energy sector specifically on secure hydrogen data analysis and intelligent power management systems.
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