Korea, Republic of
Scenario-Based Techno-Economic Analysis of Steam Methane Reforming Process for Hydrogen Production
Jun 2021
Publication
Steam methane reforming (SMR) process is regarded as a viable option to satisfy the growing demand for hydrogen mainly because of its capability for the mass production of hydrogen and the maturity of the technology. In this study an economically optimal process configuration of SMR is proposed by investigating six scenarios with different design and operating conditions including CO2 emission permits and CO2 capture and sale. Of the six scenarios the process configuration involving CO2 capture and sale is the most economical with an H2 production cost of $1.80/kg-H2. A wide range of economic analyses is performed to identify the tradeoffs and cost drivers of the SMR process in the economically optimal scenario. Depending on the CO2 selling price and the CO2 capture cost the economic feasibility of the SMR-based H2 production process can be further improved.
Progress and Challenges on the Thermal Management of Electrochemical Energy Conversion and Storage Technologies: Fuel Cells, Electrolysers, and Supercapacitors
Oct 2021
Publication
It is now well established that electrochemical systems can optimally perform only within a narrow range of temperature. Exposure to temperatures outside this range adversely affects the performance and lifetime of these systems. As a result thermal management is an essential consideration during the design and operation of electrochemical equipment and can heavily influence the success of electrochemical energy technologies. Recently significant attempts have been placed on the maturity of cooling technologies for electrochemical devices. Nonetheless the existing reviews on the subject have been primarily focused on battery cooling. Conversely heat transfer in other electrochemical systems commonly used for energy conversion and storage has not been subjected to critical reviews. To address this issue the current study gives an overview of the progress and challenges on the thermal management of different electrochemical energy devices including fuel cells electrolysers and supercapacitors. The physicochemical mechanisms of heat generation in these electrochemical devices are discussed in-depth. Physics of the heat transfer techniques currently employed for temperature control are then exposed and some directions for future studies are provided.
Recent Advances in Carbon Dioxide Conversion: A Circular Bioeconomy Perspective
Jun 2021
Publication
Managing the concentration of atmospheric CO2 requires a multifaceted engineering strategy which remains a highly challenging task. Reducing atmospheric CO2 (CO2R) by converting it to value-added chemicals in a carbon neutral footprint manner must be the ultimate goal. The latest progress in CO2R through either abiotic (artificial catalysts) or biotic (natural enzymes) processes is reviewed herein. Abiotic CO2R can be conducted in the aqueous phase that usually leads to the formation of a mixture of CO formic acid and hydrogen. By contrast a wide spectrum of hydrocarbon species is often observed by abiotic CO2R in the gaseous phase. On the other hand biotic CO2R is often conducted in the aqueous phase and a wide spectrum of value-added chemicals are obtained. Key to the success of the abiotic process is understanding the surface chemistry of catalysts which significantly governs the reactivity and selectivity of CO2R. However in biotic CO2R operation conditions and reactor design are crucial to reaching a neutral carbon footprint. Future research needs to look toward neutral or even negative carbon footprint CO2R processes. Having a deep insight into the scientific and technological aspect of both abiotic and biotic CO2R would advance in designing efficient catalysts and microalgae farming systems. Integrating the abiotic and biotic CO2R such as microbial fuel cells further diversifies the spectrum of CO2R.
Hydrogen Production in Methane Decomposition Reactor Using Solar Thermal Energy
Nov 2021
Publication
This study investigates the decomposition of methane using solar thermal energy as a heat source. Instead of the direct thermal decomposition of the methane at a temperature of 1200 ◦C or higher a catalyst coated with carbon black on a metal foam was used to lower the temperature and activation energy required for the reaction and to increase the yield. To supply solar heat during the reaction a reactor suitable for a solar concentrating system was developed. In this process a direct heating type reactor with quartz was initially applied and a number of problems were identified. An indirect heating type reactor with an insulated cavity and a rotating part was subsequently developed followed by a thermal barrier coating application. Methane decomposition experiments were conducted in a 40 kW solar furnace at the Korea Institute of Energy Research. Conversion rates of 96.7% and 82.6% were achieved when the methane flow rate was 20 L/min and 40 L/min respectively.
Effect of Hydrogen and Strain-Induced Martensite on Mechanical Properties of AISI 304 Stainless Steel
Jul 2016
Publication
Plastic deformation and strain-induced martensite (SIM α′) transformation in metastable austenitic AISI 304 stainless steel were investigated through room temperature tensile tests at strain rates ranging from 2 × 10−6 to 2 × 10−2/s. The amount of SIM was measured on the fractured tensile specimens using a feritscope and magnetic force microscope. Elongation to fracture tensile strength hardness and the amount of SIM increased with decreasing the strain rate. The strain-rate dependence of RT tensile properties was observed to be related to the amount of SIM. Specifically SIM formed during tensile tests was beneficial in increasing the elongation to fracture hardness and tensile strength. Hydrogen suppressed the SIM formation leading to hydrogen softening and localized brittle fracture.
Enhancing the Hydrogen Storage Properties of AxBy Intermetallic Compounds by Partial Substitution: A Short Review
Dec 2020
Publication
Solid-state hydrogen storage covers a broad range of materials praised for their gravimetric volumetric and kinetic properties as well as for the safety they confer compared to gaseous or liquid hydrogen storage methods. Among them AxBy intermetallics show outstanding performances notably for stationary storage applications. Elemental substitution whether on the A or B site of these alloys allows the effective tailoring of key properties such as gravimetric density equilibrium pressure hysteresis and cyclic stability for instance. In this review we present a brief overview of partial substitution in several AxBy alloys from the long-established AB5 and AB2-types to the recently attractive and extensively studied AB and AB3 alloys including the largely documented solid-solution alloy systems. We not only present classical and pioneering investigations but also report recent developments for each AxBy category. Special care is brought to the influence of composition engineering on desorption equilibrium pressure and hydrogen storage capacity. A simple overview of the AxBy operating conditions is provided hence giving a sense of the range of possible applications whether for low- or high-pressure systems.
A Comprehensive Review of Microbial Electrolysis Cells (MEC) Reactor Designs and Configurations for Sustainable Hydrogen Gas Production
Nov 2015
Publication
Hydrogen gas has tremendous potential as an environmentally acceptable energy carrier for vehicles. A cutting edge technology called a microbial electrolysis cell (MEC) can achieve sustainable and clean hydrogen production from a wide range of renewable biomass and wastewaters. Enhancing the hydrogen production rate and lowering the energy input are the main challenges of MEC technology. MEC reactor design is one of the crucial factors which directly influence on hydrogen and current production rate in MECs. The rector design is also a key factor to upscaling. Traditional MEC designs incorporated membranes but it was recently shown that membrane-free designs can lead to both high hydrogen recoveries and production rates. Since then multiple studies have developed reactors that operate without membranes. This review provides a brief overview of recent advances in research on scalable MEC reactor design and configurations.
Analysis of Hydrogen Filling of 175 Liter Tank for Large-Sized Hydrogen Vehicle
May 2022
Publication
Due to the low density of hydrogen gas under ambient temperature and atmospheric pressure conditions the high-pressure gaseous hydrogen storage method is widely employed. With high-pressure characteristics of hydrogen storage rigorous safety precautions are required such as filling of compressed gas in a hydrogen tank to achieve reliable operational solutions. Especially for the large-sized tanks (above 150 L) safety operation of hydrogen storage should be considered. In the present study the compressed hydrogen gas behavior in a large hydrogen tank of 175 L is investigated for its filling. To validate the numerical approach used in this study numerical models for the adaptation of the gas and turbulence models are examined. Numerical parametric studies on hydrogen filling for the large hydrogen tank of 175 L are conducted to estimate the hydrogen gas behavior in the hydrogen tank under various conditions of state of charge of pressure and ambient temperature. From the parametric studies the relationship between the initial SOC pressure condition and the maximum temperature rise of hydrogen gas was shown. That is the maximum temperature rise increases as the ambient temperature decreases and the rise increases as the SOC decreases.
Optimization of Component Sizing for a Fuel Cell-Powered Truck to Minimize Ownership Cost
Mar 2019
Publication
In this study we consider fuel cell-powered electric trucks (FCETs) as an alternative to conventional medium- and heavy-duty vehicles. FCETs use a battery combined with onboard hydrogen storage for energy storage. The additional battery provides regenerative braking and better fuel economy but it will also increase the initial cost of the vehicle. Heavier reliance on stored hydrogen might be cheaper initially but operational costs will be higher because hydrogen is more expensive than electricity. Achieving the right tradeoff between these power and energy choices is necessary to reduce the ownership cost of the vehicle. This paper develops an optimum component sizing algorithm for FCETs. The truck vehicle model was developed in Autonomie a platform for modelling vehicle energy consumption and performance. The algorithm optimizes component sizes to minimize overall ownership cost while ensuring that the FCET matches or exceeds the performance and cargo capacity of a conventional vehicle. Class 4 delivery truck and class 8 linehaul trucks are shown as examples. We estimate the ownership cost for various hydrogen costs powertrain components ownership periods and annual vehicle miles travelled.
Experimental and Theoretical Insights to Demonstrate the Hydrogen Evolution Activity of Layered Platinum Dichalcogenides Electrocatalysts
Mar 2021
Publication
Hydrogen is a highly efficient and clean renewable energy source and water splitting through electrocatalytic hydrogen evolution is a most promising approach for hydrogen generation. Layered transition metal dichalcogenides-based nano-structures have recently attracted significant interest as robust and durable catalysts for hydrogen evolution. We systematically investigated the platinum (Pt) based dichalcogenides (PtS2 PtSe2 and PtTe2) as highly energetic and robust hydrogen evolution electrocatalysts. PtTe2 catalyst unveiled the rapid hydrogen evolution process with the low overpotentials of 75 and 92 mV (vs. RHE) at a current density of 10 mA cm−2 and the small Tafel slopes of 64 and 59 mV/dec in acidic and alkaline medium respectively. The fabricated PtTe2 electrocatalyst explored a better catalytic activity than PtS2 and PtSe2. The density functional theory estimations explored that the observed small Gibbs free energy for H-adsorption of PtTe2 was given the prominent role to achieve the superior electrocatalytic and excellent stability activity towards hydrogen evolution due to a smaller bandgap and the metallic nature. We believe that this work will offer a key path to use Pt based dichalcogenides for hydrogen evolution electrocatalysts.
Evaluation of Hydrogen Permeation Characteristics in Rubbery Polymers
Oct 2020
Publication
To find suitable sealing material with low permeability against hydrogen the elaborated evaluation techniques for hydrogen transport properties are necessary. We developed two techniques determining the permeability of hydrogen including software for diffusion behavior analysis. The techniques contain gas chromatography and volumetric collection of hydrogen gas. By measuring the hydrogen released from polymer samples with respect to the elapsed time after being decompressed from the high pressure total amount of adsorption and diffusivity (D) of hydrogen are evaluated with self-developed program of Fick's diffusion equation specified to a sample shape. The solubility (S) and permeability (P) of the polymers are determined through Henry's law and a relation of P=SD respectively. Developed techniques were applied to three kinds of spherical-shaped sealing rubbers NBR EPDM and FKM. The D S and P have been measured as function of pressure. The permeability obtained by both methods are discussed with Comsol simulation.
The Study on the Internal Temperature Change of Type 3 and Type 4 Composite Cylinder During Filling
Sep 2013
Publication
The number of eco friendly vehicle which is using green energy such as natural gas(NG) and hydrogen(H2) is rapidly increasing in the world. Almost all of the car manufacturers are adopting the pressurizing fuel method to storage gas. The fuel storage system which can pressurize the fuel as high as possible is necessary to maximize the mileage of the vehicle. In Korea the most important issue is that makes sure of safety of the fuel storage system and several tests are performed to verify safety of the composite cylinder especially for Type 3 and Type 4. In this research an empirical study on the internal temperature change of Type 3 and Type 4 composite cylinder during filling is performed by gas cycling test equipment. In order to measure the temperature totally twelve sensors(every four sensors on the top middle and bottom) are installed in each cylinder. As a consequence large amount of compression heat is generated during rapid filling and the result temperature change in Type 4 is greater than Type 3 is confirmed depending on property of the liner material such as thermal conduction and thickness of carbon composite.
Assessment of Safety for Hydrogen Fuel Cell Vehicle
Sep 2011
Publication
A prospective global market share of Electric vehicle (EV) Hybrid electric vehicle (HEV) and Hydrogen Fuel Cell Vehicle (HFCV) is expected to grow due to stringent emission regulation and oil depletion. However it is essential to secure protection against high-pressure hydrogen gas and high-voltage in fuel cell vehicles and thus needs to develop a technique for safety assessment of HFCV. In this experiment 8 research institutes including the Korea Automobile Testing and Research Institute Hyundai Motor Company took part in. This project was supported by the Ministry of Land Transportation and Maritime Affairs of the Republic of Korea.
A Numerical Simulation of Hydrogen Diffusion for the Hydrogen Leakage from a Fuel Cell Vehicle in an Underground Parking Garage
Sep 2011
Publication
In the present study the diffusion process of hydrogen leaking from a FCV (Fuel Cell Vehicle) in an underground parking garage is analyzed by numerical simulations in order to assess the risk of a leakage accident. The temporal and spatial evolution of the hydrogen concentration as well as the flammable region in the parking garage was predicted numerically. The effects of the leakage flow rate and an additional ventilation fan were investigated to evaluate the ventilation performance to relieve the accumulation of the hydrogen gas. The volume of the flammable region shows a non-linear growth in time and rapidly increases eventually. The present numerical analysis can provide a physical insight and quantitative data for safety of various hydrogen applications.
Numerical Investigation of the Initial Charging Process of the Liquid Hydrogen Tank for Vehicles
Dec 2022
Publication
Liquid hydrogen has been studied for use in vehicles. However during the charging process liquid hydrogen is lost as gas. Therefore it is necessary to estimate and reduce this loss and simulate the charging process. In this study the initial charging process of a vehicle liquid hydrogen tank under room temperature and atmospheric pressure conditions was numerically investigated. A transient thermal-fluid simulation with a phase-change model was performed to analyze variations in the volume pressure mass flow rate and temperature. The results showed that the process could be divided into three stages. In the first stage liquid hydrogen was actively vaporized at the inner wall surface of the storage tank. The pressure increased rapidly and liquid droplets were discharged into the vent pipe during the second stage. In the third stage the mass flow rates of liquid and hydrogen gas at the outlet showed significant fluctuations owing to complex momentum generated by the evaporation and charging flow. The temperatures of the inner and outer walls and insulation layer decreased significantly slower than that of the gas region because of its high heat capacity and insulation effect. The optimal structure should be further studied because the vortex stagnation and non-uniform cooling of the wall occurred near the inlet and outlet pipes.
A Study on the Continuous Spill with Limited Period of Release
Sep 2013
Publication
In this study the spread of cryogenic liquid due to a limited period of release is investigated for the first time to clarify the unclear conventional concept regarding two release types continuous and instantaneous release. In describing instantaneous release a discharge time has been assumed to be infinitesimally small; however such an assumption is unreal because there exists a finite period of release no matter how rapid it is. If the discharge time is less than the entire time domain the instantaneous release model should be added to the continuous model from the end of the time. This combined release that consists of the initial continuous model and subsequent instantaneous model is more realistic than the instantaneous release. The physical phenomenon is governed by three parameters: the evaporation rate per unit area release time and spill quantity. Third-order perturbation solutions are obtained and compared with a numerical solution to verify the perturbation solution. For the same spill quantity the combined model that consists of continuous and subsequent instantaneous model is necessary for small release times whereas the continuous model is only required for large release times. Additionally the combined release model is necessary for a small spill quantity at a fixed release time. These two release models are clearly distinguished using the perturbation solution.
Low-carbon Energy Transition With the Sun and Forest: Solar-driven Hydrogen Production from Biomass
Nov 2021
Publication
There is a need to derive hydrogen from renewable sources and the innovative stewardship of two natural resources namely the Sun and forest could provide a new pathway. This paper provides the first comparative analysis of solar-driven hydrogen production from environmental angles. A novel hydrogen production process proposed in this paper named Solar-Driven Advanced Biomass Indirect-Gasification (SABI-Hydrogen) shows promise toward achieving continuous operation and scalability the two key challenges to meet future energy needs. The calculated Global Warming Potential for 1 kg of solar-driven hydrogen production is 1.04 kg CO2-eq/kg H2 less than half of the current biomass gasification process which emits 2.67 kg CO2-eq/kg H2. Further SABI-Hydrogen demonstrates the least-carbon intensive pathway among all current hydrogen production methods. Thus solar-driven hydrogen production from biomass could lead to a sustainable supply essential for a low-carbon energy transition.
Hydrogen Fueling Standardization: Enabling ZEVs with "Same as Today" Fueling and FCEV Range and Safety
Oct 2015
Publication
Zero Emission Vehicles (ZEVs) are necessary to help reduce the emissions in the transportation sector which is responsible for 40% of overall greenhouse gas emissions. There are two types of ZEVs Battery Electric Vehicles (BEVs) and Fuel Cell Electric Vehicles (FCEVs) Commercial Success of BEVs has been challenging thus far also due to limited range and very long charging duration. FCEVs using H2 infrastructure with SAE J2601 and J2799 standards can be consistently fuelled in a safe manner fast and resulting in a range similar to conventional vehicles. Specifically fuelling with SAE J2601 with the SAE J2799 enables FCEVs to fill with hydrogen in 3-5 minutes and to achieve a high State of Charge (SOC) resulting in 300+ mile range without exceeding the safety storage limits. Standardized H2 therefore gives an advantage to the customer over electric charging. SAE created this H2 fuelling protocol based on modelling laboratory and field tests. These SAE standards enable the first generation of commercial FCEVs and H2 stations to achieve a customer acceptable fueling similar to today's experience. This report details the advantages of hydrogen and the validation of H2 fuelling for the SAE standards.
High-Order Perturbation Solutions to a Lh2 Spreading Model With Continuous Spill
Sep 2011
Publication
High-order perturbation solutions have been obtained for the simple physical model describing the LH2 spreading with a continuous spill and are shown to improve over the first-order perturbation solutions. The non-dimensional governing equations for the model are derived to obtain more general solutions. Non-dimensional parameters are sought as the governing parameters for the non-dimensional equations and the non-dimensional evaporation rate is used as the perturbation parameter. The results show that the second-order solutions exhibit an improvement over the first-order solutions with respect to the pool volume; however there is still a difference between numerical solutions and second-order solutions in the late stage of spread. Finally it is revealed that the third-order solutions almost agree with numerical solutions.
Study on Behavior of Ambient Hydraulic Cycling Test for 70 MPA Type-3 Hydrogen Composite Cylinder
Sep 2013
Publication
Hydrogen used in hydrogen fuel cell vehicles is the flammable gas which has wide flammable range and flame propagation speed is very fast. This fuel cell vehicle equipped with high-pressure vessel in the form of fuel to supply the high pressure hydrogen storage system needs to be checked carefully about a special safety design and exact weak point for high pressure repeated fatigue. 70 L liner and 70 MPa Type-3 vessel were tested using the equipments which can perform ambient hydraulic cycling test and burst test in the Korea Gas Safety Corporation. And it was performed to identify the internal external behaviour through the Finite Element Analysis (FEA) and real leakage mode for high pressure repeated fatigue when subjected to be pressurized in vessel. 70 L liner and 70 MPa Type-3 vessel were tested using the equipments which can perform ambient hydraulic cycling test and burst test in the Korea Gas Safety Corporation. And it was performed to identify the internal external behaviour through the Finite Element Analysis (FEA) and real leakage mode for high pressure repeated fatigue when subjected to be pressurized in vessel. Through this study liner of type-3 hydrogen vessel is ruptured first on cylindrical (body) part than Dome part in 8.5 MPa. Also the same Phenomena are confirmed through the Finite Element Analysis (FEA). External composite leakage mode in ambient hydraulic cycling test was occurred in different area such as the Dome Dome knuckle and cylindrical (body) parts. But cracks of inner liner for gas tight were occurred in only cylindrical (body) parts. Also in FEA results when vessel is pressurized Dome knuckle and cylindrical (body) parts is weakest among all parts because of expansion of cylindrical (body) parts.
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