Italy
Sector Coupling and Business Models Towards Sustainability: The Case of the Hydrogen Vehicle Industry
Mar 2022
Publication
The concept of sector coupling has been gaining increased momentum in political discourses during 18 the past few years but it has only recently received the attention of international academics. The 19 private sector is particularly relevant to foster sector coupling through entrepreneurial action – 20 specifically innovative business models for more sustainable technologies are needed to promote a 21 transition towards more sustainability. So far however the literature on business models from a 22 sector coupling perspective is scarce yet strongly emerging. To address the identified research gaps 23 and enhance the current knowledge on the emerging hydrogen vehicle industry and sector coupling 24 this study adopts a qualitative and exploratory research approach and builds on information gained 25 in 103 semi-structured interviews to discuss emerging business models in Germany. In particular 33 26 business cases have been analyzed. Anchoring business model theory to the concept of sector 27 coupling this study identifies 12 business model archetypes in the emerging hydrogen vehicle 28 industry and its value chain. It can be shown that while the market is still emerging and the market 29 players are not defined and are evolving companies are currently engaged in finding their position 30 along the value chain fostering vertical integration and promoting cooperation between the 31 different sectors. While this study is relevant for both the academia and the industry it is particularly 2 32 interesting for policy makers shaping the future of sustainable development specifically considering 33 integrated energy systems.
The Role of Green and Blue Hydrogen in the Energy Transition—A Technological and Geopolitical Perspective
Dec 2020
Publication
Hydrogen is currently enjoying a renewed and widespread momentum in many national and international climate strategies. This review paper is focused on analysing the challenges and opportunities that are related to green and blue hydrogen which are at the basis of different perspectives of a potential hydrogen society. While many governments and private companies are putting significant resources on the development of hydrogen technologies there still remains a high number of unsolved issues including technical challenges economic and geopolitical implications. The hydrogen supply chain includes a large number of steps resulting in additional energy losses and while much focus is put on hydrogen generation costs its transport and storage should not be neglected. A low-carbon hydrogen economy offers promising opportunities not only to fight climate change but also to enhance energy security and develop local industries in many countries. However to face the huge challenges of a transition towards a zero-carbon energy system all available technologies should be allowed to contribute based on measurable indicators which require a strong international consensus based on transparent standards and targets.
Renewable Hydrogen Potential for Low-carbon Retrofit of the Building Stocks
Dec 2015
Publication
Energy-related GHG emissions mainly from fossil fuels combustion account for around 70% of total emissions. Those emissions are the target of the recent sustainability policies. Indeed renewables exploitation is considered widely the weapon to deal with this challenge thanks to their carbon neutrality. But the biggest drawback is represented by the mismatching between their production and users consumption. The storage would be a possible solution but its viability consists of economic sustainability and energy process efficiency as well. The cutting edge technologies of batteries have not still solved these issues at the same time. So a paradigm shift towards the identification of an energy carrier as storage option the so called Power-to-Gas could be the viable solution. From viability to feasibility a mandatory step is required: the opportunity to integrate the new solution in the proven infrastructures system. Thus the recent studies on Hydrogen (H2) enrichment in Natural Gas demonstrating a lower environmental impact and an increase in energy performance are the base to build the hydrogen transition in the urban environment. The aim of this paper is to evaluate the environmental benefits at building and district scale.
High Energy Density Storage of Gaseous Marine Fuels: An Innovative Concept and its Application to a Hydrogen Powered Ferry
Apr 2020
Publication
The upcoming stricter limitations on both pollutant and greenhouse gases emissions represent a challenge for the shipping sector. The entire ship design process requires an approach to innovation with a particular focus on both the fuel choice and the power generation system. Among the possible alternatives natural gas and hydrogen based propulsion systems seem to be promising in the medium and long term. Nonetheless natural gas and hydrogen storage still represents a problem in terms of cargo volume reduction. This paper focuses on the storage issue considering compressed gases and presents an innovative solution which has been developed in the European project GASVESSEL® that allows to store gaseous fuels with an energy density higher than conventional intermediate pressure containment systems. After a general overview of natural gas and hydrogen as fuels for shipping a case study of a small Roll-on/Rolloff passenger ferry retrofit is proposed. The study analyses the technical feasibility of the installation of a hybrid power system with batteries and polymer electrolyte membrane fuel cells fuelled by hydrogen. In particular a process simulation model has been implemented to assess the quantity of hydrogen that can be stored on board taking into account boundary conditions such as filling time on shore storage capacity and cylinder wall temperature. The simulation results show that if the fuel cells system is run continuously at steady state to cover the energy need for one day of operation 140 kg of hydrogen are required. Using the innovative pressure cylinder at a storage pressure of 300 bar the volume required by the storage system assessed on the basis of the containment system outer dimensions is resulted to be 15.2 m3 with a weight of 2.5 ton. Even if the innovative type of pressure cylinder allows to reach an energy density higher than conventional intermediate pressure cylinders the volume necessary to store a quantity of energy typical for the shipping sector is many times higher than that required by conventional fuels today used. The analysis points out as expected that the filling process is critical to maximize the stored hydrogen mass and that it is critical to measure the temperature of the cylinder walls in order not to exceed the material limits. Nevertheless for specific application such as the one considered in the paper the introduction of gaseous hydrogen as fuel can be considered for implementing zero local emission propulsion system in the medium term.
Experimental Characterization of an Alkaline Electrolyser and a Compression System for Hydrogen Production and Storage
Aug 2021
Publication
Storing renewable energy in chemicals like hydrogen can bring various benefits like high energy density seasonal storability possible cost reduction of the final product and the potential to let renewable power penetrate other markets and to overcome their intermittent availability. In the last year’s production of this gas from renewable energy sources via electrolysis has grown its reputation as one feasible solution to satisfy future zero-emission energy demand. To extend the exploitation of Renewable Energy Source (RES) small-scale conversion plants seem to be an interesting option. In view of a possible widespread adoption of these types of plants the authors intend to present the experimental characterization of a small-scale hydrogen production and storage plant. The considered experimental plant is based on an alkaline electrolyser and an air-driven hydrogen compression and storage system. The results show that the hydrogen production-specific consumption is on average 77 kWh/kgH2 . The hydrogen compressor energy requirement is on average 15 kWh/kgH2 (data referred to the driving compressed air). The value is higher than data found in literature (4.4–9.3 kWh/kgH2 ) but the difference can be attributed to the small size of the considered compressor and the choice to limit the compression stages.
Micro Gas Turbine Role in Distributed Generation with Renewable Energy Sources
Jan 2023
Publication
To become sustainable the production of electricity has been oriented towards the adoption of local and renewable sources. Distributed electric and thermal energy generation is more suitable to avoid any possible waste and the Micro Gas Turbine (MGT) can play a key role in this scenario. Due to the intrinsic properties and the high flexibility of operation of this energy conversion system the exploitation of alternative fuels and the integration of the MGT itself with other energy conversion systems (solar field ORC fuel cells) represent one of the most effective strategies to achieve higher conversion efficiencies and to reduce emissions from power systems. The present work aims to review the results obtained by the researchers in the last years. The different technologies are analyzed in detail both separately and under a more complete view considering two or more solutions embedded in micro-grid configurations.
Experimental Study of Hydrogen Embrittlement in Maraging Steels
Feb 2018
Publication
This research activity aims at investigating the hydrogen embrittlement of Maraging steels in connection to real sudden failures of some of the suspension blades of the Virgo Project experimental apparatus. Some of them failed after 15 years of service in working conditions. Typically in the Virgo detector blades are loaded up to 50-60% of the material yield strength. For a deeper understanding of the failure the relationship between hydrogen concentration and mechanical properties of the material have been investigated with specimens prepared in order to simulate blade working conditions. A mechanical characterization of the material has been carried out by standard tensile testing in order to establish the effect of hydrogen content on the material strength. Further experimental activity was executed in order to characterize the fracture surface and to measure the hydrogen content. Finally some of the failed blades have been analyzed in DICI-UNIPI laboratory. The experimental results show that the blades failure can be related with the hydrogen embrittlement phenomenon.
The EOS Project- A SOFC Pilot Plant in Italy Safety Aspects
Sep 2005
Publication
This paper deals with the main safety aspects of the EOS project. The partners of the project – Politecnico di Torino Gas Turbine Technologies (GTT Siemens group) Hysylab (Hydrogen System Laboratory) of Environment Park and Regione Piemonte – aim to create the main node of a regional fuel cell generator network. As a first step the Pennsylvania-based Stationary Fuel Cells division of Siemens Westinghouse Power Corporation (SWPC) supplied GTT with a CHP 100 kWe SOFC (Solide Oxide Fuel Cell) field unit fuelled by natural gas with internal reforming. The fuel cell is connected to the electricity national grid and provides part of the industrial district energy requirement. The thermal energy from the fuel cells is used for heating and air-conditioning of GTT offices bringing the total first Law efficiency of the plant to 70-80%. In the second phase of the EOS project (2007/2008) the maximum power produced by the SOFC systems installed in the GTT EOS test room will be increased to a total of about 225 kWe by means of an additional SOFC generator rated 125 kWe and up to 115 kWth. The paper provides information about the safety analysis which was performed during the main steps of the design of the system i.e. the HAZOP during the SOFC design by SWPC and the safety evaluations during the test hall design by GTT and Politecnico di Torino.
Timmermans’ Dream: An Electricity and Hydrogen Partnership Between Europe and North Africa
Oct 2021
Publication
Because of differences in irradiation levels it could be more efficient to produce solar electricity and hydrogen in North Africa and import these energy carriers to Europe rather than generating them at higher costs domestically in Europe. From a global climate change mitigation point of view exploiting such efficiencies can be profitable since they reduce overall renewable electricity capacity requirements. Yet the construction of this capacity in North Africa would imply costs associated with the infrastructure needed to transport electricity and hydrogen. The ensuing geopolitical dependencies may also raise energy security concerns. With the integrated assessment model TIAM-ECN we quantify the trade-off between costs and benefits emanating from establishing import-export links between Europe and North Africa for electricity and hydrogen. We show that for Europe a net price may have to be paid for exploiting such interlinkages even while they reduce the domestic investments for renewable electricity capacity needed to implement the EU’s Green Deal. For North African countries the potential net benefits thanks to trade revenues may build up to 50 billion €/yr in 2050. Despite fears over costs and security Europe should seriously consider an energy partnership with North Africa because trade revenues are likely to lead to positive employment income and stability effects in North Africa. Europe can indirectly benefit from such impacts.
Numerical Investigation of Thermal Hazards from Under-expanded Hydrogen Jet Fires using a New Scheme for the Angular Discretization of the Radiative Intensity
Sep 2021
Publication
In the context of a numerical investigation of thermal hazards from two under-expanded hydrogen jet fires results from a newly-developed thermal radiation module of the ADREA-HF computational fluid dynamics (CFD) code were validated against two physical experiments. The first experiment was a vertical under-expanded hydrogen jet fire at 170 bar with the objective of the numerical investigation being to capture the spatial distribution of the radial radiative heat flux at a given time instant. In the second case a horizontal under-expanded hydrogen jet fire at 340 bar was considered. Here the objective was to capture the temporal evolution of the radial radiative heat flux at selected fixed points in space. The numerical study employs the eddy dissipation model for combustion and the finite volume method (FVM) for the calculation of the radiative intensity. The FVM was implemented using a novel angular discretization scheme. By dividing the unit sphere into an arbitrary number of exactly equal angular control volumes this new scheme allows for more flexibility and efficiency. A demonstration of numerical convergence as a function the number of both spatial and angular control volumes was performed.
Renewable Methanol Production from Green Hydrogen and Captured CO2: A Techno-economic Assessment
Nov 2022
Publication
This paper aims to present a pre-feasibility study of a power-to-fuel plant configuration designed for the production of 500 kg/h of renewable methanol (e-methanol) from green hydrogen and captured carbon dioxide. Hydrogen is obtained by water electrolysis employing the overproduction of renewable electricity. Carbon dioxide is assumed to be separated from the flue gas of a conventional power station by means of an amine-based CO2 absorption system. A comprehensive process model has been developed with the support of Aspen Plus tool to simulate all the plant sections and the overall system. After the process optimization a detailed economic analysis – based on capital and operating costs derived from commercial-scale experience and assuming a 20- year lifetime – has been performed to calculate a levelized cost of methanol (LCoM) of 960 €/t (about 175 €/MWh). The analysis confirms that today the technology is still not competitive from the economic point of view being LCoM more than double than the current methanol price in the international market (450 €/t). However it indicates that the process is expected to become competitive in a mid-term future as a consequence of the new European policies. The study also reveals that LCoM is mainly affected by the electricity price and the electrolyser capital cost as well as the capacity factor of the plant.
Hydrogen Refueling Process: Theory, Modeling, and In-Force Applications
Mar 2023
Publication
Among the alternative fuels enabling the energy transition hydrogen-based transportation is a sustainable and efficient choice. It finds application both in light-duty and heavy-duty mobility. However hydrogen gas has unique qualities that must be taken into account when employed in such vehicles: high-pressure levels up to 900 bar storage in composite tanks with a temperature limit of 85 ◦C and a negative Joule–Thomson coefficient throughout a wide range of operational parameters. Moreover to perform a refueling procedure that is closer to the driver’s expectations a fast process that requires pre-cooling the gas to −40 ◦C is necessary. The purpose of this work is to examine the major phenomena that occur during the hydrogen refueling process by analyzing the relevant theory and existing modeling methodologies.
Process Integration of Green Hydrogen: Decarbonization of Chemical Industries
Sep 2020
Publication
Integrated water electrolysis is a core principle of new process configurations for decarbonized heavy industries. Water electrolysis generates H2 and O2 and involves an exchange of thermal energy. In this manuscript we investigate specific traditional heavy industrial processes that have previously been performed in nitrogen-rich air environments. We show that the individual process streams may be holistically integrated to establish new decarbonized industrial processes. In new process configurations CO2 capture is facilitated by avoiding inert gases in reactant streams. The primary energy required to drive electrolysis may be obtained from emerging renewable power sources (wind solar etc.) which have enjoyed substantial industrial development and cost reductions over the last decade. The new industrial designs uniquely harmonize the intermittency of renewable energy allowing chemical energy storage. We show that fully integrated electrolysis promotes the viability of decarbonized industrial processes. Specifically new process designs uniquely exploit intermittent renewable energy for CO2 conversion enabling thermal integration H2 and O2 utilization and sub-process harmonization for economic feasibility. The new designs are increasingly viable for decarbonizing ferric iron reduction municipal waste incineration biomass gasification fermentation pulp production biogas upgrading and calcination and are an essential step forward in reducing anthropogenic CO2 emissions.
Modelling and Performance Analysis of an Autonomous Marine Vehicle Powered by a Fuel Cell Hybrid Powertrain
Sep 2022
Publication
This paper describes the implementation of a hydrogen-based system for an autonomous surface vehicle in an effort to reduce environmental impact and increase driving range. In a suitable computational environment the dynamic electrical model of the entire hybrid powertrain consisting of a proton exchange membrane fuel cell a hydrogen metal hydride storage system a lithium battery two brushless DC motors and two control subsystems is implemented. The developed calculation tool is used to perform the dynamic analysis of the hybrid propulsion system during four different operating journeys investigating the performance achieved to examine the obtained performance determine the feasibility of the work runs and highlight the critical points. During the trips the engine shows fluctuating performance trends while the energy consumption reaches 1087 Wh for the fuel cell (corresponding to 71 g of hydrogen) and 370 Wh for the battery consuming almost all the energy stored on board.
Effects of Renewable Energy Unstable Source to Hydrogen Production: Safety Considerations
Sep 2021
Publication
Hydrogen is considered a promising energy carrier for a sustainable future when it is produced by utilizing renewable energy. Nowadays less than 4% of hydrogen production is based on electrolysis processes. Each component of a hydrogen energy system needs to be optimized to increase the operation time and system efficiency. Only in this way hydrogen produced by electrolysis processes can be competitive with the conventional fossil energy sources. As conventional electrolysers are designed for operation at fixed process conditions the implementation of fluctuating and highly intermittent renewable energy is challenging. Alkaline water electrolysis is a key technology for large-scale hydrogen production powered by renewable energy. At low power availability conventional alkaline water electrolysers show a limited part-load range due to an increased gas impurity. Explosive mixtures of hydrogen and oxygen must be prevented; thus a safety shutdown is performed when reaching specific gas contamination. The University of Pisa is setting up a dedicated laboratory including a 40-kW commercial alkaline electrolyser: the focus of the study is to analyze the safety of the electrolyser together with its performance and the real energy efficiency analyzing its operational data collected under different operating conditions affected by the unstable energy supply.
Overview of First Outcomes of PNR Project HYTUNNEL-CS
Sep 2021
Publication
Dmitry Makarov,
Donatella Cirrone,
Volodymyr V. Shentsov,
Sergii Kashkarov,
Vladimir V. Molkov,
Z. Xu,
Mike Kuznetsov,
Alexandros G. Venetsanos,
Stella G. Giannissi,
Ilias C. Tolias,
Knut Vaagsaether,
André Vagner Gaathaug,
Mark R. Pursell,
Wayne M. Rattigan,
Frank Markert,
Luisa Giuliani,
L.S. Sørensen,
A. Bernad,
Mercedes Sanz Millán,
U. Kummer,
Christian Brauner,
Paola Russo,
J. van den Berg,
F. de Jong,
Tom Van Esbroeck,
M. Van De Veire,
Didier Bouix,
Gilles Bernard-Michel,
Sergey Kudriakov,
Etienne Studer,
Domenico Ferrero,
Joachim Grüne and
G. Stern
The paper presents the first outcomes of the experimental numerical and theoretical studies performed in the funded by Fuel Cell and Hydrogen Joint Undertaking (FCH2 JU) project HyTunnel-CS. The project aims to conduct pre-normative research (PNR) to close relevant knowledge gaps and technological bottlenecks in the provision of safety of hydrogen vehicles in underground transportation systems. Pre normative research performed in the project will ultimately result in three main outputs: harmonised recommendations on response to hydrogen accidents recommendations for inherently safer use of hydrogen vehicles in underground traffic systems and recommendations for RCS. The overall concept behind this project is to use inter-disciplinary and inter-sectoral prenormative research by bringing together theoretical modelling and experimental studies to maximise the impact. The originality of the overall project concept is the consideration of hydrogen vehicle and underground traffic structure as a single system with integrated safety approach. The project strives to develop and offer safety strategies reducing or completely excluding hydrogen-specific risks to drivers passengers public and first responders in case of hydrogen vehicle accidents within the currently available infrastructure.
CFD Study of Dual Fuel Combustion in a Research Diesel Engine Fueled by Hydrogen
Jul 2022
Publication
Superior fuel economy higher torque and durability have led to the diesel engine being widely used in a variety of fields of application such as road transport agricultural vehicles earth moving machines and marine propulsion as well as fixed installations for electrical power generation. However diesel engines are plagued by high emissions of nitrogen oxides (NOx) particulate matter (PM) and carbon dioxide when conventional fuel is used. One possible solution is to use low-carbon gaseous fuel alongside diesel fuel by operating in a dual-fuel (DF) configuration as this system provides a low implementation cost alternative for the improvement of combustion efficiency in the conventional diesel engine. An initial step in this direction involved the replacement of diesel fuel with natural gas. However the consequent high levels of unburned hydrocarbons produced due to non-optimized engines led to a shift to carbon-free fuels such as hydrogen. Hydrogen can be injected into the intake manifold where it premixes with air then the addition of a small amount of diesel fuel auto-igniting easily provides multiple ignition sources for the gas. To evaluate the efficiency and pollutant emissions in dual-fuel diesel-hydrogen combustion a numerical CFD analysis was conducted and validated with the aid of experimental measurements on a research engine acquired at the test bench. The process of ignition of diesel fuel and flame propagation through a premixed air-hydrogen charge was represented the Autoignition-Induced Flame Propagation model included ANSYS-Forte software. Because of the inefficient operating conditions associated with the combustion the methodology was significantly improved by evaluating the laminar flame speed as a function of pressure temperature and equivalence ratio using Chemkin-Pro software. A numerical comparison was carried out among full hydrogen full methane and different hydrogen-methane mixtures with the same energy input in each case. The use of full hydrogen was characterized by enhanced combustion higher thermal efficiency and lower carbon emissions. However the higher temperatures that occurred for hydrogen combustion led to higher NOx emissions.
A Multi-Criteria Decision-Making Framework for Zero Emission Vehicle Fleet Renewal Considering Lifecycle and Scenario Uncertainty
Mar 2024
Publication
: In the last decade with the increased concerns about the global environment attempts have been made to promote the replacement of fossil fuels with sustainable sources. For transport which accounts for around a quarter of total greenhouse gas emissions meeting climate neutrality goals will require replacing existing fleets with electric or hydrogen-propelled vehicles. However the lack of adequate decision support approach makes the introduction of new propulsion technologies in the transportation sector a complex strategic decision problem where distorted non-optimal decisions may easily result in long-term negative effects on the performance of logistic operators. This research addresses the problem of transport fleet renewal by proposing a multi-criteria decision-making approach and takes into account the multiple propulsion technologies currently available and the objectives of the EU Green Deal as well as the inherent scenario uncertainty. The proposed approach based on the TOPSIS model involves a novel decision framework referred to as a generalized life cycle evaluation of the environmental and cost objectives which is necessary when comparing green and traditional propulsion systems in a long-term perspective to avoid distorted decisions. Since the objective of the study is to provide a practical methodology to support strategic decisions the framework proposed has been validated against a practical case referred to the strategic fleet renewal decision process. The results obtained demonstrate how the decision maker’s perception of the technological evolution of the propulsion technologies influences the decision process thus leading to different optimal choices.
Hybrid PEM Fuel Cell Power Plants Fuelled by Hydrogen for Improving Sustainability in Shipping: State of the Art and Review on Active Projects
Feb 2023
Publication
The interest in hybrid polymer electrolyte membrane fuel cells (PEMFC) fuelled by hydrogen in shipping has seen an unprecedented growth in the last years as it could allow zero-emission navigation. However technical safety and regulatory barriers in PEMFC ship design and operation are hampering the use of such systems on a large scale. While several studies analyse these aspects a comprehensive and up-to-date overview on hydrogen PEMFCs for shipping is missing. Starting from the survey of past/ongoing projects on FCs in shipping this paper presents an extensive review on maritime hydrogen PEMFCs outlining the state of the art and future trends for hydrogen storage and bunkering powertrain and regulations. In addition to the need for a clear regulatory framework future studies should investigate the development of an efficient fuel supply chain and bunkering facilities ashore. As for the onboard power system health-conscious energy management low-temperature heat recovery and advancements in fuel processing have emerged as hot research topics.
Hydrogen-Fuel Cell Hybrid Powertrain: Conceptual Layouts and Current Applications
Nov 2022
Publication
Transportation is one of the largest sources of CO2 emissions accounting for more than 20% of worldwide emissions. However it is one of the areas where decarbonization presents the greatest hurdles owing to its capillarity and the benefits that are associated with the use of fossil fuels in terms of energy density storage and transportation. In order to accomplish comprehensive decarbonization in the transport sector it will be required to encourage a genuine transition to low-carbon fuels and the widespread deployment of the necessary infrastructures to allow for a large-scale innovation. Renewable hydrogen shows potential for sustainable transportation applications whether in fuel cell electric vehicles (FCEVs) such as automobiles trucks and trains or as a raw material for ship and airplane synthetic fuels. The present paper aims to present how hydrogen-fuel cell hybrid powertrains for road vehicles work in terms of conceptual layouts and operating strategies. A comprehensive overview of real and current applications is presented concerning existing prototypes and commercially available vehicles with a focus on the main key performance indicators such as efficiency mileage and energy consumption.
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