France
Experimental Determination of Minimum Ignition Current (MIC) for Hydrogen & Methane Mixtures for the Determination of the Explosion Group Corresponding to IEC 60079-20-1
Sep 2017
Publication
Power to gas could get an important issue in future permitting the valorisation of green electric excess energy by producing hydrogen mixing it with natural gas (NG) and use the NG grid as temporary storage. NG grid stakeholders expect that blends up to 20% seem to be a realistic scenario. The knowledge of the explosion group for these hydrogen/NG (H2NG) mixtures is a necessary information for the choice of equipment and protective systems intended for the use in potentially explosive atmospheres of these mixtures. Therefore we determined experimentally the minimum ignition current (MIC) the MIC ratios referenced on MIC of pure methane corresponding to IEC 60079-20-1 standard. The results are compared to those obtained by maximum experimental safe gap (MESG) the second standardized method. The tested gas mixtures started from 2 vol.% volume admixture in methane rising in 2% steps up to 20 vol.% of hydrogen. The interpretation of these results could conduct to consider methane/hydrogen mixtures containing more than 14 vol.% of hydrogen as Group IIB gases.
An Analysis of the Experiments Carried Out by HSL in the HyIndoor European Project Studying Accumulation of Hydrogen Released into a Semi-confined Enclosure
Oct 2015
Publication
Experimental work on hydrogen releases consequences in a 31-m3 semi-confined enclosure was performed in the framework of the collaborative European Hyindoor project. Natural ventilation effectiveness on hydrogen build-up limitation in a confined area was studied for several configurations of ventilation openings and of release conditions in real environmental conditions [1]; influence of wind on gas build-up was observed as well. This paper proposes a critical analysis of these experiments carried out by HSL and compares results with analytical approaches available in open scientific literature. The validity of these models in presence of wind was broached.
An Inter-comparison Exercise on Engineering Models Capabilities to Simulate Hydrogen Vented Explosions
Sep 2013
Publication
A benchmark exercise on vented explosion engineering model was carried out against the maximum overpressures (one or two peaks) of published experiments. The models evaluated are Bauwens et al. (2012-1 and 2012-2) [4 7] models Molkov Vent Sizing Technology 1999 2001 and 2008 models [12 13 6]. The experiments in consideration are Pasman et al. experiments (1974) (30% H2 - 1m3) [1] Bauwens et al. (2012) experiments (64m3) [4] Daubech et al. (2011) experiments (10 to 30% H2 - 1 and 10 m3) [2] and Daubech et al. (2013) [5] experiments (4 m3 – H2 10 to 30%). On this basis recommendations and limits of use of these models are proposed.
Feasibility of Hydrogen Detection by the Use of Uncoated Silicon Microcantilever-based Sensors
Sep 2013
Publication
Hydrogen is a key parameter to monitor radioactive disposal facility such as the envisioned French geological repository for nuclear wastes. The use of microcantilevers as chemical sensors usually involves a sensitive layer whose purpose is to selectively sorb the analyte of interest. The sorbed substance can then be detected by monitoring either the resonant frequency shift (dynamic mode) or the quasi-static deflection (static mode). The objective of this paper is to demonstrate the feasibility of eliminating the need for the sensitive layer in the dynamic mode thereby increasing the long-term reliability. The microcantilever resonant frequency allows probing the mechanical properties (mass density and viscosity) of the surrounding fluid and thus to determine the concentration of a species in a binary gaseous. Promising preliminary work has allowed detecting concentration of 200 ppm of hydrogen in air with non-optimized geometry of silicon microcantilever with integrated actuation and read-out.
Development of a Model Evaluation Protocol for CFD Analysis of Hydrogen Safety Issues – The SUSANA Project
Oct 2015
Publication
The “SUpport to SAfety aNAlysis of Hydrogen and Fuel Cell Technologies (SUSANA)” project aims to support stakeholders using Computational Fluid Dynamics (CFD) for safety engineering design and assessment of FCH systems and infrastructure through the development of a model evaluation protocol. The protocol covers all aspects of safety assessment modelling using CFD from release through dispersion to combustion (self-ignition fires deflagrations detonations and Deflagration to Detonation Transition - DDT) and not only aims to enable users to evaluate models but to inform them of the state of the art and best practices in numerical modelling. The paper gives an overview of the SUSANA project including the main stages of the model evaluation protocol and some results from the on-going benchmarking activities.
Effects of Oxidants on Hydrogen Spontaneous Ignition: Experiments and Modelling
Sep 2017
Publication
Experiments were performed on the influence of oxidants (air pure oxygen O2 and pure nitrous oxide N2O at atmospheric pressure) in the straight expansion tube after the burst disk on the hydrogen spontaneous ignition. The lowest pressure at which the spontaneous ignition is observed has been researched for a 4 mm diameter tube with a length of 10 cm for the two oxidant gases. The ignition phenomenon is observed with a high speed camera and the external overpressures are measured. Numerical simulations have also been conducted with the high resolution CFD approach detailed chemistry formerly developed by Wen and co-workers. Comparison is made between the predictions and the experimental data.
Prevention of Hydrogen Accumulation Inside the Vacuum Vessel Pressure Suppression System of the ITER Facility by Means of Passive Auto-catalytic Recombiners
Sep 2017
Publication
Hydrogen safety is a relevant topic for both nuclear fission and fusion power plants. Hydrogen generated in the course of a severe accident may endanger the integrity of safety barriers and may result in radioactive releases. In the case of the ITER fusion facility accident scenarios with water ingress consider the release of hydrogen into the suppression tank (ST) of the vacuum vessel pressure suppression system (VVPSS). Under the assumption of additional air ingress the formation of flammable gas mixtures may lead to explosions and safety component failure.<br/>The installation of passive auto-catalytic recombiners (PARs) inside the ST which are presently used as safety devices inside the containments of nuclear fission reactors is one option under consideration to mitigate such a scenario. PARs convert hydrogen into water vapor by means of passive mechanisms and have been qualified for operation under the conditions of a nuclear power plant accident since the 1990s.<br/>In order to support on-going hydrogen safety considerations simulations of accident scenarios using the CFD code ANSYS-CFX are foreseen. In this context the in-house code REKO-DIREKT is coupled to CFX to simulate PAR operation. However the operational boundary conditions for hydrogen recombination (e.g. temperature pressure gas mixture) of a fusion reactor scenario differ significantly from those of a fission reactor. In order to enhance the code towards realistic PAR operation a series of experiments has been performed in the REKO-4 facility with specific focus on ITER conditions. These specifically include operation under sub-atmospheric pressure (0.2–1.0 bar) gas compositions ranging from lean to rich H2/O2 mixtures and superposed flow conditions.<br/>The paper gives an overview of the experimental program presents results achieved and gives an outlook on the modelling approach towards accident scenario simulation.
European Hydrogen Safety Training Programme for First Responders: Hyresponse Outcomes and Perspectives
Sep 2017
Publication
The paper presents the outcomes of the HyResponse project i.e. the European Hydrogen Safety Training Programme for first responders. The threefold training is described: the content of the educational training is presented the operational training platform and its mock-up real scale transport and hydrogen stationary installations are detailed and the innovative virtual tools and training exercises are highlighted. The paper underlines the outcomes the three pilot sessions as well as the Emergency Response Guide available on the HyResponse’s public website. The next steps for widespread dissemination into the community are discussed.
Delayed Explosion of Hydrogen High Pressure Jets in a Highly Obstructed Geometry
Sep 2017
Publication
Delayed explosions of accidental high pressure hydrogen releases are an important risk scenario in safety studies of production plants transportation pipelines and fuel cell vehicles charging stations. Such explosions were widely explored in multiple experimental and numerical investigations. Explosion of high pressure releases in highly obstructed geometries with high blockage ratio is a much more complicated phenomenon. This paper is dedicated to the experimental investigation of the influence of obstacles on a delayed deflagration of hydrogen jets. The computational fluid dynamics (CFD) code FLACS is used to reproduce experimental data. In the current study the computed overpressure signals are compared to the experimentally measured ones at different monitoring points. Simulations are in close agreement with experimental results and can be used to predict overpressure where experimental pressure detectors were saturated. For homogenous stationary clouds a new approach of equivalent mixture of H2/air (~16.5%) to stoichiometric mixture of CH4/air is suggested. This approach is validated versus experimental data from the literature in terms of overpressure maxima. A parametric study is performed using FLACS for various concentrations in the same geometry in order to identify a possible transition from deflagration to detonation.
Sample Scale Testing Method to Prevent Collapse of Plastic Liners in Composite Pressure Vessels
Sep 2017
Publication
Type IV pressure vessels are commonly used for hydrogen on-board stationary or bulk storages. When pressurised hydrogen permeates through the materials and solves into them. Emptying then leads to a difference of pressure at the interface between composite and liner possibly leading to a permanent deformation of the plastic liner called “collapse” or “buckling”. This phenomenon has been studied through French funded project Colline allowing to better understand its initiation and long-term effects. This paper presents the methodology followed using permeation tests hydrogen decompression tests on samples and gas diffusion calculation in order to determine safe operating conditions such as maximum flow rate or residual pressure level.
Hydrogen-air Vented Explosions- New Experimental Data
Sep 2013
Publication
The use of hydrogen as an energy carrier is a real perspective in Europe since a number of breakthroughs obtained in the last decades open the possibility to envision a deployment at the industrial scale if safety issues are duly accounted. However on this particular aspects experimental data are still lacking especially about the explosion dynamics in realistic dimensions. The purpose of this paper is to provide a set of totally new and well instrumented hydrogen - air vented explosions. Experiments were performed in a large explosion chamber within the scope of the DIMITRHY project (sponsored by the National French Agency for Research). The 4 m3 rectangular experimental chamber (2 m height 2 m width and 1 m depth) is equipped with transparent walls and is vented (0.25 and 0.5 m2 square vents).. Six pressure gauges were used to measure the overpressure evolution inside and outside the chamber. Six concentration gauges were used to control the hydrogen repartition in the vessel. The hydrogen-air cloud was seeded with micro particles of ammonium chloride to see the propagation of the flame the movement of the cloud inside and outside the chamber. The incidence of reactivity vent size ignition position and non homogenous repartition of hydrogen received a particular attention.
Fire Tests Carried Out in FCH JU FIRECOMP Project, Recommendations and Application to Safety of Gas Storage Systems
Sep 2017
Publication
In the event of a fire composite pressure vessels behave very differently from metallic ones: the material is degraded potentially leading to a burst without significant pressure increase. Hence such objects are when necessary protected from fire by using thermally-activated devices (TPRD) and standards require testing cylinder and TPRD together. The pre-normative research project FireComp aimed at understanding better the conditions which may lead to burst through testing and simulation and proposed an alternative way of assessing the fire performance of composite cylinders. This approach is currently used by Air Liquide for the safety of composite bundles carrying large amounts of hydrogen gas.
Fast Synthesis of TiNi by Mechanical Alloying and its Hydrogenation Properties
Mar 2019
Publication
Mechanical alloying is widely used for the synthesis of hydrogen storage materials. However amorphization and contamination triggered by long-time milling are serious drawbacks for obtaining efficient hydrogen storage. In this work short-time ball milling synthesis is explored for a representative hydride forming compound: TiNi. Through structural morphological and chemical characterizations we evidence that formation of TiNi is complete in only 20 min with minor Fe contamination (0.2 wt%). Cross-sectional analysis of powder stuck on milling balls reveals that alloy formation occurs through the interdiffusion between thin layers of co-laminated pure elements. Hydrogenation thermodynamics and kinetics of short-time mechanically alloyed TiNi are similar to those of coarse-grained compounds obtained by classical high-temperature melting. Mechanical alloying is a suitable method for fast and energy-efficient synthesis of intermetallic compounds such as TiNi.
Isotopic Tracing of Hydrogen Transport and Trapping in Nuclear Materials
Jun 2017
Publication
Some illustrations of the use of deuterium or tritium for isotopic tracing of hydrogen absorption transport and trapping in nuclear materials are presented. Isotopic tracing of hydrogen has been shown to be successful for the determination of the boundaries conditions for hydrogen desorption or absorption in a material exposed to a hydrogen source. Also the unique capabilities of isotopic tracing and related techniques to characterize H interactions with point defects and dislocations acting as moving traps has been demonstrated. Such transport mechanisms are considered to play a major role in some stress corrosion cracking and hydrogen embrittlement mechanisms.
Link to document download on Royal Society Website
Link to document download on Royal Society Website
Comparisons of Helium and Hydrogen Releases in 1 M3 and 2 M3 Two Vents Enclosures: Concentration Measurements at Different Flow Rates and for Two Diameters of Injection Nozzle
Oct 2015
Publication
This work presents a parametric study on the similitude between hydrogen and helium distribution when released in the air by a source located inside of a naturally ventilated enclosure with two vents. Several configurations were experimentally addressed in order to improve knowledge on dispersion. Parameters were chosen to mimic operating conditions of hydrogen energy systems. Thus the varying parameters of the study were mainly the source diameter the releasing flow rate the volume and the geometry of the enclosure. Two different experimental set-ups were used in order to vary the enclosure's height between 1 and 2 m. Experimental results obtained with helium and hydrogen were compared at equivalent flow rates determined with existing similitude laws. It appears for the plume release case that helium can suitably be used for predicting hydrogen dispersion in these operating designs. On the other hand – when the flow turns into a jet – non negligible differences between hydrogen and helium dispersion appear. In this case helium – used as a direct substitute to hydrogen – will over predict concentrations we would get with hydrogen. Therefore helium concentration read-outs should be converted to obtain correct predictions for hydrogen. However such a converting law is not available yet.
Calibration of Hydrogen Coriolis Flow Meters Using Nitrogen and Air and Investigation of the Influence of Temperature on Measurement Accuracy
Feb 2021
Publication
The performance of four Coriolis flow meters designed for use in hydrogen refuelling stations was evaluated with air and nitrogen by three members of the MetroHyVe JRP consortium; NEL METAS and CESAME EXADEBIT.<br/>A wide range of conditions were tested overall with gas flow rates ranging from (0.05–2) kg/min and pressures ranging from (20–86) bar. The majority of tests were conducted at nominal pressures of either 20 bar or 40 bar in order to match the density of hydrogen at 350 bar and 20 °C or 700 bar and −40 °C. For the conditions tested pressure did not have a noticeable influence on meter performance.<br/>When the flow meters were operated at ambient temperatures and within the manufacturer's recommended flow rate ranges errors were generally within ±1%. Errors within ±0.5% were achievable for the medium to high flow rates.<br/>The influence of temperature on meter performance was also studied with testing under both stable and transient conditions and temperatures as low as −40 °C.<br/>When the tested flow meters were allowed sufficient time to reach thermal equilibrium with the incoming gas temperature effects were limited. The magnitude and spread of errors increased but errors within ±2% were achievable at moderate to high flow rates. Conversely errors as high as 15% were observed in tests where logging began before temperatures stabilised and there was a large difference in temperature between the flow meter and the incoming gas.<br/>One of the flow meters tested with nitrogen was later installed in a hydrogen refuelling station and tested against the METAS Hydrogen Field Test Standard (HFTS). Under these conditions errors ranged from 0.47% to 0.91%. Testing with nitrogen at the same flow rates yielded errors of −0.61% to −0.82%.
Test Campaign on Existing HRS & Dissemination of Results
Apr 2019
Publication
This document is the final deliverable of Tasks 2 & 3 of the tender N° FCH / OP / CONTRACT 196: “Development of a Metering Protocol for Hydrogen Refuelling Stations”. In Task 2 a test campaign was organized on several HRS in Europe to apply the testing protocol defined in Task 1. This protocol requires mainly to perform different accuracy tests in order to determine the error of the complete measuring system (i.e. from the mass flow meter to the nozzle) in real fueling conditions. Seven HRS have been selected to fulfill the requirements specified in the tender. Tests results obtained are presented in this deliverable and conclusions are proposed to explain the errors observed. In the frame of Task 3 results and conclusions have been widely presented to additional Metrology Institutes than those involved in Task 1 in order to get their adhesion on the testing proposed protocol. All the work performed in Tasks 2 & 3 and associated outcomes / conclusions are reported here.
Towards Non-Mechanical Hybrid Hydrogen Compression for Decentralized Hydrogen Facilities
Jun 2020
Publication
The cost of the hydrogen value chain needs to be reduced to allow the widespread development of hydrogen applications. Mechanical compressors widely used for compressing hydrogen to date account for more than 50% of the CAPEX (capital expenditure) in a hydrogen refuelling station. Moreover mechanical compressors have several disadvantages such as the presence of many moving parts hydrogen embrittlement and high consumption of energy. Non-mechanical hydrogen compressors have proven to be a valid alternative to mechanical compressors. Among these electrochemical compressors allow isothermal and therefore highly efficient compression of hydrogen. On the other hand adsorption-desorption compressors allow hydrogen to be compressed through cooling/heating cycles using highly microporous materials as hydrogen adsorbents. A non-mechanical hybrid hydrogen compressor consisting of a first electrochemical stage followed by a second stage driven by adsorption-desorption of hydrogen on activated carbons allows hydrogen to be produced at 70 MPa a value currently required for the development of hydrogen automotive applications. This system has several advantages over mechanical compressors such as the absence of moving parts and high compactness. Its use in decentralized hydrogen facilities such as hydrogen refuelling stations can be considered
Probability of Occurrence of ISO 14687-2 Contaminants in Hydrogen: Principles and Examples from Steam Methane Reforming and Electrolysis (Water and Chlor-alkali) Production Processes Model
Apr 2018
Publication
According to European Directive 2014/94/EU hydrogen providers have the responsibility to prove that their hydrogen is of suitable quality for fuel cell vehicles. Contaminants may originate from hydrogen production transportation refuelling station or maintenance operation. This study investigated the probability of presence of the 13 gaseous contaminants (ISO 14687-2) in hydrogen on 3 production processes: steam methane reforming (SMR) process with pressure swing adsorption (PSA) chlor-alkali membrane electrolysis process and water proton exchange membrane electrolysis process with temperature swing adsorption. The rationale behind the probability of contaminant presence according to process knowledge and existing barriers is highlighted. No contaminant was identified as possible or frequent for the three production processes except oxygen (frequent for chlor-alkali membrane process) carbon monoxide (frequent) and nitrogen (possible) for SMR with PSA. Based on it a hydrogen quality assurance plan following ISO 19880-8 can be devised to support hydrogen providers in monitoring the relevant contaminants.
Numerical and Experimental Investigation of H2-air and H2-O2 Detonation Parameters in a 9 m Long Tube, Introduction of a New Detonation Model
Sep 2017
Publication
Experimental and numerical investigation of hydrogen-air and hydrogen-oxygen detonation parameters was performed. A new detonation model was introduced and validated against the experimental data. Experimental set-up consisted of 9 m long tube with 0.17 m in diameter where pressure was measured with piezoelectric transducers located along the channel. Numerical simulations were performed within OpenFoam code based on progress variable equation where the detonative source term accounts for autoignition effects. Autoignition delay times were computed at a simulation run-time with the use of a multivariate regression model where independent variables were: pressure temperature and fuel concentration. The dependent variable was the autoignition delay time. Range of the analyzed gaseous mixture composition varied between 20% and 50% of hydrogen-air and 50%–66% of hydrogen in oxygen. Simulations were performed using LES one-equation eddy viscosity turbulence model in 2D and 3D. Calculations were validated against experimental data.
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