France
AC-DC Converters for Electrolyzer Applications: State of the Art and Future Challenges
May 2020
Publication
The main objective of the article is to provide a thorough review of currently used AC-DC converters for alkaline and proton exchange membrane (PEM) electrolyzers in power grid or wind energy conversion systems. Based on the current literature this article aims at emphasizing the advantages and drawbacks of AC-DC converters mainly based on thyristor rectifier bridges and chopper-rectifiers. The analysis is mainly focused on the current issues for these converters in terms of specific energy consumption current ripple reliability efficiency and power quality. From this analysis it is shown that thyristors-based rectifiers are particularly fit for high-power applications but require the use of active and passive filters to enhance the power quality. By comparison the association combination of the chopper-rectifier can avoid the use of bulky active and passive filters since it can improve power quality. However the use of a basic chopper (i.e. buck converter) presents several disadvantages from the reliability energy efficiency voltage ratio and current ripple point of view. For this reason new emerging DC-DC converters must be employed to meet these important issues according to the availability of new power switching devices. Finally based on the authors’ experience in power conversion for PEM electrolyzers a discussion is provided regarding the future challenges that must face power electronics for green hydrogen production based on renewable energy sources.
Characterization of the Inducible and Slow-Releasing Hydrogen Sulfide and Persulfide Donor P*: Insights into Hydrogen Sulfide Signaling
Jun 2021
Publication
Hydrogen sulfide (H2S) is an important mediator of inflammatory processes. However controversial findings also exist and its underlying molecular mechanisms are largely unknown. Recently the byproducts of H2S per-/polysulfides emerged as biological mediators themselves highlighting the complex chemistry of H2S. In this study we characterized the biological effects of P* a slow-releasing H2S and persulfide donor. To differentiate between H2S and polysulfide-derived effects we decomposed P* into polysulfides. P* was further compared to the commonly used fast-releasing H2S donor sodium hydrogen sulfide (NaHS). The effects on oxidative stress and interleukin-6 (IL-6) expression were assessed in ATDC5 cells using superoxide measurement qPCR ELISA and Western blotting. The findings on IL-6 expression were corroborated in primary chondrocytes from osteoarthritis patients. In ATDC5 cells P* not only induced the expression of the antioxidant enzyme heme oxygenase-1 via per-/polysulfides but also induced activation of Akt and p38 MAPK. NaHS and P* significantly impaired menadione-induced superoxide production. P* reduced IL-6 levels in both ATDC5 cells and primary chondrocytes dependent on H2Srelease. Taken together P* provides a valuable research tool for the investigation of H2S and per-/polysulfide signalling. These data demonstrate the importance of not only H2S but also per-/polysulfides as bioactive signaling molecules with potent anti-inflammatory and in particular antioxidant properties.
Relevance of Optimized Low-Scale Green H2 Systems in a French Context: Two Case Studies
May 2022
Publication
Hydrogen has been identified as a very promising vector for energy storage especially for heavy mobility applications. For this reason France is making significant investments in this field and use cases need to be evaluated as they are sprouting. In this paper the relevance of H2 in two storage applications is studied: a domestic renewable electricity production system connected to the grid and a collective hydrogen production for the daily bus refill. The investigation consists of the sizing of the system and then the evaluation of its performance according to several criteria depending on case. Optimizations are made using Bayesian and gradient-based methods. Several variations around a central case are explored for both cases to give insights on the impact of the different parameters (location pricing objective etc.) on the performance of the system.Our results show that domestic power-to-power applications (case 1) do not seem to be competitive with electrochemical storage. Meanwhile without any subsidies or incentives such configuration does not allow prosumers to save money (+16% spendings compared to non-equipped dwelling). It remains interesting when self-sufficiency is the main objective (up to 68% of energy is not exchanged). The power-to-gas application (case 2 central case) with a direct use of hydrogen for mobility seems to be more relevant according to our case study we could reach a production cost of green H2 around 5 €/kg similar to the 3–10 $/kg found in literature for 182 houses involved. In both cases H2 follows a yearly cycle charging in summer and discharging in winter (long term storage) due to low conversion efficiency.
Ignition of Hydrogen-air Mixtures Under Volumetric Expansion Conditions
Sep 2017
Publication
A better understanding of chemical kinetics under volumetric expansion is important for a number of situations relevant to industrial safety including detonation diffraction and direct initiation reflected shock-ignition at obstacles ignition behind a decaying shock among others. The ignition of stoichiometric hydrogen-air mixtures was studied using 0D numerical simulations with time-dependent specific volume variations. The competition between chemical energy release and expansion-induced cooling was characterized for different cooling rates and mathematical forms describing the shock decay rate. The critical conditions for reaction quenching were systematically determined and the thermo-chemistry dynamics were analyzed near the critical conditions.
Preliminary Risk Assessment (PRA) for Tests Planned in a Pilot Salt Cavern Hydrogen Storage in the Frame of the French Project STOPIL-H2
Sep 2021
Publication
The STOPIL-H2 project supported by the French Geodenergies research consortium aims to design a demonstrator for underground hydrogen storage in cavern EZ53 of the Etrez gas storage (France) operated by Storengy. Two types of tests are planned in this cavern: a tightness test with nitrogen and hydrogen then a cycling test during which the upper part of the cavern (approximately 200 m3) will be filled with hydrogen during 6 to 9 months. In this paper the PRA for the cycling test is presented comprising the identification of the major hazards and the proposed prevention and protection measures. The implemented methodology involves the following steps: data mining from the description of the project; analysis of lessons learned from accidents that occurred in underground gas storage and subface facilities; identification of the potential hazards pertaining to the storage process; analysis of external potential aggressors. Resulting as one of the outcomes of the PRA major accidental scenarios are presented and classified according to concerned storage operation phases as well as determined preventive or protective barriers able to prevent their occurrence of mitigate their consequences.
Strategies for the Sampling of Hydrogen at Refuelling Stations for Purity Assessment
Aug 2021
Publication
Hydrogen delivered at hydrogen refuelling station must be compliant with requirements stated in different standards which require specialized sampling device and personnel to operate it. Currently different strategies are implemented in different parts of the world and these strategies have already been used to perform 100s of hydrogen fuel sampling in USA EU and Japan. However these strategies have never been compared on a large systematic study. The purpose of this paper is to describe and compare the different strategies for sampling hydrogen at the nozzle and summarize the key aspects of all the existing hydrogen fuel sampling including discussion on material compatibility with the impurities that must be assessed. This review highlights the fact it is currently difficult to evaluate the impact or the difference these strategies would have on the hydrogen fuel quality assessment. Therefore comparative sampling studies are required to evaluate the equivalence between the different sampling strategies. This is the first step to support the standardization of hydrogen fuel sampling and to identify future research and development area for hydrogen fuel sampling.
An Overview of the Recent Advances in Composite Materials and Artificial Intelligence for Hydrogen Storage Vessels Design
Mar 2023
Publication
The environmental impact of CO2 emissions is widely acknowledged making the development of alternative propulsion systems a priority. Hydrogen is a potential candidate to replace fossil fuels for transport applications with three technologies considered for the onboard storage of hydrogen: storage in the form of a compressed gas storage as a cryogenic liquid and storage as a solid. These technologies are now competing to meet the requirements of vehicle manufacturers; each has its own unique challenges that must be understood to direct future research and development efforts. This paper reviews technological developments for Hydrogen Storage Vessel (HSV) designs including their technical performance manufacturing costs safety and environmental impact. More specifically an up-to-date review of fiber-reinforced polymer composite HSVs was explored including the end-of-life recycling options. A review of current numerical models for HSVs was conducted including the use of artificial intelligence techniques to assess the performance of composite HSVs leading to more sophisticated designs for achieving a more sustainable future.
Techno-economic Feasibility of Hybrid PV/wind/battery/thermal Storage Trigeneration System: Toward 100% Energy Independency and Green Hydrogen Production
Dec 2022
Publication
With the clear adverse impacts of fossil fuel-based energy systems on the climate and environment ever-growing interest and rapid developments are taking place toward full or nearly full dependence on renewable energies in the next few decades. Estonia is a European country with large demands for electricity and thermal energy for district heating. Considering it as the case study this work explores the feasibility and full potential of optimally sized photovoltaic (PV) wind and PV/wind systems equipped with electric and thermal storage to fulfill those demands. Given the large excess energy from 100% renewable energy systems for an entire country this excess is utilized to first meet the district heating demand and then to produce hydrogen fuel. Using simplified models for PV and wind systems and considering polymer electrolyte membrane (PEM) electrolysis a genetic optimizer is employed for scanning Estonia for optimal installation sites of the three systems that maximize the fulfillment of the demand and the supply–demand matching while minimizing the cost of energy. The results demonstrate the feasibility of all systems fully covering the two demands while making a profit compared to selling the excess produced electricity directly. However the PV-driven system showed enormous required system capacity and amounts of excess energy with the limited solar resources in Estonia. The wind system showed relatively closer characteristics to the hybrid system but required a higher storage capacity by 75.77%. The hybrid PV/wind-driven system required a total capacity of 194 GW most of which belong to the wind system. It was also superior concerning the amount (15.05 × 109 tons) and cost (1.42 USD/kg) of the produced green hydrogen. With such full mapping of the installation capacities and techno-economic parameters of the three systems across the country this study can assist policymakers when planning different country-scale cogeneration systems.
Blue, Green, and Turquoise Pathways for Minimizing Hydrogen Production Costs from Steam Methane Reforming with CO2 Capture
Nov 2022
Publication
Rising climate change ambitions require large-scale clean hydrogen production in the near term. “Blue” hydrogen from conventional steam methane reforming (SMR) with pre-combustion CO2 capture can fulfil this role. This study therefore presents techno-economic assessments of a range of SMR process configurations to minimize hydrogen production costs. Results showed that pre-combustion capture can avoid up to 80% of CO2 emissions cheaply at 35 €/ton but the final 20% of CO2 capture is much more expensive at a marginal CO2 avoidance cost around 150 €/ton. Thus post-combustion CO2 capture should be a better solution for avoiding the final 20% of CO2. Furthermore an advanced heat integration scheme that recovers most of the steam condensation enthalpy before the CO2 capture unit can reduce hydrogen production costs by about 6%. Two hybrid hydrogen production options were also assessed. First a “blue-green” hydrogen plant that uses clean electricity to heat the reformer achieved similar hydrogen production costs to the pure blue configuration. Second a “blue turquoise” configuration that replaces the pre-reformer with molten salt pyrolysis for converting higher hydrocarbons to a pure carbon product can significantly reduce costs if carbon has a similar value to hydrogen. In conclusion conventional pre-combustion CO2 capture from SMR is confirmed as a good solution for kickstarting the hydrogen economy and it can be tailored to various market conditions with respect to CO2 electricity and pure carbon prices.
The Vision of France, Germany, and the European Union on Future Hydrogen Energy Research and Innovation
Jul 2021
Publication
Hydrogen (H2) is an essential vector for freeing our societies from fossil fuels and effectively initiating the energy transition. Offering high energy density hydrogen can be used for mobile stationary or industrial applications of all sizes. This perspective on the crucial role of hydrogen is shared by a growing number of countries worldwide (e.g. China Germany Japan Republic of Korea Australia and United States) which are publishing ambitious roadmaps for the development of hydrogen and fuel cell technologies supported by substantial financial efforts.
Climate Change Impacts on Gaseous Hydrogen (H2) Potential Produced by Photovoltaic Electrolysis for Stand-Alone or Grid Applications in Europe
Dec 2022
Publication
The EU’s hydrogen strategy consists of studying the potential for renewable hydrogen to help decarbonize the EU in a cost-effective way. Today hydrogen accounts for less than 2% of Europe’s energy consumption. It is primarily used to produce chemical products. However 96% of this hydrogen production is through natural gas leading to significant amounts of CO2 emissions. In this paper we investigated PV electrolysis H2 gas (noted H2(g)) production for mapping this resource at Europe’s scale. The Cordex/Copernicus RCPs scenarios allow for evaluating the impact of climate changes on the H2 -produced mass and the equivalent energy according to both extreme RCPs scenarios. New linear regressions are investigated to study the great dependence in H2(g) produced masses (kg·yr−1 ) and equivalent energies (MWh·yr−1 ) for European countries. Computational scenarios are investigated from a reference year (2005) to the end of the century (2100) by steps of 5 years. According to RCPs 2.6 (favorable)/8.5 (extreme) 31.7% and 77.4% of Europe’s area presents a decrease of H2(g)-produced masses between 2005 and 2100. For the unfavorable scenario (8.5) only a few regions located in the northeast of France Germany Austria Romania Bulgaria and Greece present a positive balance in H2(g) production for supplying remote houses or smart grids in electricity and heat energy.
Corrosion of Structural Components of Proton Exchange Membrane Water Electrolyzer Anodes: A Review
Dec 2022
Publication
Proton exchange membrane (PEM) water electrolysis is one of the low temperature processes for producing green hydrogen when coupled with renewable energy sources. Although this technology has already reached a certain level of maturity and is being implemented at industrial scale its high capital expenditures deriving from the utilization of expensive corrosion-resistant materials limit its economic competitiveness compared to the widespread fossil fuel-based hydrogen production such as steam reforming. In particular the structural elements like bipolar plates (BPP) and porous transports layers (PTL) are essentially made of titanium protected by precious metal layers in order to withstand the harsh oxidizing conditions in the anode compartment. This review provides an analysis of literature on structural element degradation on the oxygen side of PEM water electrolyzers from the early investigations to the recent developments involving novel anti-corrosion coatings that protect more cost-effective BPP and PTL materials like stainless steels.
Alternative and Innovative Solid Oxide Electrolysis Cell Materials: A Short Review
Jun 2021
Publication
Solid oxide electrolysis cell is the leading technology for production of green hydrogen by high temperature electrolysis. However optimization of existing reference materials constituting the cell and development of innovative materials remain critical for solid oxide electrolysis cell. In particular they are key to reach performance and durability targets compatible with a commercialization for the three main markets identified as follows: large-scale H2 production Power-to-X and Power-to-Power. This short review summarizes the latest progress in research and development of alternative and innovative materials for solid oxide electrolysis cells with a main focus on cathode-supported cell materials. A brief description of the layers constituting the solid oxide electrolysis cell is provided with the associated current state-of-the-art materials. A further emphasis on the most promising alternative and innovative materials for each layer follows based on the major aspects from an industrial perspective to reach a competitive hydrogen production cost for the main targeted markets: performance durability scaling up/manufacturing ability and operational flexibility.
Review and Survey of Methods for Analysis of Impurities in Hydrogen for Fuel Cell Vehicles According to ISO 14687:2019
Feb 2021
Publication
Gaseous hydrogen for fuel cell electric vehicles must meet quality standards such as ISO 14687:2019 which contains maximal control thresholds for several impurities which could damage the fuel cells or the infrastructure. A review of analytical techniques for impurities analysis has already been carried out by Murugan et al. in 2014. Similarly this document intends to review the sampling of hydrogen and the available analytical methods together with a survey of laboratories performing the analysis of hydrogen about the techniques being used. Most impurities are addressed however some of them are challenging especially the halogenated compounds since only some halogenated compounds are covered not all of them. The analysis of impurities following ISO 14687:2019 remains expensive and complex enhancing the need for further research in this area. Novel and promising analyzers have been developed which need to be validated according to ISO 21087:2019 requirements.
Assessing and Modelling Hydrogen Reactivity in Underground Hydrogen Storage: A Review and Models Simulating the Lobodice Town Gas Storage
Apr 2023
Publication
Underground Hydrogen storage (UHS) is a promising technology for safe storage of large quantities of hydrogen in daily to seasonal cycles depending on the consumption requirements. The development of UHS requires anticipating hydrogen behavior to prevent any unexpected economic or environmental impact. An open question is the hydrogen reactivity in underground porous media storages. Indeed there is no consensus on the effects or lack of geochemical reactions in UHS operations because of the strong coupling with the activity of microbes using hydrogen as electron donor during anaerobic reduction reactions. In this work we apply different geochemical models to abiotic conditions or including the catalytic effect of bacterial activity in methanogenesis acetogenesis and sulfate-reduction reactions. The models are applied to Lobodice town gas storage (Czech Republic) where a conversion of hydrogen to methane was measured during seasonal gas storage. Under abiotic conditions no reaction is simulated. When the classical thermodynamic approach for aqueous redox reactions is applied the simulated reactivity of hydrogen is too high. The proper way to simulate hydrogen reactivity must include a description of the kinetics of the aqueous redox reactions. Two models are applied to simulate the reactions of hydrogen observed at Lobodice gas storage. One modeling the microbial activity by applying energy threshold limitations and another where microbial activity follows a Monod-type rate law. After successfully calibrating the bio-geochemical models for hydrogen reactivity on existing gas storage data and constraining the conditions where microbial activity will inhibit or enhance hydrogen reactivity we now have a higher confidence in assessing the hydrogen reactivity in future UHS in aquifers or depleted reservoirs.
Society, Materials, and the Environment: The Case of Steel
Mar 2020
Publication
This paper reviews the relationship between the production of steel and the environment as it stands today. It deals with raw material issues (availability scarcity) energy resources and generation of by-products i.e. the circular economy the anthropogenic iron mine and the energy transition. The paper also deals with emissions to air (dust Particulate Matter heavy metals Persistant Organics Pollutants) water and soil i.e. with toxicity ecotoxicity epidemiology and health issues but also greenhouse gas emissions i.e. climate change. The loss of biodiversity is also mentioned. All these topics are analyzed with historical hindsight and the present understanding of their physics and chemistry is discussed stressing areas where knowledge is still lacking. In the face of all these issues technological solutions were sought to alleviate their effects: many areas are presently satisfactorily handled (the circular economy—a historical’ practice in the case of steel energy conservation air/water/soil emissions) and in line with present environmental regulations; on the other hand there are important hanging issues such as the generation of mine tailings (and tailings dam failures) the emissions of greenhouse gases (the steel industry plans to become carbon-neutral by 2050 at least in the EU) and the emission of fine PM which WHO correlates with premature deaths. Moreover present regulatory levels of emissions will necessarily become much stricter.
Discharge Modeling of Large Scale LH2 Experiments with an Engineering Tool
Sep 2021
Publication
Accurate estimation of mass flow rate and release conditions is important for the design of dispersion and combustion experiments for the subsequent validation of CFD codes/models for consequence assessment analysis within related risk assessment studies and for associated Regulation Codes and Standards development. This work focuses on the modelling of the discharge phase of the recent large scale LH2 release and dispersion experiments performed by HSE within the framework of PRESLHY project. The experimental conditions covered sub-cooled liquid stagnation conditions at two pressures (2 and 6 bara) and 3 release nozzle diameters (1 ½ and ¼ inches). The simulations were performed using a 1d engineering tool which accounts for discharge line effects due to friction extra resistance due to fittings and area change. The engineering tool uses the Possible Impossible Flow (PIF) algorithm for choked flow calculations and the Helmholtz Free Energy (HFE) EoS formulation. Three different phase distribution models were applied. The predictions are compared against measured and derived data from the experiments and recommendations are given both regarding engineering tool applicability and future experimental design.
Three-dimensional Structures of N2-Diluted Stoichiometric H2-O2 Flames in Narrow Channels
Sep 2021
Publication
Flame propagation and acceleration in unobstructed channels/tubes is usually assumed as symmetric. A fully optically accessible narrow channel that allows to perform simultaneous high-speed schlieren visualization from two mutually perpendicular directions was built to asses the validity of the aforementioned assumption. Here we provide experimental evidence of the interesting three-dimensional structures and asymmetries that develop during the acceleration phase and show how these may control detonation onset in N2-diluted stoichiometric H2-O2 mixtures.
Control of a Three-Phase Current Source Rectifier for H2 Storage Applications in AC Microgrids
Mar 2022
Publication
The share of electrical energy from renewable sources has increased considerably in recent years in an attempt to reduce greenhouse gas emissions. To mitigate the uncertainties of these sources and to balance energy production with consumption an energy storage system (ESS) based on water electrolysis to produce hydrogen is studied. It can be applied to AC microgrids where several renewable energy sources and several loads may be connected which is the focus of the study. When excess electricity production is converted into hydrogen via water electrolysis low DC voltages and high currents are applied which needs specific power converters. The use of a three-phase buck-type current source converter in a single conversion stage allows for an adjustable DC voltage to be obtained at the terminals of the electrolyzer from a three-phase AC microgrid. The voltage control is preferred to the current control in order to improve the durability of the system. The classical control of the buck-type rectifier is generally done using two loops that correspond only to the control of its output variables. The lack of control of the input variables may generate oscillations of the grid current. Our contribution in this article is to propose a new control for the buck-type rectifier that controls both the input and output variables of the converter to avoid these grid current oscillations without the use of active damping methods. The suggested control method is based on an approach using the flatness properties of differential systems: it ensures the large-signal stability of the converter. The proposed control shows better results than the classical control especially in oscillation mitigation and dynamic performances with respect to the rejection of disturbances caused by a load step.
Far Off-shore Wind Energy-based Hydrogen Production: Technological Assessment and Market Valuation Designs
Jan 2020
Publication
This article provides a techno-economic study on coupled offshore wind farm and green hydrogen production via sea water electrolysis (OWF-H2). Offshore wind energy wind farms (OWF) and water electrolysis (WE) technologies are described. MHyWind (the tool used to perform simulations and optimisations of such plants) is presented as well as the models of the main components in the study. Three case studies focus on offshore wind farms either stand-alone or connected to the grid via export cables coupled with a battery and electrolysis systems either offshore or onshore. Exhaustive searches and optimisations performed allowed for rules of thumb to be derived on the sizing of coupled OWF-H2 plants that minimize costs of hydrogen production (LCoH2 in €/kgH2): Non-connected OWF-H2 coupled to a battery offers the lowest LCoH2 without the costs of H2 transportation when compared to cases where the WE is installed onshore and connected to the OWF. Using a simple power distribution heuristic increasing the number of installed WE allows the system to take advantage of more OWF energy but doesn’t improve plant efficiency whereas a battery always does. Finally within the scope of this study it is observed that power ratios of optimized plant architectures (leading to the lowest LCoH2) are between 0.8-0.9 for PWE/POWF and 0.3-0.35 for PBattery/POWF.
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