Germany
Development of a Flashback Correlation for Burner-stabilized Hydrogen-air Premixed Flames
Feb 2022
Publication
With a growing need for replacing fossil fuels with cleaner alternatives hydrogen has emerged as a viable candidate for providing heat and power. However stable and safe combustion of hydrogen is not simple and as such a number of key issues have been identified that need to be understood for a safe design of combustion chambers. One such issue is the higher propensity of hydrogen flames to flashback compared to that for methane flames. The flashback problem is coupled with higher burner temperatures that could cause strong thermal stresses in burners and could hinder their performance. In order to systematically investigate flashback in premixed hydrogen-air flames for finding a global flashback criteria in this study we use numerical simulations as a basic tool to study flashback limits of slit burners. Flashback limits are found for varying geometrical parameters and equivalence ratios and the sensitivity of each parameter on the flashback limit and burner temperatures are identified and analyzed. It is shown that the conventional flashback correlation with critical velocity gradient does not collapse the flashback data as it does not take into account stretch induced preferential diffusion effects. A new Karlovitz number definition is introduced with physical insights that collapses the flashback data at all tested conditions in an excellent manner.
Carbon-Negative Hydrogen Production (HyBECCS) from Organic Waste Materials in Germany: How to Estimate Bioenergy and Greenhouse Gas Mitigation Potential
Nov 2021
Publication
Hydrogen derived from biomass feedstock (biohydrogen) can play a significant role in Germany’s hydrogen economy. However the bioenergy potential and environmental benefits of biohydrogen production are still largely unknown. Additionally there are no uniform evaluation methods present for these emerging technologies. Therefore this paper presents a methodological approach for the evaluation of bioenergy potentials and the attainable environmental impacts of these processes in terms of their carbon footprints. A procedure for determining bioenergy potentials is presented which provides information on the amount of usable energy after conversion when applied. Therefore it elaborates a four-step methodical conduct dealing with available waste materials uncertainties of early-stage processes and calculation aspects. The bioenergy to be generated can result in carbon emission savings by substituting fossil energy carriers as well as in negative emissions by applying biohydrogen production with carbon capture and storage (HyBECCS). Hence a procedure for determining the negative emissions potential is also presented. Moreover the developed approach can also serve as a guideline for decision makers in research industry and politics and might also serve as a basis for further investigations such as implementation strategies or quantification of the benefits of biohydrogen production from organic waste material in Germany
Bridging the Maritime-Hydrogen Cost-Gap: Real Options Analysis of Policy Alternatives
May 2022
Publication
Alternative and especially renewable marine fuels are needed to reduce the environmental and climate impacts of the shipping sector. This paper investigates the business case for hydrogen as an alternative fuel in a new-built vessel utilizing fuel cells and liquefied hydrogen. A real option approach is used to model the optimal time and costs for investment as well as the value of deferring an investment as a result of uncertainty. This model is then used to assess the impact of a carbon tax on a ship owner’s investment decision. A low carbon tax results in ship owners deferring investments which then slows the uptake of the technology. We recommend that policymakers set a high carbon tax at an early stage in order to help hydrogen compete with fossil fuels. A clear and timely policy design promotes further investments and accelerates the uptake of new technologies that can fulfill decarbonization targets.
Dislocation and Twinning Behaviors in High Manganese Steels in Respect to Hydrogen and Aluminum Alloying
Dec 2018
Publication
The dislocation and twinning evolution behaviors in high manganese steels Fe-22Mn-0.6C and Fe-17Mn-1.5Al-0.6C have been investigated under tensile deformation with and without diffusive hydrogen. The notched tensile tests were interrupted once primary cracks were detected using the applied direct current potential drop measurement. In parallel the strain distribution in the vicinity of the crack was characterized by digital image correlation using GOM optical system. The microstructure surrounding the crack was investigated by electron backscatter diffraction. Electron channeling contrast imaging was applied to reveal the evolution of dislocations stacking faults and deformation twins with respect to the developed strain gradient and amount of hydrogen. The results show that the diffusive hydrogen at the level of 26 ppm has a conspicuous effect on initiating stacking faults twin bundles and activating multiple deformation twinning systems in Fe-22Mn-0.6C. Eventually the interactions between deformation twins and grain boundaries lead to grain boundary decohesion in this material. In comparison hydrogen does not obviously affect the microstructure evolution namely the twinning thickness and the amount of activated twinning systems in Fe-17Mn-1.5Al-0.6C. The Al-alloyed grade reveals a postponed nucleation of deformation twins delayed onset of the secondary twinning system and develops finer twinning lamellae in comparison to the Al-free material. These observations explain the improved resistance to hydrogen-induced cracking in Al-alloyed TWIP steels.
Solid-State Hydrogen Storage for a Decarbonized Society
Nov 2021
Publication
Humanity is confronted with one of the most significant challenges in its history. The excessive use of fossil fuel energy sources is causing extreme climate change which threatens our way of life and poses huge social and technological problems. It is imperative to look for alternate energy sources that can replace environmentally destructive fossil fuels. In this scenario hydrogen is seen as a potential energy vector capable of enabling the better and synergic exploitation of renewable energy sources. A brief review of the use of hydrogen as a tool for decarbonizing our society is given in this work. Special emphasis is placed on the possibility of storing hydrogen in solid-state form (in hydride species) on the potential fields of application of solid-state hydrogen storage and on the technological challenges solid-state hydrogen storage faces. A potential approach to reduce the carbon footprint of hydrogen storage materials is presented in the concluding section of this paper.
Cost-optimized Design Point and Operating Strategy of Polymer Electrolyte Membrane Electrolyzers
Nov 2022
Publication
Green hydrogen is a key solution for reducing CO2 emissions in various industrial applications but high production costs continue to hinder its market penetration today. Better competitiveness is linked to lower investment costs and higher efficiency of the conversion technologies among which polymer electrolyte membrane electrolysis seems to be attractive. Although new manufacturing techniques and materials can help achieve these goals a less frequently investigated approach is the optimization of the design point and operating strategy of electrolyzers. This means in particular that the questions of how often a system should be operated and which cell voltage should be applied must be answered. As existing techno-economic models feature gaps which means that these questions cannot be adequately answered a modified model is introduced here. In this model different technical parameters are implemented and correlated to each other in order to simulate the lowest possible levelized cost of hydrogen and extract the required designs and strategies from this. In each case investigated the recommended cost-based cell voltage that should be applied to the system is surprisingly low compared to the assumptions made in previous publications. Depending on the case the cell voltage is in a range between 1.6 V and 1.8 V with an annual operation of 2000e8000 h. The wide range of results clearly indicate how individual the design and operation must be but with efficiency gains of several percent the effect of optimization will be indispensable in the future.
Challenges in the Decarbonization of the Energy Sector
Jun 2020
Publication
In order to limit the effects of climate change the carbon dioxide emissions associated with the energy sector need to be reduced. Significant reductions can be achieved by using appropriate technologies and policies. In the context of recent discussions about climate change and energy transition this article critically reviews some technologies policies and frequently discussed solutions. The options for carbon emission reductions are grouped into (1) generation of secondary energy carriers (2) end-use energy sectors and (3) sector interdependencies. The challenges on the way to a decarbonized energy sector are identified with respect to environmental sustainability security of energy supply economic stability and social aspects. A global carbon tax is the most promising instrument to accelerate the process of decarbonization. Nevertheless this process will be very challenging for humanity due to high capital requirements the competition among energy sectors for decarbonization options inconsistent environmental policies and public acceptance of changes in energy use.
The Green Hydrogen Puzzle: Towards a German Policy Framework for Industry
Nov 2021
Publication
Green hydrogen will play a key role in building a climate-neutral energy-intensive industry as key technologies for defossilising the production of steel and basic chemicals depend on it. Thus policy-making needs to support the creation of a market for green hydrogen and its use in industry. However it is unclear how appropriate policies should be designed and a number of challenges need to be addressed. Based on an analysis of the ongoing German debate on hydrogen policies this paper analyses how policy-making for green hydrogen development may support industry defossilisation. For the assessment of policy instruments a simplified multi-criteria analysis (MCA) is used with an innovative approach that derives criteria from specific challenges. Four challenges and seven relevant policy instruments are identified. The results of the MCA reveal the potential of each of the selected instruments to address the challenges. The paper furthermore outlines how instruments might be combined in a policy package that supports industry defossilisation creates synergies and avoids trade-offs. The paper’s impact may reach beyond the German case as the challenges are not specific to the country. The results are relevant for policy-makers in other countries with energy-intensive industries aiming to set the course towards a hydrogen future.
Complex Hydrides for Hydrogen Storage – New Perspectives
Apr 2014
Publication
Since the 1970s hydrogen has been considered as a possible energy carrier for the storage of renewable energy. The main focus has been on addressing the ultimate challenge: developing an environmentally friendly successor for gasoline. This very ambitious goal has not yet been fully reached as discussed in this review but a range of new lightweight hydrogen-containing materials has been discovered with fascinating properties. State-of-the-art and future perspectives for hydrogen-containing solids will be discussed with a focus on metal borohydrides which reveal significant structural flexibility and may have a range of new interesting properties combined with very high hydrogen densities.
Strategies for the Sampling of Hydrogen at Refuelling Stations for Purity Assessment
Aug 2021
Publication
Hydrogen delivered at hydrogen refuelling station must be compliant with requirements stated in different standards which require specialized sampling device and personnel to operate it. Currently different strategies are implemented in different parts of the world and these strategies have already been used to perform 100s of hydrogen fuel sampling in USA EU and Japan. However these strategies have never been compared on a large systematic study. The purpose of this paper is to describe and compare the different strategies for sampling hydrogen at the nozzle and summarize the key aspects of all the existing hydrogen fuel sampling including discussion on material compatibility with the impurities that must be assessed. This review highlights the fact it is currently difficult to evaluate the impact or the difference these strategies would have on the hydrogen fuel quality assessment. Therefore comparative sampling studies are required to evaluate the equivalence between the different sampling strategies. This is the first step to support the standardization of hydrogen fuel sampling and to identify future research and development area for hydrogen fuel sampling.
Spatially-resolved Analysis of the Challenges and Opportunities of Power-to-Gas (PtG) in Baden-Württemberg until 2040
Mar 2017
Publication
The increasing penetration of renewable energies will make new storage technologies indispensable in the future. Power-to-Gas (PtG) is one long-term storage technology that exploits the existing gas infrastructure. However this technology faces technical economic environmental challenges and questions. This contribution presents the final results of a large research project which attempted to address and provide answers to some of these questions for Baden-Württemberg (south west Germany). Three energy scenarios out to 2040 were defined one oriented towards the Integrated Energy and Climate Protection Concept of the Federal State Government and two alternatives. Timely-resolved load profiles for gas and electricity for 2015 2020 2030 and 2040 have been generated at the level of individual municipalities. The profiles include residential and industrial electrical load gas required for heating (conventional and current-controlled CHP) as well as gas and electricity demand for mobility. The installation of rooftop PV-plants and wind power plants is projected based on bottom up cost-potential analyses which account for some social acceptance barriers. Residential load profiles are derived for each municipality. In times with negative residual load the PtG technology could be used to convert electricity into hydrogen or methane. The detailed analysis of four structurally-different model regions delivered quite different results. While in large cities no negative residual load is likely due to the continuously high demand and strong networks rural areas with high potentials for renewables could encounter several thousand hours of negative residual load. A cost-effective operation of PtG would only be possible under favorable conditions including high full load hours a strong reduction in costs and a technical improvement of efficiency. Whilst these conditions are not expected to appear in the short to mid-term but may occur in the long term in energy systems with very high shares of renewable energy sources
How to Reduce the Greenhouse Gas Emissions and Air Pollution Caused by Light and Heavy Duty Vehicles with Battery-electric, Fuel Cell-electric and Catenary Trucks
Mar 2021
Publication
The reduction of greenhouse gas emissions is one of the greatest global challenges through 2050. Besides greenhouse gas emissions air pollution such as nitrogen oxide and particulate matter emissions has gained increasing attention in agglomerated areas with transport vehicles being one of the main sources thereof. Alternative fuels that fulfill the greenhouse gas reduction goals also offer the possibility of solving the challenge of rising urban pollution. This work focuses on the electric drive option for heavy and light duty vehicle freight transport. In this study fuel cell-electric vehicles battery-electric vehicles and overhead catenary line trucks were investigated taking a closer look at their potential to reduce greenhouse gas emissions and air pollution and also considering the investment and operating costs of the required infrastructure. This work was conducted using a bottom-up transport model for the federal state of North Rhine-Westphalia in Germany. Two scenarios for reducing these emissions were analyzed at a spatial level. In the first of these selected federal highways with the highest traffic volume were equipped with overhead catenary lines for the operation of diesel-hybrid overhead trucks on them. For the second spatial scenario the representative urban area of the city of Cologne was investigated in terms of air pollution shifting articulated trucks to diesel-hybrid overhead trucks and rigid trucks trailer trucks and light duty vehicles to battery-electric or fuel cell-electric drives. For the economic analysis the building up of a hydrogen infrastructure in the cases of articulated trucks and all heavy duty vehicles were also taken into account. The results showed that diesel-hybrid overhead trucks are only a cost-efficient solution for highways with high traffic volume whereas battery overhead trucks have a high uncertainty in terms of costs and technical feasibility. In general the broad range of costs for battery overhead trucks makes them competitive with fuel cell-electric trucks. Articulated trucks have the highest potential to be operated as overhead trucks. However the results indicated that air pollution is only partially reduced by switching conventional articulated trucks to electric drive models. The overall results show that a comprehensive approach such as fuel cell-electric drives for all trucks would most likely be more beneficial.
Review of Power-to-X Demonstration Projects in Europe
Sep 2020
Publication
At the heart of most Power-to-X (PtX) concepts is the utilization of renewable electricity to produce hydrogen through the electrolysis of water. This hydrogen can be used directly as a final energy carrier or it can be converted into for example methane synthesis gas liquid fuels electricity or chemicals. Technical demonstration and systems integration are of major importance for integrating PtX into energy systems. As of June 2020 a total of 220 PtX research and demonstration projects in Europe have either been realized completed or are currently being planned. The central aim of this review is to identify and assess relevant projects in terms of their year of commissioning location electricity and carbon dioxide sources applied technologies for electrolysis capacity type of hydrogen post-processing and the targeted field of application. The latter aspect has changed over the years. At first the targeted field of application was fuel production for example for hydrogen buses combined heat and power generation and subsequent injection into the natural gas grid. Today alongside fuel production industrial applications are also important. Synthetic gaseous fuels are the focus of fuel production while liquid fuel production is severely under-represented. Solid oxide electrolyzer cells (SOECs) represent a very small proportion of projects compared to polymer electrolyte membranes (PEMs) and alkaline electrolyzers. This is also reflected by the difference in installed capacities. While alkaline electrolyzers are installed with capacities between 50 and 5000 kW (2019/20) and PEM electrolyzers between 100 and 6000 kW SOECs have a capacity of 150 kW. France and Germany are undertaking the biggest efforts to develop PtX technologies compared to other European countries. On the whole however activities have progressed at a considerably faster rate than had been predicted just a couple of years ago.
The Sector Coupling Concept: A Critical Review
Jun 2020
Publication
Pursued climate goals require reduced greenhouse gas emissions by substituting fossil fuels with energy from renewable sources in all energy-consuming processes. On a large-scale this can mainly be achieved through electricity from wind and sun which are subject to intermittency. To efficiently integrate this variable energy a coupling of the power sector to the residential transport industry and commercial/trade sector is often promoted called sector coupling (SC). Nevertheless our literature review indicates that SC is frequently misinterpreted and its scope varies among available research from exclusively considering the use of excess renewable electricity to a rather holistic view of integrated energy systems including excess heat or even biomass sources. The core objective of this article is to provide a thorough understanding of the SC concept through an analysis of its origin and its main purpose as described in the current literature. We provide a structured categorization of SC derived from our findings and critically discuss its remaining challenges as well as its value for renewable energy systems. We find that SC is rooted in the increasing use of variable renewable energy sources and its main assets are the flexibility it provides for renewable energy systems decarbonization potential for fossil-fuel-based end-consumption sectors and consequently reduced dependency on oil and gas extracting countries. However the enabling technologies face great challenges in their economic feasibility because of the uncertain future development of competing solutions.
Review and Harmonization of the Life-Cycle Global Warming Impact of PV-Powered Hydrogen Production by Electrolysis
Sep 2021
Publication
This work presents a review of life-cycle assessment (LCA) studies of hydrogen electrolysis using power from photovoltaic (PV) systems. The paper discusses the assumptions strengths and weaknesses of 13 LCA studies and identifies the causes of the environmental impact. Differences in assumptions of system boundaries system sizes evaluation methods and functional units make it challenging to directly compare the Global Warming Potential (GWP) resulting from different studies. To simplify this process 13 selected LCA studies on PV-powered hydrogen production have been harmonized following a consistent framework described by this paper. The harmonized GWP values vary from 0.7 to 6.6 kg CO2-eq/kg H2 which can be considered a wide range. The maximum absolute difference between the original and harmonized GWP results of a study is 1.5 kg CO2-eq/kg H2. Yet even the highest GWP of this study is over four times lower than the GWP of grid-powered electrolysis in Germany. Due to the lack of transparency of most LCAs included in this review full identification of the sources of discrepancies (methods applied assumed production conditions) is not possible. Overall it can be concluded that the environmental impact of the electrolytic hydrogen production process is mainly caused by the GWP of the electricity supply. For future environmental impact studies on hydrogen production systems it is highly recommended to 1) divide the whole system into well-defined subsystems using compression as the final stage of the LCA and 2) to provide energy inputs/GWP results for the different subsystems.
Hydrogen-Powered Aviation—Design of a Hybrid-Electric Regional Aircraft for Entry into Service in 2040
Mar 2023
Publication
Over the past few years the rapid growth of air traffic and the associated increase in emissions have created a need for sustainable aviation. Motivated by these challenges this paper explores how a 50-passenger regional aircraft can be hybridized to fly with the lowest possible emissions in 2040. In particular the use of liquid hydrogen in this aircraft is an innovative power source that promises to reduce CO2 and NOx emissions to zero. Combined with a fuel-cell system the energy obtained from the liquid hydrogen can be used efficiently. To realize a feasible concept in the near future considering the aspects of performance and security the system must be hybridized. In terms of maximized aircraft sustainability this paper analyses the flight phases and ground phases resulting in an aircraft design with a significant reduction in operating costs. Promising technologies such as a wingtip propeller and electric green taxiing are discussed in this paper and their potential impacts on the future of aviation are highlighted. In essence the hybridization of regional aircraft is promising and feasible by 2040; however more research is needed in the areas of fuel-cell technology thermal management and hydrogen production and storage.
The Role of Hydrogen for a Greenhouse Gas-neutral Germany by 2045
May 2023
Publication
This paper aims to provide a holistic analysis of the role of hydrogen for achieving greenhouse gas neutrality in Germany. For that purpose we apply an integrated energy system model which includes all demand sectors of the German energy system and optimizes the transformation pathway from today's energy system to a future cost-optimal energy system. We show that 412 TWh of hydrogen are needed in the year 2045 mostly in the industry and transport sector. Particularly the use of about 267 TWh of hydrogen in industry is essential as there are no cost-effective alternatives for the required emission reduction in the chemical industry or in steel production. Furthermore we illustrate that the German hydrogen supply in the year 2045 requires both an expansion of domestic electrolyzer capacity to 71 GWH2 and hydrogen imports from other European countries and Northern Africa of about 196 TWh. Moreover flexible operation of electrolyzers is cost-optimal and crucial for balancing the intermittent nature of volatile renewable energy sources. Additionally a conducted sensitivity analysis shows that full domestic hydrogen supply in Germany is possible but requires an electrolyzer capacity of 111 GWH2.
Blast Wave Generated by Delayed Ignition of Under-Expanded Hydrogen Free Jet at Ambient and Cryogenic Temperatures
Nov 2022
Publication
An under-expanded hydrogen jet from high-pressure equipment or storage tank is a potential incident scenario. Experiments demonstrated that the delayed ignition of a highly turbulent under-expanded hydrogen jet generates a blast wave able to harm people and damage property. There is a need for engineering tools to predict the pressure effects during such incidents to define hazard distances. The similitude analysis is applied to build a correlation using available experimental data. The dimensionless blast wave overpressure generated by delayed ignition and the follow-up deflagration or detonation of hydrogen jets at an any location from the jet ∆Pexp/P0 is correlated to the original dimensionless parameter composed of the product of the dimensionless ratio of storage pressure to atmospheric pressure Ps/P0 and the ratio of the jet release nozzle diameter to the distance from the centre of location of the fast-burning near-stoichiometric mixture on the jet axis (30% of hydrogen in the air by volume) to the location of a target (personnel or property) d/Rw. The correlation is built using the analysis of 78 experiments regarding this phenomenon in the wide range of hydrogen storage pressure of 0.5–65.0 MPa and release diameter of 0.5–52.5 mm. The correlation is applicable to hydrogen free jets at ambient and cryogenic temperatures. It is found that the generated blast wave decays inversely proportional to the square of the distance from the fast-burning portion of the jet. The correlation is used to calculate the hazard distances by harm thresholds for five typical hydrogen applications. It is observed that in the case of a vehicle with onboard storage tank at pressure 70 MPa the “no-harm” distance for humans reduces from 10.5 m to 2.6 m when a thermally activated pressure relief device (TPRD) diameter decreases from 2 mm to a diameter of 0.5 mm.
Carbon Footprint Assessment of Hydrogen and Steel
Dec 2022
Publication
Hydrogen has the potential to decarbonize a variety of energy-intensive sectors including steel production. Using the life cycle assessment (LCA) methodology the state of the art is given for current hydrogen production with a focus on the hydrogen carbon footprint. Beside the state of the art the outlook on different European scenarios up to the year 2040 is presented. A case study of the transformation of steel production from coal-based towards hydrogen- and electricity-based metallurgy is presented. Direct reduction plants with integrated electric arc furnaces enable steel production which is almost exclusively based on hydrogen and electricity or rather on electricity alone if hydrogen stems from electrolysis. Thus an integrated steel site has a demand of 4.9 kWh of electric energy per kilogram of steel. The carbon footprint of steel considering a European sustainable development scenario concerning the electricity mix is 0.75 kg CO2eq/kg steel in 2040. From a novel perspective a break-even analysis is given comparing the use of natural gas and hydrogen using different electricity mixes. The results concerning hydrogen production presented in this paper can also be transferred to application fields other than steel.
Ecological and Economic Evaluation of Hydrogen Production by Different Water Electrolysis Technologies
Jul 2020
Publication
The economic and ecological production of green hydrogen by water electrolysis is one of the major challenges within Carbon2Chem and other power-to-X projects. This paper presents an evaluation of the different water electrolysis technologies with respect to their specific energy demand carbon footprint and the forecast production costs in 2030. From a current perspective alkaline water electrolysis is evaluated as the most favorable technology for the cost-effective production of low-carbon hydrogen with fluctuating renewables.
A Model for Cost- and Greenhouse Gas Optimal Material and Energy Allocation of Biomass and Hydrogen
Nov 2022
Publication
BENOPT an optimal material and energy allocation model is presented which is used to assess cost-optimal and/or greenhouse gas abatement optimal allocation of renewable energy carriers across power heat and transport sectors. A high level of detail on the processes from source to end service enables detailed life-cycle greenhouse gas and cost assessments. Pareto analyses can be performed as well as thorough sensitivity analyses. The model is designed to analyse optimal biomass and hydrogen usage as a complement to integrated assessment and power system models
Biological CO2-Methanation: An Approach to Standardization
May 2019
Publication
Power-to-Methane as one part of Power-to-Gas has been recognized globally as one of the key elements for the transition towards a sustainable energy system. While plants that produce methane catalytically have been in operation for a long time biological methanation has just reached industrial pilot scale and near-term commercial application. The growing importance of the biological method is reflected by an increasing number of scientific articles describing novel approaches to improve this technology. However these studies are difficult to compare because they lack a coherent nomenclature. In this article we present a comprehensive set of parameters allowing the characterization and comparison of various biological methanation processes. To identify relevant parameters needed for a proper description of this technology we summarized existing literature and defined system boundaries for Power-to-Methane process steps. On this basis we derive system parameters providing information on the methanation system its performance the biology and cost aspects. As a result three different standards are provided as a blueprint matrix for use in academia and industry applicable to both biological and catalytic methanation. Hence this review attempts to set the standards for a comprehensive description of biological and chemical methanation processes.
What is Stored, Why, and How? Mental Models, Knowledge, and Public Acceptance of Hydrogen Storage
Nov 2016
Publication
Although electricity storage plays a decisive role for the German “Energiewende” and it has become evident that the successful diffusion of technologies is not only a question of technical feasibility but also of social acceptance research on electricity storage technologies from a social science point of view is still scarce. This study therefore empirically explores laypersons’ mindsets and knowledge related to storage technologies focusing on hydrogen. While the results indicate overall supportive attitudes and trust in hydrogen storage some misconceptions a lack of information as well as concerns were identified which should be addressed in future communication concepts.
Comparative TCO Analysis of Battery Electric and Hydrogen Fuel Cell Buses for Public Transport System in Small to Midsize Cities
Jul 2021
Publication
This paper shows the results of an in-depth techno-economic analysis of the public transport sector in a small to midsize city and its surrounding area. Public battery-electric and hydrogen fuel cell buses are comparatively evaluated by means of a total cost of ownership (TCO) model building on historical data and a projection of market prices. Additionally a structural analysis of the public transport system of a specific city is performed assessing best fitting bus lines for the use of electric or hydrogen busses which is supported by a brief acceptance evaluation of the local citizens. The TCO results for electric buses show a strong cost decrease until the year 2030 reaching 23.5% lower TCOs compared to the conventional diesel bus. The optimal electric bus charging system will be the opportunity (pantograph) charging infrastructure. However the opportunity charging method is applicable under the assumption that several buses share the same station and there is a “hotspot” where as many as possible bus lines converge. In the case of electric buses for the year 2020 the parameter which influenced the most on the TCO was the battery cost opposite to the year 2030 in where the bus body cost and fuel cost parameters are the ones that dominate the TCO due to the learning rate of the batteries. For H2 buses finding a hotspot is not crucial because they have a similar range to the diesel ones as well as a similar refueling time. H2 buses until 2030 still have 15.4% higher TCO than the diesel bus system. Considering the benefits of a hypothetical scaling-up effect of hydrogen infrastructures in the region the hydrogen cost could drop to 5 €/kg. In this case the overall TCO of the hydrogen solution would drop to a slightly lower TCO than the diesel solution in 2030. Therefore hydrogen buses can be competitive in small to midsize cities even with limited routes. For hydrogen buses the bus body and fuel cost make up a large part of the TCO. Reducing the fuel cost will be an important aspect to reduce the total TCO of the hydrogen bus.
Just Energy Transition: Learning from the Past for a More Just and Sustainable Hydrogen Transition in West Africa
Dec 2022
Publication
The rising demand for energy and the aim of moving away from fossil fuels and to low-carbon power have led many countries to move to alternative sources including solar energy wind geothermal energy biomass and hydrogen. Hydrogen is often considered a “missing link” in guaranteeing the energy transition providing storage and covering the volatility and intermittency of renewable energy generation. However due to potential injustice with regard to the distribution of risks benefits and costs (i.e. in regard to competing for land use) the large-scale deployment of hydrogen is a contested policy issue. This paper draws from a historical analysis of past energy projects to contribute to a more informed policy-making process toward a more just transition to the hydrogen economy. We perform a systematic literature review to identify relevant conflict factors that can influence the outcome of hydrogen energy transition projects in selected Economic Community of West African States countries namely Nigeria and Mali. To better address potential challenges policymakers must not only facilitate technology development access and market structures for hydrogen energy policies but also focus on energy access to affected communities. Further research should monitor hydrogen implementation with a special focus on societal impacts in producing countries.
New Control Strategy for Heating Portable Fuel Cell Power Systems for Energy-Efficient and Reliable Operation
Dec 2022
Publication
Using hydrogen fuel cells for power systems temperature conditions are important for efficient and reliable operations especially in low-temperature environments. A heating system with an electrical energy buffer is therefore required for reliable operation. There is a research gap in finding an appropriate control strategy regarding energy efficiency and reliable operations for different environmental conditions. This paper investigates heating strategies for the subfreezing start of a fuel cell for portable applications at an early development stage to enable frontloading in product engineering. The strategies were investigated by simulation and experiment. A prototype for such a system was built and tested for subfreezing start-ups and non-subfreezing start-ups. This was done by heating the fuel cell system with different control strategies to test their efficiency. It was found that operating strategies to heat up the fuel cell system can ensure a more reliable and energy efficient operation. The heating strategy needs to be adjusted according to the ambient conditions as this influences the required heating energy efficiency and reliable operation of the system. A differentiation in the control strategy between subfreezing and non-subfreezing temperatures is recommended due to reliability reasons.
Hydrogen Micro-Systems: Households’ Preferences and Economic Futility
Mar 2024
Publication
This study examines the potential market for residential hydrogen systems in light of the trends towards digitalisation and environmental awareness. Based on a survey of 350 participants the results indicate that although energy experts are sceptical about the benefits of residential hydrogen systems due to their high costs households are highly interested in this technology. The sample shows a willingness to invest in hydrogen applications with some households willing to pay an average of 24% more. An economic assessment compared the cost of a residential hydrogen system with conventional domestic energy systems revealing significant additional costs for potential buyers interested in hydrogen applications.
International Experience of Carbon Neutrality and Prospects of Key Technologies: Lessons for China
Feb 2023
Publication
Carbon neutrality (or climate neutrality) has been a global consensus and international experience exchange is essential. Given the differences in the degree of social development resource endowment and technological level each country should build a carbon-neutral plan based on its national conditions. Compared with other major developed countries (e.g. Germany the United States and Japan) China's carbon neutrality has much bigger challenges including a heavy and time-pressured carbon reduction task and the current energy structure that is over-dependent on fossil fuels. Here we provide a comprehensive review of the status and prospects of the key technologies for low-carbon near-zero carbon and negative carbon emissions. Technological innovations associated with coal oil-gas and hydrogen industries and their future potential in reducing carbon emissions are particularly explained and assessed. Based on integrated analysis of international experience from the world's major developed countries in-depth knowledge of the current and future technologies and China's energy and ecological resources potential five lessons for the implementation of China's carbon neutrality are proposed: (1) transformation of energy production pattern from a coal-dominated pattern to a diversified renewable energy pattern; (2) renewable power-to-X and large-scale underground energy storage; (3) integration of green hydrogen production storage transport and utilization; (4) construction of clean energy systems based on smart sector coupling (ENSYSCO); (5) improvement of ecosystem carbon sinks both in nationwide forest land and potential desert in Northwest China. This paper provides an international perspective for a better understanding of the challenges and opportunities of carbon neutrality in China and can serve as a theoretical foundation for medium-long term carbon neutral policy formulation.
Underground Hydrogen Storage to Balance Seasonal Variations in Energy Demand: Impact of Well Configuration on Storage Performance in Deep Saline Aquifers
Mar 2023
Publication
Grid-scale underground hydrogen storage (UHS) is essential for the decarbonization of energy supply systems on the path towards a zero-emissions future. This study presents the feasibility of UHS in an actual saline aquifer with a typical dome-shaped anticline structure to balance the potential seasonal mismatches between energy supply and demand in the UK domestic heating sector. As a main requirement for UHS in saline aquifers we investigate the role of well configuration design in enhancing storage performance in the selected site via numerical simulation. The results demonstrate that the efficiency of cyclic hydrogen recovery can reach around 70% in the short term without the need for upfront cushion gas injection. Storage capacity and deliverability increase in successive storage cycles for all scenarios with the co-production of water from the aquifer having a minimal impact on the efficiency of hydrogen recovery. Storage capacity and deliverability also increase when additional wells are added to the storage site; however the distance between wells can strongly influence this effect. For optimum well spacing in a multi-well storage scenario within a dome-shaped anticline structure it is essential to attain an efficient balance between well pressure interference effects at short well distances and the gas uprising phenomenon at large distances. Overall the findings obtained and the approach described can provide effective technical guidelines pertaining to the design and optimization of hydrogen storage operations in deep saline aquifers.
Techno-economic Assessment of Long-distance Supply Chains of Energy Carriers: Comparing Hydrogen and Iron for Carbon-free Electricity Generation
Mar 2023
Publication
The effective usage of renewable energy sources requires ways of storage and delivery to balance energy demand and availability divergences. Carbon-free chemical energy carriers are proposed solutions converting clean electricity into stable media for storage long-distance energy trade and on-demand electricity generation. Among them hydrogen (H2) is noteworthy being the subject of significant investment and research. Metal fuels such as iron (Fe) represent another promising solution for a clean energy supply but establishing an interconnected ecosystem still requires considerable research and development. This work proposes a model to assess the supply chain characteristics of hydrogen and iron as clean carbon-free energy carriers and then examines case studies of possible trade routes between the potential energy exporters Morocco Saudi Arabia and Australia and the energy importers Germany and Japan. The work comprises the assessment of economic (levelized cost of electricity - LCOE) energetic (thermodynamic efficiency) and environmental (CO2 emissions) aspects which are quantified by the comprehensive model accounting for the most critical processes in the supply chain. The assessment is complemented by sensitivity and uncertainty analyses to identify the main drivers for energy costs. Iron is shown to be lower-cost and more efficient to transport in longer routes and for long-term storage but potentially more expensive and less efficient than H2 to produce and convert. Uncertainties related to the supply chain specifications and the sensitivity to the used variables indicate that the path to viable energy carriers fundamentally depends on efficient synthesis conversion storage and transport. A break-even analysis demonstrated that clean energy carriers could be competitive with conventional energy carriers at low renewable energy prices while carbon taxes might be needed to level the playing field. Thereby green iron shows potential to become an important energy carrier for long-distance trade in a globalized clean energy market.
Hydrogen-powered Aviation in Germany: A Macroeconomic Perspective and Methodological Approach of Fuel Supply Chain Integration into an Economy-wide Dataset
Oct 2022
Publication
The hydrogen (H2) momentum affects the aviation sector. However a macroeconomic consideration is currently missing. To address this research gap the paper derives a methodology for evaluating macroeconomic effects of H2 in aviation and applies this approach to Germany. Three goals are addressed: (1) Construction of a German macroeconomic database. (2) Translation of H2 supply chains to the system of national accounts. (3) Implementation of H2-powered aviation into the macroeconomic data framework. The article presents an economy-wide database for analyzing H2-powered aviation. Subsequently the paper highlights three H2 supply pathways provides an exemplary techno-economic cost break-down for ten H2 components and translates them into the data framework. Eight relevant macroeconomic sectors for H2-powered aviation are identified and quantified. Overall the paper contributes on a suitable foundation to apply the macroeconomic dataset to and conduct macroeconomic analyses on H2-powered aviation. Finally the article highlights further research potential on job effects related to future H2 demand.
Implications of Hydrogen Import Prices for the German Energy System in a Model-comparison Experiment
Mar 2024
Publication
With its ability to store and transport energy without releasing greenhouse gases hydrogen is considered an important driver for the decarbonisation of energy systems. As future hydrogen import prices from global markets are subject to large uncertainties it is unclear what impact different hydrogen and derivative import prices will have on the future German energy system. To answer that research question this paper explores the impact of three different import price scenarios for hydrogen and its derivatives on the German energy system in a climate-neutral setting for Europe in 2045 using three different energy system models. The analysis shows that the quantities of electricity generated as well as the installed capacities for electricity generation and electrolysis increase as the hydrogen import price rises. However the resulting differences between the import price scenarios vary across the models. The results further indicate that domestic German (and European) hydrogen production is often cost-efficient.
Seasonal Hydrogen Storage for Residential On- and Off-grid Solar Photovoltaics Prosumer Applications: Revolutionary Solution or Niche Market for the Energy Transition until 2050?
Apr 2023
Publication
Appropriate climate change mitigation requires solutions for all actors of the energy system. The residential sector is a major part of the energy system and solutions for the implementation of a seasonal hydrogen storage system in residential houses has been increasingly discussed. A global analysis of prosumer systems including seasonal hydrogen storage with water electrolyser hydrogen compressor storage tank and a fuel cell studying the role of such a seasonal household storage in the upcoming decades is not available. This study aims to close this research gap via the improved LUT-PROSUME model which models a fully micro sector coupled residential photovoltaic prosumer system with linear optimisation for 145 regions globally. The modelling of the cost development of hydrogen storage components allows for the simulation of a residential system from 2020 until 2050 in 5-year steps in hourly resolution. The systems are cost-optimised for either on– or off-grid operation in eight scenarios including battery electric vehicles which can act as an additional vehicle-to-home electricity storage for the system. Results show that implementation of seasonal hydrogen systems only occurs in least cost solutions in high latitude countries when the system is forced to run in off-grid mode. In general a solar photovoltaic plus battery system including technologies that can cover the heat demand is the most economic choice and can even achieve lower cost than a full grid supply in off-grid operation for most regions until 2050. Additional parameters including the self-consumption ratio the demand cover ratio and the heat cover ratio can therefore not be improved by seasonal storage systems if economics is the main deciding factor for a respective system. Further research opportunities and possible limitations of the system are then identified.
Carbon-negative Hydrogen from Biomass Using Gas Switching Integrated Gasification: Techno-economic Assessment
Sep 2022
Publication
Ambitious decarbonization pathways to limit the global temperature rise to well below 2 ◦C will require largescale CO2 removal from the atmosphere. One promising avenue for achieving this goal is hydrogen production from biomass with CO2 capture. The present study investigates the techno-economic prospects of a novel biomass-to-hydrogen process configuration based on the gas switching integrated gasification (GSIG) concept. GSIG applies the gas switching combustion principle to indirectly combust off-gas fuel from the pressure swing adsorption unit in tubular reactors integrated into the gasifier to improve efficiency and CO2 capture. In this study these efficiency gains facilitated a 5% reduction in the levelized cost of hydrogen (LCOH) relative to conventional O2-blown fluidized bed gasification with pre-combustion CO2 capture even though the larger and more complex gasifier cancelled out the capital cost savings from avoiding the air separation and CO2 capture units. The economic assessment also demonstrated that advanced gas treatment using a tar cracker instead of a direct water wash can further reduce the LCOH by 12% and that the CO2 prices in excess of 100 €/ton consistent with ambitious decarbonization pathways will make this negative-emission technology economically highly attractive. Based on these results further research into the GSIG concept to facilitate more efficient utilization of limited biomass resources can be recommended.
Climate Impact Reduction Potentials of Synthetic Kerosene and Green Hydrogen Powered Mid-Range Aircraft Concepts
Jun 2022
Publication
One of aviation’s major challenges for the upcoming decades is the reduction in its climate impact. As synthetic kerosene and green hydrogen are two promising candidates their potentials in decreasing the climate impact is investigated for the mid-range segment. Evolutionary advancements for 2040 are applied first with an conventional and second with an advanced low-NOx and low-soot combustion chamber. Experts and methods from all relevant disciplines are involved starting from combustion turbofan engine overall aircraft design fleet level and climate impact assessment allowing a sophisticated and holistic evaluation. The main takeaway is that both energy carriers have the potential to strongly reduce the fleet level climate impact by more than 75% compared with the reference. Applying a flight-level constraint of 290 and a cruise Mach number of 0.75 causing 5% higher average Direct Operating Costs (DOC) the reduction is even more than 85%. The main levers to achieve this are the advanced combustion chamber an efficient contrail avoidance strategy in this case a pure flight-level constraint and the use of CO2 neutral energy carrier in a descending priority order. Although vehicle efficiency gains only lead to rather low impact reduction they are very important to compensate the increased costs of synthetic fuels or green hydrogen.
Towards the Efficient and Time-accurate Simulations of Early Stages of Industrial Explosions
Sep 2021
Publication
Combustion during a nuclear reactor accident can result in pressure loads that are potentially fatal for the structural integrity of the reactor containment or its safety equipment. Enabling efficient modelling of such safety-critical scenarios is the goal of ongoing work. In this paper attention is given to capturing early phases of flame propagation. Transient simulations that are not prohibitively expensive for use at industrial scale are required given that a typical flame propagation study takes a large number of simulation time steps to complete. An improved numerical method used in this work is based on explicit time integration by means of Strong Stability Preserving (SSP) Runge-Kutta schemes. These allow an increased time step size for a given level of accuracy—reducing the overall computational effort. Furthermore a wide range of flow conditions is encountered in analysis of accelerating flames: from incompressible to potentially supersonic. In contrast numerical schemes for spatial discretization would often prove lacking in either stability or accuracy outside the intended flow regime—with density-based schemes being traditionally designed and applied to compressible (Ma>0.3) flows. In the present work a formulation of an all-speed density-based numerical flux scheme is used for simulation of slow flames starting from ignition. Validation was carried out using experiments with spherical lean hydrogen flames at laboratory scale. Turbulence conditions in the experiments correspond to those that can arise in a nuclear reactor containment during an accident. Results show that the new numerical method has the potential to predict flame speed and pressure rise at a reduced computational effort.
Hybrid Energy System Model in Matlab/Simulink Based on Solar Energy, Lithium‐Ion Battery and Hydrogen
Mar 2022
Publication
In this work a model of an energy system based on photovoltaics as the main energy source and a hybrid energy storage consisting of a short‐term lithium‐ion battery and hydrogen as the long‐term storage facility is presented. The electrical and the heat energy circuits and resulting flows have been modelled. Therefore the waste heat produced by the electrolyser and the fuel cell have been considered and a heat pump was considered to cover the residual heat demand. The model is designed for the analysis of a whole year energy flow by using a time series of loads weather and heat profile as input. This paper provides the main set of equations to derive the component properties and describes the implementation into MATLAB/Simulink. The novel model was created for an energy flow simulation over one year. The results of the simulation have been verified by comparing them with well‐established simulation results from HOMER Energy. It turns out that the novel model is well suited for the analysis of the dynamic system behaviour. Moreover different characteristics to achieve an energy balance an ideal dimensioning for the particular use case and further research possibilities of hydrogen use in the residential sector are covered by the novel model.
H2-powered Aviation at Airports – Design and Economics of LH2 Refueling Systems
Feb 2022
Publication
In this paper the broader perspective of green hydrogen (H2) supply and refueling systems for aircraft is provided as an enabling technology brick for more climate friendly H2-powered aviation. For this two H2 demand scenarios at exemplary airports are determined for 2050. Then general requirements for liquid hydrogen (LH2) refueling setups in an airport environment are derived and techno-economic models for LH2 storage liquefaction and transportation to the aircraft are designed. Finally a cost tradeoff study is undertaken for the design of the LH2 setup including LH2 refueling trucks and a LH2 pipeline and hydrant system. It is found that for airports with less than 125 ktLH2 annual demand a LH2 refueling truck setup is the more economic choice. At airports with higher annual LH2 demands a LH2 pipeline & hydrant system can lead to slight cost reductions and enable safer and faster refueling. However in all demand scenarios the refueling system costs only mark 3 to 4% of the total supply costs of LH2. The latter are dominated by the costs for green H2 produced offsite followed by the costs for liquefaction of H2 at an airport. While cost reducing scaling effects are likely to be achieved for H2 liquefaction plants other component capacities would already be designed at maximum capacities for medium-sized airports. Furthermore with annual LH2 demands of 100 ktLH2 and more medium and larger airports could take a special H2 hub role by 2050 dominating regional H2 consumption. Finally technology demonstrators are required to reduce uncertainty around major techno-economic parameters such as the investment costs for LH2 pipeline & hydrant systems.
Analysis of Hydrogen-Induced Changes in the Cyclic Deformation Behaviour of AISI 300–Series Austenitic Stainless Steels Using Cyclic Indentation Testing
Jun 2021
Publication
The locally occurring mechanisms of hydrogen embrittlement significantly influence the fatigue behaviour of a material which was shown in previous research on two different AISI 300-series austenitic stainless steels with different austenite stabilities. In this preliminary work an enhanced fatigue crack growth as well as changes in crack initiation sites and morphology caused by hydrogen were observed. To further analyze the results obtained in this previous research in the present work the local cyclic deformation behaviour of the material volume was analyzed by using cyclic indentation testing. Moreover these results were correlated to the local dislocation structures obtained with transmission electron microscopy (TEM) in the vicinity of fatigue cracks. The cyclic indentation tests show a decreased cyclic hardening potential as well as an increased dislocation mobility for the conditions precharged with hydrogen which correlates to the TEM analysis revealing courser dislocation cells in the vicinity of the fatigue crack tip. Consequently the presented results indicate that the hydrogen enhanced localized plasticity (HELP) mechanism leads to accelerated crack growth and change in crack morphology for the materials investigated. In summary the cyclic indentation tests show a high potential for an analysis of the effects of hydrogen on the local cyclic deformation behaviour.
Kinetic Parameters Estimation via Dragonfly Algorithm (DA) and Comparison of Cylindrical and Spherical Reactors Performance for CO2 Hydrogenation to Hydrocarbons
Oct 2020
Publication
Climate change and global warming as well as growing global demand for hydrocarbons in industrial sectors make great incentives to investigate the utilization of CO2 for hydrocarbons production. Therefore finding an in-depth understanding of the CO2 hydrogenation reactors along with simulating reactor responses to different operating conditions are of paramount importance. However the reaction mechanisms for CO2 hydrogenation and their corresponding kinetic parameters have been disputable yet. In this regard considering the previously proposed Langmuir-Hinshelwood-Hougen-Watson (LHHW) mechanism which considered CO2 hydrogenation as a combination of reverse water gas shift (RWGS) and Fischer-Tropsch (FT) reactions and using a one-dimensional pseudo-homogeneous non-isothermal model kinetic parameters of the rate expressions are estimated via fitting experimental and modelling data through a novel swarm intelligence optimization technique called dragonfly algorithm (DA). The predicted reactants conversion using DA algorithm are closer to the experimental data (with about 4% error) comparing to those obtained by the artificial bee colony (ABC) algorithm and are in significant agreement with available literature data. The proposed model is used to assess the effect of reactor configuration on the performance and temperature fluctuations. Results show that axial flow spherical reactor (AFSR) and radial flow spherical reactor (RFSR) exhibiting the same surface area with that of the cylindrical reactor (CR) i.e. AFSR-2 and RFSR-2-i are the most efficient exhibiting hydrocarbons selectivity of 40.330% and 40.286% at CO2 conversion of 53.763% and 53.891%. In addition it is revealed that the location of the jacket has an essential role in controlling the reactor temperature.
The Role of Renewable Energies, Storage and Sector-Coupling Technologies in the German Energy Sector under Different CO2 Emission Restrictions
Aug 2022
Publication
This study aimed to simulate the sector-coupled energy system of Germany in 2030 with the restriction on CO2 emission levels and to observe how the system evolves with decreasing emissions. Moreover the study presented an analysis of the interconnection between electricity heat and hydrogen and how technologies providing flexibility will react when restricting CO2 emissions levels. This investigation has not yet been carried out with the technologies under consideration in this study. It shows how the energy system behaves under different set boundaries of CO2 emissions and how the costs and technologies change with different emission levels. The study results show that the installed capacities of renewable technologies constantly increase with higher limitations on emissions. However their usage rates decreases with low CO2 emission levels in response to higher curtailed energy. The sector-coupled technologies behave differently in this regard. Heat pumps show similar behaviour while the electrolysers usage rate increases with more renewable energy penetration. The system flexibility is not primarily driven by the hydrogen sector but in low CO2 emission level scenarios the flexibility shifts towards the heating sector and electrical batteries.
Recent Progress and New Perspectives on Metal Amide and Imide Systems for Solid-State Hydrogen Storage
Apr 2018
Publication
Hydrogen storage in the solid state represents one of the most attractive and challenging ways to supply hydrogen to a proton exchange membrane (PEM) fuel cell. Although in the last 15 years a large variety of material systems have been identified as possible candidates for storing hydrogen further efforts have to be made in the development of systems which meet the strict targets of the Fuel Cells and Hydrogen Joint Undertaking (FCH JU) and U.S. Department of Energy (DOE). Recent projections indicate that a system possessing: (i) an ideal enthalpy in the range of 20–50 kJ/mol H2 to use the heat produced by PEM fuel cell for providing the energy necessary for desorption; (ii) a gravimetric hydrogen density of 5 wt. % H2 and (iii) fast sorption kinetics below 110 ◦C is strongly recommended. Among the known hydrogen storage materials amide and imide-based mixtures represent the most promising class of compounds for on-board applications; however some barriers still have to be overcome before considering this class of material mature for real applications. In this review the most relevant progresses made in the recent years as well as the kinetic and thermodynamic properties experimentally measured for the most promising systems are reported and properly discussed.
Tetrahydroborates: Development and Potential as Hydrogen Storage Medium
Oct 2017
Publication
The use of fossil fuels as an energy supply becomes increasingly problematic from the point of view of both environmental emissions and energy sustainability. As an alternative hydrogen is widely regarded as a key element for a potential energy solution. However differently from fossil fuels such as oil gas and coal the production of hydrogen requires energy. Alternative and intermittent renewable energy sources such as solar power wind power etc. present multiple advantages for the production of hydrogen. On the one hand the renewable sources contribute to a remarkable reduction of pollutants released to the air and on the other hand they significantly enhance the sustainability of energy supply. In addition the storage of energy in form of hydrogen has a huge potential to balance an effective and synergetic utilization of renewable energy sources. In this regard hydrogen storage technology is a key technology towards the practical application of hydrogen as “energy carrier”. Among the methods available to store hydrogen solid-state storage is the most attractive alternative from both the safety and the volumetric energy density points of view. Because of their appealing hydrogen content complex hydrides and complex hydride-based systems have attracted considerable attention as potential energy vectors for mobile and stationary applications. In this review the progresses made over the last century on the synthesis and development of tetrahydroborates and tetrahydroborate-based systems for hydrogen storage purposes are summarized.
Study of Attenuation Effect of Water Droplets on Shockwaves from Hydrogen Explosion
Sep 2021
Publication
The increasing demand for renewable energy storage may position hydrogen as one of the major players in the future energy system. However to introduce such technology high level of safety must be offered. In particular for the accident scenarios with combustion or explosion of the unintendedly released hydrogen in partially or fully confined volumes such as e.g. road tunnel the effective countermeasures preventing or reducing the risk of equipment damages and person injuries should be established. A mitigation strategy could be the use of existing fire suppression system which can inject water as a spray. The shock waves resulted from hydrogen explosion could be weakened by the water droplets met on the shock path. In the presented work an attenuation effect of water droplets presence on the strength of the passing shock was studied. The analysis of the different attenuation mechanisms was performed and estimation of the effect of spray parameters such as droplet size and spray density on the shock wave was carried out. For the quantitative evaluation of the attenuation potential a numerical model for the COM3D combustion code was developed. The novel model for the droplet behavior accounting for the realistic correlations for the fluid (water) particle drag force linked with the corresponding droplet breakup model describing droplet atomization is presented. The model was validated against literature experimental data and was used for the blind simulations of the hydrogen test facility in KIT.
Refueling of LH2 Aircraft—Assessment of Turnaround Procedures and Aircraft Design Implication
Mar 2022
Publication
Green liquid hydrogen (LH2) could play an essential role as a zero-carbon aircraft fuel to reach long-term sustainable aviation. Excluding challenges such as electrolysis transportation and use of renewable energy in setting up hydrogen (H2) fuel infrastructure this paper investigates the interface between refueling systems and aircraft and the impacts on fuel distribution at the airport. Furthermore it provides an overview of key technology design decisions for LH2 refueling procedures and their effects on the turnaround times as well as on aircraft design. Based on a comparison to Jet A-1 refueling new LH2 refueling procedures are described and evaluated. Process steps under consideration are connecting/disconnecting purging chill-down and refueling. The actual refueling flow of LH2 is limited to a simplified Reynolds term of v · d = 2.35 m2/s. A mass flow rate of 20 kg/s is reached with an inner hose diameter of 152.4 mm. The previous and subsequent processes (without refueling) require 9 min with purging and 6 min without purging. For the assessment of impacts on LH2 aircraft operation process changes on the level of ground support equipment are compared to current procedures with Jet A-1. The technical challenges at the airport for refueling trucks as well as pipeline systems and dispensers are presented. In addition to the technological solutions explosion protection as applicable safety regulations are analyzed and the overall refueling process is validated. The thermodynamic properties of LH2 as a real compressible fluid are considered to derive implications for airport-side infrastructure. The advantages and disadvantages of a subcooled liquid are evaluated and cost impacts are elaborated. Behind the airport storage tank LH2 must be cooled to at least 19 K to prevent two-phase phenomena and a mass flow reduction during distribution. Implications on LH2 aircraft design are investigated by understanding the thermodynamic properties including calculation methods for the aircraft tank volume and problems such as cavitation and two-phase flows. In conclusion the work presented shows that LH2 refueling procedure is feasible compliant with the applicable explosion protection standards and hence does not impact the turnaround procedure. A turnaround time comparison shows that refueling with LH2 in most cases takes less time than with Jet A-1. The turnaround at the airport can be performed by a fuel truck or a pipeline dispenser system without generating direct losses i.e. venting to the atmosphere.
Simulation of a Hydrogen-Air Diffusion Flame under Consideration of Component-Specific Diffusivities
Mar 2022
Publication
This work deals with the numerical investigation of a three-dimensional laminar hydrogenair diffusion flame in which a cylindrical fuel jet is surrounded by in-flowing air. To calculate the distribution of gas molecules the model solves the species conservation equation for N-1 components using infinity fast chemistry and irreversible chemical reaction. The consideration of the component-specific diffusion has a strong influence on the position of the high-temperature zone as well as on the concentration distribution of the individual gas molecules. The calculations of the developed model predict the radial and axial species and temperature distribution in the combustion chamber comparable to those from previous publications. Deviations due to a changed burner geometry and air supply narrow the flame structure by up to 50% and the high-temperature zones merge toward the central axis. Due to the reduced inflow velocity of the hydrogen the high-temperature zones develop closer to the nozzle inlet of the combustion chamber. As the power increases the length of the cold hydrogen jet increases. Furthermore the results show that the axial profiles of temperature and mass fractions scale quantitatively with the power input by the fuel.
Sustainability Assessment and Engineering of Emerging Aircraft Technologies—Challenges, Methods and Tools
Jul 2020
Publication
Driven by concerns regarding the sustainability of aviation and the continued growth of air traffic increasing interest is given to emerging aircraft technologies. Although new technologies such as battery-electric propulsion systems have the potential to minimise in-flight emissions and noise environmental burdens are possibly shifted to other stages of the aircraft’s life cycle and new socio-economic challenges may arise. Therefore a life-cycle-oriented sustainability assessment is required to identify these hotspots and problem shifts and to derive recommendations for action for aircraft development at an early stage. This paper proposes a framework for the modelling and assessment of future aircraft technologies and provides an overview of the challenges and available methods and tools in this field. A structured search and screening process is used to determine which aspects of the proposed framework are already addressed in the scientific literature and in which areas research is still needed. For this purpose a total of 66 related articles are identified and systematically analysed. Firstly an overview of statistics of papers dealing with life-cycle-oriented analysis of conventional and emerging aircraft propulsion systems is given classifying them according to the technologies considered the sustainability dimensions and indicators investigated and the assessment methods applied. Secondly a detailed analysis of the articles is conducted to derive answers to the defined research questions. It illustrates that the assessment of environmental aspects of alternative fuels is a dominating research theme while novel approaches that integrate socio-economic aspects and broaden the scope to battery-powered fuel-cell-based or hybrid-electric aircraft are emerging. It also provides insights by what extent future aviation technologies can contribute to more sustainable and energy-efficient aviation. The findings underline the need to harmonise existing methods into an integrated modelling and assessment approach that considers the specifics of upcoming technological developments in aviation.
Fundamentals, Materials, and Machine Learning of Polymer Electrolyte Membrane Fuel Cell Technology
Jun 2020
Publication
Polymer electrolyte membrane (PEM) fuel cells are electrochemical devices that directly convert the chemical energy stored in fuel into electrical energy with a practical conversion efficiency as high as 65%. In the past years significant progress has been made in PEM fuel cell commercialization. By 2019 there were over 19000 fuel cell electric vehicles (FCEV) and 340 hydrogen refueling stations (HRF) in the U.S. (~8000 and 44 respectively) Japan (~3600 and 112 respectively) South Korea (~5000 and 34 respectively) Europe (~2500 and 140 respectively) and China (~110 and 12 respectively). Japan South Korea and China plan to build approximately 3000 HRF stations by 2030. In 2019 Hyundai Nexo and Toyota Mirai accounted for approximately 63% and 32% of the total sales with a driving range of 380 and 312 miles and a mile per gallon (MPGe) of 65 and 67 respectively. Fundamentals of PEM fuel cells play a crucial role in the technological advancement to improve fuel cell performance/durability and reduce cost. Several key aspects for fuel cell design operational control and material development such as durability electrocatalyst materials water and thermal management dynamic operation and cold start are briefly explained in this work. Machine learning and artificial intelligence (AI) have received increasing attention in material/energy development. This review also discusses their applications and potential in the development of fundamental knowledge and correlations material selection and improvement cell design and optimization system control power management and monitoring of operation health for PEM fuel cells along with main physics in PEM fuel cells for physics-informed machine learning. The objective of this review is three fold: (1) to present the most recent status of PEM fuel cell applications in the portable stationary and transportation sectors; (2) to describe the important fundamentals for the further advancement of fuel cell technology in terms of design and control optimization cost reduction and durability improvement; and (3) to explain machine learning physics-informed deep learning and AI methods and describe their significant potentials in PEM fuel cell research and development (R&D).
Numerical Simulations of Suppression Effect of Water Mist on Hydrogen Deflagration in Confined Spaces
Sep 2021
Publication
Hydrogen safety issues attract focuses increasingly as more and more hydrogen powered vehicles are going to be operated in traffic infrastructures of different kinds like tunnels. Due to the confinement feature of traffic tunnels hydrogen deflagration may pose a risk when a hydrogen leak event occurs in a tunnel e.g. failure of the hydrogen storage system caused by a car accident in a tunnel. A water injection system can be designed in tunnels as a mitigation measure to suppress the pressure and thermal loads of hydrogen combustion in accident scenarios. The COM3D is a fully verified three-dimensional finite-difference turbulent flow combustion code which models gas mixing hydrogen combustion and detonation in nuclear containment with mitigation device or other confined facilities like vacuum vessel of fusion and semi-confined hydrogen facilities in industry such as traffic tunnels hydrogen refueling station etc. Therefore by supporting of the European HyTunnel-CS project the COM3D is applied to simulate numerically the hydrogen deflagration accident in a tunnel model being suppressed by water mist injection. The suppression effect of water mist and the suppression mechanism is elaborated and discussed in the study.
Materials for Hydrogen-based Energy Storage - Past, Recent Progress and Future Outlook
Dec 2019
Publication
Michael Hirscher,
Volodymyr A. Yartys,
Marcello Baricco,
José Bellosta von Colbe,
Didier Blanchard,
Robert C. Bowman Jr.,
Darren P. Broom,
Craig Buckley,
Fei Chang,
Ping Chen,
Young Whan Cho,
Jean-Claude Crivello,
Fermin Cuevas,
William I. F. David,
Petra E. de Jongh,
Roman V. Denys,
Martin Dornheim,
Michael Felderhoff,
Yaroslav Filinchuk,
George E. Froudakis,
David M. Grant,
Evan MacA. Gray,
Bjørn Christian Hauback,
Teng He,
Terry D. Humphries,
Torben R. Jensen,
Sangryun Kim,
Yoshitsugu Kojima,
Michel Latroche,
Hai-wen Li,
Mykhaylo V. Lototskyy,
Joshua W. Makepeace,
Kasper T. Møller,
Lubna Naheed,
Peter Ngene,
Dag Noreus,
Magnus Moe Nygård,
Shin-ichi Orimo,
Mark Paskevicius,
Luca Pasquini,
Dorthe B. Ravnsbæk,
M. Veronica Sofianos,
Terrence J. Udovic,
Tejs Vegge,
Gavin Walker,
Colin Webb,
Claudia Weidenthaler and
Claudia Zlotea
Globally the accelerating use of renewable energy sources enabled by increased efficiencies and reduced costs and driven by the need to mitigate the effects of climate change has significantly increased research in the areas of renewable energy production storage distribution and end-use. Central to this discussion is the use of hydrogen as a clean efficient energy vector for energy storage. This review by experts of Task 32 “Hydrogen-based Energy Storage” of the International Energy Agency Hydrogen TCP reports on the development over the last 6 years of hydrogen storage materials methods and techniques including electrochemical and thermal storage systems. An overview is given on the background to the various methods the current state of development and the future prospects. The following areas are covered; porous materials liquid hydrogen carriers complex hydrides intermetallic hydrides electro-chemical storage of energy thermal energy storage hydrogen energy systems and an outlook is presented for future prospects and research on hydrogen-based energy storage
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