Germany
Experimental Study of Cycle-by-cycle Variations in a Spark Ignition Internal Combustion Engine Fueled with Hydrogen
Feb 2024
Publication
High fluctuations in the combustion process from one cycle to another referred to as cycle-by-cycle variations can have adverse effects on internal combustion engine performances particularly in spark ignition (SI) engines. These effects encompass incomplete combustion the potential for misfires and adverse impacts on fuel economy. Furthermore the cycle-by-cycle variations can also affect a vehicle’s drivability and overall comfort especially when operating under lean-burn conditions. Although many cycle-by-cycle analyses have been investigated extensively in the past there is limited in-depth knowledge available regarding the causes of cycle-by-cycle (CbC) variations in hydrogen lean-burn SI engines. Trying to contribute to this topic the current study presents a comprehensive analysis of the CbC variations based on the cylinder pressure data. The study was carried out employing a hydrogen single-cylinder research SI engine. The experiments were performed by varying more than fifty operating conditions including the variations in lambda spark advance boost pressure and exhaust gas recirculation however the load and speed were kept constant throughout the experimental campaign. The results indicate that pressure exhibits significant variations during the combustion process and minor variations during non-combustion processes. In the period from the inlet valve close till the start of combustion pressure exhibits the least variations. The coefficient of variation of pressure (COVP) curve depicts three important points in H2-ICE as well: global minima global maxima and second local minima. The magnitude of the COVP curve changes across all the operating conditions however the shape of the COVP curve remains unchanged across all the operating conditions indicating its independence from the operating condition in an H2-ICE. This study presents an alternative approach for a quick combustion analysis of hydrogen engines. Without the need for more complex methodologies like heat release rate analysis the presented cylinder pressure cycle-by-cycle analysis enables a quick and precise identification of primary combustion features (start of combustion center of combustion end of combustion and operation condition stability). Additionally the engine control unit could implement these procedures to automatically adjust cycle-by-cycle variations therefore increasing engine efficiency.
Grid-supported Electrolytic Hydrogen Production: Cost of Climate Impact Using Dynamic Emission Factors
Aug 2023
Publication
Hydrogen production based on a combination of intermittent renewables and grid electricity is a promising approach for reducing emissions in hard-to-decarbonise sectors at lower costs. However for such a configuration to provide climate benefits it is crucial to ensure that the grid electricity consumed in the process is derived from low-carbon sources. This paper examined the use of hourly grid emission factors (EFs) to more accurately determine the short-term climate impact of dynamically operated electrolysers. A model of the interconnected northern European electricity system was developed and used to calculate average grid-mix and marginal EFs for the four bidding zones in Sweden. Operating a 10 MW electrolyser using a combination of onshore wind and grid electricity was found to decrease the levelised cost of hydrogen (LCOH) to 2.40–3.63 €/kgH2 compared with 4.68 €/kgH2 for wind-only operation. A trade-off between LCOH and short-term climate impact was revealed as specific marginal emissions could exceed 20 kgCO2eq/kgH2 at minimum LCOH. Both an emission-minimising operating strategy and an increased wind-to-electrolyser ratio was found to manage this trade-off by enabling simultaneous cost and emission reductions lowering the marginal carbon abatement cost (CAC) from 276.8 €/tCO2eq for wind-only operation to a minimum of 222.7 and 119.3 €/tCO2eq respectively. Both EF and LCOH variations were also identified between the bidding zones but with no notable impact on the marginal CAC. When using average grid-mix emission factors the climate impact was low and the CAC could be reduced to 71.3–200.0 €/tCO2eq. In relation to proposed EU policy it was demonstrated that abiding by hourly renewable temporal matching principles could ensure low marginal emissions at current levels of fossil fuels in the electricity mix.
Potential-risk and No-regret Options for Urban Energy System Design - A Sensitivity Analysis
Jan 2024
Publication
This study identifies supply options for sustainable urban energy systems which are robust to external system changes. A multi-criteria optimization model is used to minimize greenhouse gas (GHG) emissions and financial costs of a reference system. Sensitivity analyses examine the impact of changing boundary conditions related to GHG emissions energy prices energy demands and population density. Options that align with both financial and emission reduction and are robust to system changes are called “no-regret” options. Options sensitive to system changes are labeled as “potential-risk” options.<br/>There is a conflict between minimizing GHG emissions and financial costs. In the reference case the emission-optimized scenario enables a reduction of GHG emissions (-93%) but involves higher costs (+160%) compared to the financially-optimized scenario.<br/>No-regret options include photovoltaic systems decentralized heat pumps thermal storages electricity exchange between sub-systems and with higher-level systems and reducing energy demands through building insulation behavioral changes or the decrease of living space per inhabitant. Potential-risk options include solar thermal systems natural gas technologies high-capacity battery storages and hydrogen for buildiing energy supply.<br/>When energy prices rise financially-optimized systems approach the least-emission system design. The maximum profitability of natural gas technologies was already reached before the 2022 European energy crisis.
Can an Energy Only Market Enable Resource Adequacy in a Decarbonized Power System? A Co-simulation with Two Agent-based-models
Feb 2024
Publication
Future power systems in which generation will come almost entirely from variable Renewable Energy Sources (vRES) will be characterized by weather-driven supply and flexible demand. In a simulation of the future Dutch power system we analyze whether there are sufficient incentives for market-driven investors to provide a sufficient level of security of supply considering the profit-seeking and myopic behavior of investors. We cosimulate two agent-based models (ABM) one for generation expansion and one for the operational time scale. The results suggest that in a system with a high share of vRES and flexibility prices will be set predominantly by the demand’s willingness to pay particularly by the opportunity cost of flexible hydrogen electrolyzers. The demand for electric heating could double the price of electricity in winter compared to summer and in years with low vRES could cause shortages. Simulations with stochastic weather profiles increase the year-to-year variability of cost recovery by more than threefold and the year-to-year price variability by more than tenfold compared to a scenario with no weather uncertainty. Dispatchable technologies have the most volatile annual returns due to high scarcity rents during years of low vRES production and diminished returns during years with high vRES production. We conclude that in a highly renewable EOM investors would not have sufficient incentives to ensure the reliability of the system. If they invested in such a way to ensure that demand could be met in a year with the lowest vRES yield they would not recover their fixed costs in the majority of years.
Techno-economic Analysis of Underground Hydrogen Storage in Europe
Dec 2023
Publication
Hydrogen storage is crucial to developing secure renewable energy systems to meet the European Union’s 2050 carbon neutrality objectives. However a knowledge gap exists concerning the site-specific performance and economic viability of utilizing underground gas storage (UGS) sites for hydrogen storage in Europe. We compile information on European UGS sites to assess potential hydrogen storage capacity and evaluate the associated current and future costs. The total hydrogen storage potential in Europe is 349 TWh of working gas energy (WGE) with site-specific capital costs ranging from $10 million to $1 billion. Porous media and salt caverns boasting a minimum storage capacity of 0.5 TWh WGE exhibit levelized costs of $1.5 and $0.8 per kilogram of hydrogen respectively. It is estimated that future levelized costs associated with hydrogen storage can potentially decrease to as low as $0.4 per kilogram after three experience cycles. Leveraging these techno-economic considerations we identify suitable storage sites.
The Impact of Country-specific Investment Risks on the Levelised Costs of Green Hydrogen Production
Jun 2024
Publication
Green hydrogen is central to the global energy transition. This paper introduces a renewable hydrogen production system model that optimizes hydrogen production on a worldwide 50 km × 50 km grid considering country-specific investment risks. Besides the renewable energy’s impact on the hydrogen production system (HPS) design we analyze the effect of country-specific interest rates on the levelized cost of hydrogen (LCOH) production. Over one-third (40.0%) of all cells have an installed solar PV capacity share between 50% and 70% 76.4% have a hybrid (onshore wind and solar PV) configuration. Hydrogen storage is deployed rather than battery storage to balance hydrogen production via electrolysis and hydrogen demand. Hybrid HPSs can significantly reduce the LCOH production compared to non-hybrid designs whereas country-specific interest rates can lead to significant increases diminishing the relative competitiveness of countries with abundant renewable energy resources compared to countries with fewer resources but fewer investment risks.
Hydrogen in the Natural Gas Network—Relevance for Existing Fire Precautions
Jun 2024
Publication
Power-to-gas technology can be used to convert excess power from renewable energies to hydrogen by means of water electrolysis. This hydrogen can serve as “chemical energy storage” and be converted back to electricity or fed into the natural gas grid. In the presented study a leak in a household pipe in a single-family house with a 13 KW heating device was experimentally investigated. An admixture of up to 40% hydrogen was set up to produce a scenario of burning leakage. Due to the outflow and mixing conditions a lifted turbulent diffusion flame was formed. This led to an additional examination point and expanded the aim and novelty of the experimental investigation. In addition to the fire safety experimental simulation of a burning leakage the resulting complex properties of the flame namely the lift-off height flame length shape and thermal radiation have also been investigated. The obtained results of this show clearly that as a consequence of the hydrogen addition the main properties of the flame such as lifting height flame temperature thermal radiation and total heat flux densities along the flame have been changed. To supplement the measurements with thermocouples imaging methods based on the Sobel gradient were used to determine the lifting height and the flame length. In order to analyze the determined values a probability density function was created.
Full Load Optimization of a Hydrogen Fuelled Industrial Engine
Jun 2024
Publication
There are a large number of applications in which hydrogen internal combustion engines represent a sensible alternative to battery electric propulsion systems and to fuel cell electric propulsion systems. The main advantages of combustion engines are their high degree of robustness and low manufacturing costs. No critical raw materials are required for production and there are highly developed production plants worldwide. A CO2-free operation is possible when using hydrogen as a fuel. The formation of nitrogen oxides during hydrogen combustion in the engine can be effectively mitigated by a lean-burn combustion process. However achieving low NOx raw emissions conflicts with achieving high power yields. In this work a series industrial diesel engine was converted for hydrogen operation and comprehensive engine tests were carried out. Various measures to improve the trade-off between NOx emissions and performance were investigated and evaluated. The rated power output and the maximum torque of the series diesel engine could be exceeded while maintaining an indicated specific NOx emission of 1 g/kWh along the entire full load curve. In the low-end-torque range however the gap to the full load curve of the series diesel engine could not be fully closed with the hardware used.
Socio-technical Imaginaries of Climate-neutral Aviation
May 2024
Publication
Limiting global warming to 1.5 ◦C is crucial to prevent the worst effects of climate change. This entails also the decarbonization of the aviation sector which is considered to be a “hard-to-abate” sector and thus requires special attention regarding its sustainability transition. However transition pathways to a potentially climateneutral aviation sector are unclear with different stakeholders having diverse imaginations of the sector's future. This paper aims to analyze socio-technical imaginaries of climate-neutral aviation as different perceptions of various stakeholders on this issue have not been sufficiently explored so far. In that sense this work contributes to the current scientific debate on socio-technical imaginaries of energy transitions for the first time studying the case of the aviation sector. Drawing on six decarbonization reports composed by different interest groups (e.g. industry academia and environmental associations) three imaginaries were explored following the process of a thematic analysis: rethinking travel and behavioral change (travel innovation) radical modernization and technological progress (fleet innovation) and transition to alternative fuels and renewable energy sources (fuel innovation). The results reveal how different and partly conflicting socio-technical imaginaries are co-produced and how the emergence and enforceability of these imaginaries is influenced by the situatedness of their creators indicating that the sustainability transition of aviation also raises political issues. Essentially as socio-technical imaginaries act as a driver for change policymakers should acknowledge the existence of alternative and counter-hegemonic visions created by actors from civil society settings to take an inclusive and equitable approach to implementing pathways towards climate-neutral aviation.
The Long Term Price Elastic Demand of Hydrogen - A Multi-model Analysis for Germany
May 2024
Publication
Hydrogen and its derivatives are important components to achieve climate policy goals especially in terms of greenhouse gas neutrality. There is an ongoing controversial debate about the applications in which hydrogen and its derivatives should be used and to what extent. Typically the estimation of hydrogen demand relies on scenario-based analyses with varying underlying assumptions and targets. This study establishes a new framework consisting of existing energy system simulation and optimisation models in order to assess the long-term price-elastic demand of hydrogen. The aim of this work is to shift towards an analysis of the hydrogen demand that is primarily driven by its price. This is done for the case of Germany because of the expected high hydrogen demand for the years 2025–2045. 15 wholesale price pathways were established with final prices in 2045 between 56 €/MWh and 182 €/MWh. The results suggest that – if climate targets are to be achieved - even with high hydrogen prices (252 €/MWh in 2030 and 182 €/MWh in 2045) a significant hydrogen demand in the industry sector and the energy conversion sector is expected to emerge (318 TWh). Furthermore the energy conversion sector has a large share of price sensitive hydrogen demand and therefore its demand strongly increases with lower prices. The road transportation sector will only play a small role in terms of hydrogen demand if prices are low. In the decentralised heating for buildings no relevant demand will be seen over the considered price ranges whereas the centralised supply of heat via heat grids increases as prices fall.
Heat Pumps for Germany—Additional Pressure on the Supply–Demand Equilibrium and How to Cope with Hydrogen
Jun 2024
Publication
In the context of the German Energiewende the current government intends to install six million heat pumps by 2030. Replacing gas heating by power has significant implications on the infrastructure. One of the biggest advantages of using gas is the existing storage portfolio. It has not been clarified yet how power demand should be structured on an annual level—especially since power storage is already a problem and solar power is widely promoted to fuel heat pumps despite having an inverse profile. In this article three different solutions namely hydrogen batteries and carbon capture and storage are discussed with respect to resources energy and financial demand. It shows that relying solely on batteries or hydrogen is not solving the structuring problem. A combination of all existing technologies (including fossil fuels) is required to structure the newly generated electricity demand
Experimental Investigation of Hydrogen-Air Flame Propagation in Fire Extinguishing Foam
Sep 2023
Publication
An important element of modern firefighting is sometimes the use of foam. After the use of extinguishing foam on vehicles or machinery operated by compressed gases it is conceivable that masses of foam were enriched by escaping fuel gas. Furthermore new foam creation enriched with a high level of fuel gas from the deposed foam solution becomes theoretically possible. The aim of this study was to carry out basic experimental investigations on the combustion of water-based H2/air foam. Ignition tests were carried out in a transparent and vertically oriented cylindrical tube (d = 0.09 m; 1.5 m length) and a rectangular thin layer channel (0.02 m x 0.2 m; 2 m length). Additionally results from larger scale tests performed inside a pool (0.30 m x 1 m x 2 m) are presented. All ducts are semi-confined and a foam generator fills the ducts from below with the defined foam. The foams vary in type and concentration of the foaming agent and hydrogen concentration. The expansion ratio of the combustible foam is in the range of 20 to 50 and the investigated H2-concentrations vary from 8 to 70 % H2 in air. High-speed imaging is used to observe the combustion and determine flame velocities. The study shows that foam is flammable over a wide range of H2-concentrations from 9 to 65 % H2 in air. For certain H2/air-mixtures an abrupt flame acceleration is observed. The velocity of combustion increases rapidly by an order of magnitude and reaches velocities of up to 80 m/s.
Modelling the Non-adiabatic Blowdown of Pressurised Cryogenic Hydrogen Storage Tank
Sep 2023
Publication
This paper describes a model of hydrogen blowdown dynamics for storage tanks needed for hydrogen safety engineering to accurately represent incident scenarios. Heat transfer through a tank wall affects the temperature and pressure dynamics inside the storage vessel and therefore the characteristics of the resulting hydrogen jet in case of loss of containment. Available non-adiabatic blowdown models are validated only against experiments on hydrogen storages at ambient temperature. Effect of heat transfer for cryo-compressed hydrogen can be more significant due to a larger temperature difference between the stored hydrogen and surrounding atmosphere especially in case of failure of equipment insulation. Previous work by the authors demonstrated that the heat transfer through a discharge pipe wall can significantly affect the mass flow rate of cryogenic hydrogen releases. To the authors’ knowledge thoroughly validated models of non-adiabatic blowdown dynamics for cryo-compressed hydrogen are currently missing. The present work further develops the non-adiabatic blowdown model at ambient temperature using the under-expanded jet theory developed at Ulster University to expand it to cryo-compressed hydrogen storages. The non-ideal behaviour of cryo-compressed hydrogen is accounted through the high-accuracy Helmholtz energy formulations. The developed model includes effect of heat transfer at both the tank and discharge pipe wall. The model is thoroughly validated against sixteen tests performed by Pro-Science on blowdown of hydrogen storage tanks with initial pressure 0.5-20 MPa and temperature 80-310 K through release nozzle of diameter 0.5-4.0 mm. The model well reproduces the experimental pressure and temperature dynamics during the entire blowdown duration.
Liquid Hydrogen Pool Evaporation Above Four Different Substrates
Sep 2023
Publication
In the frame of the EC-funded project PRESLHY ten experiments on LH2-pool evaporation above four different substrates have been performed with the POOL-facility on a free field test site. Substrates to be investigated comprised concrete sand water and gravel. Four of the experiments were made with artificial side wind of known direction and known velocity to investigate the influence of side wind on hydrogen evaporation and cloud formation above the LH2-pool. The POOL-facility mainly consists of an insulated stainless-steel box with the dimensions 0.5 x 0.5 x 0.2 m³ that is filled up to half the height (0.1 m) with the respective substrate and LH2. The height of the LH2-pool that forms above the substrate can be determined using the weight of the complete facility which is positioned on a scale. Additionally six thermocouples are located in different heights above the substrate surface to indicate the LH2-level as soon as they are covered with LH2. Further measurement equipment used in the tests comprises temperature measurements inside the substrate and several thermocouples in the unconfined space above the pool where also H2-concentration measurements were performed. Using the sensor information pool evaporation rates for the different substrates were determined. The temperature and concentration measurements above the pool were mainly used to define promising ignition positions for subsequent combustion experiments in which the LH2-spills above the different substrates were ignited.
Prospective Assessment of Transformation Pathways Toward Low-carbon Steelmaking: Evaluating Economic and Climate Impacts in Germany
Jan 2024
Publication
Due to climate change there is an urgent need to decarbonize high-emission industries. As coal-based operations predominate in primary steelmaking the steel industry offers an exceptionally high potential for reducing greenhouse gas emissions. Alternative processes for almost fully decarbonized primary steelmaking exist but require substantial investments by steelmakers for their implementation while maintaining desired production levels during the transformation periods. In this context the energy carriers required change such that the transformation of the steelmaking processes is deeply intertwined with the transformation of the background system. For the first time we evaluate potential transformation pathways from the steelmakers’ perspective using a prospective life cycle assessment approach. We find that hydrogen may facilitate a reduction of direct emissions by around 96 % compared to conventional steelmaking in 2050. However indirect emissions remain at a high level throughout the transformation period unless the upstream stages of the value chain are transformed accordingly.
Deep Learning for Wind and Solar Energy Forecasting in Hydrogen Production
Feb 2024
Publication
This research delineates a pivotal advancement in the domain of sustainable energy systems with a focused emphasis on the integration of renewable energy sources—predominantly wind and solar power—into the hydrogen production paradigm. At the core of this scientific endeavor is the formulation and implementation of a deep-learning-based framework for short-term localized weather forecasting specifically designed to enhance the efficiency of hydrogen production derived from renewable energy sources. The study presents a comprehensive evaluation of the efficacy of fully connected neural networks (FCNs) and convolutional neural networks (CNNs) within the realm of deep learning aimed at refining the accuracy of renewable energy forecasts. These methodologies have demonstrated remarkable proficiency in navigating the inherent complexities and variabilities associated with renewable energy systems thereby significantly improving the reliability and precision of predictions pertaining to energy output. The cornerstone of this investigation is the deployment of an artificial intelligence (AI)-driven weather forecasting system which meticulously analyzes data procured from 25 distinct weather monitoring stations across Latvia. This system is specifically tailored to deliver short-term (1 h ahead) forecasts employing a comprehensive sensor fusion approach to accurately predicting wind and solar power outputs. A major finding of this research is the achievement of a mean squared error (MSE) of 1.36 in the forecasting model underscoring the potential of this approach in optimizing renewable energy utilization for hydrogen production. Furthermore the paper elucidates the construction of the forecasting model revealing that the integration of sensor fusion significantly enhances the model’s predictive capabilities by leveraging data from multiple sources to generate a more accurate and robust forecast. The entire codebase developed during this research endeavor has been made available on an open access GIT server.
Subcooled Liquid Hydrogen Technology for Heavy-Duty Trucks
Jan 2024
Publication
Subcooled liquid hydrogen (sLH2) is an onboard storage as well as a hydrogen refueling technology that is currently being developed by Daimler Truck and Linde to boost the mileage of heavy-duty trucks while also improving performance and reducing the complexity of hydrogen refueling stations. In this article the key technical aspects advantages challenges and future developments of sLH2 at vehicle and infrastructure levels will be explored and highlighted.
Hydrogen Related Accidents and Lesson Learned from Events Reported in the East Continental Asia
Sep 2023
Publication
Hydrogen as an energy carrier plays an important role in carbon neutrality and energy transition. Hydrogen is the lightest element with a density of only 0.08375 kg/m3 in gaseous form at standard temperature and pressure (STP); as a result hydrogen is usually stored and transported in a highly compressed form. It is prone to leakage and has a very low ignition energy of 0.017 mJ. Safety remains a challenge in the use of hydrogen as an energy source. This paper examines approximately 20 hydrogen-related accidents in China over a 20-year period focusing on the root causes consequences of the accidents and responses to them. These accidents occurred in the production storage transport and application of hydrogen with different causes in different locations and resulting in losses at different scales. Some statistical evaluations were conducted to learn lessons from the accidents. The main objective of this paper is (i) to retrieve a set of hydrogen related incidents from a region which is under-represented in incident repositories (ii) to contribute to a generalised lesson learned from them and (iii) to assist the definition of realistic scenarios for commonly occurring hydrogen accidents.
Green Hydrogen Production: Integrating Environmental and Social Criteria to Ensure Sustainability
Jul 2023
Publication
Hydrogen is experiencing an unprecedented global hype. Hydrogen is globally discussed as a possible future energy carrier and regarded as the urgently needed building block for the much needed carbon-neutral energy transition of hard-to-abate sectors to mitigate the effects of global warming. This article provides synthesised measurable sustainability criteria for analysing green hydrogen production proposals and strategies. Drawn from expert interviews and an extensive literature review this article proposes that a sustainable hydrogen production should consider six impact categories; Energy transition Environment Basic needs Socio-economy Electricity supply and Project planning. The categories are broken down into sixteen measurable sustainability criteria which are determined with related indicators. The article concludes that low economic costs can never be the only decisive criterion for the hydrogen production; social aspects must be integrated along the entire value chain. The compliance with the criteria may avoid social and ecological injustices in the planning of green hydrogen projects and increases inter alia the social welfare of the affected population.
Evaluation of the Impact of Gaseous Hydrogen on Pipeline Steels Utilizing Hollow Specimen Technique and μCT
Feb 2024
Publication
The high potential of hydrogen as a key factor on the pathway towards a climate neutral economy leads to rising demand in technical applications where gaseous hydrogen is used. For several metals hydrogen-metal interactions could cause a degradation of the material properties. This is especially valid for low carbon and highstrength structural steels as they are commonly used in natural gas pipelines and analyzed in this work. This work provides an insight to the impact of hydrogen on the mechanical properties of an API 5L X65 pipeline steel tested in 60 bar gaseous hydrogen atmosphere. The analyses were performed using the hollow specimen technique with slow strain rate testing (SSRT). The nature of the crack was visualized thereafter utilizing μCT imaging of the sample pressurized with gaseous hydrogen in comparison to one tested in an inert atmosphere. The combination of the results from non-conventional mechanical testing procedures and nondestructive imaging techniques has shown unambiguously how the exposure to hydrogen under realistic service pressure influences the mechanical properties of the material and the appearance of failure.
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