China, People’s Republic
Numerical Simulation of Hydrogen Release From High-Pressure Storage Vessel
Sep 2009
Publication
In this paper the deflagration region and characteristics of the hydrogen flow which was generated by high-pressure hydrogen discharge from storage vessels were studied. A 3-D analytic model is established based on the species transfer model and the SST k −ω turbulence model. The established model is applied to the research of the flow characteristics of the hydrogen under-expanded jet under different filling pressures of 30 MPa 35 MPa and 40 MPa respectively. The evolution process of hydrogen combustible cloud is analyzed under the filling pressure of 30 MPa. It is revealed that a supersonic jet is formed after the high-pressure hydrogen discharge outlet In the vicinity of the Mach disk the hydrogen jet velocity and temperature reach the maximum values and the variation of filling pressure has little effect on the peak values of the hydrogen jet flow velocity and temperature during the considered pressure range. In the rear of the Mach disk the variation rates of the hydrogen flow velocity and temperature are in inversely proportional to the hydrogen filling pressure. At the preliminary stage the discharged hydrogen is apple-shaped which expands along the radial and then the axial growth rate of the hydrogen cloud increases with the passage of time.
Hybrid Water Electrolysis: A New Sustainable Avenue for Energy-Saving Hydrogen Production
Oct 2021
Publication
Developing renewable energy-driven water splitting for sustainable hydrogen production plays a key role in achieving the carbon neutrality goal. Nevertheless the efficiency of traditional pure water electrolysis is severely hampered by the anodic oxygen evolution reaction (OER) due to its sluggish kinetics. In this context replacing OER with thermodynamically more favorable oxidation reactions to produce hydrogen via hybrid water electrolysis becomes an energy-saving hydrogen production scheme. Here the recent advances in hybrid water electrolysis are critically reviewed. First the fundamentals of electrochemical oxidation of typical organic molecules such as urea hydrazine and biomass are presented. Then the recent achievements in electrocatalysts for hybrid water electrolysis are introduced with an emphasis on outlining catalyst design strategies and the correlation between catalyst structure and performance. Finally future perspectives in this field for a sustainable hydrogen economy are proposed.
Study on Critical Technologies and Development Routes of Coal-based Hydrogen Energy
Jul 2019
Publication
Hydrogen is considered a secondary source of energy commonly referred to as an energy carrier. It has the highest energy content when compared to other common fuels by weight having great potential for further development. Hydrogen can be produced from various domestic resources but based on the fossil resource conditions in China coal-based hydrogen energy is considered to be the most valuable because it is not only an effective way to develop clean energy but also a proactive exploration of the clean usage of traditional coal resources. In this article the sorption-enhanced water–gas shift technology in the coal-to-hydrogen section and the hydrogen-storage and transport technology with liquid aromatics are introduced and basic mechanisms technical advantages latest progress and future R&D focuses of hydrogen-production and storage processes are listed and discussed. As a conclusion after considering the development frame and the business characteristics of CHN Energy Group a conceptual architecture for developing coal-based hydrogen energy and the corresponding supply chain is proposed.
Effect of α′ Martensite Content Induced by Tensile Plastic Prestrain on Hydrogen Transport and Hydrogen Embrittlement of 304L Austenitic Stainless Steel
Aug 2018
Publication
Effects of microstructural changes induced by prestraining on hydrogen transport and hydrogen embrittlement (HE) of austenitic stainless steels were studied by hydrogen precharging and tensile testing. Prestrains higher than 20% at 20 °C significantly enhance the HE of 304L steel as they induce severe α′ martensite transformation accelerating hydrogen transport and hydrogen entry during subsequent hydrogen exposure. In contrast 304L steel prestrained at 50 and 80 °C and 316L steel prestrained at 20 °C exhibit less HE due to less α′ after prestraining. The increase of dislocations after prestraining has a negligible influence on apparent hydrogen diffusivity compared with pre-existing α′. The deformation twins in heavily prestrained 304L steel can modify HE mechanism by assisting intergranular (IG) fracture. Regardless of temperature and prestrain level HE and apparent diffusivity ( Dapp ) increase monotonously with α′ volume fraction ( fα′ ). Dapp can be described as log Dapp=log(Dα′sα′/sγ)+log[fα′/(1−fα′)] for 10%<fα′<90% with Dα′ is diffusivity in α′ sα′ and sγ are solubility in α′ and austenite respectively. The two equations can also be applied to these more typical duplex materials containing both BCC and FCC phases.
Towards the Rational Design of Stable Electrocatalysts for Green Hydrogen Production
Feb 2022
Publication
Now it is time to set up reliable water electrolysis stacks with active and robust electro‐ catalysts to produce green hydrogen. Compared with catalytic kinetics much less attention has been paid to catalyst stability and the weak understanding of the catalyst deactivation mechanism restricts the design of robust electrocatalysts. Herein we discuss the issues of catalysts’ stability evaluation and characterization and the degradation mechanism. The systematic understanding of the degradation mechanism would help us to formulate principles for the design of stable catalysts. Particularly we found that the dissolution rate for different 3d transition metals differed greatly: Fe dissolves 114 and 84 times faster than Co and Ni. Based on this trend we designed Fe@Ni and FeNi@Ni core‐shell structures to achieve excellent stability in a 1 A cm−2 current density as well as good catalytic activity at the same time
Towards Global Cleaner Energy and Hydrogen Production: A Review and Application ORC Integrality with Multigeneration Systems
Apr 2022
Publication
The current evidential effect of carbon emissions has become a societal challenge and the need to transition to cleaner energy sources/technologies has attracted wide research attention. Technologies that utilize low-grade heat like the organic Rankine cycle (ORC) and Kalina cycle have been proposed as viable approaches for fossil reduction/carbon mitigation. The development of renewable energy-based multigeneration systems is another alternative solution to this global challenge. Hence it is important to monitor the development of multigeneration energy systems based on low-grade heat. In this study a review of the ORC’s application in multigeneration systems is presented to highlight the recent development in ORC integrality/application. Beyond this a new ORC-CPVT (concentrated photovoltaic/thermal) integrated multigeneration system is also modeled and analyzed using the thermodynamics approach. Since most CPVT systems integrate hot water production in the thermal stem the proposed multigeneration system is designed to utilize part of the thermal energy to generate electricity and hydrogen. Although the CPVT system can achieve high energetic and exergetic efficiencies while producing thermal energy and electricity these efficiencies are 47.9% and 37.88% respectively for the CPVT-ORC multigeneration configuration. However it is noteworthy that the electricity generation from the CPVT-ORC configuration in this study is increased by 16%. In addition the hot water cooling effect and hydrogen generated from the multigeneration system are 0.4363 L/s 161 kW and 1.515 L/s respectively. The environmental analysis of the system also shows that the carbon emissions reduction potential is enormous.
Intelligent Natural Gas and Hydrogen Pipeline Dispatching Using the Coupled Thermodynamics-Informed Neural Network and Compressor Boolean Neural Network
Feb 2022
Publication
Natural gas pipelines have attracted increasing attention in the energy industry thanks to the current demand for green energy and the advantages of pipeline transportation. A novel deep learning method is proposed in this paper using a coupled network structure incorporating the thermodynamics-informed neural network and the compressor Boolean neural network to incorporate both functions of pipeline transportation safety check and energy supply predictions. The deep learning model is uniformed for the coupled network structure and the prediction efficiency and accuracy are validated by a number of numerical tests simulating various engineering scenarios including hydrogen gas pipelines. The trained model can provide dispatchers with suggestions about the number of phases existing during the transportation as an index showing safety while the effects of operation temperature pressure and compositional purity are investigated to suggest the optimized productions.
Ordered Clustering of Single Atomic Te Vacancies in Atomically Thin PtTe2 Promotes Hydrogen Evolution Catalysis
Apr 2021
Publication
Exposing and stabilizing undercoordinated platinum (Pt) sites and therefore optimizing their adsorption to reactive intermediates offers a desirable strategy to develop highly efficient Pt-based electrocatalysts. However preparation of atomically controllable Pt-based model catalysts to understand the correlation between electronic structure adsorption energy and catalytic properties of atomic Pt sites is still challenging. Herein we report the atomically thin two-dimensional PtTe2 nanosheets with well-dispersed single atomic Te vacancies (Te-SAVs) and atomically well-defined undercoordinated Pt sites as a model electrocatalyst. A controlled thermal treatment drives the migration of the Te-SAVs to form thermodynamically stabilized ordered Te-SAV clusters which decreases both the density of states of undercoordinated Pt sites around the Fermi level and the interacting orbital volume of Pt sites. As a result the binding strength of atomically defined Pt active sites to H intermediates is effectively reduced which renders PtTe2 nanosheets highly active and stable in hydrogen evolution reaction.
Study on Flake Formation Behavior and Its Influence Factors in Cr5 Steel
Apr 2018
Publication
A flake is a crack that is induced by trapped hydrogen within steel. To study its formation mechanism previous studies mostly focused on the formation process and magnitude of hydrogen pressure in hydrogen traps such as cavities and cracks. However according to recent studies the hydrogen leads to the decline of the mechanical properties of steel which is known as hydrogen embrittlement is another reason for flake formation. In addition the phenomenon of stress induced hydrogen uphill diffusion should not be neglected. All of the three behaviors are at work simultaneously. In order to further explore the formation mechanism of flakes in steel the process of flake initiation and growth were studied with the following three coupling factors: trap hydrogen pressure hydrogen embrittlement and stress induced hydrogen re-distribution. The analysis model was established using the finite element method and a crack whose radius is 0.5 mm was set in its center. The cohesive method and Bilinear Traction Separate Law (BTSL) were used to address the coupling effect. The results show that trap hydrogen pressure is the main driving force for flake formation. After the high hydrogen pressure was generated around the trap a stress field formed. In addition the trap is the center of stress concentration. Then hydrogen is concentrated in a distribution around this trap and most of the steel mechanical properties are reduced. The trap size is a key factor for defining the critical hydrogen content for flake formation and propagation. However when the trap size exceeds the specified value the critical hydrogen content does not change any more. As for the crack whose radius is 0.5 mm the critical hydrogen content of Cr5VMo steel is 2.2 ppm which is much closer to the maximum safe hydrogen concentration of 2.0 ppm used in China. The work presented in this article increases our understanding of flake formation and propagation mechanisms in steel.
Velocity Measurements of Hydrogen Jets Using the Optical Flow Method
Sep 2021
Publication
Concentration and velocity measurements are crucial for developing and validating hydrogen jet models which provide scientific bases for hydrogen safety analyses. The concentration fields have been visualized and accurately measured using laser diagnostic methods based on lase Rayleigh and Raman scattering techniques. However the velocity measurements are more challenging. Particle image velocimetry (PIV) has been commonly used for measuring velocities in turbulent flows by seeding tracer particles into the flow and assuming the particles intimately following the flow. However sometimes the particle seeding is difficult or disturbs the flow. Moreover simultaneously concentration and velocity measurements are very difficult when using PIV systems to measure the velocities. Therefore the optical flow velocimetry (OFV) method was used to resolve the velocity fields from the scalar fields or particle images of hydrogen jets. In the present work the velocity field and particle images of hydrogen jets were simulated using FLUENT with the large eddy simulation (LES) model and the particle images were then used to resolve the velocity field by the OFV method. The OFV results were compared with the CFD simulations to verify their accuracy. The results show that the OFC method was an efficient low-cost way to extract the velocity fields from particle images. The OFV method accurately located the large vortices in the flow and the velocity distribution of the high-velocity gradients regions was consistent with the CFD results. The present study lays a foundation for using the OFV method to directly resolve the velocity fields from the concentration fields of hydrogen jets measured by laser diagnostics.
Effect of Deformation Microstructures on Hydrogen Embrittlement Sensitivity and Failure Mechanism of 304 Austenitic Stainless Steel: The Significant Role of Rolling Temperature
Feb 2022
Publication
Metastable austenitic stainless steels (ASSs) have excellent ductility but low strength so that their usage as load-bearing components is significantly limited. Rolling is an effective method of increasing strength whereas the effect of rolling temperature on microstructural evolution the hydrogen embrittlement (HE) sensitivity and fracture mechanisms is still unclear. In present study the effect of cold/warm rolling on detailed microstructural characteristics of 304 ASS was quantitatively investigated and the corresponding HE sensitivity was evaluated via slow strain rate test. The results suggest that cold-rolling led to high strength but poor plasticity and deteriorated HE sensitivity while warm-rolled samples provided combination of high strength and ductility and also superior HE resistance. Compared with 18% α′-martensite in cold -rolled steel warm-rolled specimens consisted of complete austenite less twins and lower dislocation density,moreover the favorable {112} ND and {110} ND textures replaced the harmful {001} ND texture. Based on in-situ EBSD observation during SSRT the HE sensitivity was governed by the combined effect of pre-deformation microstructures and the dynamic microstructural evolution. Advanced method of time-of-flight secondary ion mass spectrometry was used to observe the distribution of hydrogen and the hydrogen content of specimens was determined by the gas chromatograph thermal desorption analysis method. An exceedingly small amount of hydrogen entered the warm-rolled samples while a large amount of hydrogen was trapped at grain boundaries of cold-rolled sample leading to complete intergranular fracture. Therefore warm rolling is an effective pathway for obtaining high combination of strength and ductility together with excellent HE sensitivity.
Comparison of Two-layer Model for High Pressure Hydrogen Jets with Notional Nozzle Model Predictions and Experimental Data
Oct 2015
Publication
A two-layer reduced order model of high pressure hydrogen jets was developed which includes partitioning of the flow between the central core jet region leading to the Mach disk and the supersonic slip region around the core. The flow after the Mach disk is subsonic while the flow around the Mach disk is supersonic with a significant amount of entrained air. This flow structure significantly affects the hydrogen concentration profiles downstream. The predictions of this model are compared to previous experimental data for high pressure hydrogen jets up to 20 MPa and to notional nozzle models and CFD models for pressures up to 35 MPa using ideal gas properties. The results show that this reduced order model gives better predictions of the mole fraction distributions than previous models for highly underexpanded jets. The predicted locations of the 4% lower flammability limit also show that the two-layer model much more accurately predicts the measured locations than the notional nozzle models. The comparisons also show that the CFD model always underpredicts the measured mole fraction concentrations.
Effects of Oxidants on Hydrogen Spontaneous Ignition: Experiments and Modelling
Sep 2017
Publication
Experiments were performed on the influence of oxidants (air pure oxygen O2 and pure nitrous oxide N2O at atmospheric pressure) in the straight expansion tube after the burst disk on the hydrogen spontaneous ignition. The lowest pressure at which the spontaneous ignition is observed has been researched for a 4 mm diameter tube with a length of 10 cm for the two oxidant gases. The ignition phenomenon is observed with a high speed camera and the external overpressures are measured. Numerical simulations have also been conducted with the high resolution CFD approach detailed chemistry formerly developed by Wen and co-workers. Comparison is made between the predictions and the experimental data.
Risk Assessment on Life Safety and Financial Loss for Road Accident of Fuel Cell Vehicles
Sep 2017
Publication
Vehicular use of hydrogen is the first attempt to apply hydrogen energy in consumers’ environment in large scale and has raised safety concerns in both public authorities and private bodies such as fire services and insurance companies. This paper analyzes typical accident progressions of hydrogen fuel cell vehicles in a road collision accident. Major hydrogen consequences including impinging jet fires and catastrophic tank ruptures are evaluated separately in terms of accident duration and hazard distances. Results show that in a 70 MPa fuel cell car accident the hazards associated with hydrogen releases would normally last for no more than 1.5 min due to the empty of the tank. For the safety of general public a perimeter of 100 m is suggested in the accident scene if no hissing sound is heard. However the perimeter can be reduced to 10 m once the hissing sound of hydrogen release is heard. Furthermore risks of fatalities injuries and damages are all quantified in financial terms to assess the impacts of the accident. Results show that costs of fatalities and injuries contribute most to the overall financial loss indicating that the insurance premium of fatalities and injuries should be set higher than that of property loss.
Mn-based Borohydride Synthesized by Ball-milling KBH4 and MnCl2 for Hydrogen Storage
Dec 2013
Publication
In this work a mixed-cation borohydride (K2Mn(BH4)4) with P21/n structure was successfully synthesized by mechanochemical milling of the 2KBH4–MnCl2 sample under argon. The structural and thermal decomposition properties of the borohydride compounds were investigated using XRD Raman spectroscopy FTIR TGA-MS and DSC. Apart from K2Mn(BH4)4 the KMnCl3 and unreacted KBH4 compounds were present in the milled 2KBH4–MnCl2. The two mass loss regions were observed for the milled sample: one was from 100 to 160 °C with a 1.6 ± 0.1 wt% loss (a release of majority hydrogen and trace diborane) which was associated with the decomposition of K2Mn(BH4)4 to form KBH4 boron and finely dispersed manganese; the other was from 165 to 260 °C with a 1.9 ± 0.1 wt% loss (only hydrogen release) which was due to the reaction of KBH4 with KMnCl3 to give KCl boron finely dispersed manganese. Simultaneously the formed KCl could dissolve in KBH4 to yield a K(BH4)xCl1−x solid solution and also react with KMnCl3 to form a new compound K4MnCl6.
Estimation of Filling Time for Compressed Hydrogen Refueling
Mar 2019
Publication
In order to facilitate the application of hydrogen energy and ensure its safety the compressed hydrogen storage tank on board needs to be full of hydrogen gas within 3 minutes. Therefore to meet this requirement the effects of refueling parameters on the filling time need to be investigated urgently. For the purpose of solving this issue a novel analytical solution of filling time is obtained from a lumped parameter model in this paper. According to the equation of state for real gas and dimensionless numbers Nu and Re the function relationships between the filling time and the refueling parameters are presented. These parameters include initial temperature initial pressure inflow temperature final temperature and final pressure. These equations are used to fit the reference data the results of fitting show good agreement. Then the values of fitting parameters are further utilized so as to verify the validity of these formulas. We believe this study can contribute to control the hydrogen filling time and ensure the safety during fast filling process.
Blending Ammonia into Hydrogen to Enhance Safety through Reduced Burning Velocity
Sep 2019
Publication
Laminar burning velocities (SL) of hydrogen/ammonia mixtures in air at atmospheric pressure were studied experimentally and numerically. The blending of hydrogen with ammonia two fuels that have been proposed as promising carriers for renewable energy causes the laminar flame speed of the mixture SL to decrease significantly. However details of this have not previously available. Systematic measurements were therefore performed for a series of hydrogen/ammonia mixtures with wide ranges of mole fractions of blended ammonia (XNH3) and equivalence ratio using a heat flux method based on heat flux of a flat flame transferred to the burner surface. It was found that the mixture of XNH3 = 40% has a value of SL close to that of methane which is the dominant component of natural gas. Using three chemical kinetic mechanisms available in the literature i.e. the well-known GRI-Mech 3.0 mechanism and two mechanisms recently released SL were also modelled for the cases studied. However the discrepancies between the experimental and numerical results can exceed 50% with the GRI-Mech 3.0 mechanism. Discrepancies were also found between the numerical results obtained with different mechanisms. These results can contribute to an increase in both the safety and efficiency of the coutilization of these two types of emerging renewable fuel and to guiding the development of better kinetic models.
Improving Hydrogen Embrittlement Resistance of Hot-Stamped 1500 MPa Steel Parts That Have Undergone a Q&P Treatment by the Design of Retained Austenite and Martensite Matrix
Nov 2020
Publication
Hydrogen embrittlement is one of the largest obstacles against the commercialisation of ultra-high strength quenching and partitioning (Q&P) steels with ultimate tensile strength over 1500 MPa including the hot stamped steel parts that have undergone a Q&P treatment. In this work the influence of partitioning temperature on hydrogen embrittlement of ultra-high strength Q&P steels is studied by pre-charged tensile tests with both dog-bone and notched samples. It is found that hydrogen embrittlement resistance is enhanced by the higher partitioning temperature. Then the hydrogen embrittlement mechanism is analysed in terms of hydrogen retained austenite and martensite matrix. Thermal desorption analysis (TDA) shows that the hydrogen trapping properties are similar in the Q&P steels which cannot explain the enhancement of hydrogen embrittlement resistance. On the contrary it is found that the relatively low retained austenite stability after the higher temperature partitioning ensures more sufficient TRIP effect before hydrogen-induced fracture. Additionally dislocation recovery and solute carbon depletion at the higher partitioning temperature can reduce the flow stress of the martensite matrix improving its intrinsic toughness and reducing its hydrogen sensitivity both of which result in the higher hydrogen embrittlement resistance.
Conceptual Design of Pyrolytic Oil Upgrading Process Enhanced by Membrane-Integrated Hydrogen Production System
May 2019
Publication
Hydrotreatment is an efficient method for pyrolytic oil upgrading; however the trade-off between the operational cost on hydrogen consumption and process profit remains the major challenge for the process designs. In this study an integrated process of steam methane reforming and pyrolytic oil hydrotreating with gas separation system was proposed conceptually. The integrated process utilized steam methane reformer to produce raw syngas without further water–gas-shifting; with the aid of a membrane unit the hydrogen concentration in the syngas was adjusted which substituted the water–gas-shift reactor and improved the performance of hydrotreater on both conversion and hydrogen consumption. A simulation framework for unit operations was developed for process designs through which the dissipated flow in the packed-bed reactor along with membrane gas separation unit were modelled and calculated in the commercial process simulator. The evaluation results showed that the proposed process could achieve 63.7% conversion with 2.0 wt% hydrogen consumption; the evaluations of economics showed that the proposed process could achieve 70% higher net profit compared to the conventional plant indicating the potentials of the integrated pyrolytic oil upgrading process.
To Adopt CCU Technology or Not? An Evolutionary Game between Local Governments and Coal-Fired Power Plants
Apr 2022
Publication
Carbon dioxide capture and utilization (CCU) technology is a significant means by which China can achieve its ambitious carbon neutrality goal. It is necessary to explore the behavioral strategies of relevant companies in adopting CCU technology. In this paper an evolutionary game model is established in order to analyze the interaction process and evolution direction of local governments and coal-fired power plants. We develop a replicator dynamic system and analyze the stability of the system under different conditions. Based on numerical simulation we analyze the impact of key parameters on the strategies of stakeholders. The simulation results show that the unit prices of hydrogen and carbon dioxide derivatives have the most significant impact: when the unit price of hydrogen decreases to 15.9 RMB/kg or the unit price of carbon dioxide derivatives increases to 3.4 RMB/kg the evolutionary stabilization strategy of the system changes and power plants shift to adopt CCU technology. The results of this paper suggest that local governments should provide relevant support policies and incentives for CCU technology deployment as well as focusing on the synergistic development of CCU technology and renewable energy hydrogen production technology
RBD-fast Based Sensitivity and Uncertainty Analysis on a Computational Hydrogen Recombiner Test Case
Sep 2017
Publication
Deflagration-to-Detonation Transition Ratio (DDTR) is an important parameter in measuring the hazard of hydrogen detonation at given thermodynamic conditions. It’s among the major tasks to evaluate DDTR in the study of hydrogen safety in a nuclear containment. With CFD tools detailed distribution of thermodynamic parameters at each instant can be simulated with considerable reliability. Then DDTR can be estimated using related CFD output. Forstochastic or epistemic reasons uncertainty always exists in input parameters during computations. This lack of accuracy can finally be reflected in the uncertainty of computation results e.g. DDTR in our consideration. The analysis of the influence of the input uncertainty is therefore a key step to understand the model’s response on the output and possibly to improve the accuracy. The increase of computational power makes it possible to perform statistics-based sensitivity and uncertainty (SU) analysis on CFD simulations. This paper aims at presenting some ideas on the procedure in safety analysis on hydrogen in nuclear containment. A hydrogen recombiner case is constructed and simulated with CFD method. DDTR at each instant is computed using a semi-empirical method. RBD-FAST based SU analysis is performed on the result.
Energy Management Strategy of Hydrogen Fuel Cell/Battery/Ultracapacitor Hybrid Tractor Based on Efficiency Optimization
Dec 2022
Publication
With the application of new energy technology hybrid agricultural machinery has been developed. This article designs a hybrid tractor energy management method to solve the problem of high energy consumption caused by significant load fluctuation of the tractor in field operation. This article first analyzes the characteristics of the hydrogen fuel cell power battery and ultracapacitor and designs a hybrid energy system for the tractor. Second the energy management strategy (EMS) of multi-layer decoupling control based on the Haar wavelet and logic rule is designed to realize the multi-layer decoupling of high-frequency low-frequency and steady-state signals of load demand power. Then the EMS redistributes the decoupled power signals to each energy source. Finally a hardware-in-loop simulation experiment was carried out through the model. The results show that compared with single-layer control strategies such as fuzzy control and power-following control the multi-layer control strategy can allocate the demand power more reasonably and the efficiency of the hydrogen fuel cell is the highest. The average efficiency of the hydrogen fuel cell was increased by 2.87% and 1.2% respectively. Furthermore the equivalent hydrogen consumption of the tractor was reduced by 17.06% and 5.41% respectively within the experimental cycle. It is shown that the multi-layer control strategy considering power fluctuation can improve the vehicle economy based on meeting the power demanded by the whole vehicle load.
Artificial Neural Network Based Optimization of a Six-step Two-bed Pressure Swing Adsorption System for Hydrogen Purification
Apr 2021
Publication
The pressure swing adsorption (PSA) system is widely applied to separate and purify hydrogen from gaseous mixtures. The extended Langmuir equation fitted from the extended Langmuir-Freundlich isotherm has been used to predict the adsorption isothermal of hydrogen and methane on the zeolite 5A adsorbent bed. A six-step two-bed PSA model for hydrogen purification is developed and validated by comparing its simulation results with other works. The effects of the adsorption pressure the P/F ratio the adsorption step time and the pressure equalization time on the performance of the hydrogen purification system are studied. A four-step two-bed PSA model is taken into consideration and the six-step PSA system shows higher about 13% hydrogen recovery than the four-step PSA system. The performance of the vacuum pressure swing adsorption (VPSA) system is compared with that of the PSA system the VPSA system shows higher hydrogen purity than the PSA system. Based on the validated PSA model a dataset has been produced to train the artificial neural network (ANN) model. The effects of the number of neurons in the hidden layer and the number of samples used for training ANN model on the predicted performance of ANN model are investigated. Then the well-trained ANN model with 6 neurons in the hidden layer is applied to predict the performance of the PSA system for hydrogen purification. Multi-objective optimization of hydrogen purification system is performed based on the trained ANN model. The artificial neural network can be considered as a very effective method for predicting and optimizing the performance of the PSA system for hydrogen purification.
Significantly Enhanced Electrocatalytic Activity of Copper for Hydrogen Evolution Reaction Through Femtosecond Laser Blackening
Jan 2021
Publication
In this work we report on the creation of a black copper via femtosecond laser processing and its application as a novel electrode material. We show that the black copper exhibits an excellent electrocatalytic activity for hydrogen evolution reaction (HER) in alkaline solution. The laser processing results in a unique microstructure: microparticles covered by finer nanoparticles on top. Electrochemical measurements demonstrate that the kinetics of the HER is significantly accelerated after bare copper is treated and turned black. At −0.325 V (v.s. RHE) in 1 M KOH aqueous solution the calculated area-specific charge transfer resistance of the electrode decreases sharply from 159 Ω cm2 for the untreated copper to 1 Ω cm2 for the black copper. The electrochemical surface area of the black copper is measured to be only 2.4 times that of the untreated copper and therefore the significantly enhanced electrocatalytic activity of the black copper for HER is mostly a result of its unique microstructure that favors the formation and enrichment of protons on the surface of copper. This work provides a new strategy for developing high-efficient electrodes for hydrogen generation.
In Situ Formed Ultrafine Metallic Ni from Nickel (II) Acetylacetonate Precursor to Realize an Exceptional Hydrogen Storage Performance of MgH2–Ni-EG Nanocomposite
Dec 2021
Publication
It has been well known that doping nano-scale catalysts can significantly improve both the kinetics and reversible hydrogen storage capacity of MgH2. However so far it is still a challenge to directly synthesize ultrafine catalysts (e.g. < 5 nm) mainly because of the complicated chemical reaction processes. Here a facile one-step high-energy ball milling process is developed to in situ form ultrafine Ni nanoparticles from the nickel acetylacetonate precursor in the MgH2 matrix. With the combined action of ultrafine metallic Ni and expanded graphite (EG) the formed MgH2–Ni-EG nanocomposite with the optimized doping amounts of Ni and EG can still release 7.03 wt.% H2 within 8.5 min at 300 °C after 10 cycles. At a temperature close to room temperature (50 °C) it can also absorb 2.42 wt.% H2 within 1 h It can be confirmed from the microstructural characterization analysis that the in situ formed ultrafine metallic Ni is transformed into Mg2Ni/Mg2NiH4 in the subsequent hydrogen absorption and desorption cycles. It is calculated that the dehydrogenation activation energy of the MgH2–Ni-EG nanocomposite is also reduced obviously in comparison with the pure MgH2. Our work provides a methodology to significantly improve the hydrogen storage performance of MgH2 by combining the in situ formed and uniformly dispersed ultrafine metallic catalyst from the precursor and EG.
Stress Corrosion Behavior of AM50Gd Magnesium Alloy in Different Environments
May 2019
Publication
A new type of high strength corrosion-resistant magnesium alloy was prepared by adding 1% rare earth Gd to AM50 and then treated with hot extrusion method. The stress corrosion properties of the new materials in air pure water 0.5 mol/L NaCl and 0.5 mol/L Na2SO4 solution were studied by the slow strain rate tensile (SSRT) test in situ open circuit potential test Tafel curve test stereomicroscope SEM and EDS. The results showed the following. The stress corrosion sensitivity of the material in different environments was Na2SO4> NaCl > distilled water > air. According to the Tafel curves measured at 0 and 100 MPa the corrosion voltage decreased little and the corrosion current density increased rapidly under 100 Pa. This was because the film of the corrosion product ruptured to form a large cathode and a small anode which resulted in a large instantaneous corrosion current. The mechanism of hydrogen embrittlement and anodic dissolution together affected the stress corrosion behavior of the alloy. In distilled water hydrogen embrittlement played a major role while in NaCl and Na2SO4solution hydrogen embrittlement and anodic dissolution were both affected. The direct reason of the stress corrosion crack (SCC) samples’ failure was the cracks expanding rapidly at the bottom of pit which was caused by corrosion.
Green Synthesis of Olefin-linked Covalent Organic Frameworks for Hydrogen Fuel Cell Applications
Mar 2021
Publication
Green synthesis of crystalline porous materials for energy-related applications is of great significance but very challenging. Here we create a green strategy to fabricate a highly crystalline olefin-linked pyrazine-based covalent organic framework (COF) with high robustness and porosity under solvent-free conditions. The abundant nitrogen sites high hydrophilicity and well-defined one-dimensional nanochannels make the resulting COF an ideal platform to confine and stabilize the H3PO4 network in the pores through hydrogen-bonding interactions. The resulting material exhibits low activation energy (Ea) of 0.06 eV and ultrahigh proton conductivity across a wide relative humidity (10–90 %) and temperature range (25–80 °C). A realistic proton exchange membrane fuel cell using the olefin-linked COF as the solid electrolyte achieve a maximum power of 135 mW cm−2 and a current density of 676 mA cm−2 which exceeds all reported COF materials.
CFD Model Based Ann Prediction of Flammable Vapor Colour Formed by Liquid Hydrogen Spill
Sep 2021
Publication
Unintended releases can occur during the production storage transportation and filling of liquid hydrogen which may cause devastating consequences. In the present work liquid hydrogen leak is modeled in ANSYS Fluent with the numerical model validated using the liquid hydrogen spill test data. A three-layer artificial neural network (ANN) model is built in which the wind speed ground temperature leakage time and leakage rate are taken as the inputs the horizontal diffusion distance and vertical diffusion distance of combustible gas as the outputs of the ANN. The representative sample data derived from the detailed calculation results of the numerical model are selected via the orthogonal experiment method to train and verify the back propagation (BP) neural network. Comparing the calculation results of the formula fitting with the sample data the results show that the established ANN model can quickly and accurately predict the horizontal and vertical diffusion distance of flammable vapor cloud relatively. The influences of four parameters on the horizontal hazard distance as well as vertical hazard height are predicted and analyzed in the case of continuous overflow of liquid hydrogen using the ANN model.
A Fundamental Viewpoint on the Hydrogen Spillover Phenomenon of Electrocatalytic Hydrogen Evolution
Jun 2021
Publication
Hydrogen spillover phenomenon of metal-supported electrocatalysts can significantly impact their activity in hydrogen evolution reaction (HER). However design of active electrocatalysts faces grand challenges due to the insufficient understandings on how to overcome this thermodynamically and kinetically adverse process. Here we theoretically profile that the interfacial charge accumulation induces by the large work function difference between metal and support (∆Φ) and sequentially strong interfacial proton adsorption construct a high energy barrier for hydrogen transfer. Theoretical simulations and control experiments rationalize that small ∆Φ induces interfacial charge dilution and relocation thereby weakening interfacial proton adsorption and enabling efficient hydrogen spillover for HER. Experimentally a series of Pt alloys-CoP catalysts with tailorable ∆Φ show a strong ∆Φ-dependent HER activity in which PtIr/CoP with the smallest ∆Φ = 0.02 eV delivers the best HER performance. These findings have conclusively identified ∆Φ as the criterion in guiding the design of hydrogen spillover-based binary HER electrocatalysts
Life Cycle Assessment of Fuel Cell Vehicles Considering the Detailed Vehicle Components: Comparison and Scenario Analysis in China Based on Different Hydrogen Production Schemes
Aug 2019
Publication
Numerous studies concerning the life cycle assessment of fuel cell vehicles (FCVs) have been conducted. However little attention has been paid to the life cycle assessment of an FCV from the perspective of the detailed vehicle components. This work conducts the life cycle assessment of Toyota Mirai with all major components considered in a Chinese context. Both the vehicle cycle and the fuel cycle are included. Both comprehensive resources and energy consumption and comprehensive environmental emissions of the life cycles are investigated. Potential environmental impacts are further explored based on CML 2001 method. Then different hydrogen production schemes are compared to obtain the most favorable solution. To explore the potential of the electrolysis the scenario analysis of the power structure is conducted. The results show that the most mineral resources are consumed in the raw material acquisition stage the most fossil energy is consumed in the use stage and global warming potential (GWP) value is fairly high in all life cycle stages of Toyota Mirai using electrolyzed hydrogen. For hydrogen production schemes the scenario analysis indicates that simply by optimizing the power structure the environmental impact of the electrolysis remains higher than other schemes. When using the electricity from hydropower or wind power the best choice will be the electrolysis.
Balancing Wind-power Fluctuation Via Onsite Storage Under Uncertainty Power-to-hydrogen-to-power Versus Lithium Battery
Oct 2019
Publication
Imbalance costs caused by forecasting errors are considerable for grid-connected wind farms. In order to reduce such costs two onsite storage technologies i.e. power-to-hydrogen-to-power and lithium battery are investigated considering 14 uncertain technological and economic parameters. Probability density distributions of wind forecasting errors and power level are first considered to quantify the imbalance and excess wind power. Then robust optimal sizing of the onsite storage is performed under uncertainty to maximize wind-farm profit (the net present value). Global sensitivity analysis is further carried out for parameters prioritization to highlight the key influential parameters. The results show that the profit of power-to-hydrogen-to-power case is sensitive to the hydrogen price wind forecasting accuracy and hydrogen storage price. When hydrogen price ranges in (2 6) €/kg installing only electrolyzer can earn profits over 100 k€/MWWP in 9% scenarios with capacity below 250 kW/MWWP under high hydrogen price (over 4 €/kg); while installing only fuel cell can achieve such high profits only in 1.3% scenarios with capacity below 180 kW/MWWP. Installing both electrolyzer and fuel cell (only suggested in 22% scenarios) results in profits below 160 k€/MWWP and particularly 20% scenarios allow for a profit below 50 k€/MWWP due to the contradictory effects of wind forecasting error hydrogen and electricity price. For lithium battery investment cost is the single highly influential factor which should be reduced to 760 €/kWh. The battery capacity is limited to 88 kW h/MWWP. For profits over 100 k€/MWWP (in 3% scenarios) the battery should be with an investment cost below 510 €/kWh and a depth of discharge over 63%. The power-to-hydrogen-to-power case is more advantageous in terms of profitability reliability and utilization factor (full-load operating hours) while lithium battery is more helpful to reduce the lost wind and has less environmental impact considering current hydrogen market.
Raw Biomass Electroreforming Coupled to Green Hydrogen Generation
Mar 2021
Publication
Despite the tremendous progress of coupling organic electrooxidation with hydrogen generation in a hybrid electrolysis electroreforming of raw biomass coupled to green hydrogen generation has not been reported yet due to the rigid polymeric structures of raw biomass. Herein we electrooxidize the most abundant natural amino biopolymer chitin to acetate with over 90% yield in hybrid electrolysis. The overall energy consumption of electrolysis can be reduced by 15% due to the thermodynamically and kinetically more favorable chitin oxidation over water oxidation. In obvious contrast to small organics as the anodic reactant the abundance of chitin endows the new oxidation reaction excellent scalability. A solar-driven electroreforming of chitin and chitin-containing shrimp shell waste is coupled to safe green hydrogen production thanks to the liquid anodic product and suppression of oxygen evolution. Our work thus demonstrates a scalable and safe process for resource upcycling and green hydrogen production for a sustainable energy future.
A Dynamic Performance Diagnostic Method Applied to Hydrogen Powered Aero Engines Operating under Transient Conditions
Apr 2022
Publication
At present aero engine fault diagnosis is mainly based on the steady-state condition at the cruise phase and the gas path parameters in the entire flight process are not effectively used. At the same time high quality steady-state monitoring measurements are not always available and as a result the accuracy of diagnosis might be affected. There is a recognized need for real-time performance diagnosis of aero engines operating under transient conditions which can improve their condition-based maintenance. Recent studies have demonstrated the capability of the sequential model-based diagnostic method to predict accurately and efficiently the degradation of industrial gas turbines under steady-state conditions. Nevertheless incorporating real-time data for fault detection of aero engines that operate in dynamic conditions is a more challenging task. The primary objective of this study is to investigate the performance of the sequential diagnostic method when it is applied to aero engines that operate under transient conditions while there is a variation in the bypass ratio and the heat soakage effects are taken into consideration. This study provides a novel approach for quantifying component degradation such as fouling and erosion by using an adapted version of the sequential diagnostic method. The research presented here confirms that the proposed method could be applied to aero engine fault diagnosis under both steady-state and dynamic conditions in real-time. In addition the economic impact of engine degradation on fuel cost and payload revenue is evaluated when the engine under investigation is using hydrogen. The proposed method demonstrated promising diagnostic results where the maximum prediction errors for steady state and transient conditions are less than 0.006% and 0.016% respectively. The comparison of the proposed method to a benchmark diagnostic method revealed a 15% improvement in accuracy which can have great benefit when considering that the cost attributed to degradation can reach up to $702585 for 6000 flight cycles of a hydrogen powered aircraft fleet. This study provides an opportunity to improve our understanding of aero engine fault diagnosis in order to improve engine reliability availability and efficiency by online health monitoring.
Sizing and Operation of a Pure Renewable Energy Based Electric System through Hydrogen
Nov 2021
Publication
Today in order to reduce the increase of the carbon dioxide emissions a large number of renewable energy resources (RES) are already implemented. Considering both the intermittency and uncertainty of the RES the energy storage system (ESS) is still needed for balancing and stabilizing the power system. Among different existing categories of ESS the hydrogen storage systems (HSS) have the highest energy density and are crucial for the RES integration. In addition RES are located in faraway regions and are often transmitted to the terminal consumption center through HVDC (high voltage direct current) due to its lower power loss. In this paper we present a power supply system that achieves low-carbon emissions through combined HSS and HVDC technology. First the combined HSS and the HVDC model are established. Secondly the rule-based strategy for operating the HSS microgrid is presented. Then an operating strategy for a typical network i.e. the pure RES generation station-HVDC transmission-microgrids is demonstrated. Finally the best sizing capacities for all components are found by the genetic algorithm. The results prove the efficiency of the presented sizing approach for a pure RES electric system.
Economic Viability and Environmental Efficiency Analysis of Hydrogen Production Processes for the Decarbonization of Energy Systems
Aug 2019
Publication
The widespread penetration of hydrogen in mainstream energy systems requires hydrogen production processes to be economically competent and environmentally efficient. Hydrogen if produced efficiently can play a pivotal role in decarbonizing the global energy systems. Therefore this study develops a framework which evaluates hydrogen production processes and quantifies deficiencies for improvement. The framework integrates slack-based data envelopment analysis (DEA) with fuzzy analytical hierarchy process (FAHP) and fuzzy technique for order of preference by similarity to ideal solution (FTOPSIS). The proposed framework is applied to prioritize the most efficient and sustainable hydrogen production in Pakistan. Eleven hydrogen production alternatives were analyzed under five criteria including capital cost feedstock cost O&M cost hydrogen production and CO2 emission. FAHP obtained the initial weights of criteria while FTOPSIS determined the ultimate weights of criteria for each alternative. Finally slack-based DEA computed the efficiency of alternatives. Among the 11 three alternatives (wind electrolysis PV electrolysis and biomass gasification) were found to be fully efficient and therefore can be considered as sustainable options for hydrogen production in Pakistan. The rest of the eight alternatives achieved poor efficiency scores and thus are not recommended.
Efficient Hydrogen Production Through the Chemical Looping Redox Cycle of YSZ Supported Iron Oxides
Jul 2020
Publication
The chemical looping process where an oxygen carrier is reduced and oxidized in a cyclic manner offers a promising option for hydrogen production through splitting water because of the much higher water splitting efficiency than solar electrocatalytic and photocatalytic process. A typical oxygen carrier has to comprise a significant amount of inert support to maintain stability in multiple redox cycles thereby resulting in a trade-off between the reaction reactivity and stability. Herein we proposed the use of ion-conductive yttria-stabilized zirconia (YSZ) support Fe2O3 to prepare oxygen carriers materials. The obtained Fe2O3/YSZ composites showed high reactivity and stability. Particularly Fe2O3/YSZ-20 (oxygen storage capacity 24.13%) exhibited high hydrogen yield of ∼10.30 mmol·g-1 and hydrogen production rate of ∼0.66 mmol·g-1·min-1 which was twice as high as that of Fe2O3/Al2O3. Further the transient pulse test indicated that active oxygen diffusion was the rate-limiting step during the redox process. The electrochemical impedance spectroscopy (EIS) measurement revealed that the YSZ support addition facilitated oxygen diffusion of materials which contributed to the improved hydrogen production performance. The support effect obtained in this work provides a potentially efficient route for the modification of oxygen carrier materials.
The Impact of Disruptive Powertrain Technologies on Energy Consumption and Carbon Dioxide Emissions from Heavy-duty Vehicles
Jan 2020
Publication
Minimising tailpipe emissions and the decarbonisation of transport in a cost effective way remains a major objective for policymakers and vehicle manufacturers. Current trends are rapidly evolving but appear to be moving towards solutions in which vehicles which are increasingly electrified. As a result we will see a greater linkage between the wider energy system and the transportation sector resulting in a more complex and mutual dependency. At the same time major investments into technological innovation across both sectors are yielding rapid advancements into on-board energy storage and more compact/lightweight on-board electricity generators. In the absence of sufficient technical data on such technology holistic evaluations of the future transportation sector and its energy sources have not considered the impact of a new generation of innovation in propulsion technologies. In this paper the potential impact of a number of novel powertrain technologies are evaluated and presented. The analysis considers heavy duty vehicles with conventional reciprocating engines powered by diesel and hydrogen hybrid and battery electric vehicles and vehicles powered by hydrogen fuel cells and freepiston engine generators (FPEGs). The benefits are compared for each technology to meet the expectations of representative medium and heavy-duty vehicle drivers. Analysis is presented in terms of vehicle type vehicle duty cycle fuel economy greenhouse gas (GHG) emissions impact on the vehicle etc.. The work shows that the underpinning energy vector and its primary energy source are the most significant factor for reducing primary energy consumption and net CO2 emissions. Indeed while an HGV with a BEV powertrain offers no direct tailpipe emissions it produces significantly worse lifecycle CO2 emissions than a conventional diesel powertrain. Even with a de-carbonised electricity system (100 g CO2/kWh) CO2 emissions are similar to a conventional Diesel fuelled HGV. For the HGV sector range is key to operator acceptability of new powertrain technologies. This analysis has shown that cumulative benefits of improved electrical powertrains on-board storage efficiency improvements and vehicle design in 2025 and 2035 mean that hydrogen and electric fuelled vehicles can be competitive on gravimetric and volumetric density. Overall the work demonstrates that presently there is no common powertrain solution appropriate for all vehicle types but how subtle improvements at a vehicle component level can have significant impact on the design choices for the wider energy system.
Amorphous Iron-nickel Phosphide Nanocone Arrays as Efficient Bifunctional Electrodes for Overall Water Splitting
May 2020
Publication
The synthesis of low-cost and highly active electrodes for both oxygen evolution reaction (OER) and hydrogen evolution reaction (HER) is very important for water splitting. In this work the novel amorphous iron-nickel phosphide (FeP-Ni) nanocone arrays as efficient bifunctional electrodes for overall water splitting have been in-situ assembled on conductive three-dimensional (3D) Ni foam via a facile and mild liquid deposition process. It is found that the FeP-Ni electrode demonstrates highly efficient electrocatalytic performance toward overall water splitting. In 1 M KOH electrolyte the optimal FeP-Ni electrode drives a current density of 10 mA/cm2 at an overpotential of 218 mV for the OER and 120 mV for the HER and can attain such current density for 25 h without performance regression. Moreover a two-electrode electrolyzer comprising the FeP-Ni electrodes can afford 10 mA/cm2 electrolysis current at a low cell voltage of 1.62 V and maintain long-term stability as well as superior to that of the coupled RuO2/NF‖Pt/C/NF cell. Detailed characterizations confirm that the excellent electrocatalytic performances for water splitting are attributed to the unique 3D morphology of nanocone arrays which could expose more surface active sites facilitate electrolyte diffusion benefit charge transfer and also favourable bubble detachment behaviour. Our work presents a facile and cost-effective pathway to design and develop active self-supported electrodes with novel 3D morphology for water electrolysis.
The Hydrogen Storage Properties of MgH2–Fe7S8 Composites
Nov 2020
Publication
Nanostructured Fe7S8 was successfully synthesized and its catalytic effect on hydrogen absorption/desorption performance of MgH22 is systemically discussed. The MgH2 + 16.7 wt% Fe7S8 composite prepared by ball-milling method offers a striking catalytic activity for hydrogenation kinetics and also reduces the initial decomposition temperature for MgH22. The composite of MgH2–Fe7S8 can absorb 4.000 wt% of hydrogen within 1800 s at 473 K which is about twice that of pristine MgH2 (1.847 wt%) under the same conditions. The onset hydrogen release temperature of Fe7S8-modified MgH2 is 420 K which is 290 K lower than that of additive-free MgH2 (710 K). Meanwhile the doped sample could release 4.403 wt% of hydrogen within 1800 s at 623 K as compared to 2.479 wt% of hydrogen by MgH2. The activation energy for MgH2–Fe7S8 is about 130.0 kJ mol−1 approximately 36 kJ mol−1 lower than that of MgH2. The hydriding process of MgH2 + 16.7 wt% Fe7S8 follows the nucleation and growth mechanism. The prominent hydrogen storage performances are related to the reactions between MgH2 and Fe7S8. The newly formed MgS and Fe in the ball-milling process present a co-catalytic effect on the hydrogen storage performance of MgH22.
Hydrogen Storage Behavior of Nanocrystalline and Amorphous Mg–Ni–Cu–La Alloys
Sep 2020
Publication
Alloying and structural modification are two effective ways to enhance the hydrogen storage kinetics and decrease the thermal stability of Mg and Mg-based alloys. In order to enhance the characteristics of Mg2Ni-type alloys Cu and La were added to an Mg2Ni-type alloy and the sample alloys (Mg24Ni10Cu2)100−xLax (x = 0 5 10 15 20) were prepared by melt spinning. The influences of La content and spinning rate on the gaseous and electrochemical hydrogen storage properties of the sample alloys were explored in detail. The structural identification carried out by XRD and TEM indicates that the main phase of the alloys is Mg2Ni and the addition of La results in the formation of the secondary phases LaMg3 and La2Mg17. The as-spun alloys have amorphous and nanocrystalline structures and the addition of La promotes glass formation. The electrochemical properties examined by an automatic galvanostatic system show that the samples possess a good activation capability and achieve their maximal discharge capacities within three cycles. The discharge potential characteristics were vastly ameliorated by melt spinning and La addition. The discharge capacities of the samples achieve their maximal values as the La content changes and the discharge capacities always increase with increasing spinning rate. The addition of La leads to a decline in hydrogen absorption capacity but it can effectively enhance the rate of hydrogen absorption. The addition of La and melt spinning significantly increase the hydrogen desorption rate due to the reduced activation energy.
Recent Advances on the Thermal Destabilization of Mg-based Hydrogen Storage Materials
Jan 2021
Publication
Magnesium hydride and its compounds have a high hydrogen storage capacity and are inexpensive and thus have been considered as one of the most promising hydrogen storage materials for on-board applications. Nevertheless Mg/MgH2 systems suffer from great drawbacks in terms of kinetics and thermodynamics for hydrogen uptake/release. Over the past decades although significant progress has been achieved with respect to hydrogen sorption kinetics in Mg/MgH2 systems their high thermal stability remains the main drawback which hinders their practical applications. Accordingly herein we present a brief summary of the synthetic routes and a comprehensive overview of the advantages and disadvantages of the promising strategies to effectively tune the thermodynamics of Mg-based materials such as alloying nanostructuring metastable phase formation changing reaction pathway and nano Mg-based composites. Among them nanostructuring and metastable phase formation which have the superiority of changing the thermodynamics without affecting the hydrogen capacity have attracted increasing interest in this field. To further optimize the hydrogen storage performance we specially emphasize novel nanostructured materials which have the advantage of combining alloy engineering nanostructuring and the synergistic effect to change the thermodynamics of Mg/MgH2 to some extent. Furthermore the remaining challenges and the directions of further research on MgH2 including the fundamental mechanism of the Mg–H bond instability advanced synthetic routes stabilizing nanostructures and predicting novel composite materials are proposed.
Smart Designs of Mo Based Electrocatalysts for Hydrogen Evolution Reaction
Dec 2021
Publication
As a sustainable and clean energy source hydrogen can be generated by electrolytic water splitting (i.e. a hydrogen evolution reaction HER). Compared with conventional noble metal catalysts (e.g. Pt) Mo based materials have been deemed as a promising alternative with a relatively low cost and comparable catalytic performances. In this review we demonstrate a comprehensive summary of various Mo based materials such as MoO2 MoS2 and Mo2C. Moreover state of the art designs of the catalyst structures are presented to improve the activity and stability for hydrogen evolution including Mo based carbon composites heteroatom doping and heterostructure construction. The structure–performance relationships relating to the number of active sites electron/ion conductivity H/H2O binding and activation energy as well as hydrophilicity are discussed in depth. Finally conclusive remarks and future works are proposed.
Co-CoOx Supported onto TiO2 Coated with Carbon as a Catalyst for Efficient and Stable Hydrogen Generation from Ammonia Borane
Apr 2020
Publication
Ammonia borane (AB) can be catalytically hydrolyzed to provide hydrogen at room temperature due to its high potentaial for hydrogen storage. Non-precious metal heterogeneous catalysts have broad application in the field of energy catalysis. In this article catalysts precursor is obtained from Co-Ti-resorcinol-formaldehyde resin by sol–gel method. Co/TiO2@N-C (CTC) catalyst is prepared by calcining the precursor under high temperature conditions in nitrogen atmosphere. Co-CoOx/TiO2@N-C (COTC) is generated by the controllable oxidation reaction of CTC. The catalyst can effectively promote the release of hydrogen during the hydrolytic dehydrogenation of AB. High hydrogen generation at a specific rate of 5905 mL min−1 gCo−1 is achieved at room temperature. The catalyst retains its 85% initial catalytic activity even for its fifth time use in AB hydrolysis. The synergistic effect among Co Co3O4 and TiO2 promotes the rate limiting step with dissociation and activation of water molecules by reducing its activation energy. The applied method in this study promotes the development of non-precious metals in catalysis for utilization in clean energy sources.
Hydrogen Production as a Clean Energy Carrier through Heterojunction Semiconductors for Environmental Remediation
Apr 2022
Publication
Today as a result of the advancement of technology and increasing environmental problems the need for clean energy has considerably increased. In this regard hydrogen which is a clean and sustainable energy carrier with high energy density is among the well-regarded and effective means to deliver and store energy and can also be used for environmental remediation purposes. Renewable hydrogen energy carriers can successfully substitute fossil fuels and decrease carbon dioxide (CO2 ) emissions and reduce the rate of global warming. Hydrogen generation from sustainable solar energy and water sources is an environmentally friendly resolution for growing global energy demands. Among various solar hydrogen production routes semiconductor-based photocatalysis seems a promising scheme that is mainly performed using two kinds of homogeneous and heterogeneous methods of which the latter is more advantageous. During semiconductor-based heterogeneous photocatalysis a solid material is stimulated by exposure to light and generates an electron–hole pair that subsequently takes part in redox reactions leading to hydrogen production. This review paper tries to thoroughly introduce and discuss various semiconductor-based photocatalysis processes for environmental remediation with a specific focus on heterojunction semiconductors with the hope that it will pave the way for new designs with higher performance to protect the environment.
Internal Film Cooling with Discrete-Slot Injection Orifices in Hydrogen/Oxygen Engine Thrust Chambers
May 2022
Publication
In the present study a hydrogen and oxygen heat-sink engine thrust chamber and the corresponding injection faceplate with discrete slot orifices are devised to study the cooling performance near the faceplate region. Moreover a set of experiments and numerical simulations are conducted to evaluate the effects of various factors on combustion performance and film cooling efficiency. According to the obtained result the circumferential cooling efficiency has an M-shaped distribution in the near-injector region. Furthermore it has been discovered that when the film flow ratio increases so does the cooling efficiency. This is especially more pronounced in the range of 30–80 mm from the faceplate. The cooling efficiency is found to be proportional to the film flow rate ratio’s 0.4 power. Compared with the slot thickness the reduction in the slot width is more beneficial in improving the cooling efficiency and the advantage is more prominent for small film flow ratios. In addition when the amount of coolant is not enough the cooling effect of the discrete slot film orifice is better than that of the common cylindrical orifice. The present article demonstrates that setting the area ratio of the adjacent film orifices is an effective way to reduce the uneven circumferential distribution of the wall surface temperature.
Instantaneous Hydrogen Production from Ammonia by Non-thermal Arc Plasma Combining with Catalyst
Jul 2021
Publication
Owing to the storage and transportation problems of hydrogen fuel exploring new methods of the realtime hydrogen production from ammonia becomes attractive. In this paper non-thermal arc plasma (NTAP) combining with NiO/Al2O3 catalyst is developed to produce hydrogen from ammonia with high efficiency and large scale. The effects of ammonia gas flow rate and discharge power on the gas temperature electron density the hydrogen production rate and energy efficiency were investigated. Experimental results show that the optical emission spectrum of NTAP working with pure ammonia medium was dominated by the atom spectrum of Hα Hβ and molecular spectrum of NH component. Under the optimum experimental condition of plasma discharge the highest energy efficiency of hydrogen production reached 783.4 L/kW·h at NH3 gas flow rate of 30 SLM. When the catalyst was added and heated by the NTAP simultaneously the energy efficiency further increased to 1080.0 L/kW·h.
Assessment of a Fuel Cell Based-hybrid Energy System to Generate and Store Electrical Energy
Jan 2022
Publication
Solid oxide fuel cells (SOFC) have significant applications and performance and their integration into coupled and cascading energy systems can improve the overall performance of the process. Furthermore due to the constant time performance of the fuel cell the problem of fuel starvation may arise by changing the amount of load which can adversely affect the overall performance of the process. In the present study the excess heat of the SOFC is converted into electrical energy in two stages using different heat generators. The coupled energy system in the present article has a new configuration in which the relationship of its components is different from the systems reported in the literature. Furthermore since the use of an energy storage system can improve the overall reliability the energy produced by the coupled energy cycle is stored by a storage technology for peak consumption times. The introduced system can generate approximately 580 W of electrical power with an efficiency of 80%. The highest and lowest share in power generation is related to fuel cell with 82% and thermoelectric generator with 5%. The rest of the system power (i.e. 13%) is produced by thermionic generator. In addition the system requires 0.025 kg per hour of hydrogen fuel. It was also found that to operate the system for 5 h a day requires a storage system with a size of 3.3 m3 . Moreover two key issues to enhance the storage system performance are: adjusting the initial pressure of the system to values close to the peak (optimal) value and using turbines and/or pumps with higher efficiencies. With the aim of supplying 5 kWh of electrical energy five different scenarios based on the design of various effective parameters have been presented.
Platinum Single-atom Catalyst Coupled with Transition Metal/Metal Oxide Heterostructure for Accelerating Alkaline Hydrogen Evolution Reaction
Jun 2021
Publication
Single-atom catalysts provide an effective approach to reduce the amount of precious metals meanwhile maintain their catalytic activity. However the sluggish activity of the catalysts for alkaline water dissociation has hampered advances in highly efficient hydrogen production. Herein we develop a single-atom platinum immobilized NiO/Ni heterostructure (PtSA-NiO/Ni) as an alkaline hydrogen evolution catalyst. It is found that Pt single atom coupled with NiO/Ni heterostructure enables the tunable binding abilities of hydroxyl ions (OH*) and hydrogen (H*) which efficiently tailors the water dissociation energy and promotes the H* conversion for accelerating alkaline hydrogen evolution reaction. A further enhancement is achieved by constructing PtSA-NiO/Ni nanosheets on Ag nanowires to form a hierarchical three-dimensional morphology. Consequently the fabricated PtSA-NiO/Ni catalyst displays high alkaline hydrogen evolution performances with a quite high mass activity of 20.6 A mg−1 for Pt at the overpotential of 100 mV significantly outperforming the reported catalysts.
Improve Hydrogen Economy for Vehicular Fuel Cell System via Investigation and Control of Optimal Operating Oxygen Excess Ratio
Apr 2022
Publication
This study investigates and controls the optimal operating oxygen excess ratio (OER) for PEMFC which effectively prevents oxygen starvation and improves the hydrogen economy of proton exchange membrane fuel cells (PEMFC). Firstly the PEMFC output characteristic model and the five-order nonlinear air supply system model are established. Moreover an adaptive algebraic observer was developed to observe the partial pressure of gas in PEMFC and further reconstruct OER. Secondly to achieve the minimum hydrogen consumption under the required power the reference OER is determined by analyzing the PEMFC system output power with its minimum current. Finally the super-twisting algorithm is adopted to track reference OER. Simulation results show that the average absolute observation errors of oxygen nitrogen and cathode pressures under the Highway Fuel Economy Test are 1351.1 Pa (5.1%) 1724.2 Pa (0.9%) and 409.9 Pa (1.6%) respectively. The OER adjust average absolute error is 0.03. Compared with the commonly used fixed OER (e.g. OER of 1.5 and 2.3) the optimal OER strategy can reduce the hydrogen consumption of the PEMFC system by 5.2% and 1.8% respectively. Besides a DSP hardware in loop test is conducted to show the real-time performance of the proposed optimal method.
ZnO@ZIF-8 Core-Shell Structure Gas Sensors with Excellent Selectivity to H2
Jun 2021
Publication
As the energy crisis becomes worse hydrogen as a clean energy source is more and more widely used in industrial production and people’s daily life. However there are hidden dangers in hydrogen storage and transportation because of its flammable and explosive features. Gas detection is the key to solving this problem. High quality sensors with more practical and commercial value must be able to accurately detect target gases in the environment. Emerging porous metal-organic framework (MOF) materials can effectively improve the selectivity of sensors as a result of high surface area and coordinated pore structure. The application of MOFs for surface modification to improve the selectivity and sensitivity of metal oxides sensors to hydrogen has been widely investigated. However the influence of MOF modified film thickness on the selectivity of hydrogen sensors is seldom studied. Moreover the mechanism of the selectivity improvement of the sensors with MOF modified film is still unclear. In this paper we prepared nano-sized ZnO particles by a homogeneous precipitation method. ZnO nanoparticle (NP) gas sensors were prepared by screen printing technology. Then a dense ZIF-8 film was grown on the surface of the gas sensor by hydrothermal synthesis. The morphology the composition of the elements and the characters of the product were analyzed by X-ray diffraction analysis (XRD) transmission electron microscope (TEM) scanning electron microscope (SEM) energy dispersive spectrometer (EDS) Brunauer-Emmett-Teller (BET) and differential scanning calorimetry (DSC). It is found that the ZIF-8 film grown for 4 h cannot form a dense core-shell structure. The thickness of ZIF-8 reaches 130 nm at 20 h. Through the detection and analysis of hydrogen (1000 ppm) ethanol (100 ppm) and acetone (50 ppm) from 150 °C to 290 °C it is found that the response of the ZnO@ZIF-8 sensors to hydrogen has been significantly improved while the response to ethanol and acetone was decreased. By comparing the change of the response coefficient when the thickness of ZIF-8 is 130 nm the gas sensor has a significantly improved selectivity to hydrogen at 230 °C. The continuous increase of the thickness tends to inhibit selectivity. The mechanism of selectivity improvement of the sensors with different thickness of the ZIF-8 films is discussed.
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