Safety
A Simple and Low-cost Integrative Sensor System for Methane and Hydrogen Measurement
Sep 2020
Publication
Energy production by methanization or gasification of biomass is dependant on the chemical composition of the gas generated. The resistive sensors based on semiconductor metal oxides like the MQ series sensors are inexpensive and frequently used in gas detection. These sensors initially dedicated to detecting gas leaks in safety systems have relatively small measurement ranges (i.e. limited to concentrations below 10000 ppm). It is therefore necessary to find solutions to adapt these categories of sensors for gas measurements in the energy sector where the gas concentration is much more significant. In this article we propose a protocol using an adaptable capsule for MQ-4 and MQ-8 sensors to measure high concentrations of CH4 and H2 respectively. The technique consists of diluting the gas to be studied in a known volume of air. Three methods are proposed and compared regarding the linearity and the repeatability of the measurements. The first method was done in an airtight enclosed chamber the second method consists of directly injecting the gas on the sensor placed in an open environment and the final method was accomplished by direct injection of the gas on the sensor placed in a partially closed capsule. Comparisons show that the first technique provides the best repeatability with a maximum standard deviation of 13.88% for CH4 measurement and 5.1% for H2. However its linearity is weak (i.e. R2 ¼ 0.8637 for CH4 and R2 ¼ 0.5756 for H2). The second technique has better linearity but bad repeatability. The third technique presents the best results with R2 values of 0.9973 for the CH4 measurement and 0.9472 for H2. The use of the partially closed capsule resulted in an acceptable linear response of the sensors by up to 20% concentration of CH4 and until 13.33% concentration of H2 in the studied gas. The use of this simple and low-cost technique facilitates the characterization of combustible gases in isolated areas. It allows local operators of biomass valorization systems to control and improve their installations while avoiding the high costs of conventional measurement devices. This study hence contributes to the development of rural electrification projects in remote areas.
Experimental Parameters of Ignited Congestion Experiments of Liquid Hydrogen in the PRESLHY Project
Sep 2021
Publication
Liquid hydrogen (LH2) has the potential to form part of the UK energy strategy in the future and therefore could see widespread use due to the relatively high energy density when compared to other renewable energy sources. To study the feasibility of this the European Fuel Cells and Hydrogen Joint Undertaking (FCH JU) funded project PRESLHY undertook pre-normative research for the safe use of cryogenic LH2 in non-industrial settings. Several key scenarios were identified as knowledge gaps and both theoretical and experimental studies were conducted to provide insight into these scenarios. This included experiments studying the effect of congestion on an ignited hydrogen plume that develops from a release of LH2; this paper describes the objectives experimental setup and a summary of the results from these activities. Characterisation of the LH2 release hydrogen concentration and temperatures measurements within the resulting gas cloud was undertaken along with pressure measurements both within the cloud and further afield. Various release conditions and congestion levels were studied. Results showed that at high levels of congestion increased overpressures occurred with the higher flow rates studied including one high order event. Data generated from these experiments is being taken forward to generate and validate theoretical models ultimately to contribute to the development of regulations codes and standards (RCS) for LH2."
Experimental Study on the Self-ignition of Pressurized Hydrogen Released into Three-way Tubes
Sep 2021
Publication
To explore the effect of bifurcation structures on the spontaneous ignition and shock wave result from the sudden release of pressurized hydrogen. Three-way tubes with different bifurcation angles (90° 120° 150°) were used in the experiments. They are two Y-shape tubes and one T-shape tube. The photoelectric and pressure signals in the tube were recorded by the sensor. The results show that the reflected shock wave will be formed at the bifurcation. In addition the intensity and velocity of the leading shock wave will attenuate sharply when it passes through the bifurcation.The smaller bifurcation angle of tubethe smaller overpressure decay rate of shock wave at bifurcation position.The smaller the bifurcation angle of tubes the weaker the reflected shock wave transmitted downstream and the greater attenuation of shock wave intensity. Experimental results have reference value for the safety of hydrogen storage at high-pressure and are helpful to understand the influence of different tube structures on spontaneous ignition when hydrogen is transported at high pressure.
Simulation of Turbulent Combustion in a Small-scale Obstructed Chamber Using Flamefoam
Sep 2021
Publication
Dynamic overpressures achieved during the combustion are related to the acceleration experienced by the propagating flame. In the case of premixed turbulent combustion in an obstructed geometry obstacles in the direction of flow result in a complex flame front interaction with the turbulence generated ahead of it. The interaction of flame front and vortex significantly affect the burning rate the rate of pressure rise and achieved overpressure the geometry of accelerating flame front and resulting structures in the flow field. Laboratory-scale premixed turbulent combustion experiments are convenient for the study of flame acceleration by obstacles in higher resolution. This paper presents numerical simulations of hydrogenair mixture combustion experiments performed in the University of Sydney small-scale combustion chamber. The simulations were performed using flameFoam – an open-source premixed turbulent combustion solver based on OpenFOAM. The experimental and numerical pressure evolutions are compared. Furthermore flow structures which develop due to the interaction between the obstacles and the flow are investigated with different obstacle configurations.
Laminar Burning Velocity, Markstein Length and Cellular Instability of Spherically Propagating NH2/H2/Air Premixed Flames at Various Pressures
Sep 2021
Publication
Blending hydrogen into ammonia can I mprove the burning intensity of ammonia and the safety of hydrogen and it is important to understand the flames of NH3/H2/air mixtures. In this work lamiar flame characteristics of 50-50 (vol%) ammonia-hydrogen mixtures in air were studied using the spherical flame propagation method in a constant-volume bom at initital temperature Tu = 298K and different pressures.
Hydrogen Stratification in Enclosures in Dependence of the Gas Release Momentum
Sep 2021
Publication
The hydrogen dispersion phenomenon in an enclosure depends on the ratio of the gas buoyancy induced momentum. Random diffusive motions of individual gas particles become dominative when the release momentum is low. Then a uniform hydrogen concentration appears in the enclosure instead of the gas stratification below the ceiling. The paper justifies this hypothesis by demonstrating fullscale experimental results of hydrogen dispersion within a confined space under six different release variations. During the experiments hydrogen was released into the test room of 60 m3 volume in two methods: through a nozzle and through 21 points evenly distributed on the emission box cover (multipoint release). Each release method was tested with three different hydrogen volume flow rates (3.17·10−3 m3/s 1.63·10−3 m3/s 3.34·10−4 m3/s). The tests confirm the increase of hydrogen convective upward flow and its stratification tendency relative to increased volume flow. A tendency of more uniform hydrogen cloud distribution when Mach Reynolds and Froud number values decreased was demonstrated. Because the hydrogen dispersion phenomena impact fire and explosive hazards the presented experimental results could help fire protection systems be in an enclosure designed allowing their effectiveness optimization.
Effect of Flow Speed on Ignition Characteristics of Hydrogen/air Mixtures
Sep 2021
Publication
A fuel cell vehicle has a purging system for exhausting contaminated hydrogen gas. Notwithstanding the allowable hydrogen emissions levels in the purging system are regulated by the GTR a further research on the safety requirement of emissions concentrations is therefore needed for the vehicle design into a more rational system. In the present study the effects of flow speed concentration humidity on ignition characteristics of hydrogen/air mixtures were experimentally investigated. The results demonstrate that the value of Lower Flammable Limit increased with an increase in the velocity of hydrogen/air mixtures and slightly increased with a decrease in oxygen concentration.
Experimental Study on Flame Characteristics of Cryogenic Hydrogen Jet Fire
Sep 2021
Publication
In this work cryogenic hydrogen fires at fixed pressures and various initial temperatures were investigated experimentally. Flame length width heat fluxes and temperatures in down-stream regions were measured for the scenarios with 1.6-3 mm jet nozzle 106 to 273 K 2-5 barabs. The results show that the flame size is related to not only the jet nozzle diameter but also the release pressure and initial temperature. The correlations of normalized flame length and width are proposed with the stagnation pressure and the ratio of ambient and stagnation temperatures. Under constant pressure the flame size total radiative power and radiation fraction increase with the decrease of temperature due to lower choked flow velocity and higher density of cryogenic hydrogen. The correlation of radiation fraction proposed by Molina et al. at room temperature is not suitable to predict the cryogenic hydrogen jet fires. Based on piecewise polynomial law
Simulation of Hydrogen Mixing and Par Operation During Accidental Release in an LH2 Carrier Engine Room
Sep 2021
Publication
Next-generation LH2 carriers may use the boil-off gas from the cargo tanks as additional fuel for the engine. As a consequence hydrogen pipes will enter the room of the ship’s propulsion system and transport hydrogen to the main engine. The hydrogen distribution resulting from a postulated hydrogen leak inside the room of the propulsion system has been analyzed by means of Computational Fluid Dynamics (CFD). In a subsequent step simulations with passive auto-catalytic recombiners (PARs) were carried out in order to investigate if the recombiners can increase the safety margins during such accident scenarios. CFD enables a 3D prediction of the transient distribution with a high resolution allowing to identify local accumulation of hydrogen and consequently to identify optimal PAR positions as well as to demonstrate the efficiency of the PARs. The simulation of the unmitigated reference case reveals a strong natural circulation driven by the density difference of hydrogen and the incoming cold air from the ventilation system. Globally this natural circulation dilutes the hydrogen and removes a considerable amount from the room of the ship’s propulsion system via the ventilation ducts. However a hydrogen accumulation beyond the flammability limit is identified below the first ceiling above the leak position and the back-side wall of the engine room. Based on these findings suitable positions for recombiners were identified. The design objectives of the PAR system were on the one hand to provide both high instantaneous and integral removal rate and on the other hand to limit build-up of flammable clouds by means of depletion and PAR induced mixing processes. The simulations performed with three different PAR arrangements (variation of large and<br/>small PAR units at different positions) confirm that the PARs reduce efficiently the hydrogen<br/>accumulations.
Effect of Mechanical Ventilation on Accidental Hydrogen Releases - Large Scale Experiments
Sep 2021
Publication
This paper presents a series of experiments on the effectiveness of existing mechanical ventilation systems during accidental hydrogen releases in confined spaces like underground garages. The purpose was to find the mass flow rate limit hence the TPRD diameter limit that will not require a change in the ventilation system. The experiments were performed in a 40 ft ISO container in Norway and hydrogen gas was used in all experiments. The forced ventilation system was installed with a standard outlet 315 mm diameter. The ventilation parameters during the investigation were British Standard with 10 ACH and British Standard with 6 ACH. The hydrogen releases were obtained through 0.5 mm and 1 mm nozzle from different hydrogen reservoir pressures. Both types of mass flow: constant and blowdown were included in the experimental matrix. The analysis of hydrogen concentration of created hydrogen cloud in the container shows the influence of the forced ventilation on hydrogen releases together with TPRD diameter and reservoir pressure. The generated experimental data will be used to validate a CFD model in the next step.
Evidence Base Utilised to Justify a Hydrogen Blend Gas Network Safety Case
Sep 2021
Publication
Blending hydrogen with natural gas up to 20 % mol/mol has been identified as a key enabler of hydrogen deployment within the UK gas network. This work outlines the evidence base generated to form the basis of safety submitted to the Health and Safety Executive (HSE) to justify a demonstration of hydrogen blending on a live public gas network within the UK supplying a hydrogen blend to 668homes over the course of 10 months. An evidence base to demonstrate that gas users are not prejudiced by the addition of hydrogen is required by the Gas Safety (Management) Regulations [1] to allow hydrogen distribution above the 0.1 mol% limit specified within the regulations. The technical evidence generated to support the safety case presented to the HSE concerned the implications of introducing a hydrogen blend on appliance operation materials gas characteristics and operational procedures. The outputs of the technical evidence workstreams provided input data to a Quantitative Risk Assessment (QRA) of the GB gas distribution network. The QRA was developed in support of the safety case to allow a causal understanding of public risk to be understood where harm due to gas usage was defined as risk to life caused either by carbon monoxide poisoning or as a result of fires/explosions. Public records were used to calibrate and validate the base risk model to understand the dynamics of public risk due to natural gas usage. The experimental and analytical results of the technical workstreams were then used to derive risk model inputs relating to a hydrogen blend. This allowed a quantified comparison of risk to be understood to demonstrate parity of safety between natural gas and a hydrogen blend. This demonstration of risk parity is a condition precedent of allowing the distribution and utilisation of hydrogen blends within the GB gas network.
Numerical Simulation of Hydrogen Deflagration Using CFD
Sep 2021
Publication
Hydrogen is seen as an important future energy carrier as part of the move away from traditional hydrocarbon sources. Delayed ignition of a hydrogen-air mixture formed from an accidental release of hydrogen in either a confined or congested environment can lead to the generation of overpressure impacting both people and assets. An understanding of the possible overpressures generated is critical in designing facilities and effective mitigation systems against hydrogen explosion hazards. This paper describes the numerical modelling of hydrogen deflagrations using a new application PDRFOAM-R that is part of the wider OpenFOAM open-source CFD package of routines for the solution of systems of partial differential equations. The PDRFOAM-R code solves momentum and continuity equations the combustion model is based on flame area transport and the turbulent burning velocity correlation is based on Markstein and Karlovitz numbers. PDRFOAM-R is derived from publicly available PDRFOAM tool and it resolves small and large obstacles unlike PDRFOAM which is based on the Porosity Distributed Resistance approach. The PDRFOAM-R code is validated against various unconfined-uncongested and semi-confined congested explosion experiments. The flame dynamics and pressure history predicted from the simulation show a reasonable comparison with the experiments.
Numerical Analysis on the Mechanism of Blast Mitigation by Water Droplets
Sep 2021
Publication
Hydrogen has a high risk of ignition owing to its extremely low ignition energy and wide range of flammability. Therefore acquiring parameters relating to safe usage is of particular interest. The ignition of hydrogen generates combustion processes such as detonation and deflagration which may produce a blast wave. The severity of injuries sustained from a blast wave is determined by its strength. To reduce the physical hazards caused by explosion there is a need for some concepts for attenuating explosions and blast waves. In the present study we used water droplets as a material to reduce the blast wave strength. Numerical analysis of the interaction between blast waves and water droplets in a shock tube was conducted to understand the mitigation mechanism of blast wave. In this report we numerically modelled the experiment conducted by Mataradze et al. [1] to understand the main factor of blast mitigation by water droplets. In order to quantitatively clarify the mitigation effect of water droplets on the blast wave especially by quasi-steady drag here we conducted parameter studies on water droplet sprayed region. From this calculation it was suggested that the location of water droplet sprayed layer did not affect the blast mitigation effect at far side of the high explosives.
Quantitative Risk Analysis of Scaled-up Hydrogen Facilities
Sep 2021
Publication
Development of hydrogen facilities such as hydrogen refuelling stations (HRS) at scale is a fine balance between economy and safety where an optimal solution would both prevent showstoppers due to cost of increased safety measures and prevent showstoppers due to hydrogen accidents. A detailed Quantitative Risk Analysis (QRA) methodology is presented where the aim is to establish the total risk of the facility and use it to find the right level of safety features such as blast walls and layout. With upscaled hydrogen facilities comes larger area footprints and more potential leak points. These effects will cause increased possible consequence in terms of vapour cloud explosions and increased leak frequencies. Both effects contributing negative to the total risk of the hydrogen facility. At the same time as the number of such facilities is increasing rapidly the frequency of incidents can also increase. A risk-based approach is employed where inherently safe solutions is investigated and cost efficient and acceptable solutions can be established. The present QRA uses well established tools such as SAFETI FLACS and Express which are fitted for hydrogen risks. By using the established Explosion Risk Analysis tool Express the explosion risk inside the station can be found. By using CFD tools actively one can point at physical risk drivers such as equipment layout that can minimize gas cloud build-up on the station. The explosion simulations are further used to find the effects of e.g. blast wall on the pressures affecting on people on the other side of the wall. This is used together with the results from the SAFETI analysis to develop risk contours around the facility. Current standardized safety distances are discussed by considering the effects of scaling and risk drivers on the safety distances. The methodology can be used to develop certain requirement for how hydrogen facilities should be built inherently safe and in cost-efficient ways.
Effect of TPRD Diameter and Direction of Release on Hydrogen Dispersion in Underground Parking
Sep 2021
Publication
Unignited hydrogen release in underground parking could be considered inherently safer if the safety strategy to avoid the formation of the flammable hydrogen-air mixture under a ceiling is followed. This strategy excludes destructive deflagrative combustion and associated pressure and thermal effects in the case of ignition. This paper aims at understanding the effects of the thermally activated pressure relieve device (TPRD) diameter and direction of release on the build-up of hydrogen flammable concentration under the ceiling in the presence of mechanical ventilation required for underground parking. The study employs the similarity law for hydrogen jet concentration decay in a free under-expanded jet to find the lower limit of TPRD diameter that excludes the formation of a flammable mixture under the ceiling during upward release. This approach is conservative and does not include the effect of mechanical ventilation providing flow velocity around a few meters per second which is significantly below velocities in hydrogen momentum-dominated under-expanded jets. Hydrogen releases downwards under a vehicle at different angles and with different air velocities due to mechanical ventilation were investigated using computational fluid dynamics (CFD). The joint effect of TPRD diameter release direction and mechanical ventilation is studied. TPRD diameters for the release of hydrogen upwards and downwards preventing the creation of flammable hydrogen-air mixture under the parking ceiling are defined for different ceiling heights and locations of TPRD above the floor. Recommendations to the design of TPRD devices to underpin the safe introduction of hydrogen fuelled vehicles in currently existing underground parking and infrastructure are formulated."
Tactical Depressurization of Hydrogen and CNG Tanks Using Rifles and Other Projectiles
Sep 2021
Publication
After a tank has been exposed to crash violence or an external fire it might in some situations be judged dangerous to move the vessel due to the risk of a sudden tank rupture. Therefore Swedish rescue services have a long history of using rifles to penetrate and therefore depressurize the vessels. In this paper some first steps on providing guidance on the selection of ammunition and required stand back distance are presented. The results indicate that a stand back distance on the order of 100 m is required and that the standard 7.62 Ball should only be used for composite CNG-tanks while stronger ammunitions are needed for steel and composite hydrogen tanks. However more research is required to provide a more solid scientific underpinning of the tactic guidance.
Spontaneous Ignition of Cryo-Compressed Hydrogen in a T-Shaped Channel System
Aug 2022
Publication
Sudden releases of pressurised hydrogen may spontaneously ignite by the so-called “diffusion ignition” mechanism. Several experimental and numerical studies have been performed on spontaneous ignition for compressed hydrogen at ambient temperature. However there is no knowledge of the phenomenon for compressed hydrogen at cryogenic temperatures. The study aims to close this knowledge gap by performing numerical experiments using a computational fluid dynamics model validated previously against experiments at atmospheric temperatures to assess the effect of temperature decrease from ambient 300 K to cryogenic 80 K. The ignition dynamics is analysed for a T-shaped channel system. The cryo-compressed hydrogen is initially separated from the air in the T-shaped channel system by a burst disk (diaphragm). The inertia of the burst disk is accounted for in the simulations. The numerical experiments were carried out to determine the hydrogen storage pressure limit leading to spontaneous ignition in the configuration under investigation. It is found that the pressure limit for spontaneous ignition of the cryo-compressed hydrogen at temperature 80 K is 9.4 MPa. This is more than 3 times larger than pressure limit for spontaneous ignition of 2.9 MPa in the same setup at ambient temperature of 300 K.
IGEM/SR/23 Review of Thermal Radiation and Noise for Hydrogen Venting
Nov 2021
Publication
IGEM/SR/23 (“Venting of natural gas”) provides recommendations for the conceptual design operation and safety aspects of permanent temporary and emergency venting of natural gas. The document was originally developed many years ago and the current edition dates to 1995. The document is due to be reviewed and updated for application to natural gas but the aim of this study is not to review the applicability of the document for natural gas but to assess the possible impact of 100% hydrogen on specific aspects of the existing guidance.<br/>A key element of the guidance concerns the safe dispersion distances for natural gas as vents are intended to provide a means of safely dispersing gas in the atmosphere without ignition. Guidance on safe dispersion distances for venting are provided in Section 6.6 accompanied by graphs showing the relationship between the mass flow rate through the vent and the safe (horizontal) dispersion distance. Details of the model used to predict the dispersion distances are given in Appendix 1. However for dispersion the guidance in IGEM/SR/23 has been superseded by similar guidance on hazard distances for unignited releases in IGEM/SR/25 (“Hazardous area classification of natural gas installations”) [2]. A comprehensive review of the applicability of IGEM/SR/25 to hydrogen is already underway for the LTS Futures project and is not duplicated here.<br/>However IGEM/SR/23 contains guidance on other important aspects relevant to the safe design and operation of vents which are not addressed elsewhere in the IGEM suite of standards; in particular guidance on hazard ranges for thermal radiation (in the event of an unplanned ignition of the venting gas) and noise.<br/>The main aim of this report is to assess the potential impact of replacing natural gas with 100% hydrogen on the guidance in IGEM/SR/23 concerned with thermal hazards with a secondary objective of assessing the available information to comment on the possible influence of hydrogen on noise.
Effect of Ignition Energy and Hydrogen Addition on Laminar Flame Speed, Ignition Delay Time, and Flame Rising Time of Lean Methane/Air Mixtures
Mar 2022
Publication
A series of experiments were performed to investigate the effect of ignition energy (Eig) and hydrogen addition on the laminar burning velocity (Su 0 ) ignition delay time (tdelay) and flame rising time (trising) of lean methane−air mixtures. The mixtures at three different equivalence ratios (φ) of 0.6 0.7 and 0.8 with varying hydrogen volume fractions from 0 to 50% were centrally ignited in a constant volume combustion chamber by a pair of pin-to-pin electrodes at a spark gap of 2.0 mm. In situ ignition energy (Eig ∼2.4 mJ ÷ 58 mJ) was calculated by integration of the product of current and voltage between positive and negative electrodes. The result revealed that the Su 0 value increases non-linearly with increasing hydrogen fraction at three equivalence ratios of 0.6 0.7 and 0.8 by which the increasing slope of Su 0 changes from gradual to drastic when the hydrogen fraction is greater than 20%. tdelay and trising decrease quickly with increasing hydrogen fraction; however trising drops faster than tdelay at φ = 0.6 and 0.7 and the reverse is true at φ = 0.8. Furthermore tdelay transition is observed when Eig > Eigcritical by which tdelay drastically drops in the pre-transition and gradually decreases in the post-transition. These results may be relevant to spark ignition engines operated under lean-burn conditions.
Explosive Phase Transition in LH2
Sep 2021
Publication
This paper describes two models for analysing and simulating the physical effects of explosive phase transition of liquid hydrogen (LH2) also known as cold BLEVE. The present work is based on theoretical and experimental work for liquefied CO2. A Rankine Hugoniot analysis for evaporation waves that was previously developed for CO2 is now extended to LH2. A CFD-method for simulating two-phase flow with mass transfer between the phases is presented and compared with the Rankine Hugoniot analysis results. The Rankine Hugoniot method uses real fluid equations of state suited for LH2 while the CFD method uses linear equations of state suited for shock capturing methods. The results show that there will be a blast from a catastrophic rupture of an LH2 vessel and that the blast waves will experience a slow decay due to the large positive pressure phase.
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