Production & Supply Chain

Developing renewable energy-driven water splitting for sustainable hydrogen production plays a key role in achieving the carbon neutrality goal. Nevertheless the efficiency of traditional pure water electrolysis is severely hampered by the anodic oxygen evolution reaction (OER) due to its sluggish kinetics. In this context replacing OER with thermodynamically more favorable oxidation reactions to produce hydrogen via hybrid water electrolysis becomes an energy-saving hydrogen production scheme. Here the recent advances in hybrid water electrolysis are critically reviewed. First the fundamentals of electrochemical oxidation of typical organic molecules such as urea hydrazine and biomass are presented. Then the recent achievements in electrocatalysts for hybrid water electrolysis are introduced with an emphasis on outlining catalyst design strategies and the correlation between catalyst structure and performance. Finally future perspectives in this field for a sustainable hydrogen economy are proposed.

Hydrogen production from water electrolysis is one of the most promising approaches for the production of green H2 a fundamental asset for the decarbonization of the energy cycle and industrial processes. Seawater is the most abundant water source on Earth and it should be the feedstock for these new technologies. However commercial electrolyzers still need ultrapure water. The debate over the advantages and disadvantages of direct sea water electrolysis when compared with the implementation of a distillation/purification process before the electrolysis stage is building in the relevant research. However this debate will remain open for some time essentially because there are no seawater electrolyser technologies with which to compare the modular approach. In this study we attempted to build and validate an autonomous sea water electrolyzer able to produce high-purity green hydrogen (>90%) from seawater. We were able to solve most of the problems that natural seawater electrolyses imposes (high corrosion impurities etc.) with decisions based on simplicity and sustainability and those issues that are yet to be overcome were rationally discussed in view of future electrolyzer designs. Even though the performance we achieved may still be far from industrial standards our results demonstrate that direct seawater electrolysis with a solar-to-hydrogen efficiency of ≈7% can be achieved with common low-cost materials and affordable fabrication methods.

Biomass gasification for energy purposes has several advantages such as the mitigation of global warming and national energy independency. In the present work the data from an innovative and intensified steam/oxygen biomass gasification process integrating a gas filtration step directly inside the reactor are presented. The produced gas at the outlet of the 1 MWth gasification pilot plant was analysed in terms of its main gaseous products (hydrogen carbon monoxide carbon dioxide and methane) and contaminants. Experimental test sets were carried out at 0.25–0.28 Equivalence Ratio (ER) 0.4–0.5 Steam/Biomass (S/B) and 780–850 °C gasification temperature. Almond shells were selected as biomass feedstock and supplied to the reactor at approximately 120 and 150 kgdry/h. Based on the collected data the in-vessel filtration system showed a dust removal efficiency higher than 99%-wt. A gas yield of 1.2 Nm³dry/kgdaf and a producer gas with a dry composition of 27–33%v H2 23–29%v CO 31–36%v CO₂ 9–11%v CH₄ and light hydrocarbons lower than 1%v were also observed. Correspondingly a Low Heating Value (LHV) of 10.3–10.9 MJ/Nm³dry and a cold gas efficiency (CGE) up to 75% were estimated. Overall the collected data allowed for the assessment of the preliminary performances of the intensified gasification process and provided the data to validate a simulative model developed through Aspen Plus software.

Alkaline water electrolysis (AWE) is a mature hydrogen production technology and there exists a range of economic assessments for available technologies. For advanced AWEs which may be based on novel polymer-based membrane concepts it is of prime importance that development comes along with new configurations and technical and economic key process parameters for AWE that might be of interest for further economic assessments. This paper presents an advanced AWE technology referring to three different sites in Europe (Germany Austria and Spain). The focus is on financial metrics the projection of key performance parameters of advanced AWEs and further financial and tax parameters. For financial analysis from an investor’s (business) perspective a comprehensive assessment of a technology not only comprises cost analysis but also further financial analysis quantifying attractiveness and supply/market flexibility. Therefore based on cash flow (CF) analysis a comprehensible set of metrics may comprise levelised cost of energy or respectively levelized cost of hydrogen (LCH) for cost assessment net present value (NPV) for attractiveness analysis and variable cost (VC) for analysis of market flexibility. The German AWE site turns out to perform best in all three financial metrics (LCH NPV and VC). Though there are slight differences in investment cost and operation and maintenance cost projections for the three sites the major cost impact is due to the electricity cost. Although investment cost is slightly lower and labor cost is significantly lower in Spain the difference can not outweigh the higher electricity cost compared to Germany. Given the assumption that the electrolysis operators are customers directly and actively participating in power markets and based on the regulatory framework in the three countries in this special case electricity cost in Germany is lowest. However as electricity cost is profoundly influenced by political decisions as well as the implementation of economic instruments for transforming electricity systems toward sustainability it is hardly possible to further improve electricity price forecasts.

A key component of the Government's recently announced ‘Ten Point Plan for a Green Industrial Revolution’ is 'Driving the Growth of Low Carbon Hydrogen'. The plan outlined a range of measures to support the development and adoption of hydrogen including a £240 million 'Net Zero Hydrogen Fund'. Noting this and the further £81 million allocated for hydrogen heating trials in the 2020 Spending Review the House of Commons Science and Technology Committee is today launching a new inquiry into the role of hydrogen in achieving Net Zero.  

Following recommendations from the Committee on Climate Change that the Government develop a strategy for hydrogen use and should aim for largescale hydrogen trials to begin in the early 2020s the Committee seeks to ensure that the Government's intended plan will be suitable and effective. The Committee will also assess the infrastructure required for hydrogen as a Net Zero fuel and examine progress made so far internationally to determine the viability of hydrogen as a significant contributor to achieving Net Zero.

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An increase in human activities and population growth have significantly increased the world’s energy demands. The major source of energy for the world today is from fossil fuels which are polluting and degrading the environment due to the emission of greenhouse gases. Hydrogen is an identified efficient energy carrier and can be obtained through renewable and non-renewable sources. An overview of renewable sources of hydrogen production which focuses on water splitting (electrolysis thermolysis and photolysis) and biomass (biological and thermochemical) mechanisms is presented in this study. The limitations associated with these mechanisms are discussed. The study also looks at some critical factors that hinders the scaling up of the hydrogen economy globally. Key among these factors are issues relating to the absence of a value chain for clean hydrogen storage and transportation of hydrogen high cost of production lack of international standards and risks in investment. The study ends with some future research recommendations for researchers to help enhance the technical efficiencies of some production mechanisms and policy direction to governments to reduce investment risks in the sector to scale the hydrogen economy up.

In situ neutron radiography experiments can provide information about diffusive processes and the kinetics of chemical reactions. The paper discusses requirements for such investigations. As examples of the zirconium alloy Zircaloy^-4 the hydrogen diffusion the hydrogen uptake during high-temperature oxidation in steam and the reaction in nitrogen/steam and air/steam atmospheres results of in situ neutron radiography investigations are reviewed and their benefit is discussed.

Energies based on biomaterials attract a lot of interest as next-generation energy because biomaterials are environmentally friendly materials and abundant in nature. Fuel cells are also known as the clean and important next-generation source of energy. In the present study to develop the fuel cell based on biomaterials a novel biofuel cell which consists of collagen electrolyte and the hydrogen fuel generated from photochemical system II (PSII) in photosynthesis has been fabricated and its property has been investigated. It was found that the PSII solution in which PSII was extracted from the thylakoid membrane using a surfactant generates hydrogen by the irradiation of light. The typical hydrogen-generating rate is approximately 7.41 × 1014 molecules/s for the light intensity of 0.5 mW/cm2 for the PSII solution of 5 mL. The biofuel cell using the PSII solution as the fuel exhibited approximately 0.12 mW/cm2 . This result indicates that the fuel cell using the collagen electrolyte and the hydrogen fuel generated from PSII solution becomes the new type of biofuel cell and will lead to the development of the next-generation energy

In Poland lignocellulose wastes constitute about 43% of municipal waste (∼4 417 Gg). Anaerobic and/or dark fermentation are sustainable methods of lignocellulosic waste-management and contribute greatly to ever increasing demand for energy and products. This paper presents the results of the theoretical potential of methane and hydrogen yields from lignocellulosic wastes. Also state-of-the-art methods in the field of lignocellulose fermentation as well as its development and pretreatment are discussed. The main reason for applying pretreatment is the decomposition (decrystallization) of cellulose and hemicellulose and cleavage of polymers into monomers which may be more easily digested by bacteria in DF and AD fermentation processes. At current price levels the cheapest methods are basic and acidic pretreatments. Acidic pretreatment is very efficient (especially using sulfuric acids) solubilizing up to 80% of lignocellulose but strong acids produce inhibitors and are highly corrosive. Alkaline pretreatment is a competitive and even more efficient (>80%) method to acidic pretreatment especially for some rigid materials that acid cannot solubilize. Oxidative pretreatment is usually expensive but can support the sacharisation process by either alkaline or acidic methods; in the case of NMMO efficiency reaching 82%. Ion-liquid pretreatment is selective (almost 100% sacharisation) but very costly and is too expensive for hydrogen production. The last methods can be profitable if some valuable by-products results. An efficient chemical pretreatment should be preceded by physical comminution e.g. mechanical which is the cheapest one.

In the transition to a climate neutral future the transportation sector needs to be sustainably decarbonized. Producing advanced fuels (such as biomethane) and bio-based valorised products (such as pyrochar) may offer a solution to significantly reduce greenhouse gas (GHG) emissions associated with energy and agricultural circular economy systems. Biological and thermochemical bioenergy technologies together with power to gas (P2G) systems can generate green renewable gas which is essential to reduce the GHG footprint of industry. However each technology faces challenges with respect to sustainability and conversion efficiency. Here this study identifies an optimal pathway leading to a sustainable bioenergy system where the carbon released in the fuel is offset by the GHG savings of the circular bio-based system. It provides a state-of-the-art review of individual technologies and proposes a bespoke circular cascading bio-based system with anaerobic digestion as the key platform integrating electro-fuels via P2G systems and value-added pyrochar via pyrolysis of solid digestate. The mass and energy analysis suggests that a reduction of 11% in digestate mass flow with the production of pyrochar bio-oil and syngas and an increase of 70% in biomethane production with the utilization of curtailed or constrained electricity can be achieved in the proposed bio-based system enabling a 70% increase in net energy output as compared with a conventional biomethane system. However the carbon footprint of the electricity from which the hydrogen is sourced is shown to be a critical parameter in assessing the GHG balance of the bespoke system.