Production & Supply Chain
Review of the Production of Turquoise Hydrogen from Methane Catalytic Decomposition: Optimising Reactors for Sustainable Hydrogen Production
May 2024
Publication
Hydrogen is gaining prominence in global efforts to combat greenhouse gas emissions and climate change. While steam methane reforming remains the predominant method of hydrogen production alternative approaches such as water electrolysis and methane cracking are gaining attention. The bridging technology – methane cracking – has piqued scientific interest with its lower energy requirement (74.8 kJ/mol compared to steam methane reforming 206.278 kJ/mol) and valuable by-product of filamentous carbon. Nevertheless challenges including coke formation and catalyst deactivation persist. This review focuses on two main reactor types for catalytic methane decomposition – fixed-bed and fluidised bed. Fixed-bed reactors excel in experimental studies due to their operational simplicity and catalyst characterisation capabilities. In contrast fluidised-bed reactors are more suited for industrial applications where efforts are focused on optimising the temperature gas flow rate and particle characterisation. Furthermore investigations into various fluidised bed regimes aim to identify the most suitable for potential industrial deployment providing insights into the sustainable future of hydrogen production. While the bubbling regime shows promise for upscaling fluidised bed reactors experimental studies on turbulent fluidised-bed reactors especially in achieving high hydrogen yield from methane cracking are limited highlighting the technology’s current status not yet reaching commercialisation.
On the Cost of Zero Carbon Hydrogen: A Techno-economic Analysis of Steam Methane Reforming with Carbon Capture and Storage
May 2023
Publication
This article challenges the view that zero carbon hydrogen from steam methane reforming (SMR) is prohibitively expensive and that the cost of CO2 capture increases exponentially as residual emissions approach zero; a flawed narrative often eliminating SMR produced hydrogen as a route to net zero. We show that the capture and geological storage of 100% of the fossil CO2 produced in a SMR is achievable with commercially available post-combustion capture technology and an open art solvent. The Levelised Cost of Hydrogen (LCOH) of 69£/MWhth HHV (2.7£/kg) for UK production remains competitive to other forms of low carbon hydrogen but retains a hydrogen lifecycle carbon intensity of 5 gCO2e/MJ (LHV) due to natural gas supply chain and embodied greenhouse gas (GHG) emissions. Compensating for the remaining lifecycle GHG emissions via Direct Air Capture with geological CO2 Storage (DACCS) increases the LCOH to 71–86 £/MWhth HHV (+3–25%) for a cost estimate of 100–1000 £/tCO2 for DACCS and the 2022 UK natural gas supply chain methane emission rates. Finally we put in perspective the cost of CO2 avoidance of fuel switching from natural gas to hydrogen with long term price estimates for natural gas use and DACCS and hydrogen produced from electrolysis.
Upcycling of Plastic Wastes for Hydrogen Production: Advances and Perspectives
Feb 2024
Publication
The abundant plastic wastes become an imperative global issue and how to handle these organic wastes gains growing scientific and industrial interest. Recently converting plastic wastes into hydrogen fuel has been investigated and the “waste-to-value” practice accelerates the circular economy. To accelerate the development of plastic-to-hydrogen conversion in this review recent advances in plastic-to-hydrogen conversion via thermochemical photocatalytic and electrocatalytic routes are analyzed. All of the thermo- photo- and electrochemical processes can transform different plastic wastes into hydrogen and the hydrogen production efficiency depends heavily on the selected techniques operating parameters and applied catalysts. The application of rational-designed catalysts can promote the selective production of hydrogen from plastic feedstocks. Further studies on process optimization cost-effective catalyst design and mechanism investigation are needed.
Deep Learning for Wind and Solar Energy Forecasting in Hydrogen Production
Feb 2024
Publication
This research delineates a pivotal advancement in the domain of sustainable energy systems with a focused emphasis on the integration of renewable energy sources—predominantly wind and solar power—into the hydrogen production paradigm. At the core of this scientific endeavor is the formulation and implementation of a deep-learning-based framework for short-term localized weather forecasting specifically designed to enhance the efficiency of hydrogen production derived from renewable energy sources. The study presents a comprehensive evaluation of the efficacy of fully connected neural networks (FCNs) and convolutional neural networks (CNNs) within the realm of deep learning aimed at refining the accuracy of renewable energy forecasts. These methodologies have demonstrated remarkable proficiency in navigating the inherent complexities and variabilities associated with renewable energy systems thereby significantly improving the reliability and precision of predictions pertaining to energy output. The cornerstone of this investigation is the deployment of an artificial intelligence (AI)-driven weather forecasting system which meticulously analyzes data procured from 25 distinct weather monitoring stations across Latvia. This system is specifically tailored to deliver short-term (1 h ahead) forecasts employing a comprehensive sensor fusion approach to accurately predicting wind and solar power outputs. A major finding of this research is the achievement of a mean squared error (MSE) of 1.36 in the forecasting model underscoring the potential of this approach in optimizing renewable energy utilization for hydrogen production. Furthermore the paper elucidates the construction of the forecasting model revealing that the integration of sensor fusion significantly enhances the model’s predictive capabilities by leveraging data from multiple sources to generate a more accurate and robust forecast. The entire codebase developed during this research endeavor has been made available on an open access GIT server.
Levelized Cost of Biohydrogen from Steam Reforming of Biomethane with Carbon Capture and Storage (Golden Hydrogen)—Application to Spain
Feb 2024
Publication
The production of biohydrogen with negative CO2 emissions through the steam methane reforming of biomethane coupled with carbon capture and storage represents a promising technology particularly for industries that are difficult to electrify. In spite of the maturity of this technology which is currently employed in the production of grey and blue hydrogen a detailed cost model that considers the entire supply chain is lacking in the literature. This study addresses this gap by applying correlations derived from actual facilities producing grey and blue hydrogen to calculate the CAPEX while exploring various feedstock combinations for biogas generation to assess the OPEX. The analysis also includes logistic aspects such as decentralised biogas production and the transportation and storage of CO2 . The levelized cost of golden hydrogen is estimated to range from EUR 1.84 to 2.88/kg compared to EUR 1.47/kg for grey hydrogen and EUR 1.93/kg for blue hydrogen assuming a natural gas cost of EUR 25/MWh and excluding the CO2 tax. This range increases to between 3.84 and 2.92 with a natural gas cost of EUR 40/MWh with the inclusion of the CO2 tax. A comparison with conventional green hydrogen is performed highlighting both prices and potential thereby offering valuable information for decision-making.
Biohydrogen Production from Biomass Sources: Metabolic Pathways and Economic Analysis
Sep 2021
Publication
The commercialization of hydrogen as a fuel faces severe technological economic and environmental challenges. As a method to overcome these challenges microalgal biohydrogen production has become the subject of growing research interest. Microalgal biohydrogen can be produced through different metabolic routes the economic considerations of which are largely missing from recent reviews. Thus this review briefly explains the techniques and economics associated with enhancing microalgae-based biohydrogen production. The cost of producing biohydrogen has been estimated to be between $10 GJ-1 and $20 GJ−1 which is not competitive with gasoline ($0.33 GJ−1 ). Even though direct biophotolysis has a sunlight conversion efficiency of over 80% its productivity is sensitive to oxygen and sunlight availability. While the electrochemical processes produce the highest biohydrogen (>90%) fermentation and photobiological processes are more environmentally sustainable. Studies have revealed that the cost of producing biohydrogen is quite high ranging between $2.13 kg−1 and 7.24 kg−1 via direct biophotolysis $1.42kg−1 through indirect biophotolysis and between $7.54 kg−1 and 7.61 kg−1 via fermentation. Therefore low-cost hydrogen production technologies need to be developed to ensure long-term sustainability which requires the optimization of critical experimental parameters microalgal metabolic engineering and genetic modification.
Review and Meta-analysis of Recent Life Cycle Assessments of Hydrogen Production
Apr 2023
Publication
The world is facing an urgent global climate challenge and hydrogen (H2) is increasingly valued as a carbon-free energy carrier that can play a prominent role in decarbonising economies. However the environmental impact of the different methods for hydrogen production are sometimes overlooked. This work provides a comprehensive overview of the environmental impacts and costs of a diverse range of methods for producing hydrogen. Ninety nine life cycle assessments (LCAs) of hydrogen production published between 2015 and 2022 are categorised by geography production method energy source goal and scope and compared by data sources and methodology. A meta-analysis of methodological choices is used to identify a subset of mutually comparable studies whose results are then compared initially by global warming potential (GWP) then low-GWP scenarios are compared by other indicators. The results show that the lowest GWP is achieved by methods that are currently more expensive (~US $4–9/kg H2) compared to the dominant methods of producing hydrogen from fossil fuels (~US $1–2/kg H2). The research finds that data are currently limited for comparing environmental indicators other than GWP such as terrestrial acidification or freshwater eutrophication. Recommendations are made for future LCAs of hydrogen production.
Towards Renewable Hydrogen-based Electrolysis: Alkaline vs Proton Exchange Membrane
Jul 2023
Publication
This paper focuses on the battle for a dominant design for renewable hydrogen electrolysis in which the designs alkaline and proton exchange membrane compete for dominance. First a literature review is performed to determine the most relevant factors that influence technology dominance. Following that a Best Worst Method analysis is conducted by interviewing multiple industry experts. The most important factors appear to be: Price Safety Energy consumption Flexibility Lifetime Stack size and Materials used. The opinion of experts on Proton Exchange Membrane and alkaline electrolyser technologies is slightly skewed in favour of alkaline technologies. However the margin is too small to identify a winner in this technology battle. The following paper contributes to the ongoing research on modelling the process of technology selection in the energy sector.
Profitability Model of Green Hydrogen Production on an Existing Wind Power Plant Location
Feb 2024
Publication
This paper presents a new economic profitability model for a power-to-gas plant producing green hydrogen at the site of an existing wind power plant injected into the gas grid. The model is based on a 42 MW wind power plant for which an optimal electrolyzer of 10 MW was calculated based on the 2500 equivalent full load hours per year and the projection of electricity prices. The model is calculated on an hourly level for all variables of the 25 years of the model. With the calculated breakeven electricity price of 74.23 EUR/MWh and the price of green hydrogen production of 99.44 EUR/MWh in 2045 the wind power plant would produce 22410 MWh of green hydrogen from 31% of its total electricity production. Green hydrogen injected into the gas system would reduce the level of CO2 emissions by 4482 tons. However with the projected prices of natural gas and electricity the wind power plant would cover only 20% of the income generated by the electricity delivered to the grid by producing green hydrogen. By calculating different scenarios in the model the authors concluded that the introduction of a premium subsidy model is necessary to accelerate deployment of electrolyzers at the site of an existing wind power plant in order to increase the wind farm profitability.
Green Hydrogen Production: Integrating Environmental and Social Criteria to Ensure Sustainability
Jul 2023
Publication
Hydrogen is experiencing an unprecedented global hype. Hydrogen is globally discussed as a possible future energy carrier and regarded as the urgently needed building block for the much needed carbon-neutral energy transition of hard-to-abate sectors to mitigate the effects of global warming. This article provides synthesised measurable sustainability criteria for analysing green hydrogen production proposals and strategies. Drawn from expert interviews and an extensive literature review this article proposes that a sustainable hydrogen production should consider six impact categories; Energy transition Environment Basic needs Socio-economy Electricity supply and Project planning. The categories are broken down into sixteen measurable sustainability criteria which are determined with related indicators. The article concludes that low economic costs can never be the only decisive criterion for the hydrogen production; social aspects must be integrated along the entire value chain. The compliance with the criteria may avoid social and ecological injustices in the planning of green hydrogen projects and increases inter alia the social welfare of the affected population.
Conceptual Design of an Offshore Hydrogen Platform
Feb 2024
Publication
Offshore green hydrogen emerges as a guiding light in the global pursuit of environmental sustainability and net-zero objectives. The burgeoning expansion of offshore wind power faces significant challenges in grid integration. This avenue towards generating offshore green hydrogen capitalises on its ecological advantages and substantial energy potential to efficiently channel offshore wind power for onshore energy demands. However a substantial research void exists in efficiently integrating offshore wind electricity and green hydrogen. Innovative designs of offshore hydrogen platforms present a promising solution to bridge the gap between offshore wind and hydrogen integration. Surprisingly there is a lack of commercially established offshore platforms dedicated to the hydrogen industry. However the wealth of knowledge from oil and gas platforms contributes valuable insights to hydrogen platform design. Diverging from the conventional decentralised hydrogen units catering to individual turbines this study firstly introduces a pioneering centralised Offshore Green Hydrogen Platform (OGHP) which seamlessly integrates modular production storage and offloading modulars. The modular design of facilitates scalability as wind capacity increases. Through a detailed case study centred around a 100-Megawatt floating wind farm the design process of offshore green hydrogen modulars and its floating sub-structure is elucidated. Stability analysis and hydrodynamic analysis are performed to ensure the safety of the OGHP under the operation conditions. The case study will enhance our understanding OGHP and its modularised components. The conceptual design of modular OGHP offers an alternative solution to ‘‘Power-to-X’’ for offshore renewable energy sector.
Techno-economic Analysis of the Effect of a Novel Price-based Control System on the Hydrogen Production of an Offshore 1.5 GW Wind-hydrogen System
Feb 2024
Publication
The cost of green hydrogen production is very dependent on the price of electricity. A control system that can schedule hydrogen production based on forecast wind speed and electricity price should therefore be advantageous for large-scale wind-hydrogen systems. This work presents a novel price-based control system integrated in a techno-economic analysis of hydrogen production from offshore wind. A polynomial regression model that predicts wind power production from wind speed input was developed and tested with real-world datasets from a 2.3 MW floating offshore wind turbine. This was combined with a mathematical model of a PEM electrolyzer and used to simulate hydrogen production. A novel price-based control system was developed to decide when the system should produce hydrogen and when it should sell electricity to the grid. The model and control system can be used in real-world wind-hydrogen systems and require only the forecast wind speed electricity price and selling price of hydrogen as inputs. 11 test scenarios based on 10 years of real-world wind speed and electricity price data are proposed and used to evaluate the effect the price-based control system has on the levelized cost of hydrogen (LCOH). Both current and future (2050) costs and technologies are used and the results show that the novel control system lowered the LCOH in all scenarios by 10–46%. The lowest LCOH achieved with current technology and costs was 6.04 $/kg H2. Using the most optimistic forecasts for technology improvements and cost reductions in 2050 the model estimated a LCOH of 0.96 $/kg H2 for a grid-connected offshore wind farm and onshore hydrogen production 0.82 $/kg H2 using grid electricity (onshore) and 4.96 $/kg H2 with an offgrid offshore wind-hydrogen system. When the electricity price from the period 2013–2022 was used on the 2050 scenarios the resulting LCOH was approximately twice as high.
Hydrogen from Waste Gasification
Feb 2024
Publication
Hydrogen is a versatile energy vector for a plethora of applications; nevertheless its production from waste/residues is often overlooked. Gasification and subsequent conversion of the raw synthesis gas to hydrogen are an attractive alternative to produce renewable hydrogen. In this paper recent developments in R&D on waste gasification (municipal solid waste tires plastic waste) are summarised and an overview about suitable gasification processes is given. A literature survey indicated that a broad span of hydrogen relates to productivity depending on the feedstock ranging from 15 to 300 g H2/kg of feedstock. Suitable gas treatment (upgrading and separation) is also covered presenting both direct and indirect (chemical looping) concepts. Hydrogen production via gasification offers a high productivity potential. However regulations like frame conditions or subsidies are necessary to bring the technology into the market.
Towards a Sustainable Future: Bio-hydrogen Production from Food Waste for Clean Energy Generation
Jan 2024
Publication
To address climate change energy security and waste management new sustainable energy sources must be developed. This study uses Aspen Plus software to extract bio-H2 from food waste with the goal of efficiency and environmental sustainability. Anaerobic digestion optimised to operate at 20-25°C and keep ammonia at 3% greatly boosted biogas production. The solvent [Emim][FAP] which is based on imidazolium had excellent performance in purifying biogas. It achieved a high level of methane purity while consuming a minimal amount of energy with a solvent flow rate of 13.415 m³/h. Moreover the utilization of higher temperatures (600-700°C) during the bio-H2 generation phase significantly enhanced both the amount and quality of hydrogen produced. Parametric and sensitivity assessments were methodically performed at every stage. This integrated method was practicable and environmentally friendly according to the economic assessment. H2 generation using steam reforming results in a TCC of 1.92×106 USD. The CO2 separation step has higher costs (TCC of 2.15×107 USD) due to ionic liquid washing and CO2 liquefaction. Compressor electricity consumption significantly impacts total operating cost (TOC) totaling 4.73×108 USD. showing its ability to reduce greenhouse gas emissions optimize resource utilization and promote energy sustainability. This study presents a sustainable energy solution that addresses climate and waste challenges.
Enhancing Waste-to-Energy and Hydrogen Production through Urban–Industrial Symbiosis: A Multi-Objective Optimisation Model Incorporating a Bayesian Best-Worst Method
Feb 2024
Publication
A surging demand for sustainable energy and the urgency to lower greenhouse gas emissions is driving industrial systems towards more eco-friendly and cost-effective models. Biogas from agricultural and municipal organic waste is gaining momentum as a renewable energy source. Concurrently the European Hydrogen Strategy focuses on green hydrogen for decarbonising the industrial and transportation sectors. This paper presents a multi-objective network design model for urban–industrial symbiosis incorporating anaerobic digestion cogeneration photovoltaic and hydrogen production technologies. Additionally a Bayesian best-worst method is used to evaluate the weights of the sustainability aspects by decision-makers integrating these into the mathematical model. The model optimises industrial plant locations considering economic environmental and social parameters including the net present value energy consumption and carbon footprint. The model’s functionalities are demonstrated through a real-world case study based in Emilia Romagna Italy. It is subject to sensitivity analysis to evaluate how changes in the inputs affect the outcomes and highlights feasible trade-offs through the exploration of the ϵ-constraint. The findings demonstrate that the model substantially boosts energy and hydrogen production. It is not only economically viable but also reduces the carbon footprint associated with fossil fuels and landfilling. Additionally it contributes to job creation. This research has significant implications with potential future studies intended to focus on system resilience plant location optimisation and sustainability assessment.
A Comparative Analysis of Different Hydrogen Production Methods and Their Environmental Impact
Nov 2023
Publication
This study emphasises the growing relevance of hydrogen as a green energy source in meeting the growing need for sustainable energy solutions. It foregrounds the importance of assessing the environmental consequences of hydrogen-generating processes for their long-term viability. The article compares several hydrogen production processes in terms of scalability costeffectiveness and technical improvements. It also investigates the environmental effects of each approach considering crucial elements such as greenhouse gas emissions water use land needs and waste creation. Different industrial techniques have distinct environmental consequences. While steam methane reforming is cost-effective and has a high production capacity it is coupled with large carbon emissions. Electrolysis a technology that uses renewable resources is appealing but requires a lot of energy. Thermochemical and biomass gasification processes show promise for long-term hydrogen generation but further technological advancement is required. The research investigates techniques for improving the environmental friendliness of hydrogen generation through the use of renewable energy sources. Its ultimate purpose is to offer readers a thorough awareness of the environmental effects of various hydrogen generation strategies allowing them to make educated judgements about ecologically friendly ways. It can ease the transition to a cleaner hydrogen-powered economy by considering both technological feasibility and environmental issues enabling a more ecologically conscious and climate-friendly energy landscape.
Global Land and Water Limits to Electrolytic Hydrogen Production Using Wind and Solar Resources
Sep 2023
Publication
Proposals for achieving net-zero emissions by 2050 include scaling-up electrolytic hydrogen production however this poses technical economic and environmental challenges. One such challenge is for policymakers to ensure a sustainable future for the environment including freshwater and land resources while facilitating low-carbon hydrogen production using renewable wind and solar energy. We establish a country-by-country reference scenario for hydrogen demand in 2050 and compare it with land and water availability. Our analysis highlights countries that will be constrained by domestic natural resources to achieve electrolytic hydrogen self-sufficiency in a net-zero target. Depending on land allocation for the installation of solar panels or wind turbines less than 50% of hydrogen demand in 2050 could be met through a local production without land or water scarcity. Our findings identify potential importers and exporters of hydrogen or conversely exporters or importers of industries that would rely on electrolytic hydrogen. The abundance of land and water resources in Southern and Central-East Africa West Africa South America Canada and Australia make these countries potential leaders in hydrogen export.
Recent Advancements of Polymeric Membranes in Anion Exchange Membrane Water Electrolyzer (AEMWE): A Critical Review
Apr 2023
Publication
The formation of green hydrogen from water electrolysis is one of the supreme methodologies for understanding the well-organized consumption of sporadic renewable energies and the carbon-free future. Among the different electrolysis techniques the evolving anion exchange membrane water electrolysis (AEMWE) shows the utmost promise for manufacturing green hydrogen in an inexpensive way. In the present review we establish the most current and noteworthy achievements of AEMWE which include the advancements in increasing the ionic conductivity and understanding the mechanism of degradation of AEM and the most important topics regarding the designing of the electrocatalyst. The crucial issues that affect the AEMWE behavior are highlighted and future constraints and openings are also discussed. Furthermore this review article provides the appreciated strategies for producing extremely dynamic and robust electrocatalysts and evolving the construction of AEMWE equipment.
Modeling Green Hydrogen Production Using Power-to-x: Saudi and German Contexts
Apr 2024
Publication
This study assesses the competitiveness of producing green hydrogen (H2) in Saudi Arabia and Germany using a power-to-carrier (P2X) model in PLEXOS for 2030 and beyond. The target amount of H2 to be produced serves as the only exogenous input allowing the model which runs on an hourly temporal resolution to endogenously optimize the electrolyzer technology (alkaline proton exchange membrane or solid oxide electrolyzer cell) the capacity of the electrolyzer to be built and the optimal carbon-free energy mix. Results suggest the overall investment needs in Saudi Arabia are approximately 25% lower than those for wind-based hydrogen production in Germany with the best-case scenario to produce 0.213 Mt of green H2 costing a net present value of $6.20 billion in Saudi Arabia compared to $8.11 billion in Germany. The findings indicate that alkaline electrolyzers dominate the production process favored for their low cost despite the higher efficiencies of other electrolyzer types. Moreover the model opts to dump excess energy rather than construct battery storage. Based on 16 scenarios the study determines a levelized cost of hydrogen of 2.34–3.08 $/kg for Saudi Arabia compared with 3.06–3.69 $/kg in Germany. Subsequently a detailed sensitivity analysis considers various discount rates for both countries. It is concluded that even when considering shipment costs from Saudi Arabia to Germany (~1 $/kg) green H2 can still be competitively delivered from Saudi Arabia to Germany.
Hydrogen Production by Methane Pyrolysis in Molten Binary Copper Alloys
Sep 2023
Publication
The utilization of hydrogen as an energy carrier and reduction agent in important industrial sectors is considered a key parameter on the way to a sustainable future. Steam reforming of methane is currently the most industrially used process to produce hydrogen. One major drawback of this method is the simultaneous generation of carbon dioxide. Methane pyrolysis represents a viable alternative as the basic reaction produces no CO2 but solid carbon besides hydrogen. The aim of this study is the investigation of different molten copper alloys regarding their efficiency as catalytic media for the pyrolysis of methane in an inductively heated bubble column reactor. The conducted experiments demonstrate a strong influence of the catalyst in use on the one hand on the conversion rate of methane and on the other hand on the properties of the produced carbon. Optimization of these parameters is of crucial importance to achieve the economic competitiveness of the process.
Prediction of Transient Hydrogen Flow of Proton Exchange Membrane Electrolyzer Using Artificial Neural Network
Aug 2023
Publication
A proton exchange membrane (PEM) electrolyzer is fed with water and powered by electric power to electrochemically produce hydrogen at low operating temperatures and emits oxygen as a by-product. Due to the complex nature of the performance of PEM electrolyzers the application of an artificial neural network (ANN) is capable of predicting its dynamic characteristics. A handful of studies have examined and explored ANN in the prediction of the transient characteristics of PEM electrolyzers. This research explores the estimation of the transient behavior of a PEM electrolyzer stack under various operational conditions. Input variables in this study include stack current oxygen pressure hydrogen pressure and stack temperature. ANN models using three differing learning algorithms and time delay structures estimated the hydrogen mass flow rate which had transient behavior from 0 to 1 kg/h and forecasted better with a higher count (>5) of hidden layer neurons. A coefficient of determination of 0.84 and a mean squared error of less than 0.005 were recorded. The best-fitting model to predict the dynamic behavior of the hydrogen mass flow rate was an ANN model using the Levenberg–Marquardt algorithm with 40 neurons that had a coefficient of determination of 0.90 and a mean squared error of 0.00337. In conclusion optimally fit models of hydrogen flow from PEM electrolyzers utilizing artificial neural networks were developed. Such models are useful in establishing an agile flow control system for the electrolyzer system to help decrease power consumption and increase efficiency in hydrogen generation.
Socio-environmental and Technical Factors Assessment of Photovoltaic Hydrogen Production in Antofagasta, Chile
Apr 2024
Publication
This study introduces a method for identifying territories ideal for establishing photovoltaic (PV) plants for green hydrogen (GH2 ) production in the Antofagasta region of northern Chile a location celebrated for its outstanding solar energy potential. Assessing the viability of PV plant installation necessitates a balanced consideration of technical aspects and socio-environmental constraints such as the proximity to areas of ecological importance and indigenous communities to identify potential zones for solar and non-conventional renewable energy (NCRE)-based hydrogen production. To tackle this challenge we propose a methodology that utilizes geospatial analysis integrating Geographic Information System (GIS) tools with sensitivity analysis to determine the most suitable sites for PV plant installation in the Antofagasta region. Our geospatial analysis employs the QGIS software to identify these optimal locations while sensitivity analysis uses the Sørensen–Dice coefficient method to assess the similarity among chosen socio-environmental variables. Applying this methodology to the Antofagasta region reveals that a significant area within a 15 km radius of existing road networks and electrical substations is favorable for photovoltaic projects. Our sensitivity analysis further highlights the limiting effects of socio-environmental factors and their interactions. Moreover our research finds that enlarging areas of socio-environmental importance could increase the total hydrogen production by about 10% per commune indicating the impact of these factors on the potential for renewable energy production.
Alkaline Electrolysis for Hydrogen Production at Sea: Perspectives on Economic Performance
May 2023
Publication
Alkaline electrolysis is already a proven technology on land with a high maturity level and good economic performance. However at sea little is known about its economic performance toward hydrogen production. Alkaline electrolysis units operate with purified water to split its molecules into hydrogen and oxygen. Purified water and especially that sourced from the sea has a variable cost that ultimately depends on its quality. However the impurities present in that purified water have a deleterious effect on the electrolyte of alkaline electrolysis units that cause them to drop their energy efficiency. This in turn implies a source of economic losses resulting from the cost of electricity. In addition at sea there are various options regarding the electrolyte management of which the cost depends on various factors. All these factors ultimately impact on the levelized cost of the produced hydrogen. This article aims to shed some light on the economic performance of alkaline electrolysis units operating under sea conditions highlighting the knowledge gaps in the literature and initiating a debate in the field.
Hydrogen Environmental Benefits Depend on the Way of Production: An Overview of the Main Processes Production and Challenges by 2050
Jun 2021
Publication
Hydrogen (H2) is presented as an important alternative for clean energy and raw material in the modern world. However the environmental benefits are linked to its process of production. Herein the chemical aspects advantages/disadvantages and challenges of the main processes of H2 production from petroleum to water are described. The fossil fuel (FF)-based methods and the state-of-art strategies are outlined to produce hydrogen from water (electrolysis) wastewater and seawater. In addition a discussion based on a color code to classify the cleanliness of hydrogen production is introduced. By the end a summary of the hydrogen value chain addresses topics related to the financial aspects and perspective for 2050: green hydrogen and zero-emission carbon.
Selection Criteria and Ranking for Sustainable Hydrogen Production Options
Aug 2022
Publication
This paper aims to holistically study hydrogen production options essential for a sustainable and carbon-free future. This study also outlines the benefits and challenges of hydrogen production methods to provide sustainable alternatives to fossil fuels by meeting the global energy demand and net-zero targets. In this study sixteen hydrogen production methods are selected for sustainability investigation based on seven different criteria. The criteria selected in the comparative evaluation cover various dimensions of hydrogen production in terms of economic technical environmental and thermodynamic aspects for better sustainability. The current study results show that steam methane reforming with carbon capture could provide sustainable hydrogen in the near future while the other technologies’ maturity levels increase and the costs decrease. In the medium- and long-terms photonic and thermal-based hydrogen production methods can be the key to sustainable hydrogen production.
Understanding Degradation Effects of Elevated Temperature Operating Conditions in Polymer Electrolyte Water Electrolyzers
Apr 2021
Publication
The cost of polymer electrolyte water electrolysis (PEWE) is dominated by the price of electricity used to power the water splitting reaction. We present a liquid water fed polymer electrolyte water electrolyzer cell operated at a cell temperature of 100 °C in comparison to a cell operated at state-of-the-art operation temperature of 60 °C over a 300 h constant current period. The hydrogen conversion efficiency increases by up to 5% at elevated temperature and makes green hydrogen cheaper. However temperature is a stress factor that accelerates degradation causes in the cell. The PEWE cell operated at a cell temperature of 100 °C shows a 5 times increased cell voltage loss rate compared to the PEWE cell at 60 °C. The initial performance gain was found to be consumed after a projected operation time of 3500 h. Elevated temperature operation is only viable if a voltage loss rate of less than 5.8 μV h−1 can be attained. The major degradation phenomena that impact performance loss at 100 °C are ohmic (49%) and anode kinetic losses (45%). Damage to components was identified by post-test electron-microscopic analysis of the catalyst coated membrane and measurement of cation content in the drag water. The chemical decomposition of the ionomer increases by a factor of 10 at 100 °C vs 60 °C. Failure by short circuit formation was estimated to be a failure mode after a projected lifetime 3700 h. At elevated temperature and differential pressure operation hydrogen gas cross-over is limiting since a content of 4% hydrogen in oxygen represents the lower explosion limit.
A Comprehensive Review on the Power Supply System of Hydrogen Production Electrolyzers for Future Integrated Energy Systems
Feb 2024
Publication
Hydrogen energy is regarded as an ideal solution for addressing climate change issues and an indispensable part of future integrated energy systems. The most environmentally friendly hydrogen production method remains water electrolysis where the electrolyzer constructs the physical interface between electrical energy and hydrogen energy. However few articles have reviewed the electrolyzer from the perspective of power supply topology and control. This review is the first to discuss the positioning of the electrolyzer power supply in the future integrated energy system. The electrolyzer is reviewed from the perspective of the electrolysis method the market and the electrical interface modelling reflecting the requirement of the electrolyzer for power supply. Various electrolyzer power supply topologies are studied and reviewed. Although the most widely used topology in the current hydrogen production industry is still single-stage AC/DC the interleaved parallel LLC topology constructed by wideband gap power semiconductors and controlled by the zero-voltage switching algorithm has broad application prospects because of its advantages of high power density high efficiency fault tolerance and low current ripple. Taking into account the development trend of the EL power supply a hierarchical control framework is proposed as it can manage the operation performance of the power supply itself the electrolyzer the hydrogen energy domain and the entire integrated energy system.
Techno-Economic Potential of Wind-Based Green Hydrogen Production in Djibouti: Literature Review and Case Studies
Aug 2023
Publication
Disputed supply chains inappropriate weather and low investment followed by the Russian invasion of Ukraine has led to a phenomenal energy crisis especially in the Horn of Africa. Accordingly proposing eco-friendly and sustainable solutions to diversify the access of electricity in the Republic of Djibouti which has no conventional energy resources and is completely energy dependent on its neighboring countries has become a must. Therefore the implementation of sustainable renewable and energy storage systems is nationally prioritized. This paper deals for the first time with the exploitation of such an affordable and carbon-free resource to produce hydrogen from wind energy in the rural areas of Nagad and Bara Wein in Djibouti. The production of hydrogen and the relevant CO2 emission reduction using different De Wind D6 Vestas and Nordex wind turbines are displayed while using Alkaline and Proton Exchange Membrane (PEM) electrolyzers. The Bara Wein and Nagad sites had a monthly wind speed above 7 m/s. From the results the Nordex turbine accompanied with the alkaline electrolyzer provides the most affordable electricity production approximately 0.0032 $/kWh for both sites; this cost is about one per hundred the actual imported hydroelectric energy price. Through the ecological analysis the Nordex turbine is the most suitable wind turbine with a CO2 emission reduction of 363.58 tons for Bara Wein compared to 228.76 tons for Nagad. While integrating the initial cost of wind turbine implementation in the capital investment the mass and the levelized cost of the produced green hydrogen are estimated as (29.68 tons and 11.48 $/kg) for Bara Wein with corresponding values of (18.68 tons and 18.25 $/kg) for Nagad.
Model for Hydrogen Production Scheduling Optimisation
Feb 2024
Publication
This scientific article presents a developed model for optimising the scheduling of hydrogen production processes addressing the growing demand for efficient and sustainable energy sources. The study focuses on the integration of advanced scheduling techniques to improve the overall performance of the hydrogen electrolyser. The proposed model leverages constraint programming and satisfiability (CP-SAT) techniques to systematically analyse complex production schedules considering factors such as production unit capacities resource availability and energy costs. By incorporating real-world constraints such as fluctuating energy prices and the availability of renewable energy the optimisation model aims to improve overall operational efficiency and reduce production costs. The CP-SAT was applied to achieve more efficient control of the electrolysis process. The optimisation of the scheduling task was set for a 24 h time period with time resolutions of 1 h and 15 min. The performance of the proposed CP-SAT model in this study was then compared with the Monte Carlo Tree Search (MCTS)-based model (developed in our previous work). The CP-SAT was proven to perform better but has several limitations. The model response to the input parameter change has been analysed.
Towards a Multi-color Hydrogen Production Network? Competing Imaginaries of Development in Northern Patagonia, Argentina
Feb 2024
Publication
Green hydrogen has recently gained importance as a key element in the transition to a low-carbon energy future sparking a boom in possible production regions. This article aims at situating incipient hydrogen production in the Argentine province of Río Negro within a global production network (GPN). The early configuration of the hydrogen-GPN includes several stakeholders and is contested in many ways. To explore the possible materialization of the hydrogen economy in Argentina this article links GPN literature to the concept of sociotechnical imaginaries. In so doing this study finds three energy imaginaries linked to hydrogen development: First advocates of green hydrogen (GH2) project a sociotechnical imaginary in which GH2 is expected to promote scientific and technological progress. Second proponents of blue hydrogen point to Vaca Muerta and the role of natural gas for energy autonomy. Third opponents of the GH2 project question the underlying growth and export model emphasizing conservation and domestic energy sovereignty. The competition between different capital fractions i.e. green and fossil currently poses the risk of pro-fossil path decisions and lock-in effects. Current power constellations have led to the replacement of green with low-emission resulting in the promotion of multi-colored hydrogen. This is particularly evident in the draft for the new national hydrogen law and the actors involved in defining the national hydrogen strategy. The conceptual combination of actors and their interests their current power relations and the sociotechnical imaginaries they deploy illustrates how Argentina's energy future is already being shaped today.
Review on Techno-economics of Hydrogen Production Using Current and Emerging Processes: Status and Perspectives
Feb 2024
Publication
This review presents a broad exploration of the techno economic evaluation of different technologies utilized in the production of hydrogen from both renewable and non-renewable sources. These encompass methods ranging from extracting hydrogen from fossil fuels or biomass to employing microbial processes electrolysis of water and various thermochemical cycles. A rigorous techno-economic evaluation of hydrogen production technologies can provide a critical cost comparison for future resource allocation priorities and trajectory. This evaluation will have a great impact on future hydrogen production projects and the development of new approaches to reduce overall production costs and make it a cheaper fuel. Different methods of hydrogen production exhibit varying efficiencies and costs: fast pyrolysis can yield up to 45% hydrogen at a cost range of $1.25 to $2.20 per kilogram while gasification operating at temperatures exceeding 750°C faces challenges such as limited small-scale coal production and issues with tar formation in biomass. Steam methane reforming which constitutes 48% of hydrogen output experiences cost fluctuations depending on scale whereas auto-thermal reforming offers higher efficiency albeit at increased costs. Chemical looping shows promise in emissions reduction but encounters economic hurdles and sorptionenhanced reforming achieves over 90% hydrogen but requires CO2 storage. Renewable liquid reforming proves effective and economically viable. Additionally electrolysis methods like PEM aim for costs below $2.30 per kilogram while dark fermentation though cost-effective grapples with efficiency challenges. Overcoming technical economic barriers and managing electricity costs remains crucial for optimizing hydrogen production in a low-carbon future necessitating ongoing research and development efforts.
Research on Fast Frequency Response Control Strategy of Hydrogen Production Systems
Mar 2024
Publication
With the large-scale integration of intermittent renewable energy generation presented by wind and photovoltaic power the security and stability of power system operations have been challenged. Therefore this article proposes a control strategy of a hydrogen production system based on renewable energy power generation to enable the fast frequency response of a grid. Firstly based on the idea of virtual synchronous control a fast frequency response control transformation strategy for the grid-connected interface of hydrogen production systems for renewable energy power generation is proposed to provide active power support when the grid frequency is disturbed. Secondly based on the influence of VSG’s inertia and damping coefficient on the dynamic characteristics of the system a VSG adaptive control model based on particle swarm optimization is designed. Finally based on the Matlab/Simulink platform a grid-connected simulation model of hydrogen production systems for renewable energy power generation is established. The results show that the interface-transformed electrolytic hydrogen production device can actively respond to the frequency disturbances of the power system and participate in primary frequency control providing active support for the frequency stability of the power system under high-percentage renewable energy generation integration. Moreover the system with parameter optimization has better fast frequency response control characteristics.
An Overview of Hydrogen Energy Generation
Feb 2024
Publication
The global issue of climate change caused by humans and its inextricable linkage to our present and future energy demand presents the biggest challenge facing our globe. Hydrogen has been introduced as a new renewable energy resource. It is envisaged to be a crucial vector in the vast low-carbon transition to mitigate climate change minimize oil reliance reinforce energy security solve the intermittency of renewable energy resources and ameliorate energy performance in the transportation sector by using it in energy storage energy generation and transport sectors. Many technologies have been developed to generate hydrogen. The current paper presents a review of the current and developing technologies to produce hydrogen from fossil fuels and alternative resources like water and biomass. The results showed that reformation and gasification are the most mature and used technologies. However the weaknesses of these technologies include high energy consumption and high carbon emissions. Thermochemical water splitting biohydrogen and photo-electrolysis are long-term and clean technologies but they require more technical development and cost reduction to implement reformation technologies efficiently and on a large scale. A combination of water electrolysis with renewable energy resources is an ecofriendly method. Since hydrogen is viewed as a considerable game-changer for future fuels this paper also highlights the challenges facing hydrogen generation. Moreover an economic analysis of the technologies used to generate hydrogen is carried out in this study.
Critical Review of Life Cycle Assessment of Hydrogen Production Pathways
May 2024
Publication
In light of growing concerns regarding greenhouse gas emissions and the increasingly severe impacts of climate change the global situation demands immediate action to transition towards sustainable energy solutions. In this sense hydrogen could play a fundamental role in the energy transition offering a potential clean and versatile energy carrier. This paper reviews the recent results of Life Cycle Assessment studies of different hydrogen production pathways which are trying to define the routes that can guarantee the least environmental burdens. Steam methane reforming was considered as the benchmark for Global Warming Potential with an average emission of 11 kgCO2eq/kgH2. Hydrogen produced from water electrolysis powered by renewable energy (green H2 ) or nuclear energy (pink H2 ) showed the average lowest impacts with mean values of 2.02 kgCO2eq/kgH2 and 0.41 kgCO2eq/kgH2 respectively. The use of grid electricity to power the electrolyzer (yellow H2 ) raised the mean carbon footprint up to 17.2 kgCO2eq/kgH2 with a peak of 41.4 kgCO2eq/kgH2 in the case of countries with low renewable energy production. Waste pyrolysis and/or gasification presented average emissions three times higher than steam methane reforming while the recourse to residual biomass and biowaste significantly lowered greenhouse gas emissions. The acidification potential presents comparable results for all the technologies studied except for biomass gasification which showed significantly higher and more scattered values. Regarding the abiotic depletion potential (mineral) the main issue is the lack of an established recycling strategy especially for electrolysis technologies that hamper the inclusion of the End of Life stage in LCA computation. Whenever data were available hotspots for each hydrogen production process were identified.
Is the Polish Solar-to-Hydrogen Pathway Green? A Carbon Footprint of AEM Electrolysis Hydrogen Based on an LCA
Apr 2023
Publication
Efforts to direct the economies of many countries towards low-carbon economies are being made in order to reduce their impact on global climate change. Within this process replacing fossil fuels with hydrogen will play an important role in the sectors where electrification is difficult or technically and economically ineffective. Hydrogen may also play a critical role in renewable energy storage processes. Thus the global hydrogen demand is expected to rise more than five times by 2050 while in the European Union a seven-fold rise in this field is expected. Apart from many technical and legislative barriers the environmental impact of hydrogen production is a key issue especially in the case of new and developing technologies. Focusing on the various pathways of hydrogen production the essential problem is to evaluate the related emissions through GHG accounting considering the life cycle of a plant in order to compare the technologies effectively. Anion exchange membrane (AEM) electrolysis is one of the newest technologies in this field with no LCA studies covering its full operation. Thus this study is focused on a calculation of the carbon footprint and economic indicators of a green hydrogen plant on the basis of a life cycle assessment including the concept of a solar-to-hydrogen plant with AEM electrolyzers operating under Polish climate conditions. The authors set the range of the GWP indicators as 2.73–4.34 kgCO2eq for a plant using AEM electrolysis which confirmed the relatively low emissivity of hydrogen from solar energy also in relation to this innovative technology. The economic profitability of the investment depends on external subsidies because as developing technology the AEM electrolysis of green hydrogen from photovoltaics is still uncompetitive in terms of its cost without this type of support.
Decarbonisation of Geographical Islands and the Feasibility of Green Hydrogen Production Using Excess Electricity
May 2023
Publication
Islands face limitations in producing and transporting energy due to their geographical constraints. To address this issue the ROBINSON project funded by the EU aims to create a flexible self-sufficient and environmentally friendly energy system that can be used on isolated islands. The feasibility of renewable electrification and heating system decarbonization of Eigerøy in Norway is described in this article. A mixed-integer linear programming framework was used for modelling. The optimization method is designed to be versatile and adaptable to suit individual scenarios with a flexible and modular formulation that can accommodate boundary conditions specific to each case. Onshore and offshore wind farms and utility-scale photovoltaic (PV) were considered to generate renewable electricity. Each option was found to be feasible under certain conditions. The heating system composed of a biomass gasifier a combined heat and power system with a gas boiler as backup unit was also analyzed. Parameters were identified in which the combination of all three thermal units represented the best system option. In addition the possibility of green hydrogen production based on the excess electricity from each scenario was evaluated.
Renewable Methanol Synthesis
Oct 2019
Publication
Renewable methanol production is an emerging technology that bridges the gap in the shift from fossil fuel to renewable energy. Two thirds of the global emission of CO2 stems from humanity’s increasing energy need from fossil fuels. Renewable energy mainly from solar and wind energy suffers from supply intermittency which current grid infrastructures cannot accommodate. Excess renewable energy can be harnessed to power the electrolysis of water to produce hydrogen which can be used in the catalytic hydrogenation of waste CO2 to produce renewable methanol. This review considers methanol production in the current context regionally for Europe which is dominated by Germany and globally by China. Appropriate carbon-based feedstock for renewable methanol production is considered as well as state-of-the-art renewable hydrogen production technologies. The economics of renewable methanol production necessitates the consideration of regionally relevant methanol derivatives. The thermodynamics kinetics catalytic reaction mechanism operating conditions and reactor design are reviewed in the context of renewable methanol production to reveal the most up to date understanding.
Performance Assessment of a 25 kW Solid Oxide Cell Module for Hydrogen Production and Power Generation
Jan 2024
Publication
Hydrogen produced via water electrolysis from renewable electricity is considered a key energy carrier to defossilize hard-to-electrify sectors. Solid oxide cells (SOC) based reactors can supply hydrogen not only in electrolysis but also in fuel cell mode when operating with (synthetic) natural gas or biogas at low conversion (polygeneration mode). However the scale-up of SOC reactors to the multi-MW scale is still a research topic. Strategies for transient operation depending on electricity intermittency still need to be developed. In this work a unique testing environment for SOC reactors allows reversible operation demonstrating the successful switching between electrolysis (− 75 kW) and polygeneration (25 kW) modes. Transient and steady state experiments show promising performance with a net hydrogen production of 53 kg day− 1 in SOEL operation with ca. − 75 kW power input. The experimental results validate the scaling approach since the reactor shows homogenous temperature profiles.
The Cost of Clean Hydrogen from Offshore Wind and Electrolysis
Feb 2024
Publication
The decarbonization of industry heating and transportation is a major challenge for many countries’ energy transition. Hydrogen is a direct low-carbon fuel alternative to natural gas offering a higher flexibility in the range of possible applications yet currently most hydrogen is produced using carbonintensive steam methane reforming due to cost considerations. Therefore this study explores the economics of a prominent low-carbon method of hydrogen production comparing the cost of hydrogen generation from offshore wind farms with and without grid electricity imports to conventional hydrogen production methods. A novel techno-economic model for offshore electrolysis production costs is presented which makes hydrogen production fully dispatchable leveraging geological salt-cavern storage. This model determines the lifetime costs aportioned across the system components as well as the Levelized Cost of Hydrogen (LCOH). Using the United Kingdom as a case study LCOH from offshore wind power is calculated to be €8.68 /kgH2 using alkaline electrolysis (AEL) €10.49 /kgH2 using proton exchange membrane electrolysis (PEMEL) and €10.88 /kgH2 with grid electricity to backup the offshore wind power. A stochastic Monte-Carlo model is used to asses the uncertainty on costs and identify the cost of capital electrolyser and wind farm capital costs and cost of electricity as the most important drivers of LCOH across the different scenarios. Reducing the capital cost to comparative levels observed on today’s wind farms alone could see AEL LCOH fall to €5.32 /kgH2 near competitive with conventional generation methods.
Energy-exergy Evaluation of Liquefied Hydrogen Production System Based on Steam Methane Reforming and LNG Revaporization
Jul 2023
Publication
The research motivation of this paper is to utilize the large amount of energy wasted during the LNG (liquefied natural gas) gasification process and proposes a synergistic liquefied hydrogen (LH2) production and storage process scheme for LNG receiving station and methane reforming hydrogen production process - SMR-LNG combined liquefied hydrogen production system which uses the cold energy from LNG to pre-cool the hydrogen and subsequently uses an expander to complete the liquefaction of hydrogen. The proposed process is modeled and simulated by Aspen HYSYS software and its efficiency is evaluated and sensitivity analysis is carried out. The simulation results show that the system can produce liquefied hydrogen with a flow rate of 5.89t/h with 99.99% purity when the LNG supply rate is 50t/h. The power consumption of liquefied hydrogen is 46.6kWh/kg LH2; meanwhile the energy consumption of the HL subsystem is 15.9kWh/kg LH2 lower than traditional value of 17~19kWh/kg LH2. The efficiency of the hydrogen production subsystem was 16.9%; the efficiency of the hydrogen liquefaction (HL) subsystem was 29.61% which was significantly higher than the conventional industrial value of 21%; the overall energy efficiency (EE1) of the system was 56.52% with the exergy efficiency (EE2) of 22.2% reflecting a relatively good thermodynamic perfection. The energy consumption of liquefied hydrogen per unit product is 98.71 GJ/kg LH2.
Fuelling the Transition Podcast: The Future of Electrolysers and Hydrogen in the UK
Nov 2021
Publication
ITM Power is a leading electrolyser manufacturer and is a globally recognised expert in hydrogen technologies. In this episode Graham Cooley Chief Executive Officer at ITM Power and John Williams Head of Hydrogen Expertise Cluster at AFRY Management Consulting join us to discuss ITM’s recent announcements. This includes raising £250 million to scale up its electrolyser manufacturing capacity to 5GW per annum by 2024 and forming a partnership with Linde to halve electrolyser manufacturing costs within five years. The episode also explores the UK hydrogen strategy how blue hydrogen compares with green hydrogen the role of electrolysers in hydrogen production and providing flexibility to power grids.
The podcast can be found on their website.
The podcast can be found on their website.
Global Demand Analysis for Carbon Dioxide as Raw Material from Key Industrial Sources and Direct Air Capture to Produce Renewable Electricity-based Fuels and Chemicals
Sep 2022
Publication
Defossilisation of the current fossil fuels dominated global energy system is one of the key goals in the upcoming decades to mitigate climate change. Sharp reduction in the costs of solar photovoltaics wind power and battery technologies enables a rapid transition of the power and some segments of the transport sectors to sustainable energy resources. However renewable electricity-based fuels and chemicals are required for the defossilisation of hard-to-abate segments of transport and industry. The global demand for carbon dioxide as raw material for the production of e-fuels and e-chemicals during a global energy transition to 100% renewable energy is analysed in this research. Carbon dioxide capture and utilisation potentials from key industrial point sources including cement mills pulp and paper mills and waste incinerators are evaluated. According to this study’s estimates the demand for carbon dioxide increases from 0.6 in 2030 to 6.1 gigatonnes in 2050. Key industrial point sources can potentially supply 2.1 gigatonnes of carbon dioxide and thus meet the majority of the demand in the 2030s. By 2050 however direct air capture is expected to supply the majority of the demand contributing 3.8 gigatonnes of carbon dioxide annually. Sustainable and unavoidable industrial point sources and direct air capture are vital technologies which may help the world to achieve ambitious climate goals.
The Role of Direct Air Capture in EU’s Decarbonisation and Associated Carbon Intensity for Synthetic Fuels Production
May 2023
Publication
Direct air capture (DAC) is considered one of the mitigation strategies in most of the future scenarios trying to limit global temperature to 1.5 ◦C. Given the high expectations placed on DAC for future decarbonisation this study presents an extensive review of DAC technologies exploring a number of techno-economic aspects including an updated collection of the current and planned DAC projects around the world. A dedicated analysis focused on the production of synthetic methane methanol and diesel from DAC and electrolytic hydrogen in the European Union (EU) is also performed where the carbon footprint is analysed for different scenarios and energy sources. The results show that the maximum grid carbon intensity to obtain negative emissions with DAC is estimated at 468 gCO2e/kWh which is compliant with most of the EU countries’ current grid mix. Using only photovoltaics (PV) and wind negative emissions of at least −0.81 tCO2e/tCO2 captured can be achieved. The maximum grid intensities allowing a reduction of the synthetic fuels carbon footprint compared with their fossil-fuels counterparts range between 96 and 151 gCO2e/kWh. However to comply with the Renewable Energy Directive II (REDII) sustainability criteria to produce renewable fuels of non-biological origin the maximum stays between 30.2 to 38.8 gCO2e/kWh. Only when using PV and wind is the EU average able to comply with the REDII threshold for all scenarios and fuels with fuel emissions ranging from 19.3 to 25.8 gCO2e/MJ. These results highlight the importance of using renewable energies for the production of synthetic fuels compliant with the EU regulations that can help reduce emissions from difficult-to-decarbonise sectors.
Potential Cost Savings of Large-scale Blue Hydrogen Production via Sorption-enhanced Steam Reforming Process
Jan 2024
Publication
As countries work towards achieving net-zero emissions the need for cleaner fuels has become increasingly urgent. Hydrogen produced from fossil fuels with carbon capture and storage (blue hydrogen) has the potential to play a significant role in the transition to a low-carbon economy. This study examined the technical and economic potential of blue hydrogen produced at 600 MWth(LHV) and scaled up to 1000 MWth(LHV) by benchmarking sorption-enhanced steam reforming process against steam methane reforming (SMR) autothermal gasheated reforming (ATR-GHR) integrated with carbon capture and storage (CCS) and SMR with CCS. Aspen Plus® was used to develop the process model which was validated using literature data. Cost sensitivity analyses were also performed on two key indicators: levelised cost of hydrogen and CO2 avoidance cost by varying natural gas price electricity price CO2 transport and storage cost and carbon price. Results indicate that at a carbon price of 83 £/tCO2e the LCOH for SE-SR of methane is the lowest at 2.85 £/kgH2 which is 12.58% and 22.55% lower than that of ATR-GHR with CCS and SMR plant with CCS respectively. The LCOH of ATR-GHR with CCS and SMR plant with CCS was estimated to be 3.26 and 3.68 £/kgH2 respectively. The CO2 avoidance cost was also observed to be lowest for SE-SR followed by ATR-GHR with CCS then SMR plant with CCS and was observed to reduce as the plant scaled to 1000 MWth(LHV) for these technologies.
Economic and Environmental Assessment of Hydrogen Production from Brazilian Energy Grid
Apr 2023
Publication
The Brazilian energy grid is considered as one of the cleanest in the world because it is composed of more than 80% of renewable energy sources. This work aimed to apply the levelized costs (LCOH) and environmental cost accounting techniques to demonstrate the feasibility of producing hydrogen (H2 ) by alkaline electrolysis powered by the Brazilian energy grid. A project of hydrogen production with a lifetime of 20 years had been evaluated by economical and sensitivity analysis. The production capacity (8.89 to 46.67 kg H2/h) production volume (25 to 100%) hydrogen sale price (1 to 5 USD/kg H2 ) and the MAR rate were varied. Results showed that at 2 USD/kg H2 all H2 production plant sizes are economically viable. On this condition a payback of fewer than 4 years an IRR greater than 31 a break-even point between 56 and 68% of the production volume and a ROI above 400% were found. The sensitivity analysis showed that the best economic condition was found at 35.56 kg H2/h of the plant size which generated a net present value of USD 10.4 million. The cost of hydrogen varied between 1.26 and 1.64 USD/kg and a LCOH of 37.76 to 48.71 USD/MWh. LCA analysis showed that the hydrogen production project mitigated from 26 to 131 thousand tons of CO2 under the conditions studied.
Design and Modeling of a Co-flow Reactor for Turquoise Hydrogen Production
May 2024
Publication
This work focuses on the design of a reactor for producing clean hydrogen from methane pyrolysis in the form of the so-called “turquoise hydrogen”. In addition to its simple geometry the fundamental concept and the main novelty of the proposed method rely on using part of the methane to produce the required heat needed for the thermal decomposition of methane (TDM). The reactor configuration for hydrogen production is shown to produce significant advantages in terms of greenhouse gas (GHG) emissions. A reactive flow CFD model incorporating also soot formation mechanism has been first developed and validated with experimental results available in the literature and then used to design and characterize the performances of proposed reactor configuration. 3D CFD simulations have been carried out to predict the behavior of the reactor configuration; a sensitivity analysis is used for clearing the aspect related to key environmental parameters e.g. the global warming impact (GWI). The real potential of the proposed design resides in the low emissions and high efficiency with which hydrogen is produced at the various operating conditions (very flexible reactor) albeit subject to the presence of carbon by-product. This suggests that this type of methane conversion system could be a good substitute for the most common hydrogen production technologies.
An Overview of Low-carbon Hydrogen Production via Water Splitting Driven by Piezoelectric and Pyroelectric Catalysis
Jun 2024
Publication
The focus on sustainable energy sources is intensifying as they present a viable alternative to conventional fossil fuels. The emergence of clean and renewable hydrogen fuel marks a significant technological shift toward decarbonizing the environment. Harnessing mechanical and thermal energy through piezoelectric and pyroelectric catalysis has emerged as an effective strategy for producing hydrogen and contributing to reducing dependence on carbon-based fuels. In this regard this review presents recent advances in piezoelectric and pyroelectric catalysis induced by mechanical and thermal excitations respectively towards hydrogen generation via the water splitting process. A thorough description of the fundamental principles underlying the piezoelectric and pyroelectric effects is provided complemented by an analysis of the catalytic processes induced by these effects. Subsequently these effects are examined to propose the prerequisites needed for such catalysts to achieve water splitting reaction and hydrogen generation. Special attention is devoted to identifying the various strategies adopted to enhance hydrogen production in order to provide new paths for increased efficiency.
Freshwater Supply for Hydrogen Production: An Underestimated Challenges
Jun 2024
Publication
This paper presents a thorough critical literature review aimed at understanding the challenges associated with freshwater supply associated with rapidly growing global hydrogen economies. The review has been prompted by the fact that the hydrogen production projected for 2030 will create at least an additional demand of 2.1 billion cubic meters for freshwater which needs to be addressed to support sustainable development of emerging hydrogen economies. The key solutions explored by this study include seawater and wastewater treatment methods for large-scale freshwater generation along with the newly introduced technique of direct seawater-fed electrolysis. Prior research indicates that desalination technologies including reverse osmosis and membrane distillation also offer promising avenues for large-scale freshwater production at costs comparable to other desalination techniques. Additionally low-temperature desalination methods such as membrane distillation could play a significant role in freshwater production for electrolysis underscoring the importance of exploring waste recovery opportunities within the system (e.g. fuel cell heat recovery). This review also identifies research gaps that need to be addressed to overcome freshwater supply challenges and enhance the sustainability and techno-economic viability of large-scale hydrogen energy systems.
Recent Developments on Carbon Neutrality through Carbon Dioxide Capture and Utilization with Clean Hydrogen for Production of Alternative Fuels for Smart Cities
Jul 2024
Publication
This review comprehensively evaluates the integration of solar-powered electrolytic hydrogen (H2) production and captured carbon dioxide (CO2) management for clean fuel production considering all potential steps from H2 production methods to CO2 capture and separation processes. It is expected that the near future will cover CO2-capturing technologies integrated with solar-based H2 production at a commercially viable level and over 5 billion tons of CO2 are expected to be utilized potentially for clean fuel production worldwide in 2050 to achieve carbon-neutral levels. The H2 production out of hydrocarbon-based processes using fossil fuels emits greenhouse gas emissions of 17-38 kg CO2/kg H2. On the other hand . renewable energy based green hydrogen production emits less than 2 kg CO2/kg H2 which makes it really clean and appealing for implementation. In addition capturing CO2 and using for synthesizing alternative fuels with green hydrogen will help generate clean fuels for smart cities. In this regard the most sustainable and promising CO2 capturing method is post-combustion with an adsorption-separation-desorption processes using monoethanolamine adsorbent with high CO2 removal efficiencies from flue gases. Consequently this review article provides perspectives on the potential of integrating CO2-capturing technologies and renewable energy-based H2 production systems for clean production to create sustainable cities and communities.
It Is Not the Same Green: A Comparative LCA Study of Green Hydrogen Supply Network Pathways
Jul 2024
Publication
Green hydrogen (H2 ) a promising clean energy source garnering increasing attention worldwide can be derived through various pathways resulting in differing levels of greenhouse gas emissions. Notably Green H2 production can utilize different methods such as integrating standard photovoltaic panels thermal photovoltaic or concentrated photovoltaic thermal collectors with electrolyzers. Furthermore it can be conditioned to different states or carriers including liquefied H2 compressed H2 ammonia and methanol and stored and transported using various methods. This paper employs the Life Cycle Assessment methodology to compare 18 different green hydrogen pathways and provide recommendations for greening the hydrogen supply chain. The findings indicate that the production pathway utilizing concentrated photovoltaic thermal panels for electricity generation and hydrogen compression in the conditioning and transportation stages exhibits the lowest environmental impact emitting only 2.67 kg of CO2 per kg of H2 .
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