Applications & Pathways
The Impact of Disruptive Powertrain Technologies on Energy Consumption and Carbon Dioxide Emissions from Heavy-duty Vehicles
Jan 2020
Publication
Minimising tailpipe emissions and the decarbonisation of transport in a cost effective way remains a major objective for policymakers and vehicle manufacturers. Current trends are rapidly evolving but appear to be moving towards solutions in which vehicles which are increasingly electrified. As a result we will see a greater linkage between the wider energy system and the transportation sector resulting in a more complex and mutual dependency. At the same time major investments into technological innovation across both sectors are yielding rapid advancements into on-board energy storage and more compact/lightweight on-board electricity generators. In the absence of sufficient technical data on such technology holistic evaluations of the future transportation sector and its energy sources have not considered the impact of a new generation of innovation in propulsion technologies. In this paper the potential impact of a number of novel powertrain technologies are evaluated and presented. The analysis considers heavy duty vehicles with conventional reciprocating engines powered by diesel and hydrogen hybrid and battery electric vehicles and vehicles powered by hydrogen fuel cells and freepiston engine generators (FPEGs). The benefits are compared for each technology to meet the expectations of representative medium and heavy-duty vehicle drivers. Analysis is presented in terms of vehicle type vehicle duty cycle fuel economy greenhouse gas (GHG) emissions impact on the vehicle etc.. The work shows that the underpinning energy vector and its primary energy source are the most significant factor for reducing primary energy consumption and net CO2 emissions. Indeed while an HGV with a BEV powertrain offers no direct tailpipe emissions it produces significantly worse lifecycle CO2 emissions than a conventional diesel powertrain. Even with a de-carbonised electricity system (100 g CO2/kWh) CO2 emissions are similar to a conventional Diesel fuelled HGV. For the HGV sector range is key to operator acceptability of new powertrain technologies. This analysis has shown that cumulative benefits of improved electrical powertrains on-board storage efficiency improvements and vehicle design in 2025 and 2035 mean that hydrogen and electric fuelled vehicles can be competitive on gravimetric and volumetric density. Overall the work demonstrates that presently there is no common powertrain solution appropriate for all vehicle types but how subtle improvements at a vehicle component level can have significant impact on the design choices for the wider energy system.
Fuel Cell Electric Buses: Potential for Sustainable Public Transport in Europe
Oct 2015
Publication
This report provides an outlook for jointly achieving a commercialisation pathway.<br/>Building on the findings of the 2012 FCH JU technology study on alternative powertrains for urban buses this report provides an assessment of the commercialisation pathway from an operational perspective. It reflects the actual situation in which operators deploy large scale demonstration projects in the next years from a rather conservative angle and argues why it makes sense to deploy FC buses now. The insights are based on first-hand data and assessments of the coalition members from the hydrogen and fuel cell industry as well as local governments and public transport operators in Europe.
Amorphous Iron-nickel Phosphide Nanocone Arrays as Efficient Bifunctional Electrodes for Overall Water Splitting
May 2020
Publication
The synthesis of low-cost and highly active electrodes for both oxygen evolution reaction (OER) and hydrogen evolution reaction (HER) is very important for water splitting. In this work the novel amorphous iron-nickel phosphide (FeP-Ni) nanocone arrays as efficient bifunctional electrodes for overall water splitting have been in-situ assembled on conductive three-dimensional (3D) Ni foam via a facile and mild liquid deposition process. It is found that the FeP-Ni electrode demonstrates highly efficient electrocatalytic performance toward overall water splitting. In 1 M KOH electrolyte the optimal FeP-Ni electrode drives a current density of 10 mA/cm2 at an overpotential of 218 mV for the OER and 120 mV for the HER and can attain such current density for 25 h without performance regression. Moreover a two-electrode electrolyzer comprising the FeP-Ni electrodes can afford 10 mA/cm2 electrolysis current at a low cell voltage of 1.62 V and maintain long-term stability as well as superior to that of the coupled RuO2/NF‖Pt/C/NF cell. Detailed characterizations confirm that the excellent electrocatalytic performances for water splitting are attributed to the unique 3D morphology of nanocone arrays which could expose more surface active sites facilitate electrolyte diffusion benefit charge transfer and also favourable bubble detachment behaviour. Our work presents a facile and cost-effective pathway to design and develop active self-supported electrodes with novel 3D morphology for water electrolysis.
Combustion and Exhaust Emission Characteristics, and In-cylinder Gas Composition, of Hydrogen Enriched Biogas Mixtures in a Diesel Engine
Feb 2017
Publication
This paper presents a study undertaken on a naturally aspirated direct injection diesel engine investigating the combustion and emission characteristics of CH4-CO2 and CH4-CO2 -H2 mixtures. These aspirated gas mixtures were pilot-ignited by diesel fuel while the engine load was varied between 0 and 7 bar IMEP by only adjusting the flow rate of the aspirated mixtures. The in-cylinder gas composition was also investigated when combusting CH4-CO2 and CH4-CO2-H2 mixtures at different engine loads with in cylinder samples collected using two different sampling arrangements. The results showed a longer ignition delay period and lower peak heat release rates when the proportion of CO2 was increased in the aspirated mixture. Exhaust CO2 emissions were observed to be higher for 60 CH4:40CO2 mixture but lower for the 80CH4:20CO2 mixture as compared to diesel fuel only combustion at all engine loads. Both exhaust and in-cylinder NOx levels were observed to decrease when the proportion of CO2 was increased; NOx levels increased when the proportion of H2 was increased in the aspirated mixture. In-cylinder NOx levels were observed to be higher in the region between the sprays as compared to within the spray core attributable to higher gas temperatures reached post ignition in that region.
Value Added of the Hydrogen and Fuel Cell Sector in Europe
Mar 2019
Publication
Fuel cells and hydrogen (FCH) could bring significant environmental benefits across the energy system if deployed widely: low carbon and highly efficient energy conversions with zero air quality emissions. The socio-economic benefits to Europe could also be substantial through employment in development manufacturing installation and service sectors and through technology export. Major corporations are stressing the economic and environmental value of FCH technologies and the importance of including them in both transport and stationary energy systems globally while national governments and independent agencies are supporting their role in the energy systems transition.
Recognising the potential economic and industrial benefits from a strong FCH supply chain in Europe and the opportunities for initiatives to support new energy supply chains the FCH 2 JU commissioned a study to evaluate for the first time the value added that the fuel cell and hydrogen sector can bring to Europe by 2030.
The outputs of the study are divided into three reports:
The Value Chain study complements the Hydrogen Roadmap for Europe recently published by the FCH 2 JU. This lays out a pathway for the large-scale deployment of hydrogen and fuel cells to 2050 in order to achieve a 2-degree climate scenario. This study also quantified socio-economic and environmental benefits but with important differences in scope between the two studies. The Hydrogen Roadmap for Europe looked at the wider picture quantifying the scale of FCH roll-out needed to meet the 2-degree scenario objectives. It assessed the socio-economic impacts of a sector of that scale looking top-down at the entire FCH value chain. The Value Chain study presented here is a narrower and more detailed bottom-up assessment of the value-added in manufacturing activities and the immediate ecosystem of suppliers that this is likely to create.
Recognising the potential economic and industrial benefits from a strong FCH supply chain in Europe and the opportunities for initiatives to support new energy supply chains the FCH 2 JU commissioned a study to evaluate for the first time the value added that the fuel cell and hydrogen sector can bring to Europe by 2030.
The outputs of the study are divided into three reports:
- A ‘Summary’ report that provides a synthetic overview of the study conclusions;
- a ‘Findings’ report that presents the approach and findings of the study;
- and an ‘Evidence’ report that provides the detailed background information and analysis that supports the findings and recommendations.
The Value Chain study complements the Hydrogen Roadmap for Europe recently published by the FCH 2 JU. This lays out a pathway for the large-scale deployment of hydrogen and fuel cells to 2050 in order to achieve a 2-degree climate scenario. This study also quantified socio-economic and environmental benefits but with important differences in scope between the two studies. The Hydrogen Roadmap for Europe looked at the wider picture quantifying the scale of FCH roll-out needed to meet the 2-degree scenario objectives. It assessed the socio-economic impacts of a sector of that scale looking top-down at the entire FCH value chain. The Value Chain study presented here is a narrower and more detailed bottom-up assessment of the value-added in manufacturing activities and the immediate ecosystem of suppliers that this is likely to create.
Hydrogen Powered Aviation: A Fact-based Study of Hydrogen Technology, Economics, and Climate Impact by 2050
Jul 2020
Publication
This report assesses the potential of hydrogen (H2) propulsion to reduce aviation’s climate impact. To reduce climate impact the industry will have to introduce further levers such as radically new technology significantly scale sustainable aviation fuels (SAF) such as synthetic fuel (synfuel) temporarily rely on offsets in large quantities or rely on a combination thereof. H2 propulsion is one such technology and this report assesses its potential in aviation. Developed with input from leading companies and research institutes it projects the technological development of H2 combustion and fuel cell-powered propulsion evaluates their technical and economic feasibility compares them to synfuel and considers implications on aircraft design airport infrastructure and fuel supply chains.
Transitioning to Hydrogen
Jan 2020
Publication
The UK is investigating supplying hydrogen to homes and businesses instead of natural gas by “repurposing” the gas network. It presents a major engineering challenge which has never been done anywhere else in the world.
In a new report titled ‘Transitioning to hydrogen’ experts from a cross-professional engineering institution (PEI) working group including the IET have assessed the engineering risks and uncertainties and concluded there is no reason why repurposing the gas network to hydrogen cannot be achieved. But there are several engineering risks and uncertainties which need to be addressed.
In a new report titled ‘Transitioning to hydrogen’ experts from a cross-professional engineering institution (PEI) working group including the IET have assessed the engineering risks and uncertainties and concluded there is no reason why repurposing the gas network to hydrogen cannot be achieved. But there are several engineering risks and uncertainties which need to be addressed.
Hydrogen Refuelling Stations in the Netherlands: An Intercomparison of Quantitative Risk Assessments Used for Permitting
May 2018
Publication
As of 2003 15 hydrogen refuelling stations (HRSs) have been deployed in the Netherlands. To become established the HRS has to go through a permitting procedure. An important document of the permitting dossier is the quantitative risk assessment (QRA) as it assesses the risks of the HRS associated to people and buildings in the vicinity of the HRS. In the Netherlands a generic prescribed approach exists on how to perform a QRA however specific guidelines for HRSs do not exist. An intercomparison among the QRAs of permitted HRSs has revealed significant inconsistencies on various aspects of the QRA: namely the inclusion of HRS sub-systems and components the HRS sub-system and component considerations as predefined components the application of failure scenarios the determination of failure frequencies the application of input parameters the consideration of preventive and mitigation measures as well as information provided regarding the HRS surroundings and the societal risk. It is therefore recommended to develop specific QRA guidelines for HRSs.
Polymer Electrolyte Membrane Fuel Cell and Hydrogen Station Networks for Automobiles: Status, Technology, and Perspectives
Feb 2021
Publication
The U.S. transportation sector accounts for 37% of total energy consumption. Automobiles are a primary application of polymer electrolyte membrane (PEM) fuel cells which operate under low temperature and high efficiency to reduce fossil fuel consumption and CO2 emissions. Using hydrogen fuel PEM fuel cells can reach a practical efficiency as high as 65% with water as the only byproduct. Almost all the major automakers are involved in fuel cell electric vehicle (FCEV) development. Toyota and Hyundai introduced FCEVs (the Mirai and NEXO respectively) to consumers in recent years with a driving range between 312 and 402 miles and cold-start capacity from -30 °C. About 50 fuel cell electric buses (FCEB) are operating in California and most of them have achieved the durability target i.e. 25000 h in real-world driving conditions. As of September 2020 over 8573 FCEVs have been sold or leased in the U.S. More than 3521 FCEVs and 22 FCEBs have been sold or leased in Japan as of September 2019. An extensive hydrogen station network is required for the successful deployment of FCEVs and FCEBs. The U.S. currently has over 44 hydrogen fuelling stations (HFSs) nearly all located in California. Europe has over 139 HFSs with ~1500 more stations planned by 2025. This review has three primary objectives: 1) to present the current status of FCEV/FCEB commercialization and HFS development; 2) to describe the PEM fuel cell research/development in automobile applications and the significance of HFS networks; and 3) to outline major challenges and opportunities.
Decarbonising Ships, Planes and Trucks: An Analysis of Suitable Low-carbon Fuels for the Maritime, Aviation and Haulage Sectors
Jan 2021
Publication
The high environmental impacts of transport mean that there is an increasing interest in utilising low-carbon alternative energy carriers and powertrains within the sector. While electricity has been mooted as the energy carrier of choice for passenger vehicles as the mass and range of the vehicle increases electrification becomes more difficult. This paper reviews the shipping aviation and haulage sectors and a range of low-carbon energy carriers (electricity biofuels hydrogen and electro fuels) that can be used to decarbonise them. Energy carriers were assessed based on their energy density specific energy cost lifecycle greenhouse gas emissions and land-use. In terms of haulage current battery electric vehicles may be technically feasible however the specific energy of current battery technology reduces the payload capacity and range when compared to diesel. To alleviate these issues biomethane represents a mature technology with potential co-benefits while hydrogen is close to competitiveness but requires significant infrastructure. Energy density issues preclude the use of batteries in shipping which requires energy dense liquids or compressed gaseous fuels that allow for retrofits/current hull designs with methanol being particularly appropriate here. Future shipping may be achieved with ammonia or hydrogen but hull design will need to be changed significantly. Regulations and aircraft design mean that commercial aviation is dependant on drop-in jet fuels for the foreseeable future with power-to-liquid fuels being deemed the most suitable option due to the scales required. Fuel costs and a lack of refuelling infrastructure were identified as key barriers facing the uptake of alternatives with policy and financial incentives required to encourage the uptake of low-carbon fuels.
Recent Progress in Ammonia Fuel Cells and their Potential Applications
Nov 2020
Publication
Conventional technologies are largely powered by fossil fuel exploitation and have ultimately led to extensive environmental concerns. Hydrogen is an excellent carbon-free energy carrier but its storage and long-distance transportation remain big challenges. Ammonia however is a promising indirect hydrogen storage medium that has well-established storage and transportation links to make it an accessible fuel source. Moreover the notion of ‘green ammonia’ synthesised from renewable energy sources is an emerging topic that may open significant markets and provide a pathway to decarbonise a variety of applications reliant on fossil fuels. Herein a comparative study based on the chosen design working principles advantages and disadvantages of direct ammonia fuel cells is summarised. This work aims to review the most recent advances in ammonia fuel cells and demonstrates how close this technology type is to integration with future applications. At present several challenges such as material selection NOx formation CO2 tolerance limited power densities and long term stability must still be overcome and are also addressed within the contents of this review.
Well-to-wheel Greenhouse Gas Emissions of Heavy-duty Transports: Influence of Electricity Carbon Intensity
Feb 2021
Publication
There are several alternatives for how to phase out diesel in heavy-duty transports thereby reducing the sector’s climate change impact. This paper assesses the well-to-wheel (WTW) greenhouse gas (GHG) emissions of energy carriers for heavy-duty vehicles analyzing the effect of the carbon intensity of the electricity used in production. The results show that energy carriers with high electricity dependence are not necessarily better than diesel from a WTW perspective. In particular fuels produced through electrolysis are not well suited in carbon-intense electricity systems. Conversely waste-based biofuels have low GHG emissions regardless of the electricity system. Battery-electric buses show a large reduction of GHG emissions compared to diesel buses and many other alternatives while battery-electric trucks have higher GHG emissions than diesel in carbon intense electricity systems. Thus electrifying transports or switching to renewable fuels will not suffice if the electricity system is not made renewable first.
Life Cycle Assessment of Hydrogen and Fuel Cell Technologies: Inventory of Work Performed by Projects Funded Under FCH JU
Apr 2020
Publication
This report is the public version of the deliverable B.3.7 'Life cycle assessment of Hydrogen and Fuel Cell Technologies - Inventory of work performed by projects funded under FCH JU'; it provides an overview of the progress achieved so far and a comprehensive analysis on Life Cycle Assessment (LCA) for various hydrogen technologies and processes. The review considers 73 Fuel Cells and Hydrogen 2 Joint Undertaking (FCH 2 JU) founded projects: for some of those the LCA study was requested in the call topic while other projects decided to perform the LCA study on a voluntary basis. The LCAs have been assessed regarding the adherence to guideline recommendations (e.g. reported properties system boundary definitions goal and scope definitions) methodology and overall quality of the work. Methodology is a critical issue for the comparability of results as this is only possible if all LCAs follow the same guidelines; in addition LCAs were often only partially fulfilling the selected guideline requirements. It is recommended that future FCH 2 JU call topics asking for environmental analysis to be performed are setting out some minimum requirements such as the guidelines to be used and the impacts to be assessed. Based on the outcome of this analysis a harmonisation effort in the approach to LCA for the FCH JU founded projects is proposed; in particular a Life Cycle Inventory (LCI) database useful for the projects is required togheter with the identification of a reference cases to be used as benchmark for future LCAs.
How EU Legislation Can Drive an Uptake of Sustainable Advanced Fuels in Aviation
Jul 2020
Publication
The report calls for a focus on new advanced alternative fuels in particular synthetic kerosene (efuels) which have the capacity to substantially reduce emissions and be scaled up to meet the fuel demands of the sector.
For aviation to reach zero emissions sustainable advanced fuels are needed to replace fossil kerosene currently used by the sector. The European Green Deal (EGD) includes a legislative proposal which would bring about a long overdue development and uptake of such fuels for the sector that legislative proposal is now being developed under the EU’s ReFuelEU initiative. However this initiative will only succeed if its support is limited to those fuels which can truly deliver emission reductions and which can be scaled up sustainably to meet the demand from the aviation sector. The paper recommends how such objectives can be achieved.
The ReFuelEU proposal should focus on these fuels with an ambitious programme combining mandates with financial support so that Europe's aviation sector is put on a pathway to net zero emissions.
Link to document download on Transport & Environment Website
For aviation to reach zero emissions sustainable advanced fuels are needed to replace fossil kerosene currently used by the sector. The European Green Deal (EGD) includes a legislative proposal which would bring about a long overdue development and uptake of such fuels for the sector that legislative proposal is now being developed under the EU’s ReFuelEU initiative. However this initiative will only succeed if its support is limited to those fuels which can truly deliver emission reductions and which can be scaled up sustainably to meet the demand from the aviation sector. The paper recommends how such objectives can be achieved.
The ReFuelEU proposal should focus on these fuels with an ambitious programme combining mandates with financial support so that Europe's aviation sector is put on a pathway to net zero emissions.
Link to document download on Transport & Environment Website
Hydrogen an Enabler of the Grand Transition Future Energy Leader Position Paper
Jan 2018
Publication
A major transformation and redesign of the global energy system is required towards decarbonisation and to achieve the Paris Agreement targets. This Grand Transition is a complex pressing issue where global joint efforts and system solutions are essential; with hydrogen being one of them.<br/>Hydrogen has the potential to be a powerful effective accelerator towards a low-carbon energy system capable of addressing multiple energy challenges: from facilitating the massive integration of renewables and decarbonisation of energy production to energy transportation in a zero-carbon energy economy to electrification of end uses.
Leakage-type-based Analysis of Accidents Involving Hydrogen Fueling Stations in Japan and USA
Aug 2016
Publication
To identify the safety issues associated with hydrogen fuelling stations incidents at such stations in Japan and the USA were analyzed considering the regulations in these countries. Leakage due to the damage and fracture of main bodies of apparatuses and pipes in Japan and the USA is mainly caused by design error that is poorly planned fatigue. Considering the present incidents in these countries adequate consideration of the usage environment in the design is very important. Leakage from flanges valves and seals in Japan is mainly caused by screw joints. If welded joints are to be used in hydrogen fuelling stations in Japan strength data for welded parts should be obtained and pipe thicknesses should be reduced. Leakage due to other factors e.g. external impact in Japan and the USA is mainly caused by human error. To realize self-serviced hydrogen fuelling stations safety measures should be developed to prevent human error by fuel cell vehicle users.
Mobile Phone Infrastructure Development: Lessons for the Development of a Hydrogen Infrastructure
Apr 2014
Publication
The development of new infrastructure is often a consideration in the introduction of new innovations. Currently there is some confusion around how to develop a hydrogen infrastructure to support the introduction of FCVs. Lessons can be learned from similar technology introduction in the past and therefore this paper investigates how mobile phone infrastructure was developed allowing the mass-market penetration of mobile phones. Based on this successful infrastructural development suggestions can be made on the development of a hydrogen infrastructure. It is suggested that a hydrogen infrastructure needs to be pre-developed 3–5 years before the market introduction of FCVs can successfully occur. A lack of infrastructural pre-development will cause to the market introduction of FCVs to fail.
The Emotional Dimensions of Energy Projects: Anger, Fear, Joy and Pride About the First Hydrogen Fuel Station in the Netherlands
May 2018
Publication
Citizens’ emotional responses to energy technology projects influence the success of the technology’s implementation. Contrary to popular belief these emotions can have a systematic base. Bringing together insights from appraisal theory and from technology acceptance studies this study develops and tests hypotheses regarding antecedents of anger fear joy and pride about a local hydrogen fuel station (HFS). A questionnaire study was conducted among 271 citizens living near the first publicly accessible HFS in the Netherlands around the time of its implementation. The results show that anger is significantly explained by (from stronger to weaker effects) perceived procedural and distributive unfairness and fear by distributive unfairness perceived safety procedural unfairness gender and prior awareness. Joy is significantly explained by perceived environmental outcomes and perceived usefulness and pride by prior awareness perceived risks trust in industry and perceived usefulness. The study concludes that these predictors are understandable practical and moral considerations which can and should be taken into account when developing and executing a project.
Measuring Accuracy and Computational Capacity Trade-offs in an Hourly Integrated Energy System Model
Feb 2021
Publication
Improving energy system modelling capabilities can directly affect the quality of applied studies. However some modelling trade-offs are necessary as the computational capacity and data availability are constrained. In this paper we demonstrate modelling trade-offs resulting from the modification in the resolution of four modelling capabilities namely transitional scope European electricity interconnection hourly demand-side flexibility description and infrastructure representation. We measure the cost of increasing resolution in each capability in terms of computational time and several energy system modelling indicators notably system costs emission prices and electricity import and export levels. The analyses are performed in a national-level integrated energy system model with a linear programming approach that includes the hourly electricity dispatch with European nodes. We determined that reducing the transitional scope from seven to two periods can reduce the computational time by 75% while underestimating the objective function by only 4.6%. Modelers can assume a single European Union node that dispatches electricity at an aggregated level which underestimates the objective function by 1% while halving the computational time. Furthermore the absence of shedding and storage flexibility options can increase the curtailed electricity by 25% and 8% respectively. Although neglecting flexibility options can drastically decrease the computational time it can increase the sub-optimality by 31%. We conclude that an increased resolution in modelling flexibility options can significantly improve the results. While reducing the computational time by half the lack of electricity and gas infrastructure representation can underestimate the objective function by 4% and 6% respectively.
Numerical Investigation of the Initial Charging Process of the Liquid Hydrogen Tank for Vehicles
Dec 2022
Publication
Liquid hydrogen has been studied for use in vehicles. However during the charging process liquid hydrogen is lost as gas. Therefore it is necessary to estimate and reduce this loss and simulate the charging process. In this study the initial charging process of a vehicle liquid hydrogen tank under room temperature and atmospheric pressure conditions was numerically investigated. A transient thermal-fluid simulation with a phase-change model was performed to analyze variations in the volume pressure mass flow rate and temperature. The results showed that the process could be divided into three stages. In the first stage liquid hydrogen was actively vaporized at the inner wall surface of the storage tank. The pressure increased rapidly and liquid droplets were discharged into the vent pipe during the second stage. In the third stage the mass flow rates of liquid and hydrogen gas at the outlet showed significant fluctuations owing to complex momentum generated by the evaporation and charging flow. The temperatures of the inner and outer walls and insulation layer decreased significantly slower than that of the gas region because of its high heat capacity and insulation effect. The optimal structure should be further studied because the vortex stagnation and non-uniform cooling of the wall occurred near the inlet and outlet pipes.
Methanol as a Carrier of Hydrogen and Carbon in Fossil-free Production of Direct Reduced Iron
Jul 2020
Publication
Steelmaking is responsible for around 7% of the global emissions of carbon dioxide and new steelmaking processes are necessary to reach international climate targets. As a response to this steelmaking processes based on the direct reduction of iron ore by hydrogen produced via water electrolysis powered by renewable electricity have been suggested. Here we present a novel variant of hydrogen-based steelmaking incorporating methanol as a hydrogen and carbon carrier together with high-temperature co-electrolysis of water and carbon dioxide and biomass oxy-fuel combustion. The energy and mass balances of the process are analyzed. It is found that this methanol-based direct reduction process may potentially offer a number of process-related advantages over a process based on pure hydrogen featuring several process integration options. Notably the electricity and total energy use of the steelmaking process could be reduced by up to 25% and 8% compared to a reference pure hydrogen process respectively. The amount of high-temperature (> 200 °C) heat that must be supplied to the process could also be reduced by up to approximately 34% although the demand for medium-temperature heat is substantially increased. Furthermore the suggested process could allow for the production of high-quality direct reduced iron with appropriate carburization to alleviate downstream processing in an electric arc furnace which is not the case for a process based on pure hydrogen.
Integration of Water Electrolysis for Fossil-free Steel Production
Sep 2020
Publication
This study investigates the integration of water electrolysis technologies in fossil-free steelmaking via the direct reduction of iron ore followed by processing in an electric arc furnace (EAF). Hydrogen (H2) production via low or high temperature electrolysis (LTE and HTE) is considered for the production of carbon-free direct reduced iron (DRI). The introduction of carbon into the DRI reduces the electricity demand of the EAF. Such carburization can be achieved by introducing carbon monoxide (CO) into the direct reduction process. Therefore the production of mixtures of H2 and CO using either a combination of LTE coupled with a reverse water-gas shift reactor (rWGS-LTE) or high-temperature co-electrolysis (HTCE) was also investigated. The results show that HTE has the potential to reduce the specific electricity consumption (SEC) of liquid steel (LS) production by 21% compared to the LTE case. Nevertheless due to the high investment cost of HTE units both routes reach similar LS production costs of approximately 400 €/tonne LS. However if future investment cost targets for HTE units are reached a production cost of 301 €/tonne LS is attainable under the conditions given in this study. For the production of DRI containing carbon a higher SEC is calculated for the LTE-rWGS system compared to HTCE (4.80 vs. 3.07 MWh/tonne LS). Although the use of HTCE or LTE-rWGS leads to similar LS production costs future cost reduction of HTCE could result in a 10% reduction in LS production cost (418 vs. 375 €/tonne LS). We show that the use of HTE either for the production of pure H2 or H2 and CO mixtures may be advantageous compared to the use of LTE in H2 -based steelmaking although results are sensitive to electrolyzer investment costs efficiencies and electricity prices.
Co-CoOx Supported onto TiO2 Coated with Carbon as a Catalyst for Efficient and Stable Hydrogen Generation from Ammonia Borane
Apr 2020
Publication
Ammonia borane (AB) can be catalytically hydrolyzed to provide hydrogen at room temperature due to its high potentaial for hydrogen storage. Non-precious metal heterogeneous catalysts have broad application in the field of energy catalysis. In this article catalysts precursor is obtained from Co-Ti-resorcinol-formaldehyde resin by sol–gel method. Co/TiO2@N-C (CTC) catalyst is prepared by calcining the precursor under high temperature conditions in nitrogen atmosphere. Co-CoOx/TiO2@N-C (COTC) is generated by the controllable oxidation reaction of CTC. The catalyst can effectively promote the release of hydrogen during the hydrolytic dehydrogenation of AB. High hydrogen generation at a specific rate of 5905 mL min−1 gCo−1 is achieved at room temperature. The catalyst retains its 85% initial catalytic activity even for its fifth time use in AB hydrolysis. The synergistic effect among Co Co3O4 and TiO2 promotes the rate limiting step with dissociation and activation of water molecules by reducing its activation energy. The applied method in this study promotes the development of non-precious metals in catalysis for utilization in clean energy sources.
Strategy for Selecting an Optimal Propulsion System of a Liquefied Hydrogen Tanker
Jan 2017
Publication
This study proposed a strategy for selecting an optimal propulsion system of a liquefied hydrogen tanker. Four propulsion system options were conceivable depending on whether the hydrogen BOG (boil-off gas) from the cryogenic cargo tanks was used for fuel or not. These options were evaluated in terms of their economic technological and environmental feasibilities. The comparison scope included not only main machinery but also the BOG handling system with electric generators. Cost-benefit analysis life-cycle costing including carbon tax and an energy efficiency design index were used as measures to compare the four alternative systems. The analytic hierarchy process made scientific decision-making possible. This methodology provided the priority of each attribute through the use of pairwise comparison matrices. Consequently the propulsion system using LNG with hydrogen BOG recovery was determined to be the optimal alternative. This system was appropriate for the tanker that achieved the highest evaluation score.
Multi-state Techno-economic Model for Optimal Dispatch of Grid Connected Hydrogen Electrolysis Systems Operating Under Dynamic Conditions
Oct 2020
Publication
The production of hydrogen through water electrolysis is a promising pathway to decarbonize the energy sector. This paper presents a techno-economic model of electrolysis plants based on multiple states of operation: production hot standby and idle. The model enables the calculation of the optimal hourly dispatch of electrolyzers to produce hydrogen for different end uses. This model has been tested with real data from an existing installation and compared with a simpler electrolyzer model that is based on two states. The results indicate that an operational strategy that considers the multi-state model leads to a decrease in final hydrogen production costs. These reduced costs will benefit businesses especially while electrolysis plants grow in size to accommodate further increases in demand.
Clean Growth- Transforming Heating Overview of Current Evidence
Dec 2018
Publication
Government has reviewed the evidence base on options for achieving long term heat decarbonisation. This report provides an overview of the key issues arising from our review and seeks to:
- highlight the different characteristics of the main alternative sources of low carbon heat and the approaches to achieving transformational change
- set out strategically important issues ‘strategic inferences’ which we have drawn from the evidence available to help focus the development of our long term policy framework
- identify areas that require further exploration to inform the development of a new long term policy framework for heat
- better understanding of the different options available for decarbonising heating
- a clearer common agenda across industry academia and the public sector to ensure effort and resources are effectively and efficiently applied to long term heat decarbonisation issues
- the strategic inferences identified
- the priority areas requiring further development
- any important omissions
- the parties best placed to deliver in these areas
- opportunities for enhancing co-ordination
Modelling and Simulation of a Zero-emission Hybrid Power Plant for a Domestic Ferry
Jan 2021
Publication
This paper presents a simulation tool for marine hybrid power-plants equipped with polymer exchange membrane fuel cells and batteries. The virtual model through the combination of operational data and dynamically modelled subsystems can simulate power-plants of different sizes and configurations in order to analyze the response of different energy management strategies. The model aims to replicate the realistic behavior of the components included in the vessel's grid to asses if the hardware selected by the user is capable of delivering the power set-point requested by the energy management system. The model can then be used to optimize key factors such as hydrogen consumption. The case study presented in the paper demonstrates how the model can be used for the evaluation of a retrofitting operation replacing a diesel electric power-plant with fuel cells and batteries. The vessel taken into consideration is a domestic ferry operating car and passenger transport in Denmark. The vessel is outfitted with a diesel electric plant and an alternative hybrid power-plant is proposed. The hybrid configuration is tested using the model in a discrete time-domain.
A Portfolio of Power-Trains for Europe- A Fact Based Analysis
Nov 2010
Publication
This report is prepared by thirty of the largest global car manufacturers oil and gas companies utilities equipment manufacturers NGOs governmental and clean energy organisations with the collaboration of the Fuel Cells and Hydrogen Joint Undertaking.<br/>The analysis compares the economics sustainability and performance of the vehicles and infrastructures needed to reach the 80% decarbonisation goal set by the<br/>European Union and is an unprecedented effort from industry and other stakeholders to analyse the role of the various new car-types in meeting this objective on the basis of proprietary industrial data.
Using the Jet Stream for Sustainable Airship and Balloon Transportation of Cargo and Hydrogen
Jul 2019
Publication
The maritime shipping sector is a major contributor to CO2 emissions and this figure is expected to rise in coming decades. With the intent of reducing emissions from this sector this research proposes the utilization of the jet stream to transport a combination of cargo and hydrogen using airships or balloons at altitudes of 10–20 km. The jet streams flow in the mid-latitudes predominantly in a west–east direction reaching an average wind speed of 165 km/h. Using this combination of high wind speeds and reliable direction hydrogen-filled airships or balloons could carry hydrogen with a lower fuel requirement and shorter travel time compared to conventional shipping. Jet streams at different altitudes in the atmosphere were used to identify the most appropriate circular routes for global airship travel. Round-the-world trips would take 16 days in the Northern Hemisphere and 14 in the Southern Hemisphere. Hydrogen transport via the jet stream due to its lower energy consumption and shorter cargo delivery time access to cities far from the coast could be a competitive alternative to maritime shipping and liquefied hydrogen tankers in the development of a sustainable future hydrogen economy.
Fuel Cells and Hydrogen for Green Energy in European Cities and Regions
Sep 2018
Publication
Fuel cells and hydrogen are a viable solution for European regions and cities to reduce their emissions and realise their green energy transition says new FCH JU study.
In 2017 the FCH JU launched an initiative to support regions and cities in this regard. Today 89 regions and cities participate representing about one quarter of Europe's population surface area and GDP. These regions are pursuing ambitious plans to deploy FCH technology in the coming years. FCH investments totalling about EUR 1.8 billion are planned for these regions in the next 5 years. These planned investments can contribute significantly to further developing the FCH market in Europe and driving the sector towards commercialisation.
The new study provides a detailed insight into the FCH investment plans of the participating regions and cities and points out next steps to be taken for realising a European FCH roadmap with a view to commercialising the technology. In particular the study shows that:
In 2017 the FCH JU launched an initiative to support regions and cities in this regard. Today 89 regions and cities participate representing about one quarter of Europe's population surface area and GDP. These regions are pursuing ambitious plans to deploy FCH technology in the coming years. FCH investments totalling about EUR 1.8 billion are planned for these regions in the next 5 years. These planned investments can contribute significantly to further developing the FCH market in Europe and driving the sector towards commercialisation.
The new study provides a detailed insight into the FCH investment plans of the participating regions and cities and points out next steps to be taken for realising a European FCH roadmap with a view to commercialising the technology. In particular the study shows that:
- European regions and cities need to take action now to realise their ambitious emission reduction targets and improve local air quality.
- Investing in fuel cell and hydrogen technology pays off for cities and regions as it provides a mature safe and competitive zero-emission solution for all their energy needs.
- Regions and cities can benefit from investing in hydrogen and fuel cells not only in environmental terms but also by stimulating local economic growth and creating attractive places to live work and visit.
- The Regions and Cities Initiative provides a unique opportunity to benefit from existing knowledge draw on project development support and financing assistance to realise own FCH deployment projects.
- To enable the realisation of the envisaged FCH deployment plans of the regions and cities continued support will be required for individual projects as well as the coalition at large.
Global Energy Transformation: A Roadmap to 2050
Apr 2019
Publication
Dolf Gielen,
Ricardo Gorini,
Nicholas Wagner,
Rodrigo Leme,
Laura Gutierrez,
Gayathri Prakash,
Elisa Asmelash,
Luis Janeiro,
Giacomo Gallina,
Guilia Vale,
Lorenzo Sani,
Xavier Garcia Casals,
Rabia Ferroukhi,
Bishal Parajuli,
Jinlei Feng,
Eva Alexandri,
Unnada Chewpreecha,
Mary Goldman,
Sophie Heald,
Jon Stenning,
Hector Pollitt,
Celia García-Baños and
Michael Renner
Increased use of renewable energy combined with intensified electrification could prove decisive for the world to meet key climate goals by 2050. This study from the International Renewable Energy Agency (IRENA) highlights immediately deployable cost-effective options for countries to fulfil climate commitments and limit the rise of global temperatures. The envisaged energy transformation would also reduce net costs and bring significant socio-economic benefits such as increased economic growth job creation and overall welfare gains.<br/>The report – the second under the Global Energy Transformation banner – expands IRENA’s comprehensive roadmap which examines technology pathways and policy implications to ensure a sustainable energy future. Ramping up electricity to over half of the global energy mix (up from one-fifth currently) in combination with renewables would reduce the use of fossil fuels responsible for most greenhouse-gas emissions.
Internal Film Cooling with Discrete-Slot Injection Orifices in Hydrogen/Oxygen Engine Thrust Chambers
May 2022
Publication
In the present study a hydrogen and oxygen heat-sink engine thrust chamber and the corresponding injection faceplate with discrete slot orifices are devised to study the cooling performance near the faceplate region. Moreover a set of experiments and numerical simulations are conducted to evaluate the effects of various factors on combustion performance and film cooling efficiency. According to the obtained result the circumferential cooling efficiency has an M-shaped distribution in the near-injector region. Furthermore it has been discovered that when the film flow ratio increases so does the cooling efficiency. This is especially more pronounced in the range of 30–80 mm from the faceplate. The cooling efficiency is found to be proportional to the film flow rate ratio’s 0.4 power. Compared with the slot thickness the reduction in the slot width is more beneficial in improving the cooling efficiency and the advantage is more prominent for small film flow ratios. In addition when the amount of coolant is not enough the cooling effect of the discrete slot film orifice is better than that of the common cylindrical orifice. The present article demonstrates that setting the area ratio of the adjacent film orifices is an effective way to reduce the uneven circumferential distribution of the wall surface temperature.
Comprehensive Review on Fuel Cell Technology for Stationary Applications as Sustainable and Efficient Poly-Generation Energy Systems
Aug 2021
Publication
Fuel cell technologies have several applications in stationary power production such as units for primary power generation grid stabilization systems adopted to generate backup power and combined-heat-and-power configurations (CHP). The main sectors where stationary fuel cells have been employed are (a) micro-CHP (b) large stationary applications (c) UPS and IPS. The fuel cell size for stationary applications is strongly related to the power needed from the load. Since this sector ranges from simple backup systems to large facilities the stationary fuel cell market includes few kWs and less (micro-generation) to larger sizes of MWs. The design parameters for the stationary fuel cell system differ for fuel cell technology (PEM AFC PAFC MCFC and SOFC) as well as the fuel type and supply. This paper aims to present a comprehensive review of two main trends of research on fuel-cell-based poly-generation systems: tracking the market trends and performance analysis. In deeper detail the present review will list a potential breakdown of the current costs of PEM/SOFC production for building applications over a range of production scales and at representative specifications as well as broken down by component/material. Inherent to the technical performance a concise estimation of FC system durability efficiency production maintenance and capital cost will be presented.
Assessment of a Fuel Cell Based-hybrid Energy System to Generate and Store Electrical Energy
Jan 2022
Publication
Solid oxide fuel cells (SOFC) have significant applications and performance and their integration into coupled and cascading energy systems can improve the overall performance of the process. Furthermore due to the constant time performance of the fuel cell the problem of fuel starvation may arise by changing the amount of load which can adversely affect the overall performance of the process. In the present study the excess heat of the SOFC is converted into electrical energy in two stages using different heat generators. The coupled energy system in the present article has a new configuration in which the relationship of its components is different from the systems reported in the literature. Furthermore since the use of an energy storage system can improve the overall reliability the energy produced by the coupled energy cycle is stored by a storage technology for peak consumption times. The introduced system can generate approximately 580 W of electrical power with an efficiency of 80%. The highest and lowest share in power generation is related to fuel cell with 82% and thermoelectric generator with 5%. The rest of the system power (i.e. 13%) is produced by thermionic generator. In addition the system requires 0.025 kg per hour of hydrogen fuel. It was also found that to operate the system for 5 h a day requires a storage system with a size of 3.3 m3 . Moreover two key issues to enhance the storage system performance are: adjusting the initial pressure of the system to values close to the peak (optimal) value and using turbines and/or pumps with higher efficiencies. With the aim of supplying 5 kWh of electrical energy five different scenarios based on the design of various effective parameters have been presented.
Analysis of Hydrogen Filling of 175 Liter Tank for Large-Sized Hydrogen Vehicle
May 2022
Publication
Due to the low density of hydrogen gas under ambient temperature and atmospheric pressure conditions the high-pressure gaseous hydrogen storage method is widely employed. With high-pressure characteristics of hydrogen storage rigorous safety precautions are required such as filling of compressed gas in a hydrogen tank to achieve reliable operational solutions. Especially for the large-sized tanks (above 150 L) safety operation of hydrogen storage should be considered. In the present study the compressed hydrogen gas behavior in a large hydrogen tank of 175 L is investigated for its filling. To validate the numerical approach used in this study numerical models for the adaptation of the gas and turbulence models are examined. Numerical parametric studies on hydrogen filling for the large hydrogen tank of 175 L are conducted to estimate the hydrogen gas behavior in the hydrogen tank under various conditions of state of charge of pressure and ambient temperature. From the parametric studies the relationship between the initial SOC pressure condition and the maximum temperature rise of hydrogen gas was shown. That is the maximum temperature rise increases as the ambient temperature decreases and the rise increases as the SOC decreases.
H2 Green Hydrogen Discussion Paper: Victorian Hydrogen Investment Program
Nov 2019
Publication
This discussion paper is for stakeholders who would like to shape the development of Victoria’s emerging green hydrogen sector identifying competitive advantages and priority focus areas for industry and the Victorian Government.<br/>The Victorian Government is using this paper to focus on the economic growth and sector development opportunities emerging for a Victorian hydrogen industry powered by renewable energy also known as ‘green’ hydrogen. In addition this paper seeks input from all stakeholders on how where and when the Victorian Government can act to establish a thriving green hydrogen economy.<br/>Although green hydrogen is the only type of hydrogen production within the scope of this discussion paper the development of the VHIP aligns with the policies projects and initiatives which support these other forms of hydrogen production. The VHIP is considering the broad policy landscape and actively coordinating with related hydrogen programs policies and strategies under development including the Council of Australian Governments (COAG) Energy Council’s National Hydrogen Strategy to ensure a complementary approach. In Victoria there are several programs and strategies in development and underway that have linkages with hydrogen and the VHIP.
Between Hope And Hype: A Hydrogen Vision For The UK
Mar 2021
Publication
There is a growing conversation around the role that hydrogen can play in the future of the UK and how to best harness its potential to secure jobs show climate leadership promote industrial competitiveness and drive innovation. The Government’s ‘Ten Point Plan for a Green Industrial Revolution’ included hydrogen as one of its ten actions targeting 5GW of ‘low carbon’ hydrogen production by 2030. Britain is thus joining the EU US Japan Germany and a host of other countries seeking to be part of the hydrogen economy of the future.<br/><br/>A focus on clean green hydrogen within targeted sectors and hubs can support multiple Government goals – including demonstrating climate leadership reducing regional inequalities through the ‘levelling up’ agenda and ensuring a green and cost-effective recovery from the coronavirus pandemic which prioritises jobs and skills. A strategic hydrogen vision must be honest and recognise where green hydrogen does not present the optimal pathway for decarbonisation – for instance where alternative solutions are already readily available for roll-out are more efficient and cost-effective. A clear example is hydrogen use for heating where it is estimated to require around 30 times more offshore wind farm capacity than currently available to produce enough green hydrogen to replace all gas boilers as well as adding costs for consumers.<br/><br/>This paper considers the offer of hydrogen for key Government priorities – including an inclusive and resilient economic recovery from the pandemic demonstrating climate leadership and delivering for all of society across the UK. It assesses existing evidence and considers the risks and opportunities and how they might inform a strategic vision for the UK. Ahead of the forthcoming Hydrogen Strategy it sets expectations for Government and outlines key recommendations.
Thermodynamic Analysis of a Regenerative Brayton Cycle Using H2, CH4 and H2/CH4 Blends as Fuel
Feb 2022
Publication
Considering a simple regenerative Brayton cycle the impact of using different fuel blends containing a variable volumetric percentage of hydrogen in methane was analysed. Due to the potential of hydrogen combustion in gas turbines to reduce the overall CO2 emissions and the dependency on natural gas further research is needed to understand the impact on the overall thermodynamic cycle. For that purpose a qualitative thermodynamic analysis was carried out to assess the exergetic and energetic efficiencies of the cycle as well as the irreversibilities associated to a subsystem. A single step reaction was considered in the hypothesis of complete combustion of a generic H2/CH4 mixture where the volumetric H2 percentage was represented by fH2 which was varied from 0 to 1 defining the amount of hydrogen in the fuel mixture. Energy and entropy balances were solved through the Engineering Equation Solver (EES) code. Results showed that global exergetic and energetic efficiencies increased by 5% and 2% respectively varying fH2 from 0 to 1. Higher hydrogen percentages resulted in lower exergy destruction in the chamber despite the higher air-excess levels. It was also observed that higher values of fH2 led to lower fuel mass flow rates in the chamber showing that hydrogen can still be competitive even though its cost per unit mass is twice that of natural gas.
A Review of Fuel Cell Powertrains for Long-Haul Heavy-Duty Vehicles: Technology, Hydrogen, Energy and Thermal Management Solutions
Dec 2022
Publication
Long-haul heavy-duty vehicles including trucks and coaches contribute to a substantial portion of the modern-day European carbon footprint and pose a major challenge in emissions reduction due to their energy-intensive usage. Depending on the hydrogen fuel source the use of fuel cell electric vehicles (FCEV) for long-haul applications has shown significant potential in reducing road freight CO2 emissions until the possible maturity of future long-distance battery-electric mobility. Fuel cell heavy-duty (HD) propulsion presents some specific characteristics advantages and operating constraints along with the notable possibility of gains in powertrain efficiency and usability through improved system design and intelligent onboard energy and thermal management. This paper provides an overview of the FCEV powertrain topology suited for long-haul HD applications their operating limitations cooling requirements waste heat recovery techniques state-of-the-art in powertrain control energy and thermal management strategies and over-the-air route data based predictive powertrain management including V2X connectivity. A case study simulation analysis of an HD 40-tonne FCEV truck is also presented focusing on the comparison of powertrain losses and energy expenditures in different subsystems while running on VECTO Regional delivery and Long-haul cycles. The importance of hydrogen fuel production pathways onboard storage approaches refuelling and safety standards and fleet management is also discussed. Through a comprehensive review of the H2 fuel cell powertrain technology intelligent energy management thermal management requirements and strategies and challenges in hydrogen production storage and refuelling this article aims at helping stakeholders in the promotion and integration of H2 FCEV technology towards road freight decarbonisation.
Up-scalable Emerging Energy Conversion Technologies Enabled by 2D Materials: From Miniature Power Harvesters Towards Grid-connected Energy Systems
May 2021
Publication
Breakthrough discoveries in high-throughput formulation of abundant materials and advanced engineering approaches are both in utter need as prerequisites for developing novel large-scale energy conversion technologies required to address our planet's rising energy demands. Nowadays the rapid deployment of Internet of Things (IoT) associated with a distributed network of power-demanding smart devices concurrently urges for miniaturized systems powered by ambient energy harvesting. Graphene and other related two-dimensional materials (GRM) consist a perfect fit to drive this innovation owing to their extraordinary optoelectronic physical and chemical properties that emerge at the limit of two-dimensions. In this review after a critical analysis of GRM's emerging properties that are beneficial for power generation novel approaches are presented for developing ambient energy conversion devices covering a wide range of scales. Notable examples vary from GRM-enabled large-scale photovoltaic panels and fuel cells smart hydrovoltaics and blue energy conversion routes to miniaturized radio frequency piezoelectric triboelectric and thermoelectric energy harvesters. The insights from this review demonstrate that GRM-enabled energy harvesters apart from enabling the self-powered operation of individual IoT devices have also the potential to revolutionize the way that grid-electricity is provided in the cities of the future. This approach is materialized by two complementary paradigms: cross-coupled integration of GRM into firstly a network consisted of a vast number of miniaturized in-series-connected harvesters and secondly into up-scaled multi-energy hybrid harvesters both approaches having the potential for on-grid energy generation under all-ambient-conditions. At the end of the discussion perspectives on the trends limitations and commercialisation potential of these emerging up-scalable energy conversion technologies are provided. This review aims to highlight the importance of building a network of GRM-based cross-scaled energy conversion systems and their potential to become the guideline for the energy sustainable cities of the future.
Improve Hydrogen Economy for Vehicular Fuel Cell System via Investigation and Control of Optimal Operating Oxygen Excess Ratio
Apr 2022
Publication
This study investigates and controls the optimal operating oxygen excess ratio (OER) for PEMFC which effectively prevents oxygen starvation and improves the hydrogen economy of proton exchange membrane fuel cells (PEMFC). Firstly the PEMFC output characteristic model and the five-order nonlinear air supply system model are established. Moreover an adaptive algebraic observer was developed to observe the partial pressure of gas in PEMFC and further reconstruct OER. Secondly to achieve the minimum hydrogen consumption under the required power the reference OER is determined by analyzing the PEMFC system output power with its minimum current. Finally the super-twisting algorithm is adopted to track reference OER. Simulation results show that the average absolute observation errors of oxygen nitrogen and cathode pressures under the Highway Fuel Economy Test are 1351.1 Pa (5.1%) 1724.2 Pa (0.9%) and 409.9 Pa (1.6%) respectively. The OER adjust average absolute error is 0.03. Compared with the commonly used fixed OER (e.g. OER of 1.5 and 2.3) the optimal OER strategy can reduce the hydrogen consumption of the PEMFC system by 5.2% and 1.8% respectively. Besides a DSP hardware in loop test is conducted to show the real-time performance of the proposed optimal method.
Macroeconomic Implications of Switching to process-emission-free Iron and Steel Production in Europe
Nov 2018
Publication
Climate change is one of the most serious threats to the human habitat. The required structural change to limit anthropogenic forcing is expected to fundamentally change daily social and economic life. The production of iron and steel is a special case of economic activities since it is not only associated with combustion but particularly with process emissions of greenhouse gases which have to be dealt with likewise. Traditional mitigation options of the sector like efficiency measures substitution with less emission-intensive materials or scrap-based production are bounded and thus insufficient for rapid decarbonization necessary for complying with long-term climate policy targets. Iron and steel products are basic materials at the core of modern socio-economic systems additionally being essential also for other mitigation options like hydro and wind power. Therefore a system-wide assessment of recent technological developments enabling almost complete decarbonization of the sector is substantially relevant. Deploying a recursive-dynamic multi-region multi-sector computable general equilibrium approach we investigate switches from coke-to hydrogen-based iron and steel technologies in a scenario framework where industry decisions (technological choice and timing) and climate policies are mis-aligned. Overall we find that the costs of industry transition are moderate but still ones that may represent a barrier for implementation because the generation deciding on low-carbon technologies and bearing (macro)economic costs might not be the generation benefitting from it. Our macroeconomic assessment further indicates that anticipated bottom-up estimates of required additional domestic renewable electricity tend to be overestimated. Relative price changes in the economy induce electricity substitution effects and trigger increased electricity imports. Sectoral carbon leakage is an imminent risk and calls for aligned course of action of private and public actors.
Energy System Requirements of Fossil-free Steelmaking using Hydrogen Direct Reduction
May 2021
Publication
The iron and steel industry is one of the world’s largest industrial emitters of greenhouse gases. One promising option for decarbonising the industry is hydrogen direct reduction of iron (H-DR) with electric arc furnace (EAF) steelmaking powered by zero carbon electricity. However to date little attention has been given to the energy system requirements of adopting such a highly energy-intensive process. This study integrates a newly developed long-term energy system planning tool with a thermodynamic process model of H-DR/EAF steelmaking developed by Vogl et al. (2018) to assess the optimal combination of generation and storage technologies needed to provide a reliable supply of electricity and hydrogen. The modelling tools can be applied to any country or region and their use is demonstrated here by application to the UK iron and steel industry as a case study. It is found that the optimal energy system comprises 1.3 GW of electrolysers 3 GW of wind power 2.5 GW of solar 60 MW of combined cycle gas with carbon capture 600 GWh/600 MW of hydrogen storage and 30 GWh/130 MW of compressed air energy storage. The hydrogen storage requirements of the industry can be significantly reduced by maintaining some dispatchable generation for example from 600 GWh with no restriction on dispatchable generation to 140 GWh if 20% of electricity demand is met using dispatchable generation. The marginal abatement costs of a switch to hydrogen-based steelmaking are projected to be less than carbon price forecasts within 5–10 years.
A Preliminary Energy Analysis of a Commercial CHP Fueled with H2NG Blends Chemically Supercharged by Renewable Hydrogen and Oxygen
Dec 2016
Publication
Currently Power-to-Gas technologies are considered viable solutions to face the onset problems associated with renewable capacity firming. Indeed carbon-free hydrogen production converting renewable electricity excess and its injection into natural gas pipelines is considered a short- to medium-term solution. In this way the so-called H2NG blends can be fired within internal combustion engines and micro gas turbines operating in CHP mode offering better environmental-energy performances in machines. As regards the distributed energy generation scenario the local H2 production by means of electrolysis for methane enrichment will be more cost-effective if the oxygen is fruitfully used instead of venting it out like a by-product as usually occurs. This study focuses on the usefulness of using that oxygen to enrich the air-fuel mixture of an internal combustion engine for micro-CHP applications once it has been fuelled with H2NG blends. Thus the main aim of this paper is to provide a set of values for benchmarking in which H2NG blends ranging in 0%-15% vol. burn within an ICE in partial oxy-fuel conditions. In particular a preliminary energy analysis was carried out based on experimental data reporting the engine operating parameters gains and losses in both electrical and heat recovery efficiency. The oxygen content in the air varies up to 22% vol. A Volkswagen Blue Tender CHP commercial version (19.8 kWel. of rated electrical power output) was considered as the reference machine and its energy characterization was reported when it operated under those unconventional conditions.
Decarbonizing Copper Production by Power-to-Hydrogen A Techno-Economic Analysis
Apr 2021
Publication
Electrifying energy-intensive processes is currently intensively explored to cut greenhouse gas (GHG) emissions through renewable electricity. Electrification is particularly challenging if fossil resources are not only used for energy supply but also as feedstock. Copper production is such an energy-intensive process consuming large quantities of fossil fuels both as reducing agent and as energy supply.
Here we explore the techno-economic potential of Power-to-Hydrogen to decarbonize copper production. To determine the minimal cost of an on-site retrofit with Power-to-Hydrogen technology we formulate and solve a mixed-integer linear program for the integrated system. Under current techno-economic parameters for Germany the resulting direct CO2 abatement cost is 201 EUR/t CO2-eq for Power-to-Hydrogen in copper production. On-site utilization of the electrolysis by-product oxygen has a substantial economic benefit. While the abatement cost vastly exceeds current European emission certificate prices a sensitivity analysis shows that projected future developments in Power-to-Hydrogen technologies can greatly reduce the direct CO2 abatement cost to 54 EUR/t CO2-eq. An analysis of the total GHG emissions shows that decarbonization through Power-to-Hydrogen reduces the global GHG emissions only if the emission factor of the electricity supply lies below 160 g CO2-eq/kWhel.
The results suggest that decarbonization of copper production by Power-to-Hydrogen could become economically and environmentally beneficial over the next decades due to cheaper and more efficient Power-to-Hydrogen technology rising GHG emission certificate prices and further decarbonization of the electricity supply.
Here we explore the techno-economic potential of Power-to-Hydrogen to decarbonize copper production. To determine the minimal cost of an on-site retrofit with Power-to-Hydrogen technology we formulate and solve a mixed-integer linear program for the integrated system. Under current techno-economic parameters for Germany the resulting direct CO2 abatement cost is 201 EUR/t CO2-eq for Power-to-Hydrogen in copper production. On-site utilization of the electrolysis by-product oxygen has a substantial economic benefit. While the abatement cost vastly exceeds current European emission certificate prices a sensitivity analysis shows that projected future developments in Power-to-Hydrogen technologies can greatly reduce the direct CO2 abatement cost to 54 EUR/t CO2-eq. An analysis of the total GHG emissions shows that decarbonization through Power-to-Hydrogen reduces the global GHG emissions only if the emission factor of the electricity supply lies below 160 g CO2-eq/kWhel.
The results suggest that decarbonization of copper production by Power-to-Hydrogen could become economically and environmentally beneficial over the next decades due to cheaper and more efficient Power-to-Hydrogen technology rising GHG emission certificate prices and further decarbonization of the electricity supply.
Techno-economic Analysis of Hydrogen Enhanced Methanol to Gasoline Process from Biomass-derived Synthesis Gas
Mar 2021
Publication
In this paper the implications of the use of hydrogen on product yield and conversion efficiency as well as on economic performance of a hydrogen enhanced Biomass-to-Liquid (BtL) process are analyzed. A process concept for the synthesis of fuel (gasoline and LPG) from biomass-derived synthesis gas via Methanol-to-Gasoline (MtG) route with utilization of carbon dioxide from gasification by feeding additional hydrogen is developed and modeled in Aspen Plus. The modeled process produces 0.36 kg fuel per kg dry straw. Additionally 99 MW electrical power are recovered from purge and off gases from fuel synthesis in CCGT process covering the electricity consumption of fuel synthesis and synthesis gas generation. The hydrogen enhanced BtL procces reaches a combined chemical and electrical efficiency of 48.2% and overall carbon efficiency of 69.5%. The total product costs (TPC) sum up to 3.24 €/kg fuel. Raw materials (hydrogen and straw) make up the largest fraction of TPC with a total share of 75%. The hydrogen enhanced BtL process shows increased chemical energy and carbon efficiencies and thus higher product yields. However economic analysis shows that the process is unprofitable under current conditions due to high costs for hydrogen provision.
The Role of Critical Minerals in Clean Energy Transitions
May 2021
Publication
Minerals are essential components in many of today’s rapidly growing clean energy technologies – from wind turbines and electricity networks to electric vehicles. Demand for these minerals will grow quickly as clean energy transitions gather pace. This new World Energy Outlook Special Report provides the most comprehensive analysis to date of the complex links between these minerals and the prospects for a secure rapid transformation of the energy sector.
Alongside a wealth of detail on mineral demand prospects under different technology and policy assumptions it examines whether today’s mineral investments can meet the needs of a swiftly changing energy sector. It considers the task ahead to promote responsible and sustainable development of mineral resources and offers vital insights for policy makers including six key IEA recommendations for a new comprehensive approach to mineral security."
Link to International Energy Agency website
Alongside a wealth of detail on mineral demand prospects under different technology and policy assumptions it examines whether today’s mineral investments can meet the needs of a swiftly changing energy sector. It considers the task ahead to promote responsible and sustainable development of mineral resources and offers vital insights for policy makers including six key IEA recommendations for a new comprehensive approach to mineral security."
Link to International Energy Agency website
Synergistic Hybrid Marine Renewable Energy Harvest System
Mar 2024
Publication
This paper proposes a novel hybrid marine renewable energy-harvesting system to increase energy production reduce levelized costs of energy and promote renewable marine energy. Firstly various marine renewable energy resources and state-of-art technologies for energy exploitation and storage were reviewed. The site selection criteria for each energy-harvesting approach were identified and a scoring matrix for site selection was proposed to screen suitable locations for the hybrid system. The Triton Knoll wind farm was used to demonstrate the effectiveness of the scoring matrix. An integrated energy system was designed and FE modeling was performed to assess the effects of additional energy devices on the structural stability of the main wind turbine structure. It has been proven that the additional energy structures have a negligible influence on foundation/structure deflection.
The Ten Point Plan for a Green Industrial Revolution: Building Back Better, Supporting Green Jobs, and Accelerating Our Path to Net Zero
Nov 2020
Publication
As the world looks to recover from the impact of coronavirus on our lives livelihoods and economies we have the chance to build back better: to invest in making the UK a global leader in green technologies.
The plan focuses on increasing ambition in the following areas:
The plan focuses on increasing ambition in the following areas:
- advancing offshore wind
- driving the growth of low carbon hydrogen
- delivering new and advanced nuclear power
- accelerating the shift to zero emission vehicles
- green public transport cycling and walking
- ‘jet zero’ and green ships
- greener buildings
- investing in carbon capture usage and storage
- protecting our natural environment
- green finance and innovation
Cost Optimization of a Stand-Alone Hybrid Energy System with Fuel Cell and PV
Mar 2020
Publication
Renewable energy has become very popular in recent years. The amount of renewable generation has increased in both grid-connected and stand-alone systems. This is because it can provide clean energy in a cost-effective and environmentally friendly fashion. Among all varieties photovoltaic (PV) is the ultimate rising star. Integration of other technologies with solar is enhancing the efficiency and reliability of the system. In this paper a fuel cell–solar photovoltaic (FC-PV)-based hybrid energy system has been proposed to meet the electrical load demand of a small community center in India. The system is developed with PV panels fuel cell an electrolyzer and hydrogen storage tank. Detailed mathematical modeling of this system as well as its operation algorithm have been presented. Furthermore cost optimization has been performed to determine ratings of PV and Hydrogen system components. The objective is to minimize the levelized cost of electricity (LCOE) of this standalone system. This optimization is performed in HOMER software as well as another tool using an artificial bee colony (ABC). The results obtained by both methods have been compared in terms of cost effectiveness. It is evident from the results that for a 68 MWh/yr of electricity demand is met by the 129 kW Solar PV 15 kW Fuel cell along with a 34 kW electrolyzer and a 20 kg hydrogen tank with a LPSP of 0.053%. The LCOE is found to be in 0.228 $/kWh. Results also show that use of more sophisticated algorithms such as ABC yields more optimized solutions than package programs such as HOMER. Finally operational details for FC-PV hybrid system using IEC 61850 inter-operable communication is presented. IEC 61850 information models for FC electrolyzer hydrogen tank were developed and relevent IEC 61850 message exchanges for energy management in FC-PV hybrid system are demonstrated.
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