Applications & Pathways
Changing the Fate of Fuel Cell Vehicles: Can lessons be Learnt from Tesla Motors?
Dec 2014
Publication
Fuel Cell Vehicles (FCVs) are a disruptive innovation and are currently looking towards niche market entry. However commercialisation has been unsuccessful thus far and there is a limited amount of literature that can guide their market entry. In this paper a historical case study is undertaken which looks at Tesla Motors high-end encroachment market entry strategy. FCVs have been compared to Tesla vehicles due to their similarities; both are disruptive innovations both are high cost and both are zero emission vehicles. Therefore this paper looks at what can be learned form Tesla Motors successful market entry strategy and proposes a market entry strategy for FCVs. It was found that FCVs need to enact a paradigm shift from their current market entry strategy to one of high-end encroachment. When this has been achieved FCVs will have greater potential for market penetration.
Acorn: Developing Full-chain Industrial Carbon Capture and Storage in a Resource- and Infrastructure-rich Hydrocarbon Province
Jun 2019
Publication
Juan Alcalde,
Niklas Heinemann,
Leslie Mabon,
Richard H. Worden,
Heleen de Coninck,
Hazel Robertson,
Marko Maver,
Saeed Ghanbari,
Floris Swennenhuis,
Indira Mann,
Tiana Walker,
Sam Gomersal,
Clare E. Bond,
Michael J. Allen,
Stuart Haszeldine,
Alan James,
Eric J. Mackay,
Peter A. Brownsort,
Daniel R. Faulkner and
Steve Murphy
Research to date has identified cost and lack of support from stakeholders as two key barriers to the development of a carbon dioxide capture and storage (CCS) industry that is capable of effectively mitigating climate change. This paper responds to these challenges through systematic evaluation of the research and development process for the Acorn CCS project a project designed to develop a scalable full-chain CCS project on the north-east coast of the UK. Through assessment of Acorn's publicly-available outputs we identify strategies which may help to enhance the viability of early-stage CCS projects. Initial capital costs can be minimised by infrastructure re-use particularly pipelines and by re-use of data describing the subsurface acquired during oil and gas exploration activity. Also development of the project in separate stages of activity (e.g. different phases of infrastructure re-use and investment into new infrastructure) enables cost reduction for future build-out phases. Additionally engagement of regional-level policy makers may help to build stakeholder support by situating CCS within regional decarbonisation narratives. We argue that these insights may be translated to general objectives for any CCS project sharing similar characteristics such as legacy infrastructure industrial clusters and an involved stakeholder-base that is engaged with the fossil fuel industry.
A Review of Techno-economic Data for Road Transportation Fuels
May 2019
Publication
Worldwide the road transport sector typically arises as one of the main sources of air pollutants due to its high energy intensity and the use of fossil fuels. Thus governments and social agents work on the development and prospective planning of decarbonisation strategies oriented towards sustainable transport. In this regard the increase in the use of alternative fuels is the recurrent approach to energy planning e.g. through the promotion of electric vehicles biofuels natural gas liquefied petroleum gas etc. However there is a lack of comprehensive information on the techno-economic performance of production pathways for alternative fuels. The acquisition of robust techno-economic data is still a challenge for energy planners modellers analysts and policy-makers when building their prospective models to support decision-making processes. Hence this article aims to fill this gap through a deep literature review including the most representative production routes for a wide range of road transportation fuels. This led to the development of datasets including investment costs operating and maintenance costs and transformation efficiencies for more than 40 production pathways. The techno-economic data presented in this work are expected to be especially useful to those energy actors interested in performing long-term studies on the transition to a sustainable transport system.
Fundamental Study on Hydrogen Low-NOx Combustion Using Exhaust Gas Self-Recirculation
Jan 2022
Publication
Hydrogen is expected to be a next-generation energy source that does not emit carbon dioxide but when used as a fuel the issue is the increase in the amount of NOx that is caused by the increase in flame temperature. In this study we experimentally investigated NOx emissions rate when hydrogen was burned in a hydrocarbon gas burner which is used in a wide temperature range. As a result of the experiments the amount of NOx when burning hydrogen in a nozzle mixed burner was twice as high as when burning city gas. However by increasing the flow velocity of the combustion air the amount of NOx could be reduced. In addition by reducing the number of combustion air nozzles rather than decreasing the diameter of the air nozzles a larger recirculation flow could be formed into the furnace and the amount of NOx could be reduced by up to 51%. Furthermore the amount of exhaust gas recirculation was estimated from the reduction rate of NOx and the validity was confirmed by the relationship between adiabatic flame temperature and NOx calculated from the equilibrium calculation by chemical kinetics simulator software.
Combustion Analysis of Hydrogen-diesel Dual Fuel Engine with Water Injection Technique
Dec 2018
Publication
In this paper the effect of direct diesel injection timing and engine speed on the performance and emissions of CI engine operating on RCCI (H2/diesel mixture) coupled with water injection have been numerically investigated and validated. The simulation have been carried out using GT-Power professional software. A single cylinder dual fuel compression ignition model has been built. The diesel fuel was injected directly to the cylinder. The hydrogen and water were injected to the engine intake manifold and engine port with constant mass flow rate and constant temperature for all engine speed. During the simulation the engine speed was varied from 1000 to 5000 rpm and the diesel injection timing was varied from (−5° to −25° CAD). In addition the optimized diesel injection timing for specific engine operation parameters has also been performed. The results show that for specific injection timing and constant hydrogen and water mass flow rate the increase of engine speed results in an increase in the cylinder temperature engine brake power brake specific fuel consumption and NO emissions; but decreases brake thermal efficiency. Moreover the analysis performed shows that the advanced injection timing decreases the engine power brake thermal efficiency and CO emissions; but increases NO emissions.
Medium-Energy Synthesis Gases from Waste as an Energy Source for an Internal Combustion Engine
Dec 2021
Publication
The aim of the presented article is to analyse the influence of synthesis gas composition on the power economic and internal parameters of an atmospheric two-cylinder spark-ignition internal combustion engine (displacement of 686 cm3 ) designed for a micro-cogeneration unit. Synthesis gases produced mainly from waste contain combustible components as their basic material (methane hydrogen and carbon monoxide) as well as inert gases (carbon dioxide and nitrogen). A total of twelve synthesis gases were analysed that fall into the category of medium-energy gases with lower heating value in the range from 8 to 12 MJ/kg. All of the resulting parameters from the operation of the combustion engine powered by synthesis gases were compared with the reference fuel methane. The results show a decrease in the performance parameters for all operating loads and an increase in hourly fuel consumption. Specifically for the operating speed of the micro-cogeneration unit (1500 L/min) the decrease in power parameters was in the range of 7.1–23.5%; however the increase in hourly fuel consumption was higher by 270% to 420%. The decrease in effective efficiency ranged from 0.4 to 4.6% which in percentage terms represented a decrease from 1.3% to 14.5%. The process of fuel combustion was most strongly influenced by the proportion of hydrogen and inert gases in the mixture. It can be concluded that setting up the synthesis gas production in the waste gasification process in order to achieve optimum performance and economic parameters of the combustion engine for a micro cogeneration unit has an influential role and is of crucial importance.
The Influence of Hydrogen Desorption on Micromechanical Properties and Tribological Behavior of Iron and Carbon Steels
Dec 2018
Publication
The influence of the previous electrolytic hydrogenation on the micromechanical properties and tribological behavior of the surface layers of iron and carbon steels has been studied. The concentrations of diffusion-moving and residual hydrogen in steels are determined depending on the carbon content. It is shown that the amount of sorbed hydrogen is determined by the density of dislocations and the relative volume of cementite. After desorption of diffusion-moving hydrogen the microhardness increases and materials plasticity decreases. The change of these characteristics decreases with the increase of carbon content in the steels. Internal stresses increase and redistribute under hydrogen desorption. Fragmentation of ferrite and perlite occurs as a result of electrolytic hydrogenation. Ferrite is characterized by the structure fragmentation and change of the crystallographic orientation of planes. The perlite structure shows the crushing of cementite plates and their destruction. The influence of hydrogen desorption on the microhardness of structural components of ferrite-perlite steels is shown. Large scattering of microhardness is found in perlite due to different diffusion rates of hydrogen because of the unequally oriented cementite plates. It was found that the tendency of materials to blister formation is reduced with the increase of carbon content. The influence of hydrogen on the tribological behaviour of steels under dry and boundary friction has been studied. It is shown that hydrogen desorption intensifies the materials wear. After hydrogen desorption tribological behaviour is determined by the adhesion interaction between the contacting pairs.
Technology Assessment of Hydrogen Firing of Process Heaters
Apr 2011
Publication
In conjunction with John Zink Co. LLC the Chevron Energy Technology Company conducted a three part study evaluating potential issues with switching refinery process heaters from fuel gas to hydrogen fuel for the purpose of greenhouse gas emissions reduction via CO2 capture and storage.
The focus was on the following areas:
The focus was on the following areas:
- Heater performance
- Burner performance and robustness
- Fuel gas system retrofit requirements
The Status and Prospects of Hydrogen and Fuel Cell Technology in the Philippines
Jan 2022
Publication
As a developing country the Philippines must balance its rapid industrialization efforts with the realities and consequences of climate change on the country. A feasible option to achieve this is increasing the share of renewables in power generation coupled with energy storage technology. This paper examines the present situation and opportunities for development of hydrogen and fuel cell technology in the Philippines as promising alternatives with proven applications in niche energy demand sectors aside from renewables integration. Although the Philippines is considered a latecomer there is significant renewable resource potential available local experts and trained talents and enabling legislations in the country that provide opportunities in harnessing fuel cell technologies for the transition to energy self-sufficient and low-carbon society. Current advancement of the technology in the country is limited to an initial 5-year roadmap focused on component development from cheap and local materials. Provisions for large-scale hydrogen infrastructure have not yet been realized which is comparable to the early stages of development in other countries that are also pursuing fuel cell technology. Strong industry-academe partnerships should be pursued through a specific legislated agency to ensure future development of this technology for the country’s benefit. Lastly applications in distributed power generation poised to be a lucrative direction as demonstration and validation with other potential uses such as transportation remains a challenge.
Hy4Heat Understanding Commercial Appliances - Work Package 5
Nov 2020
Publication
The 'Hydrogen for Heat' (Hy4Heat) programme aims to support the UK Government in its ambitions to decarbonise the UK energy sector in line with the targets of the Climate Change Act 2008 by attempting to evaluate and de-risk the natural gas to hydrogen network conversion option. The impact on the commercial sector is an important factor in understanding the feasibility of utilising hydrogen to decarbonise heat in the UK. The overall objective of the market research study Work Package 5 (WP5) was to determine if it is theoretically possible to successfully convert the commercial sector to hydrogen. This work will contribute to the understanding of the scale type and capacity of gas heating appliances within the sector providing a characterisation of the market and determining the requirements and feasibility for successfully transitioning them to hydrogen in the future.
This report and any attachment is freely available on the Hy4Heat website here. The report can also be downloaded directly by clicking on the pdf icon above
This report and any attachment is freely available on the Hy4Heat website here. The report can also be downloaded directly by clicking on the pdf icon above
Assessment of Operational Performance for an Integrated ‘Power to Synthetic Natural Gas’ System
Dec 2021
Publication
This article presents a power to SNG (synthetic natural gas) system that converts hydrogen into SNG via a methanation process. In our analysis detailed models for all the elements of the system are built. We assume a direct connection between a wind farm and a hydrogen generator. For the purposes of our calculations we also assume that the hydrogen generator is powered by the renewable source over a nine-hour period per day (between 21:00 and 06:00) and this corresponds to the off-peak period in energy demand. In addition a hydrogen tank was introduced to maximize the operating time of the methanation reactor. The cooperation between the main components of the system were simulated using Matlab software. The primary aim of this paper is to assess the influence of various parameters on the operation of the proposed system and to optimize its yearly operation via a consideration of the most important constraints. The analyses also examine different nominal power values of renewables from 8 to 12 MW and hydrogen generators from 3 to 6 MW. Implementing the proposed configuration taking into account the direct connection of the hydrogen generator and the methanation reactor showed that it had a positive effect on the dynamics and the operating times of the individual subsystems within the tested configuration
Green Hydrogen Value Chain in the Sustainability for Port Operations: Case Study in the Region of Valparaiso, Chile
Dec 2021
Publication
The paper presents a complete value chain for the use of green hydrogen in a port facility. The main objective was to propose the sizing of the main components that make up green hydrogen to ensure the supply of 1 MWe in replacing the diesel generator. The energy demand required for the port was determined by establishing the leading small and large-scale conventional energyconsuming equipment. Hence 60 kgH2 was required to ensure the power supply. The total electrical energy to produce all the hydrogen was generated from photovoltaic solar energy considering threegeneration scenarios (minimum maximum and the annual average). In all cases the energy supply in the electrolyzer was 3.08 MWe. In addition the effect of generating in the port facility using a diesel generator and a fuel cell was compared. The cost of 1 kgH2 could be 4.09 times higher than the cost of 1 L of diesel meaning that the output kWh of each system is economically similar. In addition the value of electrical energy through a Power Purchase Agreement (PPA) was a maximum of 79.79 times the value of a liter of diesel. Finally the Levelized Cost of Energy (LCOE) was calculated for two conditions in which the MWe was obtained from the fuel cell without and with the photovoltaic solar plant.
Innovation Insights Brief: Energy Scenarios Comparison Review
Apr 2019
Publication
Energy transition is a part of a much wider Grand Transition which is not all about energy. Energy transition cannot be achieved all at once or by any one actor. Relying only on better energy modelling and forecasting to guide successful transition will be fatal even in a data-rich era.<br/>It is timely for energy leaders to ask:<br/>Are global energy scenarios achieving their potential in opening up action on new energy futures?<br/>How do the Council’s World Energy Scenarios compare with global energy outlooks scenarios and normative visions used by others and what can we learn by contrasting the increasing richness of energy futures thinking?<br/>In anticipation of the 24th World Energy Congress the Council is refreshing its global energy foresight and updating its global scenarios narratives. The focus is on an ‘innovation twist to 2040’ and the use of scenarios to explore and navigate new exponential growth opportunities for accelerating successful energy transition in an era of epic and disruptive innovation.<br/>As a part of the refresh the Council has conducted a comparison study of global energy scenarios in order to test the continued plausibility relevance and challenge of its own existing scenario set the World Energy Scenarios 2016 launched at the 23rd World Energy Congress in Istanbul in 2016.<br/>By comparing the methods narratives and assumptions associated with a benchmarkable set of global energy futures initiatives and studies the Council seeks to provide our members with clearer understanding and new insights on energy transition while preparing them to better engage with leadership dialogues which pivot on visions of a new energy future.<br/>The review also provides an opportunity to reflect on the challenges and obstacles for utilising global energy scenarios to drive impact and the challenges in bridging agile and flexible qualitative storytelling with long term quantitative energy modelling."
Environmental Sustainability of Alternative Marine Propulsion Technologies Powered by Hydrogen - A Life Cycle Assessment Approach
Jan 2022
Publication
Shipping is a very important source of pollution worldwide. In recent years numerous actions and measures have been developed trying to reduce the levels of greenhouse gases (GHG) from the marine exhaust emissions in the fight against climate change boosting the Sustainable Development Goal 13. Following this target the action of hydrogen as energy vector makes it a suitable alternative to be used as fuel constituting a very promising energy carrier for energy transition and decarbonization in maritime transport. The objective of this study is to develop an ex-ante environmental evaluation of two promising technologies for vessels propulsion a H2 Polymeric Electrolytic Membrane Fuel Cell (PEMFC) and a H2 Internal Combustion Engine (ICE) in order to determine their viability and eligibility compared to the traditional one a diesel ICE. The applied methodology follows the Life Cycle Assessment (LCA) guidelines considering a functional unit of 1 kWh of energy produced. LCA results reveal that both alternatives have great potential to promote the energy transition particularly the H2 ICE. However as technologies readiness level is quite low it was concluded that the assessment has been conducted at a very early stage so their sustainability and environmental performance may change as they become more widely developed and deployed which can be only achieved with political and stakeholder’s involvement and collaboration.
Materials Towards Carbon-free, Emission-free and Oil-free Mobility: Hydrogen Fuel-cell Vehicles—Now and in the Future
Jul 2010
Publication
In the past material innovation has changed society through new material-induced technologies adding a new value to society. In the present world engineers and scientists are expected to invent new materials to solve the global problem of climate change. For the transport sector the challenge for material engineers is to change the oil-based world into a sustainable world. After witnessing the recent high oil price and its adverse impact on the global economy it is time to accelerate our efforts towards this change.
Industries are tackling global energy issues such as oil and CO2 as well as local environmental problems such as NOx and particulate matter. Hydrogen is the most promising candidate to provide carbon-free emission-free and oil-free mobility. As such engineers are working very hard to bring this technology into the real society. This paper describes recent progress of vehicle technologies as well as hydrogen-storage technologies to extend the cruise range and ensure the easiness of refuelling and requesting material scientists to collaborate with industry to fight against global warming.
Link to document download on Royal Society Website
Industries are tackling global energy issues such as oil and CO2 as well as local environmental problems such as NOx and particulate matter. Hydrogen is the most promising candidate to provide carbon-free emission-free and oil-free mobility. As such engineers are working very hard to bring this technology into the real society. This paper describes recent progress of vehicle technologies as well as hydrogen-storage technologies to extend the cruise range and ensure the easiness of refuelling and requesting material scientists to collaborate with industry to fight against global warming.
Link to document download on Royal Society Website
A Portfolio of Powertrains for the UK: An Energy Systems Analysis
Jul 2014
Publication
There has recently been a concerted effort to commence a transition to fuel cell vehicles (FCVs) in Europe. A coalition of companies released an influential McKinsey-coordinated report in 2010 which concluded that FCVs are ready for commercial deployment. Public–private H2Mobility programmes have subsequently been established across Europe to develop business cases for the introduction of FCVs. In this paper we examine the conclusions of these studies from an energy systems perspective using the UK as a case study. Other UK energy system studies have identified only a minor role for FCVs after 2030 but we reconcile these views by showing that the differences are primarily driven by different data assumptions rather than methodological differences. Some energy system models do not start a transition to FCVs until around 2040 as they do not account for the time normally taken for the diffusion of new powertrains. We show that applying dynamic growth constraints to the UK MARKAL energy system model more realistically represents insights from innovation theory. We conclude that the optimum deployment of FCVs from an energy systems perspective is broadly in line with the roadmap developed by UK H2Mobility and that a transition needs to commence soon if FCVs are to become widespread by 2050.
Hydrogen Ironmaking: How It Works
Jul 2020
Publication
A new route for making steel from iron ore based on the use of hydrogen to reduce iron oxides is presented detailed and analyzed. The main advantage of this steelmaking route is the dramatic reduction (90% off) in CO2 emissions compared to those of the current standard blast-furnace route. The first process of the route is the production of hydrogen by water electrolysis using CO2-lean electricity. The challenge is to achieve massive production of H2 in acceptable economic conditions. The second process is the direct reduction of iron ore in a shaft furnace operated with hydrogen only. The third process is the melting of the carbon-free direct reduced iron in an electric arc furnace to produce steel. From mathematical modeling of the direct reduction furnace we show that complete metallization can be achieved in a reactor smaller than the current shaft furnaces that use syngas made from natural gas. The reduction processes at the scale of the ore pellets are described and modeled using a specific structural kinetic pellet model. Finally the differences between the reduction by hydrogen and by carbon monoxide are discussed from the grain scale to the reactor scale. Regarding the kinetics reduction with hydrogen is definitely faster. Several research and development and innovation projects have very recently been launched that should confirm the viability and performance of this breakthrough and environmentally friendly ironmaking process.
Concepts for Preventing Metal Dissolution From Stainless-steel Bipolar Plates in PEM Fuel Cells
Dec 2021
Publication
The bipolar plate (BPP) is a component with vast cost-reduction potential in proton exchange membrane fuel cells (PEMFCs). Apart from mechanical and heat transfer requirements the most desired BPP properties are high corrosion and low electrical contact resistance. In this study we confirm that due to ionic decoupling between BPPs and electrodes the surface potentials of the BPPs remain stable even at varying operation loads. These mild potentials in combination with low metal-ion leeching due to passive-transpassive-passive dissolution in stainless steels suggest that low-cost carbon-coated stainless steel can readily be used as a BPP in PEMFCs. To prove this single-fuel cell tests were carried out under realistic driving conditions including electrochemical analysis in-situ contact-resistance measurements and post-mortem investigation of the membrane electrode assembly (MEA) by inductively coupled plasma trace-metal analysis combined with electron microscopy and Auger spectroscopy of the BPPs. The results show that due to the ionic decoupling conditions at the BPP surfaces are much less corrosive than previously thought. Furthermore carbon-coated stainless-steel BPPs prove to be unaffected by global hydrogen starvation which causes severe MEA degradation independent of the presence or absence of BPPs.
Progress in Power-to-Gas Energy Systems
Dec 2022
Publication
Hydrogen is expected to become a key component in the decarbonized energy systems of the future. Its unique chemical characteristics make hydrogen a carbon-free fuel that is suitable to be used as broadly as fossil fuels are used today. Since hydrogen can be produced by splitting water molecules using electricity as the only energy input needed hydrogen offers the opportunity to produce a fully renewable fuel if the electricity input also only stems from renewable sources. Once renewable electricity is converted into hydrogen it can be stored over long periods of time and transported over long even intercontinental distances. Underground hydrogen storage pipelines compressors liquefaction-units and transportation ships are infrastructures and suitable technologies to establish a global hydrogen energy system. Several chemical synthesis routes exist to produce more complex products from green hydrogen to fulfil the demands of various end-users and industries. One exemplary power-to-gas product is methane which can be used as a natural gas substitute. Furthermore ammonia alcohols kerosene and all other important products from hydrocarbon chemistry can be synthesized using green hydrogen.
Design and Costs Analysis of Hydrogen Refuelling Stations Based on Different Hydrogen Sources and Plant Configurations
Jan 2022
Publication
In this study the authors present a techno-economic assessment of on-site hydrogen refuelling stations (450 kg/day of H2 ) based on different hydrogen sources and production technologies. Green ammonia biogas and water have been considered as hydrogen sources while cracking autothermal reforming and electrolysis have been selected as the hydrogen production technologies. The electric energy requirements of the hydrogen refuelling stations (HRSs) are internally satisfied using the fuel cell technology as power units for ammonia and biogas-based configurations and the PV grid-connected power plant for the water-based one. The hydrogen purification where necessary is performed by means of a Palladium-based membrane unit. Finally the same hydrogen compression storage and distribution section are considered for all configurations. The sizing and the energy analysis of the proposed configurations have been carried out by simulation models adequately developed. Moreover the economic feasibility has been performed by applying the life cycle cost analysis. The ammonia-based configurations are the best solutions in terms of hydrogen production energy efficiency (>71% LHV) as well as from the economic point of view showing a levelized cost of hydrogen (LCOH) in the range of 6.28 EUR/kg to 6.89 EUR/kg a profitability index greater than 3.5 and a Discounted Pay Back Time less than five years.
No more items...