Applications & Pathways
Waste Aluminum Application as Energy Valorization for Hydrogen Fuel Cells for Mobile Low Power Machines Applications
Nov 2021
Publication
This article proposes a new model of power supply for mobile low power machines applications between 10 W and 30 W such as radio-controlled (RC) electric cars. This power supply is based on general hydrogen from residual aluminum and water with NaOH so it is proposed energy valorization of aluminum waste. In the present research a theoretical model allows us to predict the requested aluminum surface and the required flow of hydrogen has been developed also considering in addition to the geometry and purity of the material two key variables as the temperature and the molarity of the alkaline solution used in the hydrogen production process. Focusing on hydrogen production isopropyl alcohol plays a key role in the reactor’s fuel cell vehicle as it filters out NaOH particles and maintains a constant flow of hydrogen for the operation of the machine keeping the reactor temperature controlled. Finally a comparison of the theoretical and experimental data has been used to validate the developed model using aluminum sheets from ring cans to generate hydrogen which will be used as a source of hydrogen in a power fuel cell of an RC car. Finally the manuscript shows the parts of the vehicle’s powertrain its behavior and mode of operation.
Life Cycle Assessment of Waste-to-hydrogen Systems for Fuel Cell Electric Buses in Glasgow, Scotland
Jun 2022
Publication
Waste-to-hydrogen (WtH) technologies are proposed as a dual-purpose method for simultaneous non-fossil-fuel based hydrogen production and sustainable waste management. This work applied the life cycle assessment approach to evaluate the carbon saving potential of two main WtH technologies (gasification and fermentation) in comparison to the conventional hydrogen production method of steam methane reforming (SMR) powering fuel cell electric buses in Glasgow. It was shown that WtH technologies could reduce CO2-eq emissions per kg H2 by 50–69% as compared to SMR. Gasification treating municipal solid waste and waste wood had global warming potentials of 4.99 and 4.11 kg CO2-eq/kg H2 respectively which were lower than dark fermentation treating wet waste at 6.6 kg CO2-eq/kg H2 and combined dark and photo fermentation at 6.4 kg CO2-eq/kg H2. The distance emissions of WtH-based fuel cell electric bus scenarios were 0.33–0.44 kg CO2-eq/km as compared to 0.89 kg CO2-eq/km for the SMR-based scenario.
Hydrogen vs. Batteries: Comparative Safety Assessments for a High-Speed Passenger Ferry
Mar 2022
Publication
Batteries and hydrogen constitute two of the most promising solutions for decarbonising international shipping. This paper presents the comparison between a battery and a proton-exchange membrane hydrogen fuel cell version of a high-speed catamaran ferry with a main focus on safety. The systems required for each version are properly sized and fitted according to the applicable rules and their impact on the overall design is discussed. Hazards for both designs were identified; frequency and consequence indexes for them were input qualitatively following Novel Technology Qualification and SOLAS Alternative Designs and Arrangements while certain risk control options were proposed in order to reduce the risks of the most concerned accidental events. The highest ranked risks were analysed by quantitative risk assessments in PyroSim software. The gas dispersion analysis performed for the hydrogen version indicated that it is crucial for the leakage in the fuel cell room to be stopped within 1 s after being detected to prevent the formation of explosive masses under full pipe rupture of 33 mm diameter even with 120 air changes per hour. For the battery version the smoke/fire simulation in the battery room indicated that the firefighting system could achieve a 30% reduction in fire duration with firedoors closed and ventilation shut compared to the scenario without a firefighting system.
Numerical Investigation of Dual Fuel Combustion on a Compression Ignition Engine Fueled with Hydrogen/Natural Gas Blends
Mar 2022
Publication
The present work aims to assess the influence of the composition of blends of hydrogen (H2 ) and Natural Gas (NG) on Dual Fuel (DF) combustion characteristics including gaseous emissions. The 3D-CFD study is carried out by means of a customized version of the KIVA-3V code. An automotive 2.8 L 4-cylinder turbocharged diesel engine was previously modified in order to operate in DF NG–diesel mode and tested at the dynamometer bench. After validation against experimental results the numerical model is applied to perform a set of combustion simulations at 3000 rpm–BMEP = 8 bar in DF H2/NG-diesel mode. Different H2–NG blends are considered: as the H2 mole fraction varies from 0 vol% to 50 vol% the fuel energy within the premixed charge is kept constant. The influence of the diesel Start Of Injection (SOI) is also investigated. Simulation results demonstrate that H2 enrichment accelerates the combustion process and promotes its completion strongly decreasing UHC and CO emissions. Evidently CO2 specific emissions are also reduced (up to about 20% at 50 vol% of H2 ). The main drawbacks of the faster combustion include an increase of in-cylinder peak pressure and pressure rate rise and of NOx emissions. However the study demonstrates that the optimization of diesel SOI can eliminate all aforementioned shortcomings.
Combustion Characterization in a Diffusive Gas Turbine Burner for Hydrogen-Compliant Applications
Jun 2022
Publication
The target of net-zero emissions set by the 2015 Paris Agreement has strongly commissioned the energy production sector to promote decarbonization renewable sources exploitation and systems efficiency. In this framework the utilization of hydrogen as a long-term energy carrier has great potential. This paper is concerned with the combustion characterization in a non-premixed gas turbine burner originally designed for natural gas when it is fed with NG-H2 blends featuring hydrogen content from 0 to 50% in volume. The final aim is to retrofit a 40 MW gas turbine. Starting from the operational data of the engine a CFD model of the steady-state combustion process has been developed with reference to the base load NG conditions by reducing the fuel mass-flow rate by up to 17% to target the baseline turbine inlet temperature. When the fuel is blended with hydrogen for a given temperature at turbine inlet an increase in the peak temperature up to 800 K is obtained if no countermeasures are taken. Furthermore the flame results are more intense and closer to the injector in the case of hydrogen blending. The results of this work hint at the necessity of carefully analyzing the possible NOx compensation strategies as well as the increased thermal stresses on the injector.
Potential Transitions in the Iron and Steel Industry in Sweden: Towards a Hydrogen-based Future?
May 2018
Publication
The iron and steel industry accounts for one third of global industrial CO2 emissions putting pressure on the industry to shift towards more sustainable modes of production. However for an industry characterised by path dependency and technological lock-ins sustainability transitions are not straightforward. In this study we aim to explore the potential pathways for sustainability transitions in the iron and steel industry. To do so we have conducted a case study in Sweden where there are policy and industry commitments towards fossil-free steel production. Our theoretical points of departure are the technological innovation system (TIS) approach and the multi-level perspective (MLP) and our paper presents the dynamics behind an emerging case of transition towards a hydrogen-based future. The paper has two major contributions to the literature on sustainability transitions. First it attempts to borrow some concepts from the MLP and integrate them with the TIS approach. Second it empirically presents an in-depth case study of the iron and steel industry e an understudied context in the field of sustainability transitions. By doing so it sheds some light on the dynamics between an emerging TIS and potential transition pathways of a regime.
H2-powered Aviation at Airports – Design and Economics of LH2 Refueling Systems
Feb 2022
Publication
In this paper the broader perspective of green hydrogen (H2) supply and refueling systems for aircraft is provided as an enabling technology brick for more climate friendly H2-powered aviation. For this two H2 demand scenarios at exemplary airports are determined for 2050. Then general requirements for liquid hydrogen (LH2) refueling setups in an airport environment are derived and techno-economic models for LH2 storage liquefaction and transportation to the aircraft are designed. Finally a cost tradeoff study is undertaken for the design of the LH2 setup including LH2 refueling trucks and a LH2 pipeline and hydrant system. It is found that for airports with less than 125 ktLH2 annual demand a LH2 refueling truck setup is the more economic choice. At airports with higher annual LH2 demands a LH2 pipeline & hydrant system can lead to slight cost reductions and enable safer and faster refueling. However in all demand scenarios the refueling system costs only mark 3 to 4% of the total supply costs of LH2. The latter are dominated by the costs for green H2 produced offsite followed by the costs for liquefaction of H2 at an airport. While cost reducing scaling effects are likely to be achieved for H2 liquefaction plants other component capacities would already be designed at maximum capacities for medium-sized airports. Furthermore with annual LH2 demands of 100 ktLH2 and more medium and larger airports could take a special H2 hub role by 2050 dominating regional H2 consumption. Finally technology demonstrators are required to reduce uncertainty around major techno-economic parameters such as the investment costs for LH2 pipeline & hydrant systems.
Everything About Hydrogen Podcast: Flying Hy!
Feb 2021
Publication
Decarbonizing aviation is a big challenge. It is one of the most carbon intensive business sectors in the modern world and change comes slowly to the aviation industry. Hydrogen and fuel cell technologies offer a pathway to decarbonize regional flights in the not-so-distant future and big names are looking at potential solutions for long-haul flights in the longer term. But even if we build the aircraft that can use hydrogen as a fuel how do we get the fuel to them in a timely reliable and cost-efficient way?
The podcast can be found on their website
The podcast can be found on their website
GIS-Based Method for Future Prospect of Energy Supply in Algerian Road Transport Sector Using Solar Roads Technology
May 2019
Publication
This paper aims to investigate the possibility of integration of Electric Vehicles EVs supply’s with electricity and/or hydrogen in the road transport sector and estimate the energy supply derived from solar irradiation by using solar roads technology. The case study is road Est-Oust (road E-O) of Algeria. A Geographic Information System and spatial analysis tools are combined with spatial data and technical models to carry out these calculations. The results of this study demonstrate that solar road panels which are integrated into the road E-O produce over to 804 GWh/year which equivalents to 13778 tons of hydrogen per year.by using FCEVs will saving over then 41.103 liter of fossil fuels (regular gasoline); and reduce GHG emission (CO2) in the transportation sector by 216 tons per year.
Acoustic and Psychoacoustic Levels from an Internal Combustion Engine Fueled by Hydrogen vs. Gasoline
Feb 2022
Publication
Whereas noise generated by road traffic is an important factor in urban pollution little attention has been paid to this issue in the field of hydrogen-fueled vehicles. The objective of this study is to analyze the influence of the type of fuel (gasoline or hydrogen) on the sound levels produced by a vehicle with an internal combustion engine. A Volkswagen Polo 1.4 vehicle adapted for its bi-fuel hydrogen-gasoline operation has been used. Tests were carried out with the vehicle when stationary to eliminate rolling and aerodynamic noise. Acoustics and psychoacoustics levels were measured both inside and outside the vehicle. A slight increase in the noise level has only been found outside when using hydrogen as fuel compared to gasoline. The increase is statistically significant can be quantified between 1.1 and 1.7 dBA and is mainly due to an intensification of the 500 Hz band. Loudness is also higher outside the vehicle (between 2 and 4 sones) when the fuel is hydrogen. Differences in sharpness and roughness values are lower than the just-noticeable difference (JND) values of the parameters. Higher noise levels produced by hydrogen can be attributed to its higher reactivity compared to gasoline.
Comparison of Two Energy Management Strategies Considering Power System Durability for PEMFC-LIB Hybrid Logistics Vehicle
Jun 2021
Publication
For commercial applications the durability and economy of the fuel cell hybrid system have become obstacles to be overcome which are not only affected by the performance of core materials and components but also closely related to the energy management strategy (EMS). This paper takes the 7.9 t fuel cell logistics vehicle as the research object and designed the EMS from two levels of qualitative and quantitative analysis which are the composite fuzzy control strategy optimized by genetic algorithm and Pontryagin’s minimum principle (PMP) optimized by objective function respectively. The cost function was constructed and used as the optimization objective to prolong the life of the power system as much as possible on the premise of ensuring the fuel economy. The results indicate that the optimized PMP showed a comprehensive optimal performance the hydrogen consumption was 3.481 kg/100 km and the cost was 13.042 $/h. The major contribution lies in that this paper presents a method to evaluate the effect of different strategies on vehicle performance including fuel economy and durability of the fuel cell and battery. The comparison between the two totally different strategies helps to find a better and effective solution to reduce the lifetime cost.
Health-Conscious Optimization of Long-Term Operation for Hybrid PEMFC Ship Propulsion Systems
Jun 2021
Publication
The need to decarbonize the shipping sector is leading to a growing interest in fuel cell-based propulsion systems. While Polymer Electrolyte Membrane Fuel Cells (PEMFC) represent one of the most promising and mature technologies for onboard implementation they are still prone to remarkable degradation. The same problem is also affecting Lithium-ion batteries (LIB) which are usually coupled with PEMFC in hybrid powertrains. By including the combined degradation effects in an optimization strategy the best compromise between costs and PEMFC/LIB lifetime could be determined. However this is still a challenging yet crucial aspect rarely addressed in the literature and rarely yet explored. To fill this gap a health-conscious optimization is here proposed for the long-term minimization of costs and PEMFC/LIB degradation. Results show that a holistic multi-objective optimization allows a 185% increase of PEMFC/LIB lifetime with respect to a fuel-consumption-minimization-only approach. With the progressive ageing of PEMFC/LIB the hybrid propulsion system modifies the energy management strategy to limit the increase of the daily operation cost. Comparing the optimization results at the beginning and the end of the plant lifetime daily operation costs are increased by 73% and hydrogen consumption by 29%. The proposed methodology is believed to be a useful tool able to give insights into the effective costs involved in the long-term operation of this new type of propulsion system.
Hydrogen Mobility Europe (H2ME): Vehicle and Hydrogen Refuelling Station Deployment Results
May 2018
Publication
Hydrogen Mobility Europe (H2ME 2015–2022) is the largest European Fuel Cells and Hydrogen Joint Undertaking (EU FCH JU)-funded hydrogen light vehicle and infrastructure demonstration. Up until April 2017 the 40 Daimler passenger car fuel cell electric vehicles (FCEVs) and 62 Symbio Fuel Cell-Range Extended Electric Vans (FC-REEV)-vans deployed by the project drove 625300 km and consumed a total of 7900 kg of hydrogen with no safety incidents. During its first year of operation (to April 2017) the NEL Hydrogen Fueling HRS (hydrogen refuelling station) in Kolding Denmark dispensed 900 kg of hydrogen and demonstrated excellent reliability (98.2% availability) with no safety incidents. The average hydrogen refuelling time for passenger cars is comparable to that for conventional vehicles (2–3 min).
A Study on the Joule-Thomson Effect of During Filling Hydrogen in High Pressure Tank
Dec 2022
Publication
With the development of the hydrogen fuel cell automobile industry higher requirements are put forward for the construction of hydrogen energy infrastructure the matching of parameters and the control strategy of hydrogen filling rate in the hydrogenation process of hydrogenation station. Fuel for hydrogen fuel cell vehicles comes from hydrogen refueling stations. At present the technological difficulty of hydrogenation is mainly reflected in the balanced treatment of reducing the temperature rise of hydrogen and shortening the filling time during the fast filling process. The Joule-Thomson (JT) effect occurs when high-pressure hydrogen gas passes through the valve assembly which may lead to an increase in hydrogen temperature. The JT effect is generally reflected by the JT coefficient. According to the high pressure hydrogen in the pressure reducing valve the corresponding JT coefficients were calculated by using the VDW equation RK equation SRK equation and PR equation and the expression of JT effect temperature rise was deduced which revealed the hydrogen temperature variation law in the process of reducing pressure. Make clear the relationship between charging parameters and temperature rise in the process of decompression; the flow and thermal characteristics of hydrogen in the process of decompression are revealed. This study provides basic support for experts to achieve throttling optimization of related pressure control system in hydrogen industry
A Review of Technical Advances, Barriers, and Solutions in the Power to Hydrogen Roadmap
Oct 2020
Publication
Power to hydrogen (P2H) provides a promising solution to the geographic mismatch between sources of renewable energy and the market due to its technological maturity flexibility and the availability of technical and economic data from a range of active demonstration projects. In this review we aim to provide an overview of the status of P2H analyze its technical barriers and solutions and propose potential opportunities for future research and industrial demonstrations. We specifically focus on the transport of hydrogen via natural gas pipeline networks and end-user purification. Strong evidence shows that an addition of about 10% hydrogen into natural gas pipelines has negligible effects on the pipelines and utilization appliances and may therefore extend the asset value of the pipelines after natural gas is depleted. To obtain pure hydrogen from hydrogen-enriched natural gas (HENG) mixtures end-user separation is inevitable and can be achieved through membranes adsorption and other promising separation technologies. However novel materials with high selectivity and capacity will be the key to the development of industrial processes and an integrated membrane-adsorption process may be considered in order to produce high-purity hydrogen from HENG. It is also worth investigating the feasibility of electrochemical separation (hydrogen pumping) at a large scale and its energy analysis. Cryogenics may only be feasible when liquefied natural gas (LNG) is one of the major products. A range of other technological and operational barriers and opportunities such as water availability byproduct (oxygen) utilization and environmental impacts are also discussed. This review will advance readers’ understanding of P2H and foster the development of the hydrogen economy.
Multi-Objective Optimization of a Hydrogen Hub for the Decarbonization of a Port Industrial Area
Feb 2022
Publication
Green hydrogen is addressed as a promising solution to decarbonize industrial and mobility sectors. In this context ports could play a key role not only as hydrogen users but also as suppliers for industrial plants with which they have strong commercial ties. The implementation of hydrogen technologies in ports has started to be addressed as a strategy for renewable energy transition but still requires a detailed evaluation of the involved costs which cannot be separated from the correct design and operation of the plant. Hence this study proposes the design and operation optimization of a hydrogen production and storage system in a typical Italian port. Multi-objective optimization is performed to determine the optimal levelized cost of hydrogen in environmental and techno-economic terms. A Polymer Electrolyte Membrane (PEM) electrolyzer powered by a grid-integrated photovoltaic (PV) plant a compression station and two-pressure level storage systems are chosen to provide hydrogen to a hydrogen refueling station for a 20-car fleet and satisfy the demand of the hydrogen batch annealing in a steel plant. The results report that a 341 kWP PV plant 89 kW electrolyzer and 17 kg hydrogen storage could provide hydrogen at 7.80 €/kgH2 potentially avoiding about 153 tCO2eq/year (120 tCO2eq/year only for the steel plant).
Green Hydrogen Powering Sustainable Festivals: Public Perceptions of Generators, Production and Ownership
Nov 2022
Publication
This paper is the first to explore public perceptions about a particular market niche for hydrogen; mobile generators. By utilising a combined research approach including in-situ surveys and online focus groups this paper explores what festival audience members and residents who live near festival sites think about the displacement of incumbent diesel generator technology with hydrogen alternatives. We investigate if hydrogen production methods are important in informing perceptions and subsequent support including the extent to which participants are influenced by the organisation or entity that produces the fuel and stands to profit from its sale. In addition to a primary focus on hydrogen energy we reflect upon how sustainability might be better conceptualised in a festival context. Our findings reveal broad support for hydrogen generators the use of green hydrogen as a fuel to generate electricity and community-led hydrogen production.
Integral Sliding Mode Control for Maximum Power Point Tracking in DFIG Based Floating Offshore Wind Turbine and Power to Gas
Jun 2021
Publication
This paper proposes a current decoupling controller for a Doubly-fed Induction Generator (DFIG) based on floating offshore wind turbine and power to gas. The proposed controller realizes Maximum Power Point Tracking (MPPT) through integral sliding mode compensation. By using the internal model control strategy an open-loop controller is designed to ensure that the system has good dynamic performance. Furthermore using the integral Sliding Mode Control (SMC) strategy a compensator is designed to eliminate the parameter perturbation and external disturbance of the open-loop control. The parameters of the designed controller are designed through Grey Wolf Optimization (GWO). Simulation results show that the proposed control strategy has better response speed and smaller steady-state error than the traditional control strategy. This research is expected to be applied to the field of hydrogen production by floating offshore wind power.
Planetary Boundaries Assessment of Deep Decarbonisation Options for Building Heating in the European Union
Jan 2023
Publication
Building heating is one of the sectors for which multiple decarbonisation options exist and current geopolitical tensions provide urgency to design adequate regional policies. Heat pumps and hydrogen boilers alongside alternative district heating systems are the most promising alternatives. Although a host of city or country-level studies exist it remains controversial what role hydrogen should play for building heating in the European Union compared with electrification and how blue and green hydrogen differ in terms of costs and environmental impacts. This works assesses the optimal technology mix for staying within planetary boundaries and the influence of international cooperation and political restrictions. To perform the analysis a bottom-up optimisation model was developed incorporating life cycle assessment constraints and covering production storage transport of energy and carbon dioxide as well as grid and non-grid connected end-users of heat. It was found that a building heating system within planetary boundaries is feasible through large-scale electrification via heat pumps although at a higher cost than the current system with abatement costs of around 200 €/ton CO2. Increasing interconnector capacity or onshore wind energy is found to be vital to staying within boundaries. A strong trade-off for hydrogen was identified with blue hydrogen being cost-competitive but vastly unsustainable (when applied to heating) and green hydrogen being 2–3 times more expensive than electrification while still transgressing several planetary boundaries. The insights from this work indicate that heat pumps and renewable electricity should be prioritised over hydrogen-based heating in most cases and grid-stability and storage aspects explored further while revealing a need for policy instruments to mitigate increased costs for consumers.
Life Cycle Environmental and Cost Comparison of Current and Future Passenger Cars under Different Energy Scenarios
Apr 2020
Publication
In this analysis life cycle environmental burdens and total costs of ownership (TCO) of current (2017) and future (2040) passenger cars with different powertrain configurations are compared. For all vehicle configurations probability distributions are defined for all performance parameters. Using these a Monte Carlo based global sensitivity analysis is performed to determine the input parameters that contribute most to overall variability of results. To capture the systematic effects of the energy transition future electricity scenarios are deeply integrated into the ecoinvent life cycle assessment background database. With this integration not only the way how future electric vehicles are charged is captured but also how future vehicles and batteries are produced. If electricity has a life cycle carbon content similar to or better than a modern natural gas combined cycle powerplant full powertrain electrification makes sense from a climate point of view and in many cases also provides reductions in TCO. In general vehicles with smaller batteries and longer lifetime distances have the best cost and climate performance. If a very large driving range is required or clean electricity is not available hybrid powertrain and compressed natural gas vehicles are good options in terms of both costs and climate change impacts. Alternative powertrains containing large batteries or fuel cells are the most sensitive to changes in the future electricity system as their life cycles are more electricity intensive. The benefits of these alternative drivetrains are strongly linked to the success of the energy transition: the more the electricity sector is decarbonized the greater the benefit of electrifying passenger vehicles.
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