Applications & Pathways

Steelmaking is responsible for approximately one third of total industrial carbon dioxide (CO₂) emissions. Hydrogen (H₂) direct reduction (H-DR) may be a feasible route towards the decarbonization of primary steelmaking if H₂ is produced via electrolysis using fossil-free electricity. However electrolysis is an electricity-intensive process. Therefore it is preferable that H₂ is predominantly produced during times of low electricity prices which is enabled by the storage of H₂. This work compares the integration of H2 storage in four liquid carriers methanol (MeOH) formic acid (FA) ammonia (NH₃) and perhydro-dibenzyltoluene (H18-DBT) in H-DR processes. In contrast to conventional H₂ storage methods these carriers allow for H2 storage in liquid form at moderate overpressures reducing the storage capacity cost. The main downside to liquid H₂ carriers is that thermochemical processes are necessary for both the storage and release processes often with significant investment and operational costs. The carriers are compared using thermodynamic and economic data to estimate operational and capital costs in the H-DR context considering process integration options. It is concluded that the use of MeOH is promising compared to the other considered carriers. For large storage volumes MeOH-based H₂ storage may also be an attractive option to the underground storage of compressed H₂. The other considered liquid H₂ carriers suffer from large thermodynamic barriers for hydrogenation (FA) or dehydrogenation (NH3 H18-DBT) and higher investment costs. However for the use of MeOH in an H-DR process to be practically feasible questions regarding process flexibility and the optimal sourcing of CO₂ and heat must be answered

This study is a review of hydrogen station patents using the Derwent Innovation system and also a secondary screening. This was undertaken by the researchers to better understand and identify hydrogen station trends. The review focuses on analyzing the developing trends of patent technologies associated with a hydrogen station. The results of the review indicated that the countries with the major distribution of patents were Japan China the USA and Europe. Japan is leading the developmental trajectory of hydrogen stations. The results of the analysis found the leading developers of these patented technologies are Kobe Steel Nippon Oil Toyota and Honda. Other active patent developers analyzed include Linde Hyundai and Texaco. The review concludes with a suggestion that using a patent analysis methodology is a good starting point to identify evaluate and measure the trend in hydrogen station commercial development.

On the occasion of its 10th Stakeholder forum the FCH JU published a unique and exclusive book. This book sets out the story behind both the FCH JU and fuel cell and hydrogen technology in Europe. It reviews the events leading to its creation and examines the achievements that have allowed Europe to take a leading role in fuel cell and hydrogen excellence. It also looks at what this investment in fuel cell technology will mean for the EU in the coming years

The Fuel Cells and Hydrogen Joint Undertaking (FCH JU) has supported a range of initiatives in recent years designed to develop hydrogen fuel cell buses to a point where they can fulfil their promise as a mainstream zero emission vehicle for public transport.<br/>Within this study 90 different European cities and regions have been supported in understanding the business case of fuel cell bus deployment and across these locations. The study analyses the funding and financing for fuel cell bus deployment to make them become a mainstream zero emission choice for public transport providers in cities and regions across Europe. It also outlines possible solutions for further deployment of FC buses beyond the subsidised phase.<br/>In the light of the experience of the joint tender process in the UK and in Germany the study highlights best practices for ordering fuel cell buses. Other innovative instruments explored in other countries for the orders of large quantities of fuel cells buses are presented: Special Purpose Vehicles and centralised purchase office. Finally the study deeply analyses the funding and financing for fuel cell bus deployment to make them become a mainstream zero emission choice for public transport providers in cities and regions across Europe.

In this article we show a refuelling strategy analysis using different injector configurations to refuel a 70 MPa composite reinforced type 4 tank. The gas has been injected through single openings of different diameters (3 mm 6 mm and 10 mm) and alternatively through multiple small holes (4 × 3 mm). For each injector configuration slow (12 min) and faster (3 min) fillings have been performed. The gas temperature has been measured at different positions inside the tank as well as the temperatures of the wall materials at various locations: on the external surface and at the interface between the liner and the fiber reinforced composite. In general the larger the injector diameter and the slower the filling the higher the chance that the gas develops vertical temperature gradients (a so-called gas temperature stratification) resulting in higher than average temperatures near the top of the tank and lower than average at its bottom. While the single 3 mm opening injector causes homogeneous gas temperatures for both filling speeds both the 6 mm and 10 mm opening injectors induce gas temperature stratification during the 12 min fillings. The injector with multiple holes has an area comparable to the 6 mm single opening injector: in general this more complex geometry tends to limit the inhomogeneity of gas temperatures during slow fillings. When gas temperature stratification develops the wall materials temperature is also locally affected. This results in a higher than average temperature at the top of the tank and higher the slower the filling.

Stationary fuel cells can play a beneficial role in Europe's changing energy landscape. The energy systems across Europe face significant challenges as they evolve against the backdrop of an ambitious climate agenda. As energy systems integrate more and more generation capacity from intermittent renewables numerous challenges arise. Amongst others Europe's energy systems of the future require new concepts for complementary supply such as efficient distributed power generation from natural gas. At the same time significant investments to modernise the electricity grid infrastructure are needed. Long-term storage solutions become a growing priority to ensure permanent power supply e.g. power-to-gas. Moreover Europe puts greater emphasis on energy efficiency in order to save primary energy reduce fuel imports and increase energy security.

Against this background distributed generation from stationary fuel cells promises significant benefits. This study outlines a pathway for commercialising stationary fuel cells in Europe The present study outlines a pathway for commercialising stationary fuel cells in Europe. It produces a comprehensive account of the current and future market potential for fuel cell distributed energy generation in Europe benchmarks stationary fuel cell technologies against competing conventional technologies in a variety of use cases and assesses potential business models for commercialisation. Considering the results of the technological and commercial analysis the study pinpoints focus areas for further R&D to sustain innovation and provides recommendations for supportive policy frameworks.

The study has been sponsored by the Fuel Cells and Hydrogen Joint Undertaking. Compiled by Roland Berger Strategy Consultants it builds on an interactive approach involving a coalition of more than 30 companies public institutions and associations from the stakeholder community of the European stationary fuel cell industry.

DNV GL believes that the National Transmission System (NTS) will be central to the future of decarbonised energy in the UK. The future NTS could transmit natural gas hydrogen blends of the two and carbon dioxide. New pipelines will be built however a large cost-saving is available if the existing NTS assets can also be re-purposed. To move towards this future National Grid Gas Transmission wants to develop a project to trial injection hydrogen into the NTS. This is an opportunity to show that National Grid is part of the solution to achieving Net Zero. The trial will demonstrate to the Government and public that re-purposing the NTS is cost-effective safe and involves minimal disruption.

This report sets out a roadmap of projects to provide the knowledge needed for the trial. The roadmap was developed by assessing the knowledge required and how much of it already existed. The knowledge already available is summarised in this report with references to where further details can be found. Gaps in the knowledge are then described. The roadmap consists of projects to conduct work to close the knowledge gaps. The results are summarised in the figures below and in the box to the right.  

This report and any attachment is freely available on the ENA Smarter Networks Portal here. IGEM Members can download the report and any attachment directly by clicking on the pdf icon above.

This paper presents a simple hydrogen fuel cell vehicle (HFCV) energy consumption model. Simple fuel/energy consumption models have been developed and employed to estimate the energy and environmental impacts of various transportation projects for internal combustion engine vehicles (ICEVs) battery electric vehicles (BEVs) and hybrid electric vehicles (HEVs). However there are few published results on HFCV energy models that can be simply implemented in transportation applications. The proposed HFCV energy model computes instantaneous energy consumption utilizing instantaneous vehicle speed acceleration and roadway grade as input variables. The mode accurately estimates energy consumption generating errors of 0.86% and 2.17% relative to laboratory data for the fuel cell estimation and the total energy estimation respectively. Furthermore this work validated the proposed model against independent data and found that the new model accurately estimated the energy consumption producing an error of 1.9% and 1.0% relative to empirical data for the fuel cell and the total energy estimation respectively. The results demonstrate that transportation engineers policy makers automakers and environmental engineers can use the proposed model to evaluate the energy consumption effects of transportation projects and connected and automated vehicle (CAV) transportation applications within microscopic traffic simulation models.

Climate change and global warming pose great sustainability challenges to the aviation industry. Alternatives to petroleum-based fuels (hydrogen natural gas etc.) have emerged as promising aviation fuels for future aircraft. The present study aimed to contribute to the understanding of the impact of material selection on aviation sustainability accounting for the type of fuel implemented and circular economy aspects. In this context a decision support tool was introduced to aid decisionmakers and relevant stakeholders to identify and select the best-performing materials that meet their defined needs and preferences expressed through a finite set of conflicting criteria associated with ecological economic and circularity aspects. The proposed tool integrates life-cycle-based metrics extending to both ecological and economical dimensions and a proposed circular economy indicator (CEI) focused on the material/component level and linked to its quality characteristics which also accounts for the quality degradation of materials which have undergone one or more recycling loops. The tool is coupled with a multi-criteria decision analysis (MCDA) methodology in order to reduce subjectivity when determining the importance of each of the considered criteria.

Future national electricity heating cooling and transport systems need to reach zero emissions. Significant numbers of back-up power plants as well as large-scale energy storage capacity are required to guarantee the reliability of energy supply in 100 percent renewable energy systems. Electricity can be partially converted into hydrogen which can be transported via pipelines stored in large quantities in underground salt caverns to overcome seasonal effects and used as electricity storage or as a clean fuel for transport. The question addressed in this paper is how parked and grid-connected hydrogen-fuelled Fuel Cell Electric Vehicles might balance 100 per cent renewable electricity heating cooling and transport systems at the national level in Denmark Germany Great Britain France and Spain? Five national electricity heating cooling and transport systems are modeled for the year 2050 for the five countries assuming only 50 percent of the passenger cars to be grid-connected Fuel Cell Electric Vehicles the remaining Battery Electric Vehicles. The grid-connected Fuel Cell Electric Vehicle fleet can always balance the energy systems and their usage is low having load factors of 2.1–5.5 percent corresponding to an average use of 190–480 h per car per year. At peak times occurring only a few hours per year 26 to 43 percent of the grid-connected Fuel Cell Electric Vehicle are required and in particular for energy systems with high shares of solar energy such as Spain balancing by grid-connected Fuel Cell Electric Vehicles is mainly required during the night which matches favorably with driving usage.