Applications & Pathways
FCH JU – Key to Sustainable Energy and Transport
Jan 2019
Publication
This brochure offers an overview of the main applications of fuel cell and hydrogen technologies and how they work and provides insights into our programme and our accomplishments.
Advancing Europe's Energy Systems- Stationary Fuel Cells in Distributed Generation
Mar 2015
Publication
Stationary fuel cells can play a beneficial role in Europe's changing energy landscape. The energy systems across Europe face significant challenges as they evolve against the backdrop of an ambitious climate agenda. As energy systems integrate more and more generation capacity from intermittent renewables numerous challenges arise. Amongst others Europe's energy systems of the future require new concepts for complementary supply such as efficient distributed power generation from natural gas. At the same time significant investments to modernise the electricity grid infrastructure are needed. Long-term storage solutions become a growing priority to ensure permanent power supply e.g. power-to-gas. Moreover Europe puts greater emphasis on energy efficiency in order to save primary energy reduce fuel imports and increase energy security.
Against this background distributed generation from stationary fuel cells promises significant benefits. This study outlines a pathway for commercialising stationary fuel cells in Europe The present study outlines a pathway for commercialising stationary fuel cells in Europe. It produces a comprehensive account of the current and future market potential for fuel cell distributed energy generation in Europe benchmarks stationary fuel cell technologies against competing conventional technologies in a variety of use cases and assesses potential business models for commercialisation. Considering the results of the technological and commercial analysis the study pinpoints focus areas for further R&D to sustain innovation and provides recommendations for supportive policy frameworks.
The study has been sponsored by the Fuel Cells and Hydrogen Joint Undertaking. Compiled by Roland Berger Strategy Consultants it builds on an interactive approach involving a coalition of more than 30 companies public institutions and associations from the stakeholder community of the European stationary fuel cell industry.
Against this background distributed generation from stationary fuel cells promises significant benefits. This study outlines a pathway for commercialising stationary fuel cells in Europe The present study outlines a pathway for commercialising stationary fuel cells in Europe. It produces a comprehensive account of the current and future market potential for fuel cell distributed energy generation in Europe benchmarks stationary fuel cell technologies against competing conventional technologies in a variety of use cases and assesses potential business models for commercialisation. Considering the results of the technological and commercial analysis the study pinpoints focus areas for further R&D to sustain innovation and provides recommendations for supportive policy frameworks.
The study has been sponsored by the Fuel Cells and Hydrogen Joint Undertaking. Compiled by Roland Berger Strategy Consultants it builds on an interactive approach involving a coalition of more than 30 companies public institutions and associations from the stakeholder community of the European stationary fuel cell industry.
Design of Clean Steel Production with Hydrogen: Impact of Electricity System Composition
Dec 2021
Publication
In Europe electrification is considered a key option to obtain a cleaner production of steel at the same time as the electricity system production portfolio is expected to consist of an increasing share of varying renewable electricity (VRE) generation mainly in the form of solar PV and wind power. We investigate cost-efficient designs of hydrogen-based steelmaking in electricity systems dominated by VRE. We develop and apply a linear cost-minimization model with an hourly time resolution which determines cost-optimal operation and sizing of the units in hydrogen-based steelmaking including an electrolyser direct reduction shaft electric arc furnace as well as storage for hydrogen and hot-briquetted iron pellets. We show that the electricity price following steelmaking leads to savings in running costs but to increased capital cost due to investments in the overcapacity of steel production units and storage units for hydrogen and hot-briquetted iron pellets. For two VRE-dominated regions we show that the electricity price following steel production reduces the total steel production cost by 23% and 17% respectively as compared to continuous steel production at a constant level. We also show that the cost-optimal design of the steelmaking process is dependent upon the electricity system mix.
Roadmap to Hydrogen in the NTS - National Grid Gas Transmission
Jan 2020
Publication
DNV GL believes that the National Transmission System (NTS) will be central to the future of decarbonised energy in the UK. The future NTS could transmit natural gas hydrogen blends of the two and carbon dioxide. New pipelines will be built however a large cost-saving is available if the existing NTS assets can also be re-purposed. To move towards this future National Grid Gas Transmission wants to develop a project to trial injection hydrogen into the NTS. This is an opportunity to show that National Grid is part of the solution to achieving Net Zero. The trial will demonstrate to the Government and public that re-purposing the NTS is cost-effective safe and involves minimal disruption.
This report sets out a roadmap of projects to provide the knowledge needed for the trial. The roadmap was developed by assessing the knowledge required and how much of it already existed. The knowledge already available is summarised in this report with references to where further details can be found. Gaps in the knowledge are then described. The roadmap consists of projects to conduct work to close the knowledge gaps. The results are summarised in the figures below and in the box to the right.
This report and any attachment is freely available on the ENA Smarter Networks Portal here. IGEM Members can download the report and any attachment directly by clicking on the pdf icon above.
This report sets out a roadmap of projects to provide the knowledge needed for the trial. The roadmap was developed by assessing the knowledge required and how much of it already existed. The knowledge already available is summarised in this report with references to where further details can be found. Gaps in the knowledge are then described. The roadmap consists of projects to conduct work to close the knowledge gaps. The results are summarised in the figures below and in the box to the right.
This report and any attachment is freely available on the ENA Smarter Networks Portal here. IGEM Members can download the report and any attachment directly by clicking on the pdf icon above.
Hydrogen Impact on Gas Engine CHP - Cadent Ltd
Feb 2019
Publication
The key project objectives include:
The output from this project will also inform the HyDeploy NIC project in relation to potential hydrogen content limits. The project will be presented at the IGEM Gas Quality Working Group (IGEM GQWG).
This report and any attachment is freely available on the ENA Smarter Networks Portal here. IGEM Members can download the report and any attachment directly by clicking on the pdf icon above.
- Understand the range size type mode of operation and control system of installed gas engines in the UK. This will include equipment for CHP and for stand-by power operation.
- Produce data sets on the impact of hydrogen on gas engine operational performance.
- Develop knowledge on the impact of hydrogen content on the operation of the gas engine including overall efficiency changes to emissions profiles overall system operability.
- Providing outline guidance on a potential hydrogen limit that should be considered regarding use of natural gas/hydrogen mixed fuels in gas engines.
- Outlining a high-level view on the reliability and impact on maintenance and replacement regimes if gas engines operate on natural gas/hydrogen mixed fuels for extended time periods.
- Highlight any existing barriers to use of natural gas and hydrogen blends in gas engine and through contact with OEMs develop an understanding of future technology developments that may be needed to enable the use of “high” hydrogen blends.
The output from this project will also inform the HyDeploy NIC project in relation to potential hydrogen content limits. The project will be presented at the IGEM Gas Quality Working Group (IGEM GQWG).
This report and any attachment is freely available on the ENA Smarter Networks Portal here. IGEM Members can download the report and any attachment directly by clicking on the pdf icon above.
Developing a Hydrogen Fuel Cell Vehicle (HFCV) Energy Consumption Model for Transportation Applications
Jan 2022
Publication
This paper presents a simple hydrogen fuel cell vehicle (HFCV) energy consumption model. Simple fuel/energy consumption models have been developed and employed to estimate the energy and environmental impacts of various transportation projects for internal combustion engine vehicles (ICEVs) battery electric vehicles (BEVs) and hybrid electric vehicles (HEVs). However there are few published results on HFCV energy models that can be simply implemented in transportation applications. The proposed HFCV energy model computes instantaneous energy consumption utilizing instantaneous vehicle speed acceleration and roadway grade as input variables. The mode accurately estimates energy consumption generating errors of 0.86% and 2.17% relative to laboratory data for the fuel cell estimation and the total energy estimation respectively. Furthermore this work validated the proposed model against independent data and found that the new model accurately estimated the energy consumption producing an error of 1.9% and 1.0% relative to empirical data for the fuel cell and the total energy estimation respectively. The results demonstrate that transportation engineers policy makers automakers and environmental engineers can use the proposed model to evaluate the energy consumption effects of transportation projects and connected and automated vehicle (CAV) transportation applications within microscopic traffic simulation models.
Conceptual Propulsion System Design for a Hydrogen-powered Regional Train
Apr 2015
Publication
Many railway vehicles use diesel as their energy source but exhaust emissions and concerns about economical fuel supply demand alternatives. Railway electrification is not cost effective for some routes particularly low-traffic density regional lines. The journey of a regional diesel–electric train is simulated over the British route Birmingham Moor Street to Stratford-upon-Avon and return to establish a benchmark for the conceptual design of a hydrogen-powered and hydrogen-hybrid vehicle. A fuel cell power plant compressed hydrogen at 350 and 700 bar and metal-hydride storage are evaluated. All equipment required for the propulsion can be accommodated within the space of the original diesel– electric train while not compromising passenger-carrying capacity if 700 bar hydrogen tanks are employed. The hydrogen trains are designed to meet the benchmark journey time of 94 min and the operating range of a day without refuelling. An energy consumption reduction of 34% with the hydrogen-powered vehicle and a decrease of 55% with the hydrogen-hybrid train are achieved compared with the original diesel–electric. The well-to-wheel carbon dioxide emissions are lower for the conceptual trains: 55% decrease for the hydrogen-powered and 72% reduction for the hydrogen-hybrid assuming that the hydrogen is produced from natural gas.
Assessment of the Impact of Material Selection on Aviation Sustainability, from a Circular Economy Perspective
Jan 2022
Publication
Climate change and global warming pose great sustainability challenges to the aviation industry. Alternatives to petroleum-based fuels (hydrogen natural gas etc.) have emerged as promising aviation fuels for future aircraft. The present study aimed to contribute to the understanding of the impact of material selection on aviation sustainability accounting for the type of fuel implemented and circular economy aspects. In this context a decision support tool was introduced to aid decisionmakers and relevant stakeholders to identify and select the best-performing materials that meet their defined needs and preferences expressed through a finite set of conflicting criteria associated with ecological economic and circularity aspects. The proposed tool integrates life-cycle-based metrics extending to both ecological and economical dimensions and a proposed circular economy indicator (CEI) focused on the material/component level and linked to its quality characteristics which also accounts for the quality degradation of materials which have undergone one or more recycling loops. The tool is coupled with a multi-criteria decision analysis (MCDA) methodology in order to reduce subjectivity when determining the importance of each of the considered criteria.
The Role of Lock-in Mechanisms in Transition Processes: The Case of Energy for Road Transport
Jul 2015
Publication
This paper revisits the theoretical concepts of lock-in mechanisms to analyse transition processes in energy production and road transportation in the Nordic countries focussing on three technology platforms: advanced biofuels e-mobility and hydrogen and fuel cell electrical vehicles. The paper is based on a comparative analysis of case studies.<br/>The main lock-in mechanisms analysed are learning effects economies of scale economies of scope network externalities informational increasing returns technological interrelatedness collective action institutional learning effects and the differentiation of power.<br/>We show that very different path dependencies have been reinforced by the lock-in mechanisms. Hence the characteristics of existing regimes set the preconditions for the development of new transition pathways. The incumbent socio-technical regime is not just fossil-based but may also include mature niches specialised in the exploitation of renewable sources. This implies a need to distinguish between lock-in mechanisms favouring the old fossil-based regime well-established (mature) renewable energy niches or new pathways.
Fuel Cell Electric Vehicles and Hydrogen Balancing 100 Percent Renewable and Integrated National Transportation and Energy Systems
Feb 2021
Publication
Future national electricity heating cooling and transport systems need to reach zero emissions. Significant numbers of back-up power plants as well as large-scale energy storage capacity are required to guarantee the reliability of energy supply in 100 percent renewable energy systems. Electricity can be partially converted into hydrogen which can be transported via pipelines stored in large quantities in underground salt caverns to overcome seasonal effects and used as electricity storage or as a clean fuel for transport. The question addressed in this paper is how parked and grid-connected hydrogen-fuelled Fuel Cell Electric Vehicles might balance 100 per cent renewable electricity heating cooling and transport systems at the national level in Denmark Germany Great Britain France and Spain? Five national electricity heating cooling and transport systems are modeled for the year 2050 for the five countries assuming only 50 percent of the passenger cars to be grid-connected Fuel Cell Electric Vehicles the remaining Battery Electric Vehicles. The grid-connected Fuel Cell Electric Vehicle fleet can always balance the energy systems and their usage is low having load factors of 2.1–5.5 percent corresponding to an average use of 190–480 h per car per year. At peak times occurring only a few hours per year 26 to 43 percent of the grid-connected Fuel Cell Electric Vehicle are required and in particular for energy systems with high shares of solar energy such as Spain balancing by grid-connected Fuel Cell Electric Vehicles is mainly required during the night which matches favorably with driving usage.
Opportunities and Challenges of Low-Carbon Hydrogen via Metallic Membranes
Jun 2020
Publication
Today electricity & heat generation transportation and industrial sectors together produce more than 80% of energy-related CO2 emissions. Hydrogen may be used as an energy carrier and an alternative fuel in the industrial residential and transportation sectors for either heating energy production from fuel cells or direct fueling of vehicles. In particular the use of hydrogen fuel cell vehicles (HFCVs) has the potential to virtually eliminate CO2 emissions from tailpipes and considerably reduce overall emissions from the transportation sector. Although steam methane reforming (SMR) is the dominant industrial process for hydrogen production environmental concerns associated with CO2 emissions along with the process intensification and energy optimization are areas that still require improvement. Metallic membrane reactors (MRs) have the potential to address both challenges. MRs operate at significantly lower pressures and temperatures compared with the conventional reactors. Hence the capital and operating expenses could be considerably lower compared with the conventional reactors. Moreover metallic membranes specifically Pd and its alloys inherently allow for only hydrogen permeation making it possible to produce a stream of up to 99.999+% purity.
For smaller and emerging hydrogen markets such as the semiconductor and fuel cell industries Pd-based membranes may be an appropriate technology based on the scales and purity requirements. In particular at lower hydrogen production rates in small-scale plants MRs with CCUS could be competitive compared to centralized H2 production. On-site hydrogen production would also provide a self-sufficient supply and further circumvent delivery delays as well as issues with storage safety. In addition hydrogen-producing MRs are a potential avenue to alleviate carbon emissions. However material availability Pd cost and scale-up potential on the order of 1.5 million m3/day may be limiting factors preventing wider application of Pd-based membranes.
Regarding the economic production of hydrogen the benchmark by the year 2020 has been determined and set in place by the U.S. DOE at less than $2.00 per kg of produced hydrogen. While the established SMR process can easily meet the set limit by DOE other carbon-free processes such as water electrolysis electron beam radiolysis and gliding arc technologies do not presently meet this requirement. In particular it is expected that the cost of hydrogen produced from natural gas without CCUS will remain the lowest among all of the technologies while the hydrogen cost produced from an SMR plant with solvent-based carbon capture could be twice as expensive as the conventional SMR without carbon capture. Pd-based MRs have the potential to produce hydrogen at competitive prices with SMR plants equipped with carbon capture.
Despite the significant improvements in the electrolysis technologies the cost of hydrogen produced by electrolysis may remain significantly higher in most geographical locations compared with the hydrogen produced from fossil fuels. The cost of hydrogen via electrolysis may vary up to a factor of ten depending on the location and the electricity source. Nevertheless due to its modular nature the electrolysis process will likely play a significant role in the hydrogen economy when implemented in suitable geographical locations and powered by renewable electricity.
This review provides a critical overview of the opportunities and challenges associated with the use of the MRs to produce high-purity hydrogen with low carbon emissions. Moreover a technoeconomic review of the potential methods for hydrogen production is provided and the drawbacks and advantages of each method are presented and discussed.
For smaller and emerging hydrogen markets such as the semiconductor and fuel cell industries Pd-based membranes may be an appropriate technology based on the scales and purity requirements. In particular at lower hydrogen production rates in small-scale plants MRs with CCUS could be competitive compared to centralized H2 production. On-site hydrogen production would also provide a self-sufficient supply and further circumvent delivery delays as well as issues with storage safety. In addition hydrogen-producing MRs are a potential avenue to alleviate carbon emissions. However material availability Pd cost and scale-up potential on the order of 1.5 million m3/day may be limiting factors preventing wider application of Pd-based membranes.
Regarding the economic production of hydrogen the benchmark by the year 2020 has been determined and set in place by the U.S. DOE at less than $2.00 per kg of produced hydrogen. While the established SMR process can easily meet the set limit by DOE other carbon-free processes such as water electrolysis electron beam radiolysis and gliding arc technologies do not presently meet this requirement. In particular it is expected that the cost of hydrogen produced from natural gas without CCUS will remain the lowest among all of the technologies while the hydrogen cost produced from an SMR plant with solvent-based carbon capture could be twice as expensive as the conventional SMR without carbon capture. Pd-based MRs have the potential to produce hydrogen at competitive prices with SMR plants equipped with carbon capture.
Despite the significant improvements in the electrolysis technologies the cost of hydrogen produced by electrolysis may remain significantly higher in most geographical locations compared with the hydrogen produced from fossil fuels. The cost of hydrogen via electrolysis may vary up to a factor of ten depending on the location and the electricity source. Nevertheless due to its modular nature the electrolysis process will likely play a significant role in the hydrogen economy when implemented in suitable geographical locations and powered by renewable electricity.
This review provides a critical overview of the opportunities and challenges associated with the use of the MRs to produce high-purity hydrogen with low carbon emissions. Moreover a technoeconomic review of the potential methods for hydrogen production is provided and the drawbacks and advantages of each method are presented and discussed.
Using Hydrogen Reactors to Improve the Diesel Engine Performance
Apr 2022
Publication
This work is aimed at solving the problem of converting diesel power drives to diesel– hydrogen fuels which are more environmentally friendly and less expensive alternatives to diesel fuel. The method of increasing the energy efficiency of diesel fuels has been improved. The thermochemical essence of using methanol as an alternative fuel to increase energy efficiency based on the provisions of thermotechnics is considered. Alternative methanol fuel has been chosen as the initial product for the hydrogen conversion process and its energy value cost and temperature conditions have been taken into account. Calculations showed that the caloric effect from the combustion of the converted mixture of hydrogen H2 and carbon monoxide CO exceeds the effect from the combustion of the same amount of methanol fuel. Engine power and fuel energy were increased due to the thermochemical regeneration of engine exhaust gas heat. An experimental setup was created to study the operation of a converted diesel engine on diesel–hydrogen products. Experimental studies of power and environmental parameters of a diesel engine converted for diesel–hydrogen products were performed. The studies showed that the conversion of diesel engines to operate using diesel– hydrogen products is technically feasible. A reduction in energy consumption was accompanied by an improvement in the environmental performance of the diesel–hydrogen engine working together with a chemical methanol conversion thermoreactor. The formation of carbon monoxide occurred in the range of 52–62%; nitrogen oxides in the exhaust gases decreased by 53–60% according to the crankshaft speed and loading on the experimental engine. In addition soot emissions were reduced by 17% for the engine fueled with the diesel–hydrogen fuel. The conversion of diesel engines for diesel–hydrogen products is very profitable because the price of methanol is on average 10–20% of the cost of petroleum fuel.
Techno-economic calculations of small-scale hydrogen supply systems for zero emission transport in Norway
Jun 2019
Publication
In Norway where nearly 100% of the power is hydroelectric it is natural to consider water electrolysis as the main production method of hydrogen for zero-emission transport. In a start-up market with low demand for hydrogen one may find that small-scale WE-based hydrogen production is more cost-efficient than large-scale production because of the potential to reach a high number of operating hours at rated capacity and high overall system utilization rate. Two case studies addressing the levelized costs of hydrogen in local supply systems have been evaluated in the present work: (1) Hydrogen production at a small-scale hydroelectric power plant (with and without on-site refuelling) and (2) Small hydrogen refuelling station for trucks (with and without on-site hydrogen production). The techno-economic calculations of the two case studies show that the levelized hydrogen refuelling cost at the small-scale hydroelectric power plant (with a local station) will be 141 NOK/kg while a fleet of 5 fuel cell trucks will be able to refuel hydrogen at a cost of 58 NOK/kg at a station with on-site production or 71 NOK/kg at a station based on delivered hydrogen. The study shows that there is a relatively good business case for local water electrolysis and supply of hydrogen to captive fleets of trucks in Norway particularly if the size of the fleet is sufficiently large to justify the installation of a relatively large water electrolyzer system (economies of scale). The ideal concept would be a large fleet of heavy-duty vehicles (with a high total hydrogen demand) and a refuelling station with nearly 100% utilization of the installed hydrogen production capacity.
Voltammetric and Galvanostatic Methods for Measuring Hydrogen Crossover in Fuel Cell
Dec 2021
Publication
Hydrogen crossover rate is an important indicator for characterizing the membrane degradation and failure in proton exchange membrane fuel cell. Several electrochemical methods have been applied to quantify it. But most of established methods are too rough to support follow-up applications. In this paper a systematic and consistent theoretical foundation for electrochemical measurements of hydrogen crossover is established for the first time. Different electrochemical processes occurring throughout the courses of applying potentiostatic or galvanostatic excitations on fuel cell are clarified and the linear current–voltage behavior observed in the steady-state voltammogram is reinterpreted. On this basis we propose a modified galvanostatic charging method with high practicality to achieve accurate electrochemical measurement of hydrogen crossover and the validity of this method is fully verified. This research provides an explicit framework for implementation of galvanostatic charging method and offers deeper insights into the principles of electrochemical methods for measuring hydrogen crossover.
Achieving Carbon-neutral Iron and Steelmaking in Europe Through the Deployment of Bioenergy with Carbon Capture and Storage
Jan 2019
Publication
The 30 integrated steel plants operating in the European Union (EU) are among the largest single-point CO2 emitters in the region. The deployment of bioenergy with carbon capture and storage (bio-CCS) could significantly reduce their emission intensities. In detail the results demonstrate that CO2 emission reduction targets of up to 20% can be met entirely by biomass deployment. A slow CCS technology introduction on top of biomass deployment is expected as the requirement for emission reduction increases further. Bio-CCS could then be a key technology particularly in terms of meeting targets above 50% with CO2 avoidance costs ranging between €60 and €100 tCO2−1 at full-scale deployment. The future of bio-CCS and its utilisation on a larger scale would therefore only be viable if such CO2 avoidance cost were to become economically appealing. Small and medium plants in particular would economically benefit from sharing CO2 pipeline networks. CO2 transport however makes a relatively small contribution to the total CO2 avoidance cost. In the future the role of bio-CCS in the European iron and steelmaking industry will also be influenced by non-economic conditions such as regulations public acceptance realistic CO2 storage capacity and the progress of other mitigation technologies.
Assessment of Hydrogen Quality Dispensed for Hydrogen Refuelling Stations in Europe
Dec 2020
Publication
The fuel quality of hydrogen dispensed from 10 refuelling stations in Europe was assessed. Representative sampling was conducted from the nozzle by use of a sampling adapter allowing to bleed sample gas in parallel while refuelling an FCEV. Samples were split off and distributed to four laboratories for analysis in accordance with ISO 14687 and SAE J2719. The results indicated some inconsistencies between the laboratories but were still conclusive. The fuel quality was generally good. Elevated nitrogen concentrations were detected in two samples but not in violation with the new 300 μmol/mol tolerance limit. Four samples showed water concentrations higher than the 5 μmol/mol tolerance limit estimated by at least one laboratory. The results were ambiguous: none of the four samples showed all laboratories in agreement with the violation. One laboratory reported an elevated oxygen concentration that was not corroborated by the other two laboratories and thus considered an outlier.
Hydrogen-powered Vehicles in Urban Transport Systems – Current State and Development
Mar 2020
Publication
The work is dedicated to the possibility of using hydrogen-powered vehicles in urban transport systems. Due to the need to look for alternative solutions for vehicles with conventional drive in cities hydrogen-powered cars are one of the practical possibilities of realizing the sustainable transport assumptions and independence from oil imports - which is one of the main priorities of the European Union. This paper presents a literature analysis the analysis of the current state and development of use hydrogen-powered vehicles in the world.<br/>The article refers to the possibilities of use hydrogen-vehicles in different ways of mobility: individual vehicles taxis and shared mobility. In addition the author focused on showing the advantages and disadvantages of using hydrogen-powered vehicles in urban transport systems.
Evaluation of Performance Characteristics of a Novel Hydrogen-fuelled Free-piston Engine Generator
Mar 2020
Publication
In this work we present the experimental results obtained from hydrogen fuelled spark-ignited dual piston free-piston engine generator (FPEG) prototype operated in two-stroke and four-stroke mode. The FPEG testing was successfully conducted at 3.7 compression ratio engine speed between 5 Hz and 11 Hz and with different equivalence ratios. The FPEG technical details experimental set-up and operational control are explained in detail. Performance indicators show that both equivalence ratio and engine speed affect the engine operation characteristics. For every set of specified FPEG parameters appropriate range of equivalence ratio is recommended to prevent unwanted disturbance to electric generator operation. Both two-stroke and four-stroke cycle mode were tested and the results showed different combustion characteristics with the two thermodynamic cycles. Four-stroke cycle mode could operate with indicated thermal efficiency gain up to 13.2% compared with the two-stroke cycle.
Recent Developments in Pd-CeO2 Nano-composite Electrocatalysts for Anodic Reactions in Anion Exchange Membrane Fuel Cells
Jan 2022
Publication
In 2016 for the first time a polymer electrolyte fuel cell free of Pt electrocatalysts was shown to deliver more than 0.5 W cm-2 of peak power density from H2 and air (CO2 free). This was achieved with a silver-based oxygen reduction (ORR) cathode and a Pd-CeO2 hydrogen oxidation reaction (HOR) anodic electrocatalyst. The poor kinetics of the HOR under alkaline conditions is a considerable challenge to Anion Exchange Membrane Fuel Cell (AEMFC) development as high Pt loadings are still required to achieve reasonable performance. Previously the ameliorative combination of Pd and CeO2 nanocomposites has been exploited mostly in heterogeneous catalysis where the positive interaction is well documented. Carbon supported PdCeO2 HOR catalysts have now been prepared by different synthetic techniques and employed in AEMFCs as alternative to Pt and PtRu standards. Important research has also been recently reported delving into the origin of the HOR enhancement on Pd-CeO2. Such work has highlighted the importance of the bifunctional mechanism of the HOR at high pHs. Carefully prepared nano-structures of Pd and CeO2 that promote the formation of the Pd-O-Ce interface provide optimal binding of both Had and OHad species aspects which are crucial for enhanced HOR kinetics. This review paper discusses the recent advances in Pd-CeO2 electrocatalysts for AEMFC anodes.
Development of a Gaseous and Solid-state Hybrid System for Stationary Hydrogen Energy Storage
Jun 2020
Publication
Hydrogen can serve as a carrier to store renewable energy in large scale. However hydrogen storage still remains a challenge in the current stage. It is difficult to meet the technical requirements applying the conventional storage of compressed gaseous hydrogen in high-pressure tanks or the solid-state storage of hydrogen in suitable materials. In the present work a gaseous and solid-state (G-S) hybrid hydrogen storage system with a low working pressure below 5 MPa for a 10 kW hydrogen energy storage experiment platform is developed and validated. A Ti−Mn type hydrogen storage alloy with an effective hydrogen capacity of 1.7 wt% was prepared for the G-S hybrid hydrogen storage system. The G-S hybrid hydrogen storage tank has a high volumetric hydrogen storage density of 40.07 kg H2 m−3 and stores hydrogen under pressure below 5 MPa. It can readily release enough hydrogen at a temperature as low as −15 °C when the FC system is not fully activated and hot water is not available. The energy storage efficiency of this G-S hybrid hydrogen storage system is calculated to be 86.4%−95.9% when it is combined with a FC system. This work provides a method on how to design a G-S hydrogen storage system based on practical demands and demonstrates that the G-S hybrid hydrogen storage is a promising method for stationary hydrogen storage application.
Biomass Derived Porous Nitrogen Doped Carbon for Electrochemical Devices
Mar 2017
Publication
Biomass derived porous nanostructured nitrogen doped carbon (PNC) has been extensively investigated as the electrode material for electrochemical catalytic reactions and rechargeable batteries. Biomass with and without containing nitrogen could be designed and optimized to prepare PNC via hydrothermal carbonization pyrolysis and other methods. The presence of nitrogen in carbon can provide more active sites for ion absorption improve the electronic conductivity increase the bonding between carbon and sulfur and enhance the electrochemical catalytic reaction. The synthetic methods of natural biomass derived PNC heteroatomic co- or tri-doping into biomass derived carbon and the application of biomass derived PNC in rechargeable Li/Na batteries high energy density Li–S batteries supercapacitors metal-air batteries and electrochemical catalytic reaction (oxygen reduction and evolution reactions hydrogen evolution reaction) are summarized and discussed in this review. Biomass derived PNCs deliver high performance electrochemical storage properties for rechargeable batteries/supercapacitors and superior electrochemical catalytic performance toward hydrogen evolution oxygen reduction and evolution as promising electrodes for electrochemical devices including battery technologies fuel cell and electrolyzer.
Towards Climate Resilient Urban Energy Systems: A Review
Jun 2020
Publication
Climate change and increased urban population are two major concerns for society. Moving towards more sustainable energy solutions in the urban context by integrating renewable energy technologies supports decarbonizing the energy sector and climate change mitigation. A successful transition also needs adequate consideration of climate change including extreme events to ensure the reliable performance of energy systems in the long run. This review provides an overview of and insight into the progress achieved in the energy sector to adapt to climate change focusing on the climate resilience of urban energy systems. The state-of-the-art methodology to assess impacts of climate change including extreme events and uncertainties on the design and performance of energy systems is described and discussed. Climate resilience is an emerging concept that is increasingly used to represent the durability and stable performance of energy systems against extreme climate events. However it has not yet been adequately explored and widely used as its definition has not been clearly articulated and assessment is mostly based on qualitative aspects. This study reveals that a major limitation in the state-of-the-art is the inadequacy of climate change adaptation approaches in designing and preparing urban energy systems to satisfactorily address plausible extreme climate events. Furthermore the complexity of the climate and energy models and the mismatch between their temporal and spatial resolutions are the major limitations in linking these models. Therefore few studies have focused on the design and operation of urban energy infrastructure in terms of climate resilience. Considering the occurrence of extreme climate events and increasing demand for implementing climate adaptation strategies the study highlights the importance of improving energy system models to consider future climate variations including extreme events to identify climate resilient energy transition pathways.
A Host-guest Approach to Fabricate Metallic Cobalt Nanoparticles Embedded in Silk-derived N-doped Carbon Fibers for Efficient Hydrogen Evolution
Feb 2017
Publication
Hydrogen evolution reaction (HER) plays a key role in generating clean and renewable energy. As the most effective HER electrocatalysts Pt group catalysts suffer from severe problems such as high price and scarcity. It is highly desirable to design and synthesize sustainable HER electrocatalysts to replace the Pt group catalysts. Due to their low cost high abundance and high activities cobalt-incorporated N-doped nanocarbon hybrids are promising candidate electrocatalysts for HER. In this report we demonstrated a robust and eco-friendly host-guest approach to fabricate metallic cobalt nanoparticles embedded in N-doped carbon fibers derived from natural silk fibers. Benefiting from the one-dimensional nanostructure the well-dispersed metallic cobalt nanoparticles and the N-doped thin graphitized carbon layer coating the best Co-based electrocatalyst manifests low overpotential (61 mV@10 mA/cm2) HER activity that is comparable with commercial 20% Pt/C and good stability in acid. Our findings provide a novel and unique route to explore high-performance noble-metal-free HER electrocatalysts.
HYDRIDE4MOBILITY: An EU HORIZON 2020 Project on Hydrogen Powered Fuel Cell Utility Vehicles Using Metal Hydrides in Hydrogen Storage and Refuelling Systems
Feb 2021
Publication
Volodymyr A. Yartys,
Mykhaylo V. Lototskyy,
Vladimir Linkov,
Sivakumar Pasupathi,
Moegamat Wafeeq Davids,
Gojmir Radica,
Roman V. Denys,
Jon Eriksen,
José Bellosta von Colbe,
Klaus Taube,
Giovanni Capurso,
Martin Dornheim,
Fahmida Smith,
Delisile Mathebula,
Dana Swanepoel,
Suwarno Suwarno and
Ivan Tolj
The goal of the EU Horizon 2020 RISE project 778307 “Hydrogen fuelled utility vehicles and their support systems utilising metal hydrides” (HYDRIDE4MOBILITY) is in addressing critical issues towards a commercial implementation of hydrogen powered forklifts using metal hydride (MH) based hydrogen storage and PEM fuel cells together with the systems for their refuelling at industrial customers facilities. For these applications high specific weight of the metallic hydrides has an added value as it allows counterbalancing of a vehicle with no extra cost. Improving the rates of H2 charge/discharge in MH on the materials and system level simplification of the design and reducing the system cost together with improvement of the efficiency of system “MH store-FC” is in the focus of this work as a joint effort of consortium uniting academic teams and industrial partners from two EU and associated countries Member States (Norway Germany Croatia) and two partner countries (South Africa and Indonesia).<br/>The work within the project is focused on the validation of various efficient and cost-competitive solutions including (i) advanced MH materials for hydrogen storage and compression (ii) advanced MH containers characterised by improved charge-discharge dynamic performance and ability to be mass produced (iii) integrated hydrogen storage and compression/refuelling systems which are developed and tested together with PEM fuel cells during the collaborative efforts of the consortium.<br/>This article gives an overview of HYDRIDE4MOBILITY project focused on the results generated during its first phase (2017–2019).
The Importance of Economies of Scale, Transport Costs and Demand Patterns in Optimising Hydrogen Fuelling Infrastructure: An Exploration with SHIPMod (Spatial Hydrogen Infrastructure Planning Model)
Jul 2013
Publication
Hydrogen is widely recognised as an important option for future road transportation but a widespread infrastructure must be developed if the potential for hydrogen is to be achieved. This paper and related appendices which can be downloaded as Supplementary material present a mixed-integer linear programming model (called SHIPMod) that optimises a hydrogen supply chains for scenarios of hydrogen fuel demand in the UK including the spatial arrangement of carbon capture and storage infrastructure. In addition to presenting a number of improvements on past practice in the literature the paper focuses attention on the importance of assumptions regarding hydrogen demand. The paper draws on socio-economic data to develop a spatially detailed scenario of possible hydrogen demand. The paper then shows that assumptions about the level and spatial dispersion of hydrogen demand have a significant impact on costs and on the choice of hydrogen production technologies and distribution mechanisms.
Effect of Precooled Inlet Gas Temperature and Mass flow Rate on Final State of Charge During Hydrogen Vehicle Refueling
Mar 2015
Publication
Short refuelling time and high final state of charge are among the main hydrogen car user's requirements. To meet these requirements without exceeding the tank materials safety limits hydrogen precooling is needed. Filling experiments with different inlet gas temperatures and mass flow rates have been executed using two different types of on-board tanks (type 3 and 4). State of charge has a strong dependency on the inlet gas temperature. This dependency is more visible for type 4 tanks. Lowest precooling temperature (−40 °C) is not always required in order to meet user's requirements so energy savings can be achieved if the initial conditions of the tank are correctly identified. The results of the experiments performed have been compared with the SAE J2601 look-up tables for non-communication fillings. A big safety margin has been observed in these tables. Refuelling could be performed faster and with less demanding precooling requirements if the initial conditions and the configuration of the hydrogen storage system are well known.
Insights into Renewable Hydrogen Energy: Recent Advances and Prospects
Jan 2020
Publication
Presently the fulfilment of world’s energy demand highly relies on the fossil fuel i.e. coal oil and natural gas. Fossil fuels pose threat to environment and biological systems on the earth. Usage of these fuels leads to an increase in the CO2 content in the atmosphere that causes global warming and undesirable climatic changes. Additionally these are limited sources of energy those will eventually dwindle. There is huge urge of identifying and utilizing the renewable energy resources to replace these fossil fuels in the near future as it is expected to have no impact on environment and thus would enable one to provide energy security. Hydrogen is one of the most desirable fuel capable of replacing vanishing hydrocarbons. In this review we present the status of energy demands recent advances in renewable energy and the prospects of hydrogen as a future fuel are highlighted. It gives a broad overview of different energy systems and mainly focuses on different technologies and their reliability for the production of hydrogen in present and future.
Catalytic Transfer Hydrogenolysis as an Efficient Route in Cleavage of Lignin and Model Compounds
Aug 2018
Publication
Cleavage of aromatic ether bonds through hydrogenolysis is one of the most promising routes for depolymerisation and transformation of lignin into value-added chemicals. Instead of using pressurized hydrogen gas as hydrogen source some reductive organic molecules such as methanol ethanol isopropanol as well as formates and formic acid can serve as hydrogen donor is the process called catalytic transfer hydrogenolysis. This is an emerging and promising research field but there are very few reports. In this paper a comprehensive review of the works is presented on catalytic transfer hydrogenolysis of lignin and lignin model compounds aiming to breakdown the aromatic ethers including α-O-4 β-O-4 and 4-O-5 linkages with focus on reaction mechanisms. The works are organised regarding to different hydrogen donors used to gain an in-depth understanding of the special role of various hydrogen donors in this process. Perspectives on current challenges and opportunities of future research to develop catalytic transfer hydrogenolysis as a competitive and unique strategy for lignin valorisation are also provided.
Decarbonising City Bus Networks in Ireland with Renewable Hydrogen
Dec 2020
Publication
This paper presents techno-economic modelling results of a nationwide hydrogen fuel supply chain (HFSC) that includes renewable hydrogen production transportation and dispensing systems for fuel cell electric buses (FCEBs) in Ireland. Hydrogen is generated by electrolysers located at each existing Irish wind farm using curtailed or available wind electricity. Additional electricity is supplied by on-site photovoltaic (PV) arrays and stored using lithium-ion batteries. At each wind farm sizing of the electrolyser PV array and battery is optimised system design to obtain the minimum levelised cost of hydrogen (LCOH). Results show the average electrolyser capacity factor is 64% after the integration of wind farm-based electrolysers with PV arrays and batteries. A location-allocation algorithm in a geographic information system (GIS) environment optimises the distributed hydrogen supply chain from each wind farm to a hypothetical hydrogen refuelling station in the nearest city. Results show that hydrogen produced transported and dispensed using this system can meet the entire current bus fuel demand for all the studied cities at a potential LCOH of 5–10 €/kg by using available wind electricity. At this LCOH the future operational cost of FCEBs in Belfast Cork and Dublin can be competitive with public buses fuelled by diesel especially under carbon taxes more reflective of the environmental impact of fossil fuels.
Energy Saving Technologies and Mass-thermal Network Optimization for Decarbonized Iron and Steel Industry: A Review
Jul 2020
Publication
The iron and steel industry relies significantly on primary energy and is one of the largest energy consumers in the manufacturing sector. Simultaneously numerous waste heat is lost and discharged directly into the environment in the process of steel production. Thus considering conservation of energy energy-efficient improvement should be a holistic target for iron and steel industry. The research gap is that almost all the review studies focus on the primary energy saving measures in iron and steel industry whereas few work summarize the secondary energy saving technologies together with former methods. The objective of this paper is to develop the concept of mass-thermal network optimization in iron and steel industry which unrolls a comprehensive map to consider current energy conservation technologies and low grade heat recovery technologies from an overall situation. By presenting an overarching energy consumption in the iron and steel industry energy saving potentials are presented to identify suitable technologies by using mass-thermal network optimization. Case studies and demonstration projects around the world are also summarized. The general guideline is figured out for the energy optimization in iron and steel industry while the improved mathematical models are regarded as the future challenge.
Changing the Fate of Fuel Cell Vehicles: Can lessons be Learnt from Tesla Motors?
Dec 2014
Publication
Fuel Cell Vehicles (FCVs) are a disruptive innovation and are currently looking towards niche market entry. However commercialisation has been unsuccessful thus far and there is a limited amount of literature that can guide their market entry. In this paper a historical case study is undertaken which looks at Tesla Motors high-end encroachment market entry strategy. FCVs have been compared to Tesla vehicles due to their similarities; both are disruptive innovations both are high cost and both are zero emission vehicles. Therefore this paper looks at what can be learned form Tesla Motors successful market entry strategy and proposes a market entry strategy for FCVs. It was found that FCVs need to enact a paradigm shift from their current market entry strategy to one of high-end encroachment. When this has been achieved FCVs will have greater potential for market penetration.
Acorn: Developing Full-chain Industrial Carbon Capture and Storage in a Resource- and Infrastructure-rich Hydrocarbon Province
Jun 2019
Publication
Juan Alcalde,
Niklas Heinemann,
Leslie Mabon,
Richard H. Worden,
Heleen de Coninck,
Hazel Robertson,
Marko Maver,
Saeed Ghanbari,
Floris Swennenhuis,
Indira Mann,
Tiana Walker,
Sam Gomersal,
Clare E. Bond,
Michael J. Allen,
Stuart Haszeldine,
Alan James,
Eric J. Mackay,
Peter A. Brownsort,
Daniel R. Faulkner and
Steve Murphy
Research to date has identified cost and lack of support from stakeholders as two key barriers to the development of a carbon dioxide capture and storage (CCS) industry that is capable of effectively mitigating climate change. This paper responds to these challenges through systematic evaluation of the research and development process for the Acorn CCS project a project designed to develop a scalable full-chain CCS project on the north-east coast of the UK. Through assessment of Acorn's publicly-available outputs we identify strategies which may help to enhance the viability of early-stage CCS projects. Initial capital costs can be minimised by infrastructure re-use particularly pipelines and by re-use of data describing the subsurface acquired during oil and gas exploration activity. Also development of the project in separate stages of activity (e.g. different phases of infrastructure re-use and investment into new infrastructure) enables cost reduction for future build-out phases. Additionally engagement of regional-level policy makers may help to build stakeholder support by situating CCS within regional decarbonisation narratives. We argue that these insights may be translated to general objectives for any CCS project sharing similar characteristics such as legacy infrastructure industrial clusters and an involved stakeholder-base that is engaged with the fossil fuel industry.
A Review of Techno-economic Data for Road Transportation Fuels
May 2019
Publication
Worldwide the road transport sector typically arises as one of the main sources of air pollutants due to its high energy intensity and the use of fossil fuels. Thus governments and social agents work on the development and prospective planning of decarbonisation strategies oriented towards sustainable transport. In this regard the increase in the use of alternative fuels is the recurrent approach to energy planning e.g. through the promotion of electric vehicles biofuels natural gas liquefied petroleum gas etc. However there is a lack of comprehensive information on the techno-economic performance of production pathways for alternative fuels. The acquisition of robust techno-economic data is still a challenge for energy planners modellers analysts and policy-makers when building their prospective models to support decision-making processes. Hence this article aims to fill this gap through a deep literature review including the most representative production routes for a wide range of road transportation fuels. This led to the development of datasets including investment costs operating and maintenance costs and transformation efficiencies for more than 40 production pathways. The techno-economic data presented in this work are expected to be especially useful to those energy actors interested in performing long-term studies on the transition to a sustainable transport system.
Fundamental Study on Hydrogen Low-NOx Combustion Using Exhaust Gas Self-Recirculation
Jan 2022
Publication
Hydrogen is expected to be a next-generation energy source that does not emit carbon dioxide but when used as a fuel the issue is the increase in the amount of NOx that is caused by the increase in flame temperature. In this study we experimentally investigated NOx emissions rate when hydrogen was burned in a hydrocarbon gas burner which is used in a wide temperature range. As a result of the experiments the amount of NOx when burning hydrogen in a nozzle mixed burner was twice as high as when burning city gas. However by increasing the flow velocity of the combustion air the amount of NOx could be reduced. In addition by reducing the number of combustion air nozzles rather than decreasing the diameter of the air nozzles a larger recirculation flow could be formed into the furnace and the amount of NOx could be reduced by up to 51%. Furthermore the amount of exhaust gas recirculation was estimated from the reduction rate of NOx and the validity was confirmed by the relationship between adiabatic flame temperature and NOx calculated from the equilibrium calculation by chemical kinetics simulator software.
Combustion Analysis of Hydrogen-diesel Dual Fuel Engine with Water Injection Technique
Dec 2018
Publication
In this paper the effect of direct diesel injection timing and engine speed on the performance and emissions of CI engine operating on RCCI (H2/diesel mixture) coupled with water injection have been numerically investigated and validated. The simulation have been carried out using GT-Power professional software. A single cylinder dual fuel compression ignition model has been built. The diesel fuel was injected directly to the cylinder. The hydrogen and water were injected to the engine intake manifold and engine port with constant mass flow rate and constant temperature for all engine speed. During the simulation the engine speed was varied from 1000 to 5000 rpm and the diesel injection timing was varied from (−5° to −25° CAD). In addition the optimized diesel injection timing for specific engine operation parameters has also been performed. The results show that for specific injection timing and constant hydrogen and water mass flow rate the increase of engine speed results in an increase in the cylinder temperature engine brake power brake specific fuel consumption and NO emissions; but decreases brake thermal efficiency. Moreover the analysis performed shows that the advanced injection timing decreases the engine power brake thermal efficiency and CO emissions; but increases NO emissions.
Medium-Energy Synthesis Gases from Waste as an Energy Source for an Internal Combustion Engine
Dec 2021
Publication
The aim of the presented article is to analyse the influence of synthesis gas composition on the power economic and internal parameters of an atmospheric two-cylinder spark-ignition internal combustion engine (displacement of 686 cm3 ) designed for a micro-cogeneration unit. Synthesis gases produced mainly from waste contain combustible components as their basic material (methane hydrogen and carbon monoxide) as well as inert gases (carbon dioxide and nitrogen). A total of twelve synthesis gases were analysed that fall into the category of medium-energy gases with lower heating value in the range from 8 to 12 MJ/kg. All of the resulting parameters from the operation of the combustion engine powered by synthesis gases were compared with the reference fuel methane. The results show a decrease in the performance parameters for all operating loads and an increase in hourly fuel consumption. Specifically for the operating speed of the micro-cogeneration unit (1500 L/min) the decrease in power parameters was in the range of 7.1–23.5%; however the increase in hourly fuel consumption was higher by 270% to 420%. The decrease in effective efficiency ranged from 0.4 to 4.6% which in percentage terms represented a decrease from 1.3% to 14.5%. The process of fuel combustion was most strongly influenced by the proportion of hydrogen and inert gases in the mixture. It can be concluded that setting up the synthesis gas production in the waste gasification process in order to achieve optimum performance and economic parameters of the combustion engine for a micro cogeneration unit has an influential role and is of crucial importance.
The Influence of Hydrogen Desorption on Micromechanical Properties and Tribological Behavior of Iron and Carbon Steels
Dec 2018
Publication
The influence of the previous electrolytic hydrogenation on the micromechanical properties and tribological behavior of the surface layers of iron and carbon steels has been studied. The concentrations of diffusion-moving and residual hydrogen in steels are determined depending on the carbon content. It is shown that the amount of sorbed hydrogen is determined by the density of dislocations and the relative volume of cementite. After desorption of diffusion-moving hydrogen the microhardness increases and materials plasticity decreases. The change of these characteristics decreases with the increase of carbon content in the steels. Internal stresses increase and redistribute under hydrogen desorption. Fragmentation of ferrite and perlite occurs as a result of electrolytic hydrogenation. Ferrite is characterized by the structure fragmentation and change of the crystallographic orientation of planes. The perlite structure shows the crushing of cementite plates and their destruction. The influence of hydrogen desorption on the microhardness of structural components of ferrite-perlite steels is shown. Large scattering of microhardness is found in perlite due to different diffusion rates of hydrogen because of the unequally oriented cementite plates. It was found that the tendency of materials to blister formation is reduced with the increase of carbon content. The influence of hydrogen on the tribological behaviour of steels under dry and boundary friction has been studied. It is shown that hydrogen desorption intensifies the materials wear. After hydrogen desorption tribological behaviour is determined by the adhesion interaction between the contacting pairs.
Technology Assessment of Hydrogen Firing of Process Heaters
Apr 2011
Publication
In conjunction with John Zink Co. LLC the Chevron Energy Technology Company conducted a three part study evaluating potential issues with switching refinery process heaters from fuel gas to hydrogen fuel for the purpose of greenhouse gas emissions reduction via CO2 capture and storage.
The focus was on the following areas:
The focus was on the following areas:
- Heater performance
- Burner performance and robustness
- Fuel gas system retrofit requirements
The Status and Prospects of Hydrogen and Fuel Cell Technology in the Philippines
Jan 2022
Publication
As a developing country the Philippines must balance its rapid industrialization efforts with the realities and consequences of climate change on the country. A feasible option to achieve this is increasing the share of renewables in power generation coupled with energy storage technology. This paper examines the present situation and opportunities for development of hydrogen and fuel cell technology in the Philippines as promising alternatives with proven applications in niche energy demand sectors aside from renewables integration. Although the Philippines is considered a latecomer there is significant renewable resource potential available local experts and trained talents and enabling legislations in the country that provide opportunities in harnessing fuel cell technologies for the transition to energy self-sufficient and low-carbon society. Current advancement of the technology in the country is limited to an initial 5-year roadmap focused on component development from cheap and local materials. Provisions for large-scale hydrogen infrastructure have not yet been realized which is comparable to the early stages of development in other countries that are also pursuing fuel cell technology. Strong industry-academe partnerships should be pursued through a specific legislated agency to ensure future development of this technology for the country’s benefit. Lastly applications in distributed power generation poised to be a lucrative direction as demonstration and validation with other potential uses such as transportation remains a challenge.
Hy4Heat Understanding Commercial Appliances - Work Package 5
Nov 2020
Publication
The 'Hydrogen for Heat' (Hy4Heat) programme aims to support the UK Government in its ambitions to decarbonise the UK energy sector in line with the targets of the Climate Change Act 2008 by attempting to evaluate and de-risk the natural gas to hydrogen network conversion option. The impact on the commercial sector is an important factor in understanding the feasibility of utilising hydrogen to decarbonise heat in the UK. The overall objective of the market research study Work Package 5 (WP5) was to determine if it is theoretically possible to successfully convert the commercial sector to hydrogen. This work will contribute to the understanding of the scale type and capacity of gas heating appliances within the sector providing a characterisation of the market and determining the requirements and feasibility for successfully transitioning them to hydrogen in the future.
This report and any attachment is freely available on the Hy4Heat website here. The report can also be downloaded directly by clicking on the pdf icon above
This report and any attachment is freely available on the Hy4Heat website here. The report can also be downloaded directly by clicking on the pdf icon above
Assessment of Operational Performance for an Integrated ‘Power to Synthetic Natural Gas’ System
Dec 2021
Publication
This article presents a power to SNG (synthetic natural gas) system that converts hydrogen into SNG via a methanation process. In our analysis detailed models for all the elements of the system are built. We assume a direct connection between a wind farm and a hydrogen generator. For the purposes of our calculations we also assume that the hydrogen generator is powered by the renewable source over a nine-hour period per day (between 21:00 and 06:00) and this corresponds to the off-peak period in energy demand. In addition a hydrogen tank was introduced to maximize the operating time of the methanation reactor. The cooperation between the main components of the system were simulated using Matlab software. The primary aim of this paper is to assess the influence of various parameters on the operation of the proposed system and to optimize its yearly operation via a consideration of the most important constraints. The analyses also examine different nominal power values of renewables from 8 to 12 MW and hydrogen generators from 3 to 6 MW. Implementing the proposed configuration taking into account the direct connection of the hydrogen generator and the methanation reactor showed that it had a positive effect on the dynamics and the operating times of the individual subsystems within the tested configuration
Green Hydrogen Value Chain in the Sustainability for Port Operations: Case Study in the Region of Valparaiso, Chile
Dec 2021
Publication
The paper presents a complete value chain for the use of green hydrogen in a port facility. The main objective was to propose the sizing of the main components that make up green hydrogen to ensure the supply of 1 MWe in replacing the diesel generator. The energy demand required for the port was determined by establishing the leading small and large-scale conventional energyconsuming equipment. Hence 60 kgH2 was required to ensure the power supply. The total electrical energy to produce all the hydrogen was generated from photovoltaic solar energy considering threegeneration scenarios (minimum maximum and the annual average). In all cases the energy supply in the electrolyzer was 3.08 MWe. In addition the effect of generating in the port facility using a diesel generator and a fuel cell was compared. The cost of 1 kgH2 could be 4.09 times higher than the cost of 1 L of diesel meaning that the output kWh of each system is economically similar. In addition the value of electrical energy through a Power Purchase Agreement (PPA) was a maximum of 79.79 times the value of a liter of diesel. Finally the Levelized Cost of Energy (LCOE) was calculated for two conditions in which the MWe was obtained from the fuel cell without and with the photovoltaic solar plant.
Innovation Insights Brief: Energy Scenarios Comparison Review
Apr 2019
Publication
Energy transition is a part of a much wider Grand Transition which is not all about energy. Energy transition cannot be achieved all at once or by any one actor. Relying only on better energy modelling and forecasting to guide successful transition will be fatal even in a data-rich era.<br/>It is timely for energy leaders to ask:<br/>Are global energy scenarios achieving their potential in opening up action on new energy futures?<br/>How do the Council’s World Energy Scenarios compare with global energy outlooks scenarios and normative visions used by others and what can we learn by contrasting the increasing richness of energy futures thinking?<br/>In anticipation of the 24th World Energy Congress the Council is refreshing its global energy foresight and updating its global scenarios narratives. The focus is on an ‘innovation twist to 2040’ and the use of scenarios to explore and navigate new exponential growth opportunities for accelerating successful energy transition in an era of epic and disruptive innovation.<br/>As a part of the refresh the Council has conducted a comparison study of global energy scenarios in order to test the continued plausibility relevance and challenge of its own existing scenario set the World Energy Scenarios 2016 launched at the 23rd World Energy Congress in Istanbul in 2016.<br/>By comparing the methods narratives and assumptions associated with a benchmarkable set of global energy futures initiatives and studies the Council seeks to provide our members with clearer understanding and new insights on energy transition while preparing them to better engage with leadership dialogues which pivot on visions of a new energy future.<br/>The review also provides an opportunity to reflect on the challenges and obstacles for utilising global energy scenarios to drive impact and the challenges in bridging agile and flexible qualitative storytelling with long term quantitative energy modelling."
Environmental Sustainability of Alternative Marine Propulsion Technologies Powered by Hydrogen - A Life Cycle Assessment Approach
Jan 2022
Publication
Shipping is a very important source of pollution worldwide. In recent years numerous actions and measures have been developed trying to reduce the levels of greenhouse gases (GHG) from the marine exhaust emissions in the fight against climate change boosting the Sustainable Development Goal 13. Following this target the action of hydrogen as energy vector makes it a suitable alternative to be used as fuel constituting a very promising energy carrier for energy transition and decarbonization in maritime transport. The objective of this study is to develop an ex-ante environmental evaluation of two promising technologies for vessels propulsion a H2 Polymeric Electrolytic Membrane Fuel Cell (PEMFC) and a H2 Internal Combustion Engine (ICE) in order to determine their viability and eligibility compared to the traditional one a diesel ICE. The applied methodology follows the Life Cycle Assessment (LCA) guidelines considering a functional unit of 1 kWh of energy produced. LCA results reveal that both alternatives have great potential to promote the energy transition particularly the H2 ICE. However as technologies readiness level is quite low it was concluded that the assessment has been conducted at a very early stage so their sustainability and environmental performance may change as they become more widely developed and deployed which can be only achieved with political and stakeholder’s involvement and collaboration.
Materials Towards Carbon-free, Emission-free and Oil-free Mobility: Hydrogen Fuel-cell Vehicles—Now and in the Future
Jul 2010
Publication
In the past material innovation has changed society through new material-induced technologies adding a new value to society. In the present world engineers and scientists are expected to invent new materials to solve the global problem of climate change. For the transport sector the challenge for material engineers is to change the oil-based world into a sustainable world. After witnessing the recent high oil price and its adverse impact on the global economy it is time to accelerate our efforts towards this change.
Industries are tackling global energy issues such as oil and CO2 as well as local environmental problems such as NOx and particulate matter. Hydrogen is the most promising candidate to provide carbon-free emission-free and oil-free mobility. As such engineers are working very hard to bring this technology into the real society. This paper describes recent progress of vehicle technologies as well as hydrogen-storage technologies to extend the cruise range and ensure the easiness of refuelling and requesting material scientists to collaborate with industry to fight against global warming.
Link to document download on Royal Society Website
Industries are tackling global energy issues such as oil and CO2 as well as local environmental problems such as NOx and particulate matter. Hydrogen is the most promising candidate to provide carbon-free emission-free and oil-free mobility. As such engineers are working very hard to bring this technology into the real society. This paper describes recent progress of vehicle technologies as well as hydrogen-storage technologies to extend the cruise range and ensure the easiness of refuelling and requesting material scientists to collaborate with industry to fight against global warming.
Link to document download on Royal Society Website
A Portfolio of Powertrains for the UK: An Energy Systems Analysis
Jul 2014
Publication
There has recently been a concerted effort to commence a transition to fuel cell vehicles (FCVs) in Europe. A coalition of companies released an influential McKinsey-coordinated report in 2010 which concluded that FCVs are ready for commercial deployment. Public–private H2Mobility programmes have subsequently been established across Europe to develop business cases for the introduction of FCVs. In this paper we examine the conclusions of these studies from an energy systems perspective using the UK as a case study. Other UK energy system studies have identified only a minor role for FCVs after 2030 but we reconcile these views by showing that the differences are primarily driven by different data assumptions rather than methodological differences. Some energy system models do not start a transition to FCVs until around 2040 as they do not account for the time normally taken for the diffusion of new powertrains. We show that applying dynamic growth constraints to the UK MARKAL energy system model more realistically represents insights from innovation theory. We conclude that the optimum deployment of FCVs from an energy systems perspective is broadly in line with the roadmap developed by UK H2Mobility and that a transition needs to commence soon if FCVs are to become widespread by 2050.
Hydrogen Ironmaking: How It Works
Jul 2020
Publication
A new route for making steel from iron ore based on the use of hydrogen to reduce iron oxides is presented detailed and analyzed. The main advantage of this steelmaking route is the dramatic reduction (90% off) in CO2 emissions compared to those of the current standard blast-furnace route. The first process of the route is the production of hydrogen by water electrolysis using CO2-lean electricity. The challenge is to achieve massive production of H2 in acceptable economic conditions. The second process is the direct reduction of iron ore in a shaft furnace operated with hydrogen only. The third process is the melting of the carbon-free direct reduced iron in an electric arc furnace to produce steel. From mathematical modeling of the direct reduction furnace we show that complete metallization can be achieved in a reactor smaller than the current shaft furnaces that use syngas made from natural gas. The reduction processes at the scale of the ore pellets are described and modeled using a specific structural kinetic pellet model. Finally the differences between the reduction by hydrogen and by carbon monoxide are discussed from the grain scale to the reactor scale. Regarding the kinetics reduction with hydrogen is definitely faster. Several research and development and innovation projects have very recently been launched that should confirm the viability and performance of this breakthrough and environmentally friendly ironmaking process.
Concepts for Preventing Metal Dissolution From Stainless-steel Bipolar Plates in PEM Fuel Cells
Dec 2021
Publication
The bipolar plate (BPP) is a component with vast cost-reduction potential in proton exchange membrane fuel cells (PEMFCs). Apart from mechanical and heat transfer requirements the most desired BPP properties are high corrosion and low electrical contact resistance. In this study we confirm that due to ionic decoupling between BPPs and electrodes the surface potentials of the BPPs remain stable even at varying operation loads. These mild potentials in combination with low metal-ion leeching due to passive-transpassive-passive dissolution in stainless steels suggest that low-cost carbon-coated stainless steel can readily be used as a BPP in PEMFCs. To prove this single-fuel cell tests were carried out under realistic driving conditions including electrochemical analysis in-situ contact-resistance measurements and post-mortem investigation of the membrane electrode assembly (MEA) by inductively coupled plasma trace-metal analysis combined with electron microscopy and Auger spectroscopy of the BPPs. The results show that due to the ionic decoupling conditions at the BPP surfaces are much less corrosive than previously thought. Furthermore carbon-coated stainless-steel BPPs prove to be unaffected by global hydrogen starvation which causes severe MEA degradation independent of the presence or absence of BPPs.
Progress in Power-to-Gas Energy Systems
Dec 2022
Publication
Hydrogen is expected to become a key component in the decarbonized energy systems of the future. Its unique chemical characteristics make hydrogen a carbon-free fuel that is suitable to be used as broadly as fossil fuels are used today. Since hydrogen can be produced by splitting water molecules using electricity as the only energy input needed hydrogen offers the opportunity to produce a fully renewable fuel if the electricity input also only stems from renewable sources. Once renewable electricity is converted into hydrogen it can be stored over long periods of time and transported over long even intercontinental distances. Underground hydrogen storage pipelines compressors liquefaction-units and transportation ships are infrastructures and suitable technologies to establish a global hydrogen energy system. Several chemical synthesis routes exist to produce more complex products from green hydrogen to fulfil the demands of various end-users and industries. One exemplary power-to-gas product is methane which can be used as a natural gas substitute. Furthermore ammonia alcohols kerosene and all other important products from hydrocarbon chemistry can be synthesized using green hydrogen.
Design and Costs Analysis of Hydrogen Refuelling Stations Based on Different Hydrogen Sources and Plant Configurations
Jan 2022
Publication
In this study the authors present a techno-economic assessment of on-site hydrogen refuelling stations (450 kg/day of H2 ) based on different hydrogen sources and production technologies. Green ammonia biogas and water have been considered as hydrogen sources while cracking autothermal reforming and electrolysis have been selected as the hydrogen production technologies. The electric energy requirements of the hydrogen refuelling stations (HRSs) are internally satisfied using the fuel cell technology as power units for ammonia and biogas-based configurations and the PV grid-connected power plant for the water-based one. The hydrogen purification where necessary is performed by means of a Palladium-based membrane unit. Finally the same hydrogen compression storage and distribution section are considered for all configurations. The sizing and the energy analysis of the proposed configurations have been carried out by simulation models adequately developed. Moreover the economic feasibility has been performed by applying the life cycle cost analysis. The ammonia-based configurations are the best solutions in terms of hydrogen production energy efficiency (>71% LHV) as well as from the economic point of view showing a levelized cost of hydrogen (LCOH) in the range of 6.28 EUR/kg to 6.89 EUR/kg a profitability index greater than 3.5 and a Discounted Pay Back Time less than five years.
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