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Beyond Traditional Energy Sector Coupling: Conserving and Efficient Use of Local Resources
Jun 2022
Publication
Decentralisation and sector coupling are becoming increasingly crucial for the decarbonisation of the energy system. Resources such as waste and water have high energy recovery potential and are required as inputs for various conversion technologies; however waste and water have not yet been considered in sector coupling approaches but only in separate examinations. In this work an open-source sector coupling optimisation model considering all of these resources and their utilisation is developed and applied in a test-bed in an Israeli city. Our investigations include an impact assessment of energy recovery and resource utilisation in the transition to a hydrogen economy with regard to the inclusion of greywater and consideration of emissions. Additionally sensitivity analyses are performed in order to assess the complexity level of energy recovery. The results demonstrate that waste and water energy recovery can provide high contributions to energy generation. Furthermore greywater use can be vital to cover the water demands in scarcity periods thus saving potable water and enabling the use of technology. Regarding the transition to hydrogen technologies resource energy recovery and management have an even higher effect than in the original setup. However without appropriate resource management a reduction in emissions cannot be achieved. Furthermore the sensitivity analyses indicate the existence of complex relationships between energy recovery technologies and other energy system operations.
Microfluidics-based Analysis of Dynamic Contact Angles Relevant for Underground Hydrogen Storage
May 2022
Publication
Underground Hydrogen Storage (UHS) is an attractive technology for large-scale (TWh) renewable energy storage. To ensure the safety and efficiency of the UHS it is crucial to quantify the H2 interactions with the reservoir fluids and rocks across scales including the micro scale. This paper reports the experimental measurements of advancing and receding contact angles for different channel widths for a H2 /water system at P = 10 bar and T = 20 ◦C using a microfluidic chip. To analyse the characteristics of the H2 flow in straight pore throats the network is designed such that it holds several straight channels. More specifically the width of the microchannels range between 50 μm and 130 μm. For the drainage experiments H2 is injected into a fully water saturated system while for the imbibition tests water is injected into a fully H2 -saturated system. For both scenarios high-resolution images are captured starting the introduction of the new phase into the system allowing for fully-dynamic transport analyses. For better insights N2 /water and CO2 /water flows were also analysed and compared with H2 /water. Results indicate strong water-wet conditions with H2 /water advancing and receding contact angles of respectively 13◦–39◦ and 6◦–23◦ . It was found that the contact angles decrease with increasing channel widths. The receding contact angle measured in the 50 μm channel agrees well with the results presented in the literature by conducting a core-flood test for a sandstone rock. Furthermore the N2 /water and CO2 /water systems showed similar characteristics as the H2 /water system. In addition to the important characterization of the dynamic wettability the results are also crucially important for accurate construction of pore-scale simulators.
Numerical Study on Tri-fuel Combustion: Ignition Properties of Hydrogen-enriched Methane-diesel and Methanol-diesel Mixtures
Jan 2020
Publication
Simultaneous and interactive combustion of three fuels with differing reactivities is investigated by numerical simulations. In the present study conventional dual-fuel (DF) ignition phenomena relevant to DF compression ignition (CI) engines are extended and explored in tri-fuel (TF) context. In the present TF setup a low reactivity fuel (LRF) methane or methanol is perfectly mixed with hydrogen and air to form the primary fuel blend at the lean equivalence ratio of 0.5. Further such primary fuel blends are ignited by a high-reactivity fuel (HRF) here n-dodecane under conditions similar to HRF spray assisted ignition. Here ignition is relevant to the HRF containing parts of the tri-fuel mixtures while flame propagation is assumed to occur in the premixed LRF/ containing end gas regions. The role of hydrogen as TF mixture reactivity modulator is explored. Mixing is characterized by n-dodecane mixture fraction ξ and molar ratio . When x < 0.6 minor changes are observed for the first- and second-stage ignition delay time (IDT) of tri-fuel compared to dual-fuel blends (x = 0). For methane when x > 0.6 first- and second-stage IDT increase by factor 1.4–2. For methanol a respective decrease by factor 1.2–2 is reported. Such contrasting trends for the two LRFs are explained by reaction sensitivity analysis indicating the importance of OH radical production/consumption in the ignition process. Observations on LRF/ end gas laminar flame speed () indicate that increases with x due to the highly diffusive features of . For methane increase with x is more significant than for methanol.
Integrating Housing Stock and Energy System Models as a Strategy to Improve Heat Decarbonisation Assessments
Aug 2014
Publication
The UK government heat strategy is partially based on decarbonisation pathways from the UK MARKAL energy system model. We review how heat provision is represented in UK MARKAL identifying a number of shortcomings and areas for improvement. We present a completely revised model with improved estimations of future heat demands and a consistent representation of all heat generation technologies. This model represents all heat delivery infrastructure for the first time and uses dynamic growth constraints to improve the modelling of transitions according to innovation theory. Our revised model incorporates a simplified housing stock model which is used produce highly-refined decarbonisation pathways for residential heat provision. We compare this disaggregated model against an aggregated equivalent which is similar to the existing approach in UK MARKAL. Disaggregating does not greatly change the total residential fuel consumption in two scenarios so the benefits of disaggregation will likely be limited if the focus of a study is elsewhere. Yet for studies of residential heat disaggregation enables us to vary consumer behaviour and government policies on different house types as well as highlighting different technology trends across the stock in comparison with previous aggregated versions of the model.
Everything About Hydrogen Podcast: Ending on a Hy Note
Jul 2021
Publication
This week's show is the last episode of Season 2! To celebrate we invited our friend and colleague Markus Wilthaner partner at McKinsey & Company to come speak with us. Markus has been a leader in the hydrogen space for the past ten years and has drafted a number of the Hydrogen Council's reports since its founding including the newly released - and highly anticipated - Hydrogen Insights 2021 (link below). In this episode we speak with Markus about the state of the market and the innovation he has seen in the last couple of years that make hydrogen a critical part of the energy transition. We had a lot of fun recording this interview and it was the perfect way to end a fantastic EAH season!
The podcast can be found on their website
The podcast can be found on their website
Dedicated Large-scale Floating Offshore Wind to Hydrogen: Assessing Design Variables in Proposed Typologies
Mar 2022
Publication
To achieve the Net-Zero Emissions goal by 2050 a major upscale in green hydrogen needs to be achieved; this will also facilitate use of renewable electricity as a source of decarbonised fuel in hard-to-abate sectors such as industry and transport. Nearly 80% of the world’s offshore wind resource is in waters deeper than 60 m where bottom-fixed wind turbines are not feasible. This creates a significant opportunity to couple the high capacity factor floating offshore wind and green hydrogen. In this paper we consider dedicated large-scale floating offshore wind farms for hydrogen production with three coupling typologies; (i) centralised onshore electrolysis (ii) decentralised offshore electrolysis and (iii) centralised offshore electrolysis. The typology design is based on variables including for: electrolyser technology; floating wind platform; and energy transmission vector (electrical power or offshore hydrogen pipelines). Offshore hydrogen pipelines are assessed as economical for large and distant farms. The decentralised offshore typology employing a semi-submersible platform could accommodate a proton exchange membrane electrolyser on deck; this would negate the need for an additional separate structure or hydrogen export compression and enhance dynamic operational ability. It is flexible; if one electrolyser (or turbine) fails hydrogen production can easily continue on the other turbines. It also facilities flexibility in further expansion as it is very much a modular system. Alternatively less complexity is associated with the centralised offshore typology which may employ the electrolysis facility on a separate offshore platform and be associated with a farm of spar-buoy platforms in significant water depth locations.
A Review of Ni Based Powder Catalyst for Urea Oxidation in Assisting Water Splitting Reaction
Jan 2022
Publication
Water splitting has been regarded as a sustainable and environmentally-friendly technique to realize green hydrogen generation while more energy is consumed due to the high overpotentials required for the anode oxygen evolution reaction. Urea electrooxidation an ideal substitute is thus received increasing attention in assisting water-splitting reactions. Note that highly efficient catalysts are still required to drive urea oxidation and the facile generation of high valence state species is significant in the reaction based on the electrochemical-chemical mechanisms. The high cost and rareness make the noble metal catalysts impossible for further consideration in large-scale application. Ni-based catalysts are very promising due to their cheap price facile structure tuning good compatibility and easy active phase formation. In the light of the significant advances made recently herein we reviewed the recent advances of Ni-based powder catalysts for urea oxidation in assisting water-splitting reaction. The fundamental of urea oxidation is firstly presented to clarify the mechanism of urea-assisted water splitting and then the prevailing evaluation indicators are briefly expressed based on the electrochemical measurements. The catalyst design principle including synergistic effect electronic effect defect construction and surface reconstruction as well as the main fabrication approaches are presented and the advances of various Ni-based powder catalysts for urea assisted water splitting are summarized and discussed. The problems and challenges are also concluded for the Ni-based powder catalysts fabrication the performance evaluation and their application. Considering the key influence factors for catalytic process and their application attention should be given to structure-property relationship deciphering novel Ni-based powder catalysts development and their construction in the real device; specifically the effort should be directed to the Ni-based powder catalyst with multi-functions to simultaneously promote the fundamental steps and high anti-corrosion ability by revealing the local structure reconstruction as well as the integration in the practical application. We believe the current summarization will be instructive and helpful for the Ni-based powder catalysts development and understanding their catalytic action for urea-assisted hydrogen generation via water splitting technique.
Investigation on Cooling Effect of Water Sprays on Tunnel Fires of Hydrogen
Sep 2021
Publication
As one of the most promising renewable green energies hydrogen power is a popularly accepted option to drive automobiles. Commercial application of fuel cell vehicles has been started since 2015. More and more hydrogen safety concerns have been considered for years. Tunnels are an important part of traffic infrastructure with a mostly confined feature. Hydrogen leak followed possibly by a hydrogen fire is a potential accident scenario which can be triggered trivially by a car accident while hydrogen powered vehicles operate in a tunnel. Water spray is recommended traditionally as a mitigation measure against tunnel fires. The interaction between water spray and hydrogen fire is studied in a way of numerical simulations. By using the computer program of Fire Dynamics Simulator (FDS) tunnel fires of released hydrogen in different scales are simulated coupled with water droplet injections featured in different droplet sizes or varying mass flow rates. The cooling effect of spray on hot gases of hydrogen fires is apparently observed in the simulations. However in some circumstance the turbulence intensified by the water injection can prompt hydrogen combustion which is a negative side-effect of the spray.
Comparative Cost Assessment of Sustainable Energy Carriers Produced from Natural Gas Accounting for Boil-off Gas and Social Cost of Carbon
Jun 2020
Publication
As a result of particular locations of large-scale energy producers and increases in energy demand transporting energy has become one of the key challenges of energy supply. For a long-distance ocean transportation transfer of energy carriers via ocean tankers is considered as a decent solution compared to pipelines. Due to cryogenic temperatures of energy carriers heat leaks into storage tanks of these carriers causes a problem called boil-off gas (BOG). BOG losses reduce the quantity of energy carriers which affects their economic value. Therefore this study proposes to examine the effects of BOG economically in production and transportation phases of potential energy carriers produced from natural gas namely; liquefied natural gas (LNG) dimethyl-ether (DME) methanol liquid ammonia (NH3) and liquid hydrogen (H2). Mathematical approach is used to calculate production and transportation costs of these energy carriers and to account for BOG as a unit cost within the total cost. The results of this study show that transportation costs of LNG liquid ammonia methanol DME and liquid hydrogen from natural gas accounting for BOG are 0.74 $/GJ 1.09 $/GJ 0.68 $/GJ 0.53 $/GJ and 3.24 $/GJ respectively. DME and methanol can be more economic compared to LNG to transport the energy of natural gas for the same ship capacity. Including social cost of carbon (SCC) within the total cost of transporting the energy of natural gas the transportation cost of liquid ammonia is 1.11 $/GJ whereas LNG transportation cost rises significantly to 1.68 $/GJ at SCC of 137 $/t CO2 eq. Consequently liquid ammonia becomes economically favored compared to LNG. Transportation cost of methanol (0.70 $/GJ) and DME (0.55 $/GJ) are also lower than LNG however liquid hydrogen transportation cost (3.24 $/GJ) is still the highest even though the increment of the cost is about 0.1% as SCC included within the transportation cost.
Regional Uptake of Direct Reduction Iron Production Using Hydrogen Under Climate Policy
Nov 2022
Publication
The need to reduce CO2 emissions to zero by 2050 has meant an increasing focus on high emitting industrial sectors such as steel. However significant uncertainties remain as to the rate of technology diffusion across steel production pathways in different regions and how this might impact on climate ambition. Informed by empirical analysis of historical transitions this paper presents modelling on the regional deployment of Direction Reduction Iron using hydrogen (DRI-H2). We find that DRI-H2 can play a leading role in the decarbonisation of the sector leading to near-zero emissions by 2070. Regional spillovers from early to late adopting regions can speed up the rate of deployment of DRI-H2 leading to lower cumulative emissions and system costs. Without such effects cumulative emissions are 13% higher than if spillovers are assumed and approximately 15% and 20% higher in China and India respectively. Given the estimates of DRI-H2 cost-effectiveness relative to other primary production technologies we also find that costs increase in the absence of regional spillovers. However other factors can also have impacts on deployment emission reductions and costs including the composition of the early adopter group material efficiency improvements and scrap recycling rates. For the sector to achieve decarbonisation key regions will need to continue to invest in low carbon steel projects recognising their broader global benefit and look to develop and strengthen policy coordination on technologies such as DRI-H2.
Review of Thermochemical Technologies for Water and Energy Integration Systems: Energy Storage and Recovery
Jun 2022
Publication
Thermochemical technologies (TCT) enable the promotion of the sustainability and the operation of energy systems as well as in industrial sites. The thermochemical operations can be applied for energy storage and energy recovery (alternative fuel production from water/wastewater in particular green hydrogen). TCTs are proven to have a higher energy density and long-term storage compared to standard thermal storage technologies (sensible and latent). Nonetheless these require further research on their development for the increasing of the technology readiness level (TRL). Since TCTs operate with the same input/outputs streams as other thermal storages (for instance wastewater and waste heat streams) these may be conceptually analyzed in terms of the integration in Water and Energy Integration System (WEIS). This work is set to review the techno-economic and environmental aspects related to thermochemical energy storage (sorption and reaction-based) and wastewater-to-energy (particular focus on thermochemical water splitting technology) aiming also to assess their potential into WEIS. The exploited technologies are in general proved to be suitable to be installed within the conceptualization of WEIS. In the case of TCES technologies these are proven to be significantly more potential analogues to standard TES technologies on the scope of the conceptualization of WEIS. In the case of energy recovery technologies although a conceptualization of a pathway to produce usable heat with an input of wastewater further study has to be performed to fully understand the use of additional fuel in combustion-based processes.
A Positive Shift in the Public Acceptability of a Low-Carbon Energy Project After Implementation: The Case of a Hydrogen Fuel Station
Apr 2019
Publication
Public acceptability of low-carbon energy projects is often measured with one-off polls. This implies that opinion-shifts over time are not always taken into consideration by decision makers relying on these polls. Observations have given the impression that public acceptability of energy projects increases after implementation. However this positive shift over time has not yet been systematically studied and is not yet understood very well. This paper aims to fill this gap. Based on two psychological mechanisms loss aversion and cognitive dissonance reduction we hypothesize that specifically people who live in proximity of a risky low-carbon technology—a hydrogen fuel station (HFS) in this case—evaluate this technology as more positive after its implementation than before. We conducted a survey among Dutch citizen living nearby a HFS and indeed found a positive shift in the overall evaluation of HFS after implementation. We also found that the benefits weighed stronger and the risks weaker after the implementation. This shift did not occur for citizens living further away from the HFS. The perceived risks and benefits did not significantly change after implementation neither for citizens living in proximity nor for citizens living further away. The societal implications of the findings are discussed.
Integrating a Top-Gas Recycling and CO2 Electrolysis Process for H2-Rich Gas Injection and Reduce CO2 Emissions from an Ironmaking Blast Furnace
Mar 2022
Publication
Introducing CO2 electrochemical conversion technology to the iron-making blast furnace not only reduces CO2 emissions but also produces H2 as a byproduct that can be used as an auxiliary reductant to further decrease carbon consumption and emissions. With adequate H2 supply to the blast furnace the injection of H2 is limited because of the disadvantageous thermodynamic characteristics of the H2 reduction reaction in the blast furnace. This paper presents thermodynamic analysis of H2 behaviour at different stages with the thermal requirement consideration of an iron-making blast furnace. The effect of injecting CO2 lean top gas and CO2 conversion products H2–CO gas through the raceway and/or shaft tuyeres are investigated under different operating conditions. H2 utilisation efficiency and corresponding injection volume are studied by considering different reduction stages. The relationship between H2 injection and coke rate is established. Injecting 7.9–10.9 m3/tHM of H2 saved 1 kg/tHM coke rate depending on injection position. Compared with the traditional blast furnace injecting 80 m3/tHM of H2 with a medium oxygen enrichment rate (9%) and integrating CO2 capture and conversion reduces CO2 emissions from 534 to 278 m3/tHM. However increasing the hydrogen injection amount causes this iron-making process to consume more energy than a traditional blast furnace does.
A Comparative Study of CFD-Modelling for Lean Premixed Hydrogen Deflagrations in Large-scale Vented Vessels
Sep 2021
Publication
Hydrogen combustion inside a post-accident nuclear reactor containment may pose a challenge to the containment integrity which could alter the fission-product release source term to the public. Combustion-generated overpressures may be relieved by venting to adjacent compartments through relief panels or existing openings. Thus an improved understanding of the propagation of lean hydrogen deflagrations in inter-connected compartments is essential for the development of appropriate management strategies. GOTHIC is a general purpose lumped parameter thermal-hydraulic code for solving multi-phase compressible flows which is accepted as an industry-standard code for containment safety analyses. Following the Fukushima accident the application of three-dimensional computational fluid dynamics methods to high-fidelity detailed analysis of hydrogen combustion processes has become more widespread. In this study a recently developed large-eddy-simulation (LES) capability is applied to the prediction of lean premixed hydrogen deflagrations in large-scale vented vessels of various configurations. The LES predictions are compared with GOTHIC predictions and experimental data obtained from the large-scale vented combustion test facility at the Canadian Nuclear Laboratories. The LES methodology makes use of a flamelet- or a progress-variable-based combustion model. An empirical burning velocity model is combined with an advanced finite-volume framework and a mesh-independent subfilter-scale model. Descriptions of the LES and GOTHIC modelling approaches used to simulate the hydrogen reactive flows in the vented vessels along with the experimental data sets are given. The potential and limitations of the lumped parameter and LES approaches for accurately describing lean premixed hydrogen deflagrations in vented vessels are discussed.
Can Green Hydrogen Production Be Economically Viable under Current Market Conditions
Dec 2020
Publication
This paper discusses the potential of green hydrogen production in a case study of a Slovenian hydro power plant. To assess the feasibility and eligibility of hydrogen production at the power plant we present an overview of current hydrogen prices and the costs of the power-to-gas system for green hydrogen production. After defining the production cost for hydrogen at the case study hydro power plant we elaborate on the profitability of hydrogen production over electricity. As hydrogen can be used as a sustainable energy vector in industry heating mobility and the electro energetic sectors we discuss the current competitiveness of hydrogen in the heating and transport sectors. Considering the current prices of different fuels it is shown that hydrogen can be competitive in the transport sector if it is unencumbered by various environmental taxes. The second part of the paper deals with hydrogen production in the context of secondary control ancillary service provided by a case study power plant. Namely hydrogen can be produced during the time period when there is no demand for extra electric power within a secondary control ancillary service and thus the economics of power plant operation can be improved.
Climate Action: Prospects of Green Hydrogen in Africa
Feb 2022
Publication
Africa is rich with an abundance of renewable energy sources that can help meeting the continent’s demand for electricity to promote economic growth and meet global targets for CO2 reduction. Green Hydrogen is considered one of the most promising technologies for energy generation transportation and storage. In this paper the prospects of green hydrogen production potential in Africa are investigated along with its usage for future implementation. Moreover an overview of the benefits of shifting to green Hydrogen technology is presented. The current African infrastructure and policies are tested against future targets and goals. Furthermore the study embraces a detailed theoretical environmental technological and economic assessment putting the local energy demands into consideration.
Evolutions in Hydrogen and Fuel Cell Standardization: The HarmonHy Experience
Dec 2007
Publication
HarmonHy is a European Union-funded Specific Support Action aiming to make an assessment of the activities on hydrogen and fuel cell regulations codes and standards (RCS) on a worldwide level. On this basis gaps have been identified and potential conflicts between regulations codes and standards have been investigated. Types of document to be referred to include international regional and national standards EU directives UNECE regulations… Particular attention will be paid to the identification of the needs for standards as perceived by the industry as well as to actions aiming to ensure concordance between standards codes and regulations. Standards and regulations require harmonization. HarmonHy pursues the elaboration of an action plan and a roadmap for future work on harmonizing regulations codes and standards on hydrogen and fuel cells on an international level.
Spherically Expanding Flame Simulations in Cantera Using a Lagrangian Formulation
Sep 2021
Publication
A Lagrangian-based one-dimensional approach has been developed using Cantera to study the dynamics of spherically expanding flames. The detailed reaction model USC-Mech II has been employed to examine flame propagating in hydrogen-air mixtures. In the first part our approach has been validated against laminar flame speed and Markstein number data from the literature. It was shown that the laminar flame speed was predicted within 5% on average but that discrepancies were observed for the Markstein number especially for rich mixtures. In the second part a detailed analysis of the thermo-chemical dynamics along the path of Lagrangian particles propagating in stretched flames was performed. For mixtures with negative Markstein lengths it was found that at high stretch rates the mixture entering the reaction-dominated period is less lean with respect to the initial mixture than at low stretch rate. This induces a faster rate of chemical heat release and of active radical production which results in a higher flame propagation speed. Opposite effects were observed for mixtures with positive Markstein lengths for which slower flame propagation was observed at high stretch rates compared to low stretch rates."
Uncertainty of Acceleration of a Premixed Laminar Unstable Hydrogen Flame
Sep 2021
Publication
Unstable hydrogen-air flame behavior randomities are important for industrial safety hydrogen infrastructure safety and nuclear power plant hydrogen safety problems. The paper is devoted to an experimental and theoretical study of the uncertainty in the acceleration of a premixed laminar unstable hydrogen flame. The results of experiments on spherical flame propagation in hydrogen-air mixtures with a hydrogen content of 10 to 60% are presented. The experiments were repeated up to 30 times in the same mixtures. A statistical analysis of the experimental results has been carried out. The scatter of the experimental data depending on the hydrogen content in the mixture was estimated. It was found to be between 8 to 17% for different mixtures with the same flame radius and mixture composition. Similar results were obtained using the numerical integration of the Sivashinsky equation of flame propagation.
Review of the Liquid Hydrogen Storage Tank and Insulation System for the High-Power Locomotive
Jun 2022
Publication
Hydrogen has been attracting attention as a fuel in the transportation sector to achieve carbon neutrality. Hydrogen storage in liquid form is preferred in locomotives ships drones and aircraft because these require high power but have limited space. However liquid hydrogen must be in a cryogenic state wherein thermal insulation is a core problem. Inner materials including glass bubbles multi-layer insulation (MLI) high vacuum and vapor-cooled shields are used for thermal insulation. An analytic study is preferred and proceeds liquid hydrogen tanks due to safety regulations in each country. This study reviewed the relevant literature for thermodynamic modeling. The literature was divided into static dynamic and systematic studies. In summary the authors summarized the following future research needs: The optimal design of the structure including suspension baffle and insulation system can be studied to minimize the boil-off gas (BOG). A dynamic study of the pressure mass flow and vaporizer can be completed. The change of the components arrangement from the conventional diesel–electric locomotive is necessary.
Effect of Heat Transfer through the Release of Pipe on Simulations of Cryogenic Hydrogen Jet Fires and Hazard Distances
Sep 2021
Publication
Jet flames originated by cryo-compressed ignited hydrogen releases can cause life-threatening conditions in their surroundings. Validated models are needed to accurately predict thermal hazards from a jet fire. Numerical simulations of cryogenic hydrogen flow in the release pipe are performed to assess the effect of heat transfer through the pipe walls on jet parameters. Notional nozzle exit diameter is calculated based on the simulated real nozzle parameters and used in CFD simulations as a boundary condition to model jet fires. The CFD model was previously validated against experiments with vertical cryogenic hydrogen jet fires with release pressures up to 0.5 MPa (abs) release diameter 1.25 mm and temperatures as low as 50 K. This study validates the CFD model in a wider domain of experimental release conditions - horizontal cryogenic jets at exhaust pipe temperature 80 K pressure up to 2 MPa abs and release diameters up to 4 mm. Simulation results are compared against experimentally measured parameters as hydrogen mass flow rate flame length and radiative heat flux at several locations from the jet fire. The CFD model reproduces well experiments with reasonable engineering accuracy. Jet fire hazard distances established using three different criteria - temperature thermal radiation and thermal dose - are compared and discussed based on CFD simulation results.
Fuel Cell Solution for Marine Applications
Sep 2021
Publication
With future regulations on the horizon port authorities and ship owners/operators are looking at alternative propulsion solutions to reduce emission. Fuel cell technology provides an attractive zeroemission solution to generate electric power on board using hydrogen as a fuel. Fuel cell systems are scalable from 200kW to multi-MW providing high efficiency dispatchable clean quiet power generation. Several innovative pilot projects are on the way to demonstrate the marine application of this proven technology. Electrification of propulsion systems is advancing and fuel cell technology provides the opportunity to produce on board large quantity of power with zero-emission using hydrogen as a fuel. We will present the value proposition of having a fuel cell power generator on board of an electric vessel while discussing the safety considerations with the fuel cell module and the onboard fuel storage. We will present some of our current fuel cell marine projects and review some of the product development considerations including system architecture and safety as well as hydrogen supply and on-board fuel storage.
Low Temperature Autoignition of Diesel Fuel Under Dual Operation with Hydrogen and Hydrogen-carriers
Mar 2022
Publication
While electrification of light duty vehicles is becoming a real solution to abate local pollutant as well as greenhouse gases emission heavy duty applications (such as long distance freight and maritime transport) will keep requiring fuel-based propulsion systems. In these sectors dominated by compression ignition engines research on alternative biofuels and new combustion modes is still highly necessary. Dual-fuel combustion appears as a very promising concept to replace conventional diesel fuel by sustainable ones. Among the latter hydrogen-derived fuels (the so-called electrofuels or e-fuels) are maybe the most interesting. This work addresses the effect of partial substitution of diesel fuel by hydrogen and hydrogen-carriers (ammonia and methane) on the autoignition process under low temperature conditions. Tests were carried out in a constant volume combustion chamber at different temperatures (535 600 and 650 ◦C) and pressures (11 16 and 21 bar). While the cool flames timing and intensity was only slightly affected by the low reactivity fuel energy content the main ignition was delayed this effect being much more noticeable for ammonia followed by hydrogen and finally methane. Kinetic simulations showed a clear competition for active radicals between both fuels (diesel and low reactivity fuel). The combustion duration also increased with the hydrogen or hydrogen-carrier content which greatly points to the need of modifications in the injection strategy of compression ignition engines operating under dual mode. A correlation was proposed for estimating the autoignition delay time for dual-fuel lean combustion at low temperature.
Numerical Investigation of Thermal Hazards from Under-expanded Hydrogen Jet Fires using a New Scheme for the Angular Discretization of the Radiative Intensity
Sep 2021
Publication
In the context of a numerical investigation of thermal hazards from two under-expanded hydrogen jet fires results from a newly-developed thermal radiation module of the ADREA-HF computational fluid dynamics (CFD) code were validated against two physical experiments. The first experiment was a vertical under-expanded hydrogen jet fire at 170 bar with the objective of the numerical investigation being to capture the spatial distribution of the radial radiative heat flux at a given time instant. In the second case a horizontal under-expanded hydrogen jet fire at 340 bar was considered. Here the objective was to capture the temporal evolution of the radial radiative heat flux at selected fixed points in space. The numerical study employs the eddy dissipation model for combustion and the finite volume method (FVM) for the calculation of the radiative intensity. The FVM was implemented using a novel angular discretization scheme. By dividing the unit sphere into an arbitrary number of exactly equal angular control volumes this new scheme allows for more flexibility and efficiency. A demonstration of numerical convergence as a function the number of both spatial and angular control volumes was performed.
Numerical Investigation on the Flame Structure and CO/NO Formations of the Laminar Premixed Biogas–Hydrogen Impinging Flame in the Wall Vicinity
Nov 2021
Publication
The near-wall flame structure and pollutant emissions of the laminar premixed biogashydrogen impinging flame were simulated with a detailed chemical mechanism. The spatial distributions of the temperature critical species and pollutant emissions near the wall of the laminar premixed biogas–hydrogen impinging flame were obtained and investigated quantitatively. The results show that the cold wall can influence the premixed combustion process in the flame front which is close to the wall but does not touch the wall and results in the obviously declined concentrations of OH H and O radicals in the premixed combustion zone. After flame quenching a high CO concentration can be observed near the wall at equivalence ratios (ϕ) of both 0.8 and 1.2. Compared with that at ϕ = 1.0 more unburned fuel is allowed to pass through the quenching zone and generate CO after flame quenching near the wall thanks to the suppressed fuel consumption rate near the wall and the excess fuel in the unburned gases at ϕ = 0.8 and 1.2 respectively. By isolating the formation routes of NO production it is found that the fast-rising trend of NO concentration near the wall in the post flame region at ϕ = 0.8 is attributed to the NO transportation from the NNH route primarily while the prompt NO production accounts for more than 90% of NO generation in the wall vicinity at ϕ = 1.2. It is thus known that thanks to the effectively increased surface-to-volume ratio the premixed combustion process in the downsized chamber will be affected more easily by the amplified cooling effects of the cold wall which will contribute to the declined combustion efficiency increased CO emission and improved prompt NO production.
Hydrogen Emissions from the Hydrogen Value Chain-emissions Profile and Impact to Global Warming
Feb 2022
Publication
Future energy systems could rely on hydrogen (H2) to achieve decarbonisation and net-zero goals. In a similar energy landscape to natural gas H2 emissions occur along the supply chain. It has been studied how current gas infrastructure can support H2 but there is little known about how H2 emissions affect global warming as an indirect greenhouse gas. In this work we have estimated for the first time the potential emission profiles (g CO2eq/MJ H2HHV) of H2 supply chains and found that the emission rates of H2 from H2 supply chains and methane from natural gas supply are comparable but the impact on global warming is much lower based on current estimates. This study also demonstrates the critical importance of establishing mobile H2 emission monitoring and reducing the uncertainty of short-lived H2 climate forcing so as to clearly address H2 emissions for net-zero strategies.
Exergy Estimate of a Novel Hybrid Solar-gas Power and Organic Rankine Cycle-based Hydrogen-production System
Mar 2022
Publication
This study proposes a novel hybrid solar-gas power and hydrogen-production system which is comprised by the solar tower thermal system gas-steam turbine combined cycle and organic Rankine cycle-based hydrogen-production system. Based on the Ebsilon code the operation processes of the hybrid system are simulated. The results show that the output power and electric efficiency of the hybrid system are 103.9 MW and 41.3% and the daily hydrogen output is 62.2 kg. The operation simulation results of the hybrid system reveal that the gas-steam combined cycle and solar island can both achieve stable operations and the power generation section and hydrogen-production device can both work effectively which means the hybrid system is technically feasible. The exergy estimate results of the hybrid system show that the combustion chamber and solar receiver have the two largest exergy destructions which are 56.5 MW and 45.3 MW. That means the performances of the two components can be further improved. For the hydrogen-production system the exergy destructions of the proton exchange membrane electrolyzer turbine condenser and evaporator of the organic Rankine cycle are 0.156 MW 0.111 MW 2.338 MW and 1.891 MW and the corresponding exergy efficiencies are 51.2% 92.6% 80.7% and 79.5% respectively.
The NREL Sensor Laboratory: Status and Future Directions for Hydrogen Detection
Sep 2021
Publication
The NREL Hydrogen Sensor Laboratory was commissioned in 2010 as a resource for the national and international hydrogen community to ensure the availability and proper use of hydrogen sensors. Since then the Sensor Laboratory has provided unbiased verification of hydrogen sensor performance for sensor developers end-users and regulatory agencies and has also provided active support for numerous code and standards development organizations. Although sensor performance assessment remains a core capability the mission of the NREL Sensor Laboratory has expanded toward a more holistic approach regarding the role of hydrogen detection and its implementation strategy for both assurance of facility safety and for process control applications. Active monitoring for detection of unintended releases has been identified as a viable approach for improving facility safety and lowering setbacks. The current research program for the Sensor Laboratory addresses both conventional and advanced developing detection strategies in response to the emerging large-scale hydrogen markets such as those envisioned by H2@Scale. These emerging hydrogen applications may require alternative detection strategies that supplement and may ultimately supplant the use of traditional sensors for monitoring hydrogen releases. Research focus areas for the NREL Sensor Laboratory now encompass the characterization of released hydrogen behavior to optimize detection strategies for both indoor and outdoor applications assess advanced methods of hydrogen leak detection such as hydrogen wide area monitoring for large scale applications implement active monitoring as a risk reduction strategy to improve safety at hydrogen facilities and to provide continuing support of hydrogen safety codes and standards. In addition to assurance of safety detection will be critical for process control applications such as hydrogen fuel quality verification for fuel cell vehicle applications and for monitoring and controlling of hydrogen-natural gas blend composition.
Thermochemical Recuperation to Enable Efficient Ammonia-Diesel Dual-Fuel Combustion in a Compression Ignition Engine
Nov 2021
Publication
A thermochemical recuperation (TCR) reactor was developed and experimentally evaluated with the objective to improve dual-fuel diesel–ammonia compression ignition engines. The novel system simultaneously decomposed ammonia into a hydrogen-containing mixture to allow high diesel fuel replacement ratios and oxidized unburned ammonia emissions in the exhaust overcoming two key shortcomings of ammonia combustion in engines from the previous literature. In the experimental work a multi-cylinder compression ignition engine was operated in dual-fuel mode using intake-fumigated ammonia and hydrogen mixtures as the secondary fuel. A full-scale catalytic TCR reactor was constructed and generated the fuel used in the engine experiments. The results show that up to 55% of the total fuel energy was provided by ammonia on a lower heating value basis. Overall engine brake thermal efficiency increased for modes with a high exhaust temperature where ammonia decomposition conversion in the TCR reactor was high but decreased for all other modes due to poor combustion efficiency. Hydrocarbon and soot emissions were shown to increase with the replacement ratio for all modes due to lower combustion temperatures and in-cylinder oxidation processes in the late part of heat release. Engine-out oxides of nitrogen (NOx) emissions decreased with increasing diesel replacement levels for all engine modes. A higher concentration of unburned ammonia was measured in the exhaust with increasing replacement ratios. This unburned ammonia predominantly oxidized to NOx species over the oxidation catalyst used within the TCR reactor. Ammonia substitution thus increased post-TCR reactor ammonia and NOx emissions in this work. The results show however that engine-out NH3 -to-NOx ratios were suitable for passive selective catalytic reduction thus demonstrating that both ammonia and NOx from the engine could be readily converted to N2 if the appropriate catalyst were used in the TCR reactor.
Review of the Effects of Fossil Fuels and the Need for a Hydrogen Fuel Cell Policy in Malaysia
Feb 2023
Publication
The world has relied on fossil fuel energy for a long time producing many adverse effects. Long-term fossil fuel dependency has increased carbon emissions and accelerated climate change. In addition fossil fuels are also depleting and will soon be very costly. Moreover the expensive national electricity grid has yet to reach rural areas and will be cut off in inundation areas. As such alternative and carbon-free hydrogen fuel cell energy is highly recommended as it solves these problems. The reviews find that (i) compared to renewable energy such as solar biomass and hydropower a fuel cell does not require expensive transmission through an energy grid and is carbon-free and hence it is a faster agent to decelerate climate change; (ii) fuel cell technologies have reached an optimum level due to the high-efficiency production of energy and they are environmentally friendly; (iii) the absence of a policy on hydrogen fuel cells will hinder investment from private companies as they are not adequately regulated. It is thus recommended that countries embarking on hydrogen fuel cell development have a specific policy in place to allow the government to fund and regulate hydrogen fuel cells in the energy generation mix. This is essential as it provides the basis for alternative energy governance development and management of a country.
Fly the Green Deal: Europe's Vision for Sustainable Aviation
Jul 2022
Publication
Europe’s aviation sector continues its resilient and pioneering spirit as it leads the world’s transport system into its new era of great transformation. Surviving the pandemic it is adapting rapidly to satisfy the rising demand for competitive air mobility services while managing a scarcity of resources and embracing the new challenges of climate change and energy transition. Facilitated by ACARE the European Commission its Member States aviation research organisations design and manufacturing industries airlines airports and aviation energy and service providers have all joined together to envision a synchronized transformation path that will ensure that Europe can lead the world towards a climate neutral citizen centric and competitive air mobility system. “Fly the Green Deal” is Europe’s Vision for Sustainable Aviation. It describes the actions and actors necessary towards aviation’s three main strategic goals. It details three time horizons and defines as well the requirement for a proactive and synchronised implementation framework facilitated by the European Commission and EU Member States that includes both the initiating instruments (policies regulations and incentives) and a system of measuring and impact monitoring to ensure the goals are achieved.
Renewable Methanol Production from Green Hydrogen and Captured CO2: A Techno-economic Assessment
Nov 2022
Publication
This paper aims to present a pre-feasibility study of a power-to-fuel plant configuration designed for the production of 500 kg/h of renewable methanol (e-methanol) from green hydrogen and captured carbon dioxide. Hydrogen is obtained by water electrolysis employing the overproduction of renewable electricity. Carbon dioxide is assumed to be separated from the flue gas of a conventional power station by means of an amine-based CO2 absorption system. A comprehensive process model has been developed with the support of Aspen Plus tool to simulate all the plant sections and the overall system. After the process optimization a detailed economic analysis – based on capital and operating costs derived from commercial-scale experience and assuming a 20- year lifetime – has been performed to calculate a levelized cost of methanol (LCoM) of 960 €/t (about 175 €/MWh). The analysis confirms that today the technology is still not competitive from the economic point of view being LCoM more than double than the current methanol price in the international market (450 €/t). However it indicates that the process is expected to become competitive in a mid-term future as a consequence of the new European policies. The study also reveals that LCoM is mainly affected by the electricity price and the electrolyser capital cost as well as the capacity factor of the plant.
Towards Sustainable Transport: Techno-Economic Analysis of Investing in Hydrogen Buses in Public Transport in the Selected City of Poland
Dec 2022
Publication
The production storage and use of hydrogen for energy purposes will become increasingly important during the energy transition. One way to use hydrogen is to apply it to power vehicles. This green technological solution affects low-emissions transport which is beneficial and important especially in cities. The authors of this article analyzed the use of hydrogen production infrastructure for bus propulsion in the city of Katowice (Poland). The methods used in the study included a greedy algorithm and cost methods which were applied for the selection of vehicles and identification of the infrastructure for the production storage and refueling of hydrogen as well as to conduct the economic analysis during this term. The article presented the complexity of the techno-economic analysis of the infrastructure and its installation. The key element was the selection of the number of vehicles to the hydrogen production possibilities of an electrolyser and capabilities of the storage and charging infrastructure.
Historical Analysis of FCH 2 JU Stationary Fuel Cell Projects
May 2021
Publication
As a part of its knowledge management activities the Fuel Cell and Hydrogen Joint Undertaking 2 (FCH 2 JU) has commissioned the Joint Research Centre (JRC) to perform a series of historical analyses by topic area to assess the impact of funded projects and the progression of its current Multi-Annual Work Plan (MAWP; 2014- 2020) towards its objectives. These historical analyses consider all relevant funded projects since the programme’s inception in 2008. This report considers the performance of projects against the overall FCH 2 JU programme targets for stationary Fuel Cells (FCs) using quantitative values of Key Performance Indicators (KPI) for assessment. The purpose of this exercise is to see whether and how the programme has enhanced the state of the art for stationary fuel cells and to identify potential Research & Innovation (R&I) gaps for the future. Therefore the report includes a review of the current State of the Art (SoA) of fuel cell technologies used in the stationary applications sector. The programme has defined KPIs for three different power output ranges and equivalent applications: (i) micro-scale Combined Heat and Power (mCHP) for single family homes and small buildings (0.3 - 5 kW); (ii) mid-sized installations for commercial and larger buildings (5 - 400 kW); (iii) large scale FC installations converting hydrogen and renewable methane into power in various applications (0.4 - 30 MW). Projects addressing stationary applications in these particular power ranges were identified and values for the achieved KPIs extracted from relevant sources of information such as final reports and the TRUST database (Technology Reporting Using Structured Templates). As much of this data is confidential a broad analysis of performance of the programme against its KPIs has been performed without disclosing confidential information. The results of this analysis are summarised within this report. The information obtained from this study will be used to suggest future modifications to the research programme and associated targets.
Green and Blue Hydrogen Production: An Overview in Colombia
Nov 2022
Publication
Colombia a privileged country in terms of diversity availability of natural resources and geographical location has set a roadmap for hydrogen as part of the energy transition plan proposed in 2021. To reduce its emissions in the mid-term and foster its economy hydrogen production should be green and blue with specific targets set for 2030 for the hydrogen costs and produced quantities. This work compares the state-of-the-art production of blue and green hydrogen and how Colombia is doing in each pathway. A deeper analysis considers the advantages of Colombia’s natural resources the possible paths the government could follow and the feedstock’s geographical location for hydrogen production and transportation. Then one discusses what may be the next steps in terms of policies and developments to succeed in implementing the plan. Overall it is concluded that green hydrogen could be the faster more sustainable and more efficient method to implement in Colombia. However blue hydrogen could play an essential role if oil and gas companies assess the advantages of carbon dioxide utilization and promote its deployment.
Exploring the Complexity of Hydrogen Perception and Acceptance Among Key Stakeholders in Norway
Nov 2022
Publication
This article explores the complexity of factors or mechanisms that can influence hydrogen stakeholder perception and acceptance in Norway. We systematically analyze 16 semi-structured in-depth interviews with industry stakeholders at local municipal regional and national levels of interest and authority in Norway. Four empirical dimensions are identified that highlight the need for whole system approaches in hydrogen technology research: (1) several challenges incentives and synergy effects influence the hydrogen transition; (2) transport preferences are influenced by combined needs and limitations; (3) levels of knowledge and societal trust determinant to perceptions of risk and acceptance; and (4) national and international hydrogen stakeholders are crucial to building incentives and securing commitment among key actors. Our findings imply that project management planners engineers and policymakers need to apply a whole system perspective and work across local regional and national levels before proceeding with large-scale development and implementation of the hydrogen supply chain.
EU Decarbonization under Geopolitical Pressure: Changing Paradigms and Implications for Energy and Climate Policy
Mar 2023
Publication
This paper aims to assess the impact of EU energy and climate policy as a response to Russia’s war in Ukraine on the EU decarbonization enterprise. It showcases how the Russian invasion was a crunch point that forced the EU to abandon its liberal market dogma and embrace in practice an open strategic autonomy approach. This led to an updated energy and climate policy with significant changes underpinning its main pillars interdependence diversification and the focus of market regulation and build-up. The reversal of enforced interdependence with Russia and the legislative barrage to support and build-up a domestic clean energy market unlocks significant emission reduction potential with measures targeting energy efficiency solar wind and hydrogen development; an urban renewable revolution and electricity and carbon market reforms standing out. Such positive decarbonization effects however are weakened by source and fuel diversification moves that extend to coal and shale gas especially when leading to an infrastructure build-up and locking-in gas use in the mid-term. Despite these caveats the analysis overall vindicates the hypothesis that geopolitics constitutes a facilitator and accelerator of EU energy transition.
Techno-economic Viability of Islanded Green Ammonia as a Carbon-free Energy Vector and as a Substitute for Conventional Production
Jul 2020
Publication
Decarbonising ammonia production is an environmental imperative given that it independently accounts for 1.8% of global carbon dioxide emissions and supports the feeding of over 48% of the global population. The recent decline of production costs and its potential as an energy vector warrant investigation of whether green ammonia production is commercially competitive. Considering 534 locations in 70 countries and designing and operating the islanded production process to minimise the levelised cost of ammonia (LCOA) at each we show the range of achievable LCOA the cost of process flexibility the components of LCOA and therein the scope of LCOA reduction achievable at present and in 2030. These results are benchmarked against ammonia spot prices cost per GJ of refined fuels and the LCOE of alternative energy storage methods. Currently a LCOA of $473 t1 is achievable at the best locations the required process flexibility increases the achievable LCOA by 56%; the electrolyser CAPEX and operation are the most significant costs. By 2030 $310 t1 is predicted to be achievable with multiple locations below $350 t1 . At $25.4 GJ11 ) that do not have the benefit of being carbon-free.
Large-scale Hydrogen Production via Water Electrolysis: A Techno-economic and Environmental Assessment
Jul 2022
Publication
Low-carbon (green) hydrogen can be generated via water electrolysis using photovoltaic wind hydropower or decarbonized grid electricity. This work quantifies current and future costs as well as environmental burdens of large-scale hydrogen production systems on geographical islands which exhibit high renewable energy potentials and could act as hydrogen export hubs. Different hydrogen production configurations are examined considering a daily hydrogen production rate of 10 tonnes on hydrogen production costs life cycle greenhouse gas emissions material utilization and land transformation. The results demonstrate that electrolytic hydrogen production costs of 3.7 Euro per kg H2 are within reach today and that a reduction to 2 Euro per kg H2 in year 2040 is likely hence approaching cost parity with hydrogen from natural gas reforming even when applying ‘‘historical’’ natural gas prices. The recent surge of natural gas prices shows that cost parity between green and grey hydrogen can already be achieved today. Producing hydrogen via water electrolysis with low costs and low GHG emissions is only possible at very specific locations nowadays. Hybrid configurations using different electricity supply options demonstrate the best economic performance in combination with low environmental burdens. Autonomous hydrogen production systems are especially effective to produce low-carbon hydrogen although the production of larger sized system components can exhibit significant environmental burdens and investments. Some materials (especially iridium) and the availability of land can be limiting factors when scaling up green hydrogen production with polymer electrolyte membrane (PEM) electrolyzers. This implies that decision-makers should consider aspects beyond costs and GHG emissions when designing large-scale hydrogen production systems to avoid risks coming along with the supply of for example scarce materials
Green Hydrogen Production Technologies from Ammonia Cracking
Nov 2022
Publication
The rising technology of green hydrogen supply systems is expected to be on the horizon. Hydrogen is a clean and renewable energy source with the highest energy content by weight among the fuels and contains about six times more energy than ammonia. Meanwhile ammonia is the most popular substance as a green hydrogen carrier because it does not carry carbon and the total hydrogen content of ammonia is higher than other fuels and is thus suitable to convert to hydrogen. There are several pathways for hydrogen production. The considered aspects herein include hydrogen production technologies pathways based on the raw material and energy sources and different scales. Hydrogen can be produced from ammonia through several technologies such as electro-chemical photocatalytic and thermochemical processes that can be used at production plants and fueling stations taking into consideration the conversion efficiency reactors catalysts and their related economics. The commercial process is conducted by using expensive Ru catalysts in the ammonia converting process but is considered to be replaced by other materials such as Ni Co La and other perovskite catalysts which have high commercial potential with equivalent activity for extracting hydrogen from ammonia. For successful engraftment of ammonia to hydrogen technology into industry integration with green technologies and economic methods as well as safety aspects should be carried out.
Optimising Renewable Generation Configurations of Off-grid Green Ammonia Production System Considering Haber-Bosch Flexibility
Feb 2023
Publication
Green ammonia has received increasing interest for its potential as an energy carrier in the international trade of renewable power. This paper considers the factors that contribute to producing cost-competitive green ammonia from an exporter’s perspective. These factors include renewable resource quality across potential sites operating modes for off-grid plants and seasonal complementarity with trade buyers. The study applies a mixed-integer programming model and uses Australia as a case study because of its excellent solar and wind resources and the potential for synergy between Southern Hemisphere supply and Northern Hemisphere demand. Although renewable resources are unevenly distributed across Australia and present distinct diurnal and seasonal variability modelling shows that most of the pre-identified hydrogen hubs in each state and territory of Australia can produce cost-competitive green ammonia providing the electrolysis and Haber-Bosch processes are partially flexible to cope with the variability of renewables. Flexible operation reduces energy curtailment and leads to lower storage capacity requirements using batteries or hydrogen storage which would otherwise increase system costs. In addition an optimised combination of wind and solar can reduce the magnitude of storage required. Providing that a partially flexible Haber Bosch plant is commercially available the modelling shows a levelised cost of ammonia (LCOA) of AU$756/tonne and AU$659/tonne in 2025 and 2030 respectively. Based on these results green ammonia would be cost-competitive with grey ammonia in 2030 given a feedstock natural gas price higher than AU$14/MBtu. For green ammonia to be cost-competitive with grey ammonia assuming a lower gas price of AU$6/MBtu a carbon price would need to be in place of at least AU$123/tonne. Given that there is a greater demand for energy in winter concurrent with lower solar power production there may be opportunities for solar-based Southern Hemisphere suppliers to supply the major industrial regions most of which are located in the Northern Hemisphere.
Sizing of Hybrid Supercapacitors and Lithium-Ion Batteries for Green Hydrogen Production from PV in the Australian Climate
Feb 2023
Publication
Instead of storing the energy produced by photovoltaic panels in batteries for later use to power electric loads green hydrogen can also be produced and used in transportation heating and as a natural gas alternative. Green hydrogen is produced in a process called electrolysis. Generally the electrolyser can generate hydrogen from a fluctuating power supply such as renewables. However due to the startup time of the electrolyser and electrolyser degradation accelerated by multiple shutdowns an idle mode is required. When in idle mode the electrolyser uses 10% of the rated electrolyser load. An energy management system (EMS) shall be applied where a storage technology such as a lithium-ion capacitor or lithium-ion battery is used. This paper uses a state-machine EMS of PV microgrid for green hydrogen production and energy storage to manage the hydrogen production during the morning from solar power and in the night using the stored energy in the energy storage which is sized for different scenarios using a lithium-ion capacitor and lithium-ion battery. The mission profile and life expectancy of the lithium-ion capacitor and lithium-ion battery are evaluated considering the system’s local irradiance and temperature conditions in the Australian climate. A tradeoff between storage size and cutoffs of hydrogen production as variables of the cost function is evaluated for different scenarios. The lithium-ion capacitor and lithium-ion battery are compared for each tested scenario for an optimum lifetime. It was found that a lithium-ion battery on average is 140% oversized compared to a lithium-ion capacitor but a lithium-ion capacitor has a smaller remaining capacity of 80.2% after ten years of operation due to its higher calendar aging while LiB has 86%. It was also noticed that LiB is more affected by cycling aging while LiC is affected by calendar aging. However the average internal resistance after 10 years for the lithium-ion capacitor is 264% of the initial internal resistance while for lithium-ion battery is 346% making lithium-ion capacitor a better candidate for energy storage if it is used for grid regulation as it requires maintaining a lower internal resistance over the lifetime of the storage.
Reduction Kinetics of Hematite Powder in Hydrogen Atmosphere at Moderate Temperatures
Sep 2018
Publication
Hydrogen has received much attention in the development of direct reduction of iron ores because hydrogen metallurgy is one of the effective methods to reduce CO2 emission in the iron and steel industry. In this study the kinetic mechanism of reduction of hematite particles was studied in a hydrogen atmosphere. The phases and morphological transformation of hematite during the reduction were characterized using X-ray diffraction and scanning electron microscopy with energy dispersive spectroscopy. It was found that porous magnetite was formed and the particles were degraded during the reduction. Finally sintering of the reduced iron and wüstite retarded the reductive progress. The average activation energy was extracted to be 86.1 kJ/mol and 79.1 kJ/mol according to Flynn-Wall-Ozawa (FWO) and Starink methods respectively. The reaction fraction dependent values of activation energy were suggested to be the result of multi-stage reactions during the reduction process. Furthermore the variation of activation energy value was smoothed after heat treatment of hematite particles.
Review on COx-free Hydrogen from Methane Cracking: Catalysts, Solar Energy Integration and Applications
Oct 2021
Publication
Hydrogen fuel production from methane cracking is a sustainable process compared to the ones currently in practice due to minimal greenhouse gas emissions. Carbon black that is co-produced is a valuable product and can be marketed to other industries. As this is a high-temperature process using concentrated solar energy can further improve its sustainability. In this study a detailed review is conducted to study the advancements in methane cracking for hydrogen production using different catalysts. Various solar reactors developed for methane cracking are discussed. The application of hydrogen to produce other valuable chemicals are outlined. Hydrogen carriers such as methanol dimethyl ether ammonia and urea can efficiently store hydrogen energy and enable easier transportation. Further research in the field of methane cracking is required for reactor scale-up improved economics and to reduce the problems arising from carbon deposition leading to reactor clogging and catalyst deactivation.
Comparative Study of Spark-Ignited and Pre-Chamber Hydrogen-Fueled Engine: A Computational Approach
Nov 2022
Publication
Hydrogen is a promising future fuel to enable the transition of transportation sector toward carbon neutrality. The direct utilization of H2 in internal combustion engines (ICEs) faces three major challenges: high NOx emissions severe pressure rise rates and pre-ignition at mid to high loads. In this study the potential of H2 combustion in a truck-size engine operated in spark ignition (SI) and pre-chamber (PC) mode was investigated. To mitigate the high pressure rise rate with the SI configuration the effects of three primary parameters on the engine combustion performance and NOx emissions were evaluated including the compression ratio (CR) the air–fuel ratio and the spark timing. In the simulations the severity of the pressure rise was evaluated based on the maximum pressure rise rate (MPRR). Lower compression ratios were assessed as a means to mitigate the auto-ignition while enabling a wider range of engine operation. The study showed that by lowering CR from 16.5:1 to 12.5:1 an indicated thermal efficiency of 47.5% can be achieved at 9.4 bar indicated mean effective pressure (IMEP) conditions. Aiming to restrain the auto-ignition while maintaining good efficiency growth in λ was examined under different CRs. The simulated data suggested that higher CRs require a higher λ and due to practical limitations of the boosting system λ at 4.0 was set as the limit. At a fixed spark timing using a CR of 13.5 combined with λ at 3.33 resulted in an indicated thermal efficiency of 48.6%. It was found that under such lean conditions the exhaust losses were high. Thus advancing the spark time was assessed as a possible solution. The results demonstrated the advantages of advancing the spark time where an indicated thermal efficiency exceeding 50% was achieved while maintaining a very low NOx level. Finally the optimized case in the SI mode was used to investigate the effect of using the PC. For the current design of the PC the results indicated that even though the mixture is lean the flame speed of H2 is sufficiently high to burn the lean charge without using a PC. In addition the PC design used in the current work induced a high MPRR inside the PC and MC leading to an increased tendency to engine knock. The operation with PC also increased the heat transfer losses in the MC leading to lower thermal efficiency compared to the SI mode. Consequently the PC combustion mode needs further optimizations to be employed in hydrogen engine applications.
Metallic Materials for Hydrogen Storage—A Brief Overview
Nov 2022
Publication
The research and development of materials suitable for hydrogen storage has received a great deal of attention worldwide. Due to the safety risks involved in the conventional storage of hydrogen in its gaseous or liquid phase in containers and tanks development has focused on solid-phase hydrogen storage including metals. Light metal alloys and high-entropy alloys which have a high potential for hydrogen absorption/desorption at near-standard ambient conditions are receiving interest. For the development of these alloys due to the complexity of their compositions a computational approach using CALPHAD (Calculation of Phases Diagrams) and machine learning (ML) methods that exploit thermodynamic databases of already-known and experimentally verified systems are being increasingly applied. In order to increase the absorption capacity or to decrease the desorption temperature and to stabilize the phase composition specific material preparation methods (HEBM—high-energy milling HPT—high-pressure torsion) referred to as activation must be applied for some alloys.
Gas Goes Green: Britain's Hydrogen Blending Delivery Plan
Jan 2022
Publication
Britain’s Hydrogen Blending Delivery Plan which sets out how all five of Britain’s gas grid companies will meet the Government’s target for Britain’s network of gas pipes to be ready to deliver 20% hydrogen to homes and businesses from 2023 as a replacement for natural gas.
Permeation Tests in Type-approval Regulations for Hydrogen Fuelled Vehicles: Analysis and Testing Experiences at the JRC-GASTEF Facility
Jan 2023
Publication
This article presents an analysis of the permeation tests established in the current regulations for the type-approval of on board tanks in hydrogen vehicles. The analysis is done from the point of view of a test maker regarding the preparation for the execution of a permeation test. The article contains a description of the required instrumentation and set-up to carry out a permeation test according to the applicable standards and regulations. Tank conditions at the beginning of the test configuration of permeation chamber duration of the test or permeation rate to be reported are aspects that are not well-defined in regulations. In this paper we examine the challenges when carrying out a permeation test and propose possible solutions to overcome them with the intention of supporting test makers and helping the development of permeation test guidelines.
Numerical Characterization of Under-expanded Cryogenic Hydrogen Gas Jets
Sep 2022
Publication
High-resolution direct numerical simulations are conducted for under-expanded cryogenic hydrogen gas jets to characterize the nearfield flow physics. The basic flow features and jet dynamics are analyzed in detail revealing the existence of four stages during early jet development namely (a) initial penetration (b) establishment of near-nozzle expansion (c) formation of downstream compression and (d) wave propagation. Complex acoustic waves are formed around the under-expanded jets. The jet expansion can also lead to conditions for local liquefaction from the pressurized cryogenic hydrogen gas release. A series of simulations are conducted with systematically varied nozzle pressure ratios and systematically changed exit diameters. The acoustic waves around the jets are found to waken with the decrease in the nozzle pressure ratio. The increase in the nozzle pressure ratio is found to accelerate hydrogen dispersion and widen the regions with hydrogen liquefaction potential. The increase in the nozzle exit diameter also widens the region with hydrogen liquefaction potential but slows down the evolution of the flow structures.
Hydrogen Generation in Europe: Overview of Costs and Key Benefits
May 2021
Publication
The European Commission published its hydrogen strategy for a climate-neutral Europe on the 8th July 2020. This strategy brings different strands of policy action together covering the entire value chain as well as the industrial market and infrastructure angles together with the research and innovation perspective and the international dimension in order to create an enabling environment to scale up hydrogen supply and demand for a climate-neutral economy. The strategy also highlights clean hydrogen and its value chain as one of the essential areas to unlock investment to foster sustainable growth and jobs which will be critical in the context of recovery from the COVID-19 crisis. It sets strategic objectives to install at least 6 GW of renewable hydrogen electrolysers by 2024 and at least 40 GW of renewable hydrogen electrolysers by 2030 and foresees industrial applications and mobility as the two main lead markets. This report provides the evidence base established on the latest publicly available data for identifying investment opportunities in the hydrogen value chain over the period from 2020 to 2050 and the associated benefits in terms of jobs. Considering the dynamics and significant scale-up expected over a very short period of time multiple sources have been used to estimate the different values consistently and transparently. The report covers the full value chain from the production of renewable electricity as the energy source for renewable hydrogen production to the investment needs in industrial applications and hydrogen trucks and buses. Although the values range significantly across the different sources the overall trend is clear. Driving hydrogen development past the tipping point needs critical mass in investment an enabling regulatory framework new lead markets sustained research and innovation into breakthrough technologies and for bringing new solutions to the market a large-scale infrastructure network that only the EU and the single market can offer and cooperation with our third country partners. All actors public and private at European national and regional level must work together across the entire value chain to build a dynamic hydrogen ecosystem in Europe.
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