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Research on Hydrogen Production System Technology Based on Photovoltaic-Photothermal Coupling Electrolyzer
Dec 2023
Publication
Solar hydrogen production technology is a key technology for building a clean low-carbon safe and efficient energy system. At present the intermittency and volatility of renewable energy have caused a lot of “wind and light.” By combining renewable energy with electrolytic water technology to produce high-purity hydrogen and oxygen which can be converted into electricity the utilization rate of renewable energy can be effectively improved while helping to improve the solar hydrogen production system. This paper summarizes and analyzes the research status and development direction of solar hydrogen production technology from three aspects. Energy supply mode: the role of solar PV systems and PT systems in this technology is analyzed. System control: the key technology and system structure of different types of electrolytic cells are introduced in detail. System economy: the economy and improvement measures of electrolytic cells are analyzed from the perspectives of cost consumption efficiency and durability. Finally the development prospects of solar hydrogen production systems in China are summarized and anticipated. This article reviews the current research status of photovoltaic-photothermal coupled electrolysis cell systems fills the current research gap and provides theoretical reference for the further development of solar hydrogen production systems.
Design and Implementation of the Safety System of a Solar-driven Smart Micro-grid Comprising Hydrogen Production for Electricity & Cooling Co-generation
Sep 2023
Publication
This article presents a comprehensive description of the safety system of a real installation that comprises PV panels lithium-ion batteries an electrolyzer H2 storage a fuel cell and a barium chloride/ammonia thermochemical prototype for heat recovery and cooling production. Such a system allows for the increase of the overall efficiency of the H2 chain by exploiting the waste heat and transforming it into a cooling effect particularly useful in tropical regions like French Polynesia. The study provides a great deal of detail regarding practical aspects of the system implementation and a consistent reference to the relevant standards and regulations applicable to the subject matter. More specifically the study covers the ATEX classification of the site the safety features of each component the electrical power distribution the main safety instrumented system fire safety and the force ventilation system. The study also includes safety assessment and a section on lessons learned that could serve as guidance for future installations. In addition an extensive amount of technical data is readily available to the reader in repository (P&ID electrical diagrams etc.).
Effect of Wall Friction on Shock-flame Interactions in a Hydrogen-air Mixture
Sep 2023
Publication
Shock-flame interactions (SFI) occur in a variety of combustion scenarios of scientific and engineering interest which can distort the flame extend the flame surface area and subsequently enhance heat release. This process is dominated by Richtmyer-Meshkov instability (RMI) that features the perturbation growth of a density-difference interface (flame) after the shock passage. The main mechanism of RMI is the vorticity deposition results from a misalignment between pressure and density gradients. This paper focuses on the multi-dimensional interactions between shock wave and flame in a hydrogen-air mixture. The simulations of this work were conducted by solving three-dimensional fully-compressible reactive Navier-Stokes equations using a high-order numerical method on a dynamically adapting mesh. The effect of wall friction on the SFI was examined by varying wall boundary condition (free-slip/no-slip) on sidewall. The results show that the global flame perturbation grows faster with the effect of wall friction in the no-slip case than that in the free-slip case in the process of SFI. Two effects of wall friction on SFI were found: (1) flame stretching close to the no-slip wall and (2) damping of local flame perturbation at the no-slip wall. The flame stretch effect leads to a significantly higher growth rate in the global flame perturbation. By contrast the damping effect locally moderates the flame perturbation induced by RMI in close proximity to the no-slip wall because less vorticity is deposited on this part of flame during SFI.
Hazard Identification of Hydrogen-Based Alternative Fuels Onboard Ships
Dec 2023
Publication
It is essential to use alternative fuels if we are to reach the emission reduction targets set by the IMO. Hydrogen carriers are classified as zero-emission while having a higher energy density (including packing factor) than pure hydrogen. They are often considered as safe alternative fuels. The exact definition of what safety entails is often lacking both for hydrogen carriers as well as for ship safety. The aim of this study is to review the safety of hydrogen carriers from two perspectives investigating potential connections between the chemical and maritime approaches to safety. This enables a reasoned consideration between safety aspects and other design drivers in ship design and operation. The hydrogen carriers AB NaBH4 KBH4 and two LOHCs (NEC and DBT) are taken into consideration together with a couple reference fuels (ammonia methanol and MDO). After the evaluation of chemical properties related to safety and the scope of the current IMO safety framework it can be concluded that safety remains a vague and non-explicit concept from both perspectives. Therefore further research is required to prove the safe application of hydrogen carriers onboard ships.
A Theoretical Study Using the Multiphase Numerical Simulation Technique for Effective Use of H2 as Blast Furnaces Fuel
Jun 2017
Publication
We present a numerical simulation procedure for analyzing hydrogen oxygen and carbon dioxide gases injections mixed with pulverized coals within the tuyeres of blast furnaces. Effective use of H2 rich gas is highly attractive into the steelmaking blastfurnace considering the possibility of increasing the productivity and decreasing the specific emissions of carbon dioxide becoming the process less intensive in carbon utilization. However the mixed gas and coal injection is a complex technology since significant changes on the inner temperature and gas flow patterns are expected beyond to their effects on the chemical reactions and heat exchanges. Focusing on the evaluation of inner furnace status under such complex operation a comprehensive mathematical model has been developed using the multi interaction multiple phase theory. The BF considered as a multiphase reactor treats the lump solids (sinter small coke pellets granular coke and iron ores) gas liquids metal and slag and pulverized coal phases. The governing conservation equations are formulated for momentum mass chemical species and energy and simultaneously discretized using the numerical method of finite volumes. We verified the model with a reference operational condition using pulverized coal of 215 kg per ton of hot metal (kg thm−1). Thus combined injections of varying concentrations of gaseous fuels with H2 O2 and CO2 are simulated with 220 kg thm−1 and 250 kg thm−1 coals injection. Theoretical analysis showed that stable operations conditions could be achieved with productivity increase of 60%. Finally we demonstrated that the net carbon utilization per ton of hot metal decreased 12%.
Underground Hydrogen Storage: A UK Perspective
Oct 2023
Publication
Hydrogen is anticipated to play a key role in global decarbonization and within the UK’s pathway to achieving net zero targets. However as the production of hydrogen expands in line with government strategies a key concern is where this hydrogen will be stored for later use. This study assesses the different large-scale storage options in geological structures available to the UK and addresses the surrounding uncertainties moving towards establishing a hydrogen economy. Currently salt caverns look to be the most favourable option considering their proven experience in the storage of hydrogen especially high purity hydrogen natural sealing properties low cushion gas requirement and high charge and discharge rates. However their geographical availability within the UK can act as a major constraint. Additionally a substantial increase in the number of new caverns will be necessary to meet the UK’s storage demand. Salt caverns have greater applicability as a good short-term storage solution however storage in porous media such as depleted hydrocarbon reservoirs and saline aquifers can be seen as a long-term and strategic solution to meet energy demand and achieve energy security. Porous media storage solutions are estimated to have capacities which far exceed projected storage demand. Depleted fields have generally been well explored prior to hydrocarbon extraction. Although many saline aquifers are available offshore UK geological characterizations are still required to identify the right candidates for hydrogen storage. Currently the advantages of depleted gas reservoirs over saline aquifers make them the favoured option after salt caverns.
Hydrogen as a Transition Tool in a Fossil Fuel Resource Region: Taking China’s Coal Capital Shanxi as an Example
Aug 2023
Publication
Because of the pressure to meet carbon neutrality targets carbon reduction has become a challenge for fossil fuel resource-based regions. Even though China has become the most active country in carbon reduction its extensive energy supply and security demand make it difficult to turn away from its dependence on coal-based fossil energy. This paper analyzes the Chinese coal capital—Shanxi Province—to determine whether the green low-carbon energy transition should be focused on coal resource areas. In these locations the selection and effect of transition tools are key to ensuring that China meets its carbon reduction goal. Due to the time window of clean coal utilization the pressure of local governments and the survival demands of local high energy consuming enterprises Shanxi Province chose hydrogen as its important transition tool. A path for developing hydrogen resources has been established through lobbying and corporative influence on local and provincial governments. Based on such policy guidance Shanxi has realized hydrogen applications in large-scale industrial parks regional public transport and the iron and steel industry. This paper distinguishes between the development strategies of gray and green hydrogen. It shows that hydrogen can be an effective development model for resource-based regions as it balances economic stability and energy transition.
LES of Turbulent Under-expanded Hydrogen Jet Flames
Sep 2023
Publication
In the frame of hydrogen-powered aircraft Airbus wants to understand all the H2 physics and explore every scenario in order to develop and manufacture safe products operated in a safe environment. Within the framework of a Large Eddy Simulation (LES) methodology for modeling turbulence a comparative numerical study of free under-expanded jet H2/AIR flame is conducted. The investigated geometry consists of straight nozzles with a millimetric diameter fed with pure H2 at upstream pressures ranging from 2 to 10 bar. Numerical results are compared with available experimental measurements such as; temperature signals using thermocouples. LES confirms its prediction capability in terms of shock jet structure and flame length. A particular attention is paid for capturing experimental unstable flame when upstream pressure decreases. Furthermore flame stabilization and flame anchoring are analyzed. Mechanisms of flame stabilization are highlighted for case 1 and stabilization criteria are tested. Finally an ignition map to reach flame stabilization is proposed for each case regarding the literature.
3E Analysis of a Virtual Hydrogen Valley Supported by Railway-based H2 Delivery for Multi-transportation Service
Nov 2023
Publication
In Southern Italy near the Mediterranean Sea mobility services like cars bicycles scooters and materialhandling forklifts are frequently required in addition to multimodal local transportation services such as trains ferry boats and airplanes. This research proposes an innovative concept of hydrogen valley virtually simulated in Matlab/Simulink environment located in Calabria. As a novelty hydrogen is produced centrally and delivered via fuel cell hybrid trains to seven hydrogen refueling stations serving various mobility hubs. The centralized production facility operates with a nominal capacity of about 4 tons/day producing hydrogen via PEM electrolysis and storing hydrogen at 200 bar with a hydrogen compressor. As the size of vehicle fleets and the cost of acquiring renewable energy through power purchase agreements vary the hydrogen valley is examined from both a technical and an economic perspective analyzing: the values of the levelized cost of hydrogen the energy consumption and the energy efficiency of the energy systems. Specifically the levelized cost of hydrogen reached competitive values close to 5 €/kg of hydrogen under the most optimistic scenarios with fleet conversions of more than 60 % and a power purchase agreement price lower than 150 €/MWh. Then the benefits of hydrogen rail transport in terms of emissions reduction and health from an economic standpoint are compared to conventional diesel trains and fully electric trains saving respectively 3.2 ktons/year and 0.4 ktons/year of carbon dioxide equivalent emissions and corresponding economic benefits of respectively 51 and 0.548 million euros.
Monitored Data and Social Perceptions Analysis of Battery Electric and Hydrogen Fuelled Buses in Urban and Suburban Areas
Jul 2023
Publication
Electrification of the transportation sector is one of the main drivers in the decarbonization of energy and mobility systems and it is a way to ensure security of energy supply. Public bus fleets can assist in achieving fast reduction of CO2 emissions. This article provides an analysis of a unique real-world dataset to support decision makers in the decarbonization of public fleets and interlink it with the social acceptance of drivers. Data was collected from 21 fuel cell and electric buses. The tank-to-wheel efficiency results of fuel cell electric buses (FCEB) are much lower than that of battery electric buses (BEB) and there is a higher variation in consumption for BEBs compared to FCEBs. Both technologies permit a strong reduction in CO2 emissions compared to conventional buses. There is a high level of acceptance of drivers which are likely to support the transition towards zero-emission buses introduced by the management.
Management of Hybrid Wind and Photovoltaic System Electrolyzer for Green Hydrogen Production and Storage in the Presence of a Small Fleet of Hydrogen Vehicles— An Economic Assessment
Dec 2023
Publication
Nowadays with the need for clean and sustainable energy at its historical peak new equipment strategies and methods have to be developed to reduce environmental pollution. Drastic steps and measures have already been taken on a global scale. Renewable energy sources (RESs) are being installed with a growing rhythm in the power grids. Such installations and operations in power systems must also be economically viable over time to attract more investors thus creating a cycle where green energy e.g. green hydrogen production will be both environmentally friendly and economically beneficial. This work presents a management method for assessing wind–solar– hydrogen (H2 ) energy systems. To optimize component sizing and calculate the cost of the produced H2 the basic procedure of the whole management method includes chronological simulations and economic calculations. The proposed system consists of a wind turbine (WT) a photovoltaic (PV) unit an electrolyzer a compressor a storage tank a fuel cell (FC) and various power converters. The paper presents a case study of green hydrogen production on Sifnos Island in Greece through RES together with a scenario where hydrogen vehicle consumption and RES production are higher during the summer months. Hydrogen stations represent H2 demand. The proposed system is connected to the main power grid of the island to cover the load demand if the RES cannot do this. This study also includes a cost analysis due to the high investment costs. The levelized cost of energy (LCOE) and the cost of the produced H2 are calculated and some future simulations correlated with the main costs of the components of the proposed system are pointed out. The MATLAB language is used for all simulations.
Optimal RES Integration for Matching the Italian Hydrogen Strategy Requirements
Oct 2023
Publication
In light of the Italian Hydrogen Roadmap goals the 2030 national RES installation targets need to be redefined. This work aims to propose a more appropriate RES installation deployment on national scale by matching the electrolysers capacity and the green hydrogen production goals. The adopted approach envisages the power-to-gas value chain priority for the green hydrogen production as a means of balancing system. Thus the 2030 Italian energy system has been modelled and several RES installation scenarios have been simulated via EnergyPLAN software. The simulation outputs have been integrated with a breakdown model for the overgeneration RES share detection in compliance with the PV dispatching priority of the Italian system. Therefore the best installation solutions have been detected via multi-objective optimization model based on the green hydrogen production additional installation cost critical energy excess along with the Levelized Cost of Hydrogen (LCOH). Higher wind technology installations provide more competitive energy and hydrogen costs. The most suitable scenarios show that the optimal LCOH and hydrogen production values respectively equal to 3.6 €/kg and 223 ktonH2 arise from additional PV/wind installations of 35 GW on top of the national targets.
Stable Electrolytic Hydrogen Production Using Renewable Energy
Oct 2024
Publication
The inherent intermittency of upstream solar and wind power can result in fluctuating electrolytic hydrogen production which is incompatible with the feedstock requirements of many downstream hydrogen storage and utilisation applications. Suitable backup power or storage (hydrogen or energy) strategies are thus needed in overall system design. This work conducts technoeconomic modelling to design electrolytic production systems featuring stable hydrogen output for various locations across Australia based on hourly weather data and determines the levelised cost of hydrogen (LCOH) emissions intensities and annual electrolyser usage factors. A stable truly green hydrogen supply is consistently achieved by imposing annual usage factor requirements on the system which forces the system modules (i.e. solar wind electrolyser and hydrogen storage) to be oversized in order to achieve the desired usage factor. Whilst the resultant system designs are however very location-specific a design that ensures a 100% usage factor costs approximately 22% more on average than a system design which is optimised for cost alone.
Hydrogen-fuelled Internal Combustion Engines: Direct Injection Versus Port-fuel Injection
Jul 2024
Publication
The road-transport is one of the major contributors to greenhouse global gas (GHG) emissions where hydrogen (H2) combustion engines can play a crucial role in the path towards the sector’s decarbonization goal. This study focuses on comparing the performance and emissions of port-fuel injection (PFI) and direct injection (DI) in a spark ignited combustion engine when is fuelled by hydrogen and other noteworthy fuels like methane and coke oven gas (COG). Computational fluid dynamic simulations are performed at optimal spark advance and air-fuel ratio (λ) for engine speeds between 2000 and 5000 rpm. Analysis reveals that brake power increases by 40% for DI attributed to 30.6% enhanced volumetric efficiency while the sNOx are reduced by 36% compared to PFI at optimal λ = 1.5 for hydrogen. Additionally H2 results in 71.8% and 67.2% reduction in fuel consumption compared to methane and COG respectively since the H2 lower heating value per unit of mass is higher.
Experimental Study of Cycle-by-cycle Variations in a Spark Ignition Internal Combustion Engine Fueled with Hydrogen
Feb 2024
Publication
High fluctuations in the combustion process from one cycle to another referred to as cycle-by-cycle variations can have adverse effects on internal combustion engine performances particularly in spark ignition (SI) engines. These effects encompass incomplete combustion the potential for misfires and adverse impacts on fuel economy. Furthermore the cycle-by-cycle variations can also affect a vehicle’s drivability and overall comfort especially when operating under lean-burn conditions. Although many cycle-by-cycle analyses have been investigated extensively in the past there is limited in-depth knowledge available regarding the causes of cycle-by-cycle (CbC) variations in hydrogen lean-burn SI engines. Trying to contribute to this topic the current study presents a comprehensive analysis of the CbC variations based on the cylinder pressure data. The study was carried out employing a hydrogen single-cylinder research SI engine. The experiments were performed by varying more than fifty operating conditions including the variations in lambda spark advance boost pressure and exhaust gas recirculation however the load and speed were kept constant throughout the experimental campaign. The results indicate that pressure exhibits significant variations during the combustion process and minor variations during non-combustion processes. In the period from the inlet valve close till the start of combustion pressure exhibits the least variations. The coefficient of variation of pressure (COVP) curve depicts three important points in H2-ICE as well: global minima global maxima and second local minima. The magnitude of the COVP curve changes across all the operating conditions however the shape of the COVP curve remains unchanged across all the operating conditions indicating its independence from the operating condition in an H2-ICE. This study presents an alternative approach for a quick combustion analysis of hydrogen engines. Without the need for more complex methodologies like heat release rate analysis the presented cylinder pressure cycle-by-cycle analysis enables a quick and precise identification of primary combustion features (start of combustion center of combustion end of combustion and operation condition stability). Additionally the engine control unit could implement these procedures to automatically adjust cycle-by-cycle variations therefore increasing engine efficiency.
Lifetime Design, Operation, and Cost Analysis for the Energy System of a Retrofitted Cargo Vessel with Fuel Cells and Batteries
Oct 2024
Publication
Fuel cell-battery electric drivetrains are attractive alternatives to reduce the shipping emissions. This research focuses on emission-free cargo vessels and provides insight on the design lifetime operation and costs of hydrogen-hybrid systems which require further research for increased utilization. A representative round trip is created by analysing one-year operational data based on load ramps and power frequency. A low-pass filter controller is employed for power distribution. For the lifetime cost analysis 14 scenarios with varying capital and operational expenses were considered. The Net Present Value of the retrofitted fuel cell-battery propulsion system can be up to $ 2.2 million lower or up to $ 18.8 million higher than the original diesel mechanical configuration highly dependent on the costs of green hydrogen and carbon taxes. The main propulsion system weights and volumes of the two versions are comparable but the hydrogen tank (68 tons 193 m3 ) poses significant design and safety challenges.
Assessment of a Coupled Electricity and Hydrogen Sector in the Texas Energy System in 2050
Oct 2024
Publication
Due to its ability to reduce emissions in the hard-to-abate sectors hydrogen is expected to play a significant role in future energy systems. This study modifies a sector-coupled dynamic modeling framework for electricity and hydrogen by including policy constraints carbon prices and possible hydrogen pathways and applies it to Texas in 2050. The impact of financial policies including the US clean hydrogen production tax credit on required infrastructure and costs are explored. Due to low natural gas prices financial levers are necessary to promote low-carbon hydrogen production as the optimized solution. The Levelized Costs of Hydrogen are found to be $1.50/kg in the base case (primarily via steam methane reformation production) and lie between $2.10 - 3.10/kg when production is via renewable electrolysis. The supporting infrastructure required to supply those volumes of renewable hydrogen is immense. The hydrogen tax credit was found to be enough to drive production via electrolysis.
Life Cycle Assessment Comparison of Orchard Tractors Powered by Diesel and Hydrogen Fuel Cell
Sep 2024
Publication
To reduce the impact of the agricultural sector on the environment human health and resource depletion several steps should be taken to develop innovative powertrain systems. The agricultural sector must be involved in this innovation since diesel-powered tractors are an important source in terms of pollution. In this context fuel-cell systems have gained importance making them one of the possible substitutes due to their characteristics featuring almost zero local emissions low refueling time and high efficiency. However to effectively assess the sustainability of a fuel-cell tractor a cradle-to-grave life cycle assessment comprising production use phase and end of life must be performed. This article presents a comparative analysis according to different impact categories of the life cycle impacts of a traditional diesel-powered tractor and a fuel-cell hybrid tractor designed considering operative requirements and functional constraints. The study was conducted according to the LCA technique (defined by ISO 14040 and ISO 14044 standards) combining secondary data mainly derived from studies and reports available in the literature with the use of the Ecoinvent 3.0 database. The results are presented according to ten different impact categories defined by ReCiPe 2016 v 1.03 at the midpoint level. The findings obtained showed that the fuel-cell tractor allows for a relevant reduction in all the considered categories. The highest-impact reduction more than 92% was obtained in the human toxicity non-carcinogenic category while the lowest reduction around 4.55% was observed for the fossil fuel scarcity category mainly due to the adoption of gray hydrogen which is produced from fossil fuels. As for the climate change category the fuel-cell tractor showed a reduction of more than 34% in the life cycle impact. Finally the authors also considered the case of green hydrogen produced using solar energy. In this case further reductions in the impact on climate change and fossil fuel resource depletion were obtained. However for the other impact categories the results were worse compared to using gray hydrogen.
An Overview of Different Water Electrolyzer Types for Hydrogen Production
Oct 2024
Publication
While fossil fuels continue to be used and to increase air pollution across the world hydrogen gas has been proposed as an alternative energy source and a carrier for the future by scientists. Water electrolysis is a renewable and sustainable chemical energy production method among other hydrogen production methods. Hydrogen production via water electrolysis is a popular and expensive method that meets the high energy requirements of most industrial electrolyzers. Scientists are investigating how to reduce the price of water electrolytes with different methods and materials. The electrolysis structure equations and thermodynamics are first explored in this paper. Water electrolysis systems are mainly classified as high- and low-temperature electrolysis systems. Alkaline PEM-type and solid oxide electrolyzers are well known today. These electrolyzer materials for electrode types electrolyte solutions and membrane systems are investigated in this research. This research aims to shed light on the water electrolysis process and materials developments.
Deflagrations of Non-uniform Hydrogen/Air Clouds in a Tunnel
Sep 2023
Publication
This paper presents work undertaken by the HSE as part of the Hytunnel-CS project a consortium investigating safety considerations for fuel cell hydrogen (FCH) vehicles in tunnels and similar confined spaces.<br/>Hydrogen vehicles typically have a Thermally activated Pressure Release Device (TPRD) providing protection to the on-board storage of the vehicle. Upon activation the content of the vessel is released in a blowdown. The release of this hydrogen gas poses a significant hazard of ignition. The consequences of such an ignition could also be compounded by confinement or congestion.<br/>HSE undertook a series of experiments investigating the consequences of these events by releasing hydrogen into a tunnel and causing ignitions. A sub-section of these tests involved steel structures providing congestion in the tunnel. The mass of hydrogen released into the tunnel prior to ignition was varied by storage pressure (up to 59 MPa) release diameter and ignition delay. The ignition delays were set based on the expected worst-case predicted by pre-simulation models. To assess the consequences overpressure measurements were made down the tunnel walls and for the tests with congestion at the face and rear of the congestion structures. The flame arrival time was also measured using exposed-tip thermocouples resulting in an estimate for flame speed down the tunnel. The measured overpressure and flame extent results are presented and compared against overpressure levels of concern.
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