Publications

The capabilities in the Hydrogen Effects on Materials Laboratory (HEML) at Sandia National Laboratories and the related materials testing activities that support standards development and technology deployment are reviewed. The specialized systems in the HEML allow testing of structural materials under in-service conditions such as hydrogen gas pressures up to 138 MPa temperatures from ambient to 203 K and cyclic mechanical loading. Examples of materials testing under hydrogen gas exposure featured in the HEML include stainless steels for fuel cell vehicle balance of plant components and Cr-Mo steels for stationary seamless pressure vessels.

The paper presents an overview of the main achievements of the internal project InsHyde of the HySafe NoE. The scope of InsHyde was to investigate realistic small-medium indoor hydrogen leaks and provide recommendations for the safe use/storage of indoor hydrogen systems. Additionally InsHyde served to integrate proposals from HySafe work packages and existing external research projects towards a common effort. Following a state of the art review InsHyde activities expanded into experimental and simulation work. Dispersion experiments were performed using hydrogen and helium at the INERIS gallery facility to evaluate short and long term dispersion patterns in garage like settings. A new facility (GARAGE) was built at CEA and dispersion experiments were performed there using helium to evaluate hydrogen dispersion under highly controlled conditions. In parallel combustion experiments were performed by FZK to evaluate the maximum amount of hydrogen that could be safely ignited indoors. The combustion experiments were extended later on by KI at their test site by considering the ignition of larger amounts of hydrogen in obstructed environments outdoors. An evaluation of the performance of commercial hydrogen detectors as well as inter-lab calibration work was jointly performed by JRC INERIS and BAM. Simulation work was as intensive as the experimental work with participation from most of the partners. It included pre-test simulations validation of the available CFD codes against previously performed experiments with significant CFD code inter-comparisons as well as CFD application to investigate specific realistic scenarios. Additionally an evaluation of permeation issues was performed by VOLVO CEA NCSRD and UU by combining theoretical computational and experimental approaches with the results being presented to key automotive regulations and standards groups. Finally the InsHyde project concluded with a public document providing initial guidance on the use of hydrogen in confined spaces.

Gas sensors are applied for facilitating the safe use of hydrogen in for example fuel cell and hydrogen fuelled vehicles. New sensor developments aimed at meeting the increasingly stringent performance requirements in emerging applications are presented based on in-house technical developments and a literature study. The strategy of combining different detection principles i.e. sensors based on electrochemical cells semiconductors or field effects in combination with thermal conductivity sensor or catalytic combustion elements in one new measuring system is reported. This extends the dynamic measuring range of the sensor while improving sensor reliability to achieve higher safety integrity through diverse redundancy. The application of new nanoscaled materials nano wires carbon tubes and graphene as well as the improvements in electronic components of field-effect resistive-type and optical systems are evaluated in view of key operating parameters such as sensor response time low energy consumption and low working temperature.

In industrial buildings explosion relief panels or doors are often used to reduce damages caused by gas explosion. Decades of research produced a significant contribution to the understanding of the phenomena involved nevertheless among the aspects that need further research interaction between acoustic oscillation and the flame front is one of the more important. Interaction between the flame front and acoustic oscillation has raised technical problem in lots of combustion applications as well and had been studied theoretically and experimentally in such cases. Pressure oscillation had been observed in vented deflagration and in certain cases they are responsible for the highest pressure peak generated during the event. At Scalbatraio laboratory of Pisa University CVE test facility was built in order to investigate vented hydrogen deflagration. This paper is aimed to present an overview of the results obtained during several experimental campaigns which tests are analysed with the focus on the investigation of flame acoustic interaction phenomenon. Qualitative and quantitative analysis is presented and the possible physic generating the phenomenon investigated.

Hydrogen is a key parameter to monitor radioactive disposal facility such as the envisioned French geological repository for nuclear wastes. The use of microcantilevers as chemical sensors usually involves a sensitive layer whose purpose is to selectively sorb the analyte of interest. The sorbed substance can then be detected by monitoring either the resonant frequency shift (dynamic mode) or the quasi-static deflection (static mode). The objective of this paper is to demonstrate the feasibility of eliminating the need for the sensitive layer in the dynamic mode thereby increasing the long-term reliability. The microcantilever resonant frequency allows probing the mechanical properties (mass density and viscosity) of the surrounding fluid and thus to determine the concentration of a species in a binary gaseous. Promising preliminary work has allowed detecting concentration of 200 ppm of hydrogen in air with non-optimized geometry of silicon microcantilever with integrated actuation and read-out.

According to the Global technical regulation on hydrogen and fuel cell vehicles (FCV) fuel cell discharge system at the vehicle exhaust system`s point of discharge the hydrogen concentration level shall not exceed 4 % average by volume during any moving three-second time interval during normal operation including start-up and shut down [1]. FC stack need to washout by the concentrated hydrogen as the purge gas and how to exhaust gas without exceeding 4 % is the most concerns. Also how to measure hydrogen pulse of millisecond in exhaust is also the rising up issue. In this paper model of FCV hydrogen discharge system was composed and variety of simple experiments were carried out to control the H2 concentration and release. In the case which the semiconductor sensor with porous material (average size less than quench distance) were applied to check H2 concentration the short pulse of high concentration of H2 in millisecond was hard to find. In this experiment the simple exhaust gas model H2/N2 flow was used instead of Air/H2. In the exhaust gas test experiment was conducted under the atmospheric condition in room temperature with small pressure difference and the fast solenoid valve to create quick hydrogen control. Most of the experiments except the turbulent flow experiments laminar flow is expected to be dominated when steady state condition is satisfied but the most result discussed here is the measurement of H2 concentration during the start point at the time of discharge within seconds. The results showed when H2 was added to N2 flow the boundary layer between N2 and H2 contained the high concentration of H2 at the initial wave front and decrease to reach steady state. This H2 pulse is typical in the FCV exhaust gas and topics of this paper.

Environmental pollution and energy shortage are substantial fears to the modern world's long-term sustainability. Water splitting is an essential technique for eco - friendly and sustainable energy storage as well as a pollution-free method to produce hydrogen. In this regards Metal–organic frameworks have emerged as the most competent multifunctional materials in recent times due to its large surface areas adjustable permeability easy compositional alteration and capability for usage as precursors with a wide range of morphological forms. Further MOF-derived carbon-based nanomaterials also offer significant benefits in terms of tunable morphological features and hierarchical permeability as well as ease of functionalization making them extremely effective as catalysts or catalysts supports for a wide variety of important reactions. Recent developments in carbon-based MOFs as catalysts for overall water splitting are discussed in this review. We explore how MOFs and carbon-based MOFs might well be beneficial as well as which methods should be explored for future development. We divided our review into two sections: photocatalytic and electrocatalytic water splitting and we gathered published literature on carbon-based MOFs materials for their outstanding activity offers helpful methods for catalysts design and analysis as well as difficulties This study highlights the developments in MOF derived materials as photo and electro catalysts by explaining respective approaches for their use in overall water splitting.

As the energy crisis and environment pollution growing severely the hydrogen fuel motor vehicle has got more and more attention many automobile companies and research institutions invest significant R&D resources to research and develop the hydrogen fuel vehicles. With the development of the hydrogen fuel cell vehicles and hydrogen fuel motor vehicles the hydrogen had more to more extensive application. According to the categories of the hydrogen fuel vehicles the characteristics of hydrogen fuel vehicle fire risk and accidents are analyzed in this paper. As for hydrogen fuel cell vehicles the function of its key components such as the fuel cell the high-pressure storage tank is presented firstly. Then based on the low density fast diffusion and flammable of hydrogen the probable scenarios of accident such as fuel leak jet flame are analyzed and the fire risk of the key components and the whole vehicle is evaluated. Finally the development trend of the emergency warning system of hydrogen fuel cell vehicles is analyzed and some recommendations are proposed referring to the detection pre-warning and control technologies used in the industrial sites. Aiming at the hydrogen car structure characteristics and the fire accident modes and accidents evolution rules the emergency disposal technology system for hydrogen fuel motor vehicles is put forward.

High gas temperatures can be reached inside a hydrogen tank during the filling process because of the large pressure increase (up to 70-80 MPa) and because of the short time (~3 minutes) of the process. High temperatures can potentially jeopardize the structural integrity of the storage system and one of the strategies to reduce the temperature increase is to pre-cool the hydrogen before injecting it into the tank. Computational Fluid Dynamics (CFD) tools have the capabilities of capturing the flow field and the temperature rise in the tank. The results of CFD simulations of fast filling with pre-cooling are shown and compared with experimental data to assess the accuracy of the CFD model

A two-layer reduced order model of high pressure hydrogen jets was developed which includes partitioning of the flow between the central core jet region leading to the Mach disk and the supersonic slip region around the core. The flow after the Mach disk is subsonic while the flow around the Mach disk is supersonic with a significant amount of entrained air. This flow structure significantly affects the hydrogen concentration profiles downstream. The predictions of this model are compared to previous experimental data for high pressure hydrogen jets up to 20 MPa and to notional nozzle models and CFD models for pressures up to 35 MPa using ideal gas properties. The results show that this reduced order model gives better predictions of the mole fraction distributions than previous models for highly underexpanded jets. The predicted locations of the 4% lower flammability limit also show that the two-layer model much more accurately predicts the measured locations than the notional nozzle models. The comparisons also show that the CFD model always underpredicts the measured mole fraction concentrations.

The aim of this study is to assess the probability of the damage to hydrogen fuelling station personnel exposed to the hydrogen explosion shock wave. A three-dimensional mathematical model of the explosion of hydrogen-air cloud formed after the destruction of the high-pressure storage cylinders is developed. A computer technology how to define the personnel damage probability field on the basis of probit analysis of the generated shock wave is developed. To automate the process of computing the "probit function-damage probability" tabular dependence is replaced by a piecewise cubic spline. The results of calculations of overpressure fields impulse loading and the probability of damage to fuelling station personnel exposed to the shock wave are obtained. The mathematical model takes into account the complex terrain and three-dimensional non-stationary nature of the shock wave propagation process. The model allows to obtain time-spatial distribution of damaging factors (overpressure in the shock wave front and the compression phase impulse) required to determine the three-dimensional non-stationary damage probability fields based on probit analysis. The developed computer technology allows to carry out an automated analysis of the safety situation at the fuelling station and to conduct a comparative analysis of the effectiveness of different types of protective facilities.

Hydrogen technologies are expected to play a key role in implementing the transition from a fossil fuel- based to a more sustainable lower-carbon energy system. To facilitate their widespread deployment the safe operation and hydrogen systems needs to be ensured together with the evaluation of the associated risk.<br/>HIAD has been designed to be a collaborative and communicative web-based information platform holding high quality information of accidents and incidents related to hydrogen technologies. The main goal of HIAD was to become not only a standard industrial accident database but also an open communication platform suitable for safety lessons learned and risk communication as well as a potential data source for risk assessment; it has been set up to improve the understanding of hydrogen unintended events to identify measures and strategies to avoid incidents/accidents and to reduce the consequence if an accident occurs.<br/>In order to achieve that goal the data collection is characterized by a significant degree of detail and information about recorded events (e.g. causes physical consequences lesson learned). Data are related not only to real incident and accidents but also to hazardous situations.<br/>The concept of a hydrogen accident database was generated in the frame of the project HySafe an EC co-funded NoE of the 6th Frame Work Programme. HIAD was built by EC-JRC and populated by many HySafe partners. After the end of the project the database has been maintained and populated by JRC with publicly available events. The original idea was to provide a tool also for quantitative risk assessment able to conduct simple analyses of the events; unfortunately that goal could not be reached because of a lack of required statistics: it was not possible to establish a link with potential event providers coming from private sector not willing to share information considered confidential. Starting from June 2016 JRC has been developing a new version of the database (i.e. HIAD 2.0); the structure of the database and the web-interface have been redefined and simplified resulting in a streamlined user interface compared to the previous version of HIAD. The new version is mainly focused to facilitate the sharing of lessons learned and other relevant information related to hydrogen technology; the database will be public and the events will be anonymized. The database will contribute to improve the safety awareness fostering the users to benefit from the experiences of others as well as to share information from their own experiences.

Shipping is a very important source of pollution worldwide. In recent years numerous actions and measures have been developed trying to reduce the levels of greenhouse gases (GHG) from the marine exhaust emissions in the fight against climate change boosting the Sustainable Development Goal 13. Following this target the action of hydrogen as energy vector makes it a suitable alternative to be used as fuel constituting a very promising energy carrier for energy transition and decarbonization in maritime transport. The objective of this study is to develop an ex-ante environmental evaluation of two promising technologies for vessels propulsion a H2 Polymeric Electrolytic Membrane Fuel Cell (PEMFC) and a H2 Internal Combustion Engine (ICE) in order to determine their viability and eligibility compared to the traditional one a diesel ICE. The applied methodology follows the Life Cycle Assessment (LCA) guidelines considering a functional unit of 1 kWh of energy produced. LCA results reveal that both alternatives have great potential to promote the energy transition particularly the H2 ICE. However as technologies readiness level is quite low it was concluded that the assessment has been conducted at a very early stage so their sustainability and environmental performance may change as they become more widely developed and deployed which can be only achieved with political and stakeholder’s involvement and collaboration.

Vented deflagration tests were conducted by UNIPI at B. Guerrini Laboratory during the experimental campaign for HySEA project. Experiments included homogeneous hydrogen-air mixture in a 10-18% vol. range of concentrations contained in an about 1 m3 enclosure called SSE (Small Scale Enclosure). Displacement measurements of a test plate were taken in order to acquire useful data for the validation of FE model developed by IMPETUS Afea. In this paper experimental facility displacement measurement system and FE model are briefly described then comparison between experimental data and simulation results is discussed.

Hydrogen safety issue in a ventilation system of a generic nuclear containment is studied. In accidental scenarios a large amount of burnable gas mixture of hydrogen with certain amount of oxygen is released into the containment. In case of high containment pressure the combustible mixture is further ventilated into the chambers and the piping of the containment ventilation system. The burnable even potentially detonable gas mixture could pose a risk to the structures of the system once being ignited unexpectedly. Therefore the main goal of the study is to apply the computational fluid dynamics (CFD) computer code – GASFLOW to analyze the distribution of the hydrogen in the ventilation system and to find how sensitive the mixture is to detonation in different scenarios. The CFD simulations manifest that a ventilation fan with sustained power supply can extinguish the hydrogen risk effectively. However in case of station blackout with loss of power supply to the fan hydrogen/oxygen mixture could be accumulated in the ventilation system. A further study proves that steam injection could degrade the sensitivity of the hydrogen mixture significantly.

The paper present the work on PIV-measurements of reactant flow velocity in front of propagating flames in hydrogen-air explosions. The experiments was performed with hydrogen-air mixture at atmospheric pressure and room temperature. The experimental rig was a square channel with 45 × 20 mm2 cross section 300 mm long with a single cylindrical obstacle of blockage ratio 1/3. The equipment used for the PIV-measurements was a Firefly diode laser from Oxford lasers Photron SA-Z high-speed camera and a particle seeder producing 1 μm droplets of water. The gas concentrations used in the experiments was 14 and 17 vol% hydrogen in air. The resulting explosion can be characterized as slow since the maximum flow velocity of the reactants was 13 m/s in the 14% mixture and 23 m/s in the 17% mixture. The maximum flow velocities was measured during the flame-vortex interaction and at two obstacle diameters behind the obstacle. The flame-vortex interaction contributed to the flame acceleration by increasing the overall reaction rate and the flow velocity. The flame area as a function of position is the same for both concentrations as the flame passes the obstacle.

We examine a different approach to complete the decarbonization of the Russian economy in a world where climate policy increasingly requires the radical reduction of emissions wherever possible. We propose an energy system that can supply solar and wind-generated electricity to fulfill demand and which accounts for intermittency problems. This is instead of the common approach of planning for expensive carbon capture and storage and a massive increase in energy efficiency and therefore a drastic reduction in energy use per unit of Gross Domestic Product (GDP). Coupled with this massive increase in alternative energy we also propose using excess electricity to generate green hydrogen. Hydrogen technology can function as storage for future electricity needs or for potential fuel use. Importantly green hydrogen can potentially be used as a replacement export for Russia’s current fossil fuel exports. The analysis was carried out using the highly detailed modeling framework the High-Resolution Renewable Energy System for Russia (HIRES-RUS) representative energy system. The modeling showed that there are a number of feasible combinations of wind and solar power generation coupled with green hydrogen production to achieve 100% decarbonization of the Russian economy.

A core theme of the UK Government's new Industrial Strategy is exploiting opportunities for domestic supply chain development. This extends to a special ‘Automotive Sector Deal’ that focuses on the shift to low emissions vehicles (LEVs). Here attention is on electric vehicle and battery production and innovation. In this paper we argue that a more straightforward gain in terms of framing policy around potential economic benefits may be made through supply chain activity to support refuelling of battery/hydrogen vehicles. We set this in the context of LEV refuelling supply chains potentially replicating the strength of domestic upstream linkages observed in the UK electricity and/or gas industries. We use input-output multiplier analysis to deconstruct and assess the structure of these supply chains relative to that of more import-intensive petrol and diesel supply. A crucial multiplier result is that for every £1million of spending on electricity (or gas) 8 full-time equivalent jobs are supported throughout the UK. This compares to less than 3 in the case of petrol/diesel supply. Moreover the importance of service industries becomes apparent with 67% of indirect and induced supply chain employment to support electricity generation being located in services industries. The comparable figure for GDP is 42%.

Hydrogen has been used as an industrial chemical for more than 100 years. Today hydrogen is used to manufacture ammonia and hence fertilizers as well as methanol and hydrogen peroxide both vital feedstocks for a wide variety of different chemical products. Furthermore in oil refineries hydrogen is used for the processing of intermediate products as well as to increase the hydrogen contents of the final products that are used propel the vehicles. However hydrogen has recently achieved new attention for its capabilities in reducing carbon emissions to the atmosphere. Producing hydrogen via low or totally carbon-free ways and using this “good” low-carbon hydrogen to replace hydrogen with a larger carbon footprint we can reduce carbon emissions. Furthermore using renewable electricity and captured carbon we can synthesise many such chemical products that are currently produced from fossil raw materials. This “Power-to-X” (P2X) is often seen as the eventual incarnation of the hydrogen economy. In addition the progress in technology both in hydrogen fuel cells and in polymer electrolyte electrolysers alike has increased their efficiencies.<br/>Furthermore production costs of renewable electricity by wind or solar power have lowered significantly. Thus cost of “good” hydrogen has also decreased markedly and production volumes are expected to increase rapidly. For these reasons many countries have raised interests in “good” hydrogen and have created roadmaps and strategies for their involvement in hydrogen. Hydrogen plays a key role also in combating climate change and reaching Finland's national goal of carbon neutrality by 2035. In recent years many clean hydrogen and P2X production methods have developed significantly and become commercially viable.<br/>This report was produced by a team of VTT experts on hydrogen and hydrogen-related technologies. The focus is in an outlook for low-carbon H2 production H2 utilization for green chemicals and fuels as well as storage transport and end-use especially during the next 10 years in Finland in connection to renewed EU regulations. This roadmap is expected to serve as the knowledge-base for further work such as shaping the hydrogen policy for Finland and determining the role of hydrogen in the national energy and climate policy.

Damages due to mechanical impacts on the structural integrity of pressure vessels in composite material to store compressed hydrogen can lead to disastrous failures if they are not detected and fixed on time. A wide variety of damage modes in composites such as delamination and fiber breakage introduced by impact is difficult to be detected by conventional methods. Structural Health Monitoring (SHM) provides a system with the ability to detect and interpret adverse changes in a structure like a pressure vessel. Different types of methods will be proposed for damage detection based on comparing signals to baseline recorded from the undamaged structure. Guided wave based diagnosis method is one of the most effective used techniques due to its sensitivity to small defects. The paper pretend to identify the more adequate inspection methods to classify by smart rules based in artificial intelligence the effect of an impact on the structural integrity of the pressure vessel thus improving the level of safety.

This paper is devoted to a benchmarking exercise of the EUROPLEXUS code against several large scale deflagration and detonation experimental data sets in order to improve its hydrogen combustion modeling capabilities in industrial settings. The code employs an algorithm for the propagation of reactive interfaces RDEM which includes a combustion wave as an integrable part of the Reactive Riemann problem propagating with a fundamental flame speed (being a function of initial mixture properties as well as gas dynamics parameters). An improvement of the combustion model is searched in a direction of transient interaction of flames with regions of elevated vorticity/shear in obstacle-laden channels and vented enclosures.

Fundamental understanding of H localization in steel is an important step towards theoretical descriptions of hydrogen embrittlement mechanisms at the atomic level. In this paper we investigate the interaction between atomic H and defects in ferromagnetic body-centered cubic (bcc) iron using density functional theory (DFT) calculations. Hydrogen trapping profiles in the bulk lattice at vacancies dislocations and grain boundaries (GBs) are calculated and used to evaluate the concentrations of H at these defects as a function of temperature. The results on H-trapping at GBs enable further investigating H-enhanced decohesion at GBs in Fe. A hierarchy map of trapping energies associated with the most common crystal lattice defects is presented and the most attractive H-trapping sites are identified.

A prospective global market share of Electric vehicle (EV) Hybrid electric vehicle (HEV) and Hydrogen Fuel Cell Vehicle (HFCV) is expected to grow due to stringent emission regulation and oil depletion. However it is essential to secure protection against high-pressure hydrogen gas and high-voltage in fuel cell vehicles and thus needs to develop a technique for safety assessment of HFCV. In this experiment 8 research institutes including the Korea Automobile Testing and Research Institute Hyundai Motor Company took part in. This project was supported by the Ministry of Land Transportation and Maritime Affairs of the Republic of Korea.

The design of ventilation system has implications for the safety of life and property and the development of regulations and standards in the space with the hydrogen storage equipment. The impact of both the position and the area of a single vent on the dispersion of hydrogen in a cuboid space (with dimensions L x W x H ¼ 2.90 0.74 1.22 m) is investigated with Computational Fluid Dynamics (CFD) in this study. Nine positions of the vent were compared for the leakage taking place at the floor to understand the gas dispersion. It was shown a cloud of 1% mole fraction has been formed near the ceiling of the space in less than 40 s for different positions of the vent which can activate hydrogen sensors. The models show that the hydrogen is removed more effectively when the vent is closer to the leakage position in the horizontal direction. The study demonstrates that the vent height of 1.00 m is safer for the particular scenario considered. The area of the vent has little effect on the hydrogen concentration for all vent positions when the area of the vent is less than 0.045 m2 and the height of the vent is less than 0.61 m.

Passive auto-catalytic recombiners (PARs) are used as safety devices in the containments of nuclear power plants (NPPs) for the removal of hydrogen that may be generated during specific reactor accident scenarios. In the presented study it was investigated whether a PAR designed for hydrogen removal inside a NPP containment would perform principally inside a typical surrounding of hydrogen or fuel cell applications. For this purpose a hydrogen release scenario inside a garage – based on experiments performed by CEA in the GARAGE facility (France) – has been simulated with and without PAR installation. For modelling the operational behaviour of the PAR the in-house code REKO-DIREKT was implemented in the CFD code ANSYS-CFX. The study was performed in three steps: First a helium release scenario was simulated and validated against experimental data. Second helium was replaced by hydrogen in the simulation. This step served as a reference case for the unmitigated scenario. Finally the numerical garage setup was enhanced with a commercial PAR model. The study shows that the PAR works efficiently by removing hydrogen and promoting mixing inside the garage. The hot exhaust plume promotes the formation of a thermal stratification that pushes the initial hydrogen rich gas downwards and in direction of the PAR inlet. The paper describes the code implementation and simulation results.