United States

The National Renewable Energy Laboratory’s (NREL) Hydrogen Safety Research and Development (HSR&D) program in collaboration with the University of Maryland’s Systems Risk and Reliability Analysis Laboratory (SyRRA) are working to improve reliability and reduce risk in hydrogen systems. This approach strives to use quantitative data on component leaks and failures together with Prognosis and Health Management (PHM) and Quantitative Risk Assessment (QRA) to identify atrisk components reduce component failures and downtime and predict when components require maintenance. Hydrogen component failures increase facility maintenance cost facility downtime and reduce public acceptance of hydrogen technologies ultimately increasing facility size and cost because of conservative design requirements. Leaks are a predominant failure mode for hydrogen components. However uncertainties in the amount of hydrogen emitted from leaking components and the frequency of those failure events limit the understanding of the risks that they present under real-world operational conditions. NREL has deployed a test fixture the Leak Rate Quantification Apparatus (LRQA) to quantify the mass flow rate of leaking gases from medium and high-pressure components that have failed while in service. Quantitative hydrogen leak rate data from this system could ultimately be used to better inform risk assessment and Regulation Codes and Standards (RCS). Parallel activity explores the use of PHM and QRA techniques to assess and reduce risk thereby improving safety and reliability of hydrogen systems. The results of QRAs could further provide a systematic and science-based foundation for the design and implementation of RCS as in the latest versions of the NFPA 2 code for gaseous hydrogen stations. Alternatively data-driven techniques of PHM could provide new damage diagnosis and health-state prognosis tools. This research will help end users station owners and operators and regulatory bodies move towards risk-informed preventative maintenance versus emergency corrective maintenance reducing cost and improving reliability. Predictive modelling of failures could improve safety and affect RCS requirements such as setback distances at liquid hydrogen fueling sites. The combination of leak rate quantification research PHM and QRA can lead to better informed models enabling data-based decision to be made for hydrogen system safety improvements.

The objective of this paper is to derive for the first time decarbonization roadmaps for the ten nations of ASEAN. This study first presents a regional view of ASEAN’s fossil and renewable energy usage and energy-related CO2 emission. Results show that renewable energies have been losing ground to fossil energies in the last two decades and fossil fuels will likely continue to be an important part of ASEAN’s energy mix for the next few decades. Therefore decarbonizing efforts should focus not only on increasing the share of renewable energies in electricity generation but also on technologies to reduce CO2 emission from fossil power and industrial plants. This study next performs a technology mapping exercise for all ten ASEAN countries to determine decarbonization technologies that have high impact and high readiness for individual countries. Besides installing more sustainable renewable energies common themes coming from these roadmaps include switching from coal to gas for power generation using carbon capture and storage (CCS) technologies to decarbonize fossil and industrial plants replacing internal combustion vehicles by electric vehicles and for countries that have coal and natural gas resources upgrading them to blue hydrogen by chemical processes and using CCS to mitigate the emitted CO2. Blue hydrogen can be used to decarbonize hard-to-decarbonize industries. Policy implications of these roadmaps include imposing a credible carbon tax establishing a national hydrogen strategy intergovernmental coordination to establish regional CCS corridors funding research and development to improve carbon capture efficiency on a plant level and resolving sustainability issues of hydropower and bioenergy in ASEAN.

When the pandemic recedes lockdowns and restrictions are relaxed and eventually eliminated and millions of residents in cities across the world begin to return to their offices and workplaces public transit systems will once again be at the core of billions of commuters' daily activities. Urban transit systems are designed to move huge volumes of people through cities and communities quickly reliably and cost-efficiently (some systems accomplish these goals better than others!). The energy needed to run these networks of cars trains and buses is enormous and today most of it comes from fossil fuels. How can communities - both large and small - redesign their transit systems to eliminate operational carbon emissions in the future?

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Variable renewable energy (VRE) has seen rapid growth in recent years. However VRE deployment requires a fleet of dispatchable power plants to supply electricity during periods with limited wind and sunlight. These plants will operate at reduced utilization rates that pose serious economic challenges. To address this challenge this paper presents the techno-economic assessment of flexible power and hydrogen production from integrated gasification combined cycles (IGCC) employing the gas switching combustion (GSC) technology for CO₂ capture and membrane assisted water gas shift (MAWGS) reactors for hydrogen production. Three GSC-MAWGS-IGCC plants are evaluated based on different gasification technologies: Shell High Temperature Winkler and GE. These advanced plants are compared to two benchmark IGCC plants one without and one with CO₂ capture. All plants utilize state-of-the-art H-class gas turbines and hot gas clean-up for maximum efficiency. Under baseload operation the GSC plants returned CO₂ avoidance costs in the range of 24.9–36.9 €/ton compared to 44.3 €/ton for the benchmark. However the major advantage of these plants is evident in the more realistic mid-load scenario. Due to the ability to keep operating and sell hydrogen to the market during times of abundant wind and sun the best GSC plants offer a 6–11%-point higher annual rate of return than the benchmark plant with CO₂ capture. This large economic advantage shows that the flexible GSC plants are a promising option for balancing VRE provided a market for the generated clean hydrogen exists.

The concerns over food security and protein scarcity driven by population increase and higher standards of living have pushed scientists toward finding new protein sources. A considerable proportion of resources and agricultural lands are currently dedicated to proteinaceous feed production to raise livestock and poultry for human consumption. The 1st generation of microbial protein (MP) came into the market as land-independent proteinaceous feed for livestock and aquaculture. However MP may be a less sustainable alternative to conventional feeds such as soybean meal and fishmeal because this technology currently requires natural gas and synthetic chemicals. These challenges have directed researchers toward the production of 2nd generation MP by integrating renewable energies anaerobic digestion nutrient recovery biogas cleaning and upgrading carbon-capture technologies and fermentation. The fermentation of methane-oxidizing bacteria (MOB) and hydrogen-oxidizing bacteria (HOB) i.e. two protein rich microorganisms has shown a great potential on the one hand to upcycle effluents from anaerobic digestion into protein rich biomass and on the other hand to be coupled to renewable energy systems under the concept of Power-to-X. This work compares various production routes for 2nd generation MP by reviewing the latest studies conducted in this context and introducing the state-of-the-art technologies hoping that the findings can accelerate and facilitate upscaling of MP production. The results show that 2nd generation MP depends on the expansion of renewable energies. In countries with high penetration of renewable electricity such as Nordic countries off-peak surplus electricity can be used within MP-industry by supplying electrolytic H2 which is the driving factor for both MOB and HOB-based MP production. However nutrient recovery technologies are the heart of the 2nd generation MP industry as they determine the process costs and quality of the final product. Although huge attempts have been made to date in this context some bottlenecks such as immature nutrient recovery technologies less efficient fermenters with insufficient gas-to-liquid transfer and costly electrolytic hydrogen production and storage have hindered the scale up of MP production. Furthermore further research into techno-economic feasibility and life cycle assessment (LCA) of coupled technologies is still needed to identify key points for improvement and thereby secure a sustainable production system.

The year 2014 marked hydrogen fuel cell electric vehicles (FCEVs) first becoming commercially available in California where significant investments are being made to promote the adoption of alternative transportation fuels. A refueling infrastructure network that guarantees adequate coverage and expands in line with vehicle sales is required for FCEVs to be successfully adopted by private customers. In this paper we provide an overview of modelling methodologies used to project hydrogen refueling infrastructure requirements to support FCEV adoption and we describe in detail the National Renewable Energy Laboratory’s scenario evaluation and regionalization analysis (SERA) model. As an example we use SERA to explore two alternative scenarios of FCEV adoption: one in which FCEV deployment is limited to California and several major cities in the United States; and one in which FCEVs reach widespread adoption becoming a major option as passenger vehicles across the entire country. Such scenarios can provide guidance and insights for efforts required to deploy the infrastructure supporting transition toward different levels of hydrogen use as a transportation fuel for passenger vehicles in the United States.

Water electrolysis for hydrogen production has received increasing attention especially for accumulating renewable energy. Here we comprehensively reviewed all water electrolysis research areas through computational analysis using a citation network to objectively detect emerging technologies and provide interdisciplinary data for forecasting trends. The results show that all research areas increase their publication counts per year and the following two areas are particularly increasing in terms of number of publications: “microbial electrolysis” and “catalysts in an alkaline water electrolyzer (AWE) and in a polymer electrolyte membrane water electrolyzer (PEME).”. Other research areas such as AWE and PEME systems solid oxide electrolysis and the whole renewable energy system have recently received several review papers although papers that focus on specific technologies and are cited frequently have not been published within the citation network. This indicates that these areas receive attention but there are no novel technologies that are the center of the citation network. Emerging technologies detected within these research areas are presented in this review. Furthermore a comparison with fuel cell research is conducted because water electrolysis is the reverse reaction to fuel cells and similar technologies are employed in both areas. Technologies that are not transferred between fuel cells and water electrolysis are introduced and future water electrolysis trends are discussed.

On this week's episode of Everything About Hydrogen the team are celebrating the show's one year anniversary with Randy MacEwen the CEO of Ballard Power Systems. On the show the team ask Randy to explain the stunning rise of hydrogen over the last 12-24 months how the use cases for hydrogen are evolving and how the growing capitalisation of listed businesses like Ballard is driving a change in the investor base across the hydrogen & fuel cell sector. We also dive into the future for Ballard where the challenges and focuses for the business lie while the team reflect on what has been a very intense year for the show and the hydrogen industry. All this and more!

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For our 40th episode of the Everything About Hydrogen podcast the gang are joined by hydrogen luminary Marco Alverà the CEO of Snam. Founded in 1941 and listed on the Italian stock exchange since 2001 Snam is a leader in the European gas market and operator of over 41000km of transport networks. Hailed as a visionary who has led the pivot of the world’s 2nd largest gas distribution company towards a clean gas trajectory Marco is widely recognized as a thought leader and a key figure driving the transition towards hydrogen. On the show the team discuss why Marco decided to lead Snam's pivot towards hydrogen what he sees as the role of hydrogen in the energy transition and how blue hydrogen can sit alongside green hydrogen as part of the solution to a decarbonized gas network.

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The transportation and mobility sector is vast complex unwieldy and most excitingly an obvious area of focus for hydrogen fuel cell technology applications. Hydrogen FCEVs allow vehicles to run in a wide range of environments with zero tailpipe emissions and can do so without the need for extremely heavy battery cells and can be refueled in the same amount of time as a modern ICE vehicle. This makes hydrogen FCEVs an ideal fit for the heavy commercial transportation industry and is why Hyzon Motors has jumped at the opportunity to revolutionize the industry. The company has grabbed headlines all over the world with its ambitious plans for rolling out its trucks in the United States and other major markets. It has also made news with its recent announcement that the company is going public and has attracted significant investor interest. The EAH team is joined on this episode by Hyzon's CEO Craig Knight to talk about how the company is tackling some of the most significant challenges in decarbonizing transport and how it can make trucking a zero-emission operation.

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This week on the show the team take a pause to review the current state of hydrogen and fuel cell affairs globally whilst taking time to go over all the excellent questions that our listeners have kindly shared with us over the last few months. We cover carbon capture the green new deal synthetic fuels hydrogenspiders green hydrogen in Australia and many more themes this week so don’t miss this episode!

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On this episode of EAH the team is joined by Tim Yeo Chairman of Powerhouse Energy to talk about the work they are doing in the waste-to-energy space and how they see the sector evolving in the coming years.

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The development of reliable hydrogen sensors is crucial for the safe use of hydrogen. One of the main concerns of end-users is sensor reliability in the presence of species other than the target gas which can lead to false alarms or undetected harmful situations. In order to assess the selectivity of commercial of the shelf (COTS) hydrogen sensors a number of sensors of different technology types were exposed to various interferent gas species. Cross-sensitivity tests were performed in accordance to the recommendations of ISO 26142:2010 using the hydrogen sensor testing facilities of NREL and JRC-IET. The results and conclusions arising from this study are presented.

We spend a lot of time on the show talking about the interesting use cases and potential applications of hydrogen technologies as a means to decarbonize high-emissions sectors and that is the point! However moving hydrogen around the world (e.g. to remote areas without the capacity to produce it locally) presents a number of complexities and challenges that are unique to hydrogen itself or for which there are no traditionally established technologies to do so. On this episode the EAH team has a fascinating chat with Dr. Daniel Teichmann CEO and founder of Hydrogenious to learn more about liquid organic hydrogen carriers (LOHCs) and how they can help companies overcome some of the major hurdles that moving hydrogen around the globe presents.

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On this week's episode of Everything About Hydrogen the team are catching up with Astrid Behaghel the Energy Transition expert on hydrogen for BNP Paribas. On the show the team discuss how BNP Paribas see the emerging role of hydrogen in the energy transition how the financing of hydrogen projects differs for newer hydrogen initiatives and why BNP Paribas joined the Hydrogen Council. We also dive into the question of what role can (or even should) Banks play in the evolution and development of the emerging hydrogen market and BNPs plans to expand its activities in this sector. All this and more!

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This episode of EAH is a chance for the team to catch up with one of our early guests on the show Graham Cooley - CEO of ITM Power. For the past twenty years ITM Power PLC has been designing and manufacturing electrolyser systems that generate hydrogen based on proton exchange membrane (PEM) technology. As the first hydrogen related company to be listed on the London Stock Exchange ITM are globally recognised experts in the field of electrolysis. In 2021 the company opened its first Gigafactory in Bessemer Park Sheffield: the world’s largest electrolyser production factory.

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On this week’s episode the team discuss the appeal of modular reforming of biogas and natural gas with Mo Vargas from Bayotech. The company use a proprietary modular reformer technology to help provide low cost decentralise hydrogen production units for onsite demand at various scales using biogas waste gases and natural gas with carbon capture. With large scale steam methane reforming accounting for 95% of hydrogen production in major markets like the US and Europe today the team dive into the good the bad and the unusual considerations behind the growing international demand for modular methane reforming technologies and how Bayotech see the transition from a CO2 intensive process today to a net zero emission future. All this and more on the show!

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A thermochemical recuperation (TCR) reactor was developed and experimentally evaluated with the objective to improve dual-fuel diesel–ammonia compression ignition engines. The novel system simultaneously decomposed ammonia into a hydrogen-containing mixture to allow high diesel fuel replacement ratios and oxidized unburned ammonia emissions in the exhaust overcoming two key shortcomings of ammonia combustion in engines from the previous literature. In the experimental work a multi-cylinder compression ignition engine was operated in dual-fuel mode using intake-fumigated ammonia and hydrogen mixtures as the secondary fuel. A full-scale catalytic TCR reactor was constructed and generated the fuel used in the engine experiments. The results show that up to 55% of the total fuel energy was provided by ammonia on a lower heating value basis. Overall engine brake thermal efficiency increased for modes with a high exhaust temperature where ammonia decomposition conversion in the TCR reactor was high but decreased for all other modes due to poor combustion efficiency. Hydrocarbon and soot emissions were shown to increase with the replacement ratio for all modes due to lower combustion temperatures and in-cylinder oxidation processes in the late part of heat release. Engine-out oxides of nitrogen (NOx) emissions decreased with increasing diesel replacement levels for all engine modes. A higher concentration of unburned ammonia was measured in the exhaust with increasing replacement ratios. This unburned ammonia predominantly oxidized to NOx species over the oxidation catalyst used within the TCR reactor. Ammonia substitution thus increased post-TCR reactor ammonia and NOx emissions in this work. The results show however that engine-out NH3 -to-NOx ratios were suitable for passive selective catalytic reduction thus demonstrating that both ammonia and NOx from the engine could be readily converted to N2 if the appropriate catalyst were used in the TCR reactor.

In the future the world may have large stranded resources of low-cost wind and solar electricity. Renewable electricity production does not match demand and production is far from major cities. The coupling of nuclear energy with renewables may enable full utilization of nuclear and renewable facilities to meet local electricity demands and export pipeline hydrogen for liquid fuels fertilizer and metals production. Renewables would produce electricity at full capacity in large quantities. The base-load nuclear plants would match electricity production with demand by varying the steam used for electricity versus hydrogen production. High-temperature electrolysis (HTE) would produce hydrogen from water using (a) steam from nuclear plants and (b) electricity from nuclear plants and renewables. During times of peak electricity demand the HTE cells would operate in reverse fuel cell mode to produce power substituting for gas turbines that are used for very few hours per year and that thus have very high electricity costs. The important net hydrogen production would be shipped by pipeline to customers. Local hydrogen storage would enable full utilization of long-distance pipeline capacity with variable production. The electricity and hydrogen production were simulated with real load and wind data to understand under what conditions such systems are economic. The parametric case study uses a wind-nuclear system in North Dakota with hydrogen exported to the Chicago refinery market. North Dakota has some of the best wind conditions in the United States and thus potentially low-cost wind. The methodology allows assessments with different economic and technical assumptions - including what electrolyzer characteristics are most important for economic viability.

HyPoint led by its CEO and co-founder Alex Ivanenko is at the cutting edge of the industry's efforts to find zero-emissions aircraft propulsion systems that do not sacrifice speed and power in the name of sustainability. HyPoint is a leading producer of high-temperature PEM fuel cells for aviation applications including for logistic drones air taxis electric vertical takeoff and landing vehicles (eVTOLs) and fixed-wing airplanes. On this episode of the EAH podcast the team speaks with Alex about the incredible pace of development and rapid innovation that he and his colleagues are driving in the hydrogen aviation space and how his company is leading the way in a highly complex and competitive race to decarbonize modern air travel.

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Decarbonizing aviation is a big challenge. It is one of the most carbon intensive business sectors in the modern world and change comes slowly to the aviation industry. Hydrogen and fuel cell technologies offer a pathway to decarbonize regional flights in the not-so-distant future and big names are looking at potential solutions for long-haul flights in the longer term. But even if we build the aircraft that can use hydrogen as a fuel how do we get the fuel to them in a timely reliable and cost-efficient way?

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On this weeks episode the team are talking all things hydrogen with Jacob Krogsgaard the CEO of Everfuel a leading supplier of green hydrogen for mobility and industry in Europe. Since its establishment by Nel and a Consortium of parties and investors Everfuel has become a market leader in establishing green hydrogen solutions for mobility in Europe and has recently expanded into areas such as power-to-gas as well. The team catch up with Jacob on Everfuels business model the establishment of the H2Bus Consortium Jacob’s views on how the market for green hydrogen is evolving in Europe and where he sees the greatest early potential for scaling.…..All this and more on the show!

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In this paper we report the effect of adding Zr + V or Zr + V + Mn to TiFe alloy on microstructure and hydrogen storage properties. The addition of only V was not enough to produce a minimum amount of secondary phase and therefore the first hydrogenation at room temperature under a hydrogen pressure of 20 bars was impossible. When 2 wt.% Zr + 2 wt.% V or 2 wt.% Zr + 2 wt.% V + 2 wt.% Mn is added to TiFe the alloy shows a finely distributed Ti₂Fe-like secondary phase. These alloys presented a fast first hydrogenation and a high capacity. The rate-limiting step was found to be 3D growth diffusion controlled with decreasing interface velocity. This is consistent with the hypothesis that the fast reaction is likely to be the presence of Ti₂Fe-like secondary phases that act as a gateway for hydrogen.

The traditionally held belief is that the future of nuclear energy is electricity production. However another possible future exists: nuclear energy used primarily for the production of hydrogen. The hydrogen in turn would be used to meet our demands for transport fuels (including liquid fuels) materials such as steel and fertilizer and peak-load electricity production. Hydrogen would become the replacement for fossil fuels in these applications that consume more than half the world’s energy. Such a future would follow from several factors: (a) concerns about climatic change that limit the use of fossil fuels (b) the fundamental technological differences between hydrogen and electricity that may preferentially couple different primary energy sources with either hydrogen or electricity and (c) the potential for other technologies to competitively produce electricity but not hydrogen. Electricity (movement of electrons) is not fundamentally a large-scale centralized technology that requires centralized methods of production distribution or use. In contrast hydrogen (movement of atoms) is intrinsically a large-scale centralized technology. The large-scale centralized characteristics of nuclear energy as a primary energy source hydrogen production systems and hydrogen storage systems naturally couple these technologies. This connection suggests that serious consideration be given to hydrogen as the ultimate product of nuclear energy and that nuclear systems be designed explicitly for hydrogen production.

This paper compares the relative cost of long-distance large-scale energy transmission by electricity and by gaseous and liquid carriers (e-fuels). The results indicate that the cost of electrical transmission per delivered MWh can be up to eight times higher than for hydrogen pipelines about eleven times higher than for natural gas pipelines and twenty to fifty times higher than for liquid fuels pipelines. These differences generally hold for shorter distances as well. The higher cost of electrical transmission is primarily due to lower carrying capacity (MW per line) of electrical transmission lines compared to the energy carrying capacity of the pipelines for gaseous and liquid fuels. The differences in the cost of transmission are important but often unrecognized and should be considered as a significant cost component in the analysis of various renewable energy production distribution and utilization scenarios.