Sweden
Allowable Hydrogen Permeation Rate From Road Vehicle Compressed Gaseous Storage Systems In Garages- Part 1- Introduction, Scenarios, and Estimation of an Allowable Permeation Rate
Sep 2009
Publication
The paper presents an overview of the main results of the EC NOE HySafe activity to estimate an allowable hydrogen permeation rate for automotive legal requirements and standards. The work was undertaken as part of the HySafe internal project InsHyde.<br/>A slow long term hydrogen release such as that due to permeation from a vehicle into an inadequately ventilated enclosed structure is a potential risk associated with the use of hydrogen in automotive applications. Due to its small molecular size hydrogen permeates through the containment materials found in compressed gaseous hydrogen storage systems and is an issue that requires consideration for containers with non-metallic (polymer) liners. Permeation from compressed gaseous hydrogen storage systems is a current hydrogen safety topic relevant to regulatory and standardisation activities at both global and regional levels.<br/>Various rates have been proposed in different draft legal requirements and standards based on different scenarios and the assumption that hydrogen dispenses homogeneously. This paper focuses on the development of a methodology by HySafe Partners (CEA NCSRD. University of Ulster and Volvo Technology) to estimate an allowable upper limit for hydrogen permeation in automotive applications by investigating the behaviour of hydrogen when released at small rates with a focus on European scenario. The background to the activity is explained. reasonable scenarios are identified a methodology proposed and a maximum hydrogen permeation rate from road vehicles into enclosed structures is estimated The work is based on conclusions from the experimental and numerical investigations described by CEA NCSRD and the University of Ulster in related papers.
Hytunnel Project to Investigate the Use of Hydrogen Vehicles in Road Tunnels
Sep 2009
Publication
Hydrogen vehicles may emerge as a leading contender to replace today’s internal combustion engine powered vehicles. A Phenomena Identification and Ranking Table exercise conducted as part of the European Network of Excellence on Hydrogen Safety (HySafe) identified the use of hydrogen vehicles in road tunnels as a topic of important concern. An internal project called HyTunnel was duly established within HySafe to review identify and analyse the issues involved and to contribute to the wider activity to establish the true nature of the hazards posed by hydrogen vehicles in the confined space of a tunnel and their relative severity compared to those posed by vehicles powered by conventional fuels including compressed natural gas (CNG). In addition to reviewing current hydrogen vehicle designs tunnel design practice and previous research a programme of experiments and CFD modelling activities was performed for selected scenarios to examine the dispersion and explosion hazards potentially posed by hydrogen vehicles. Releases from compressed gaseous hydrogen (CGH2) and liquid hydrogen (LH2) powered vehicles have been studied under various tunnel geometries and ventilation regimes. The findings drawn from the limited work done so far indicate that under normal circumstances hydrogen powered vehicles do not pose a significantly higher risk than those powered by petrol diesel or CNG but this needs to be confirmed by further research. In particular obstructions at tunnel ceiling level have been identified as a potential hazard in respect to fast deflagration or even detonation in some circumstances which warrants further investigation. The shape of the tunnel tunnel ventilation and vehicle pressure relief device (PRD) operation are potentially important parameters in determining explosion risks and the appropriate mitigation measures.
Fatigue Crack Growth of Electron Beam Melted Ti-6Al-4V in High-Pressure Hydrogen
Mar 2020
Publication
Titanium-based alloys are susceptible to hydrogen embrittlement (HE) a phenomenon that deteriorates fatigue properties. Ti-6Al-4V is the most widely used titanium alloy and the effect of hydrogen embrittlement on fatigue crack growth (FCG) was investigated by carrying out crack propagation tests in air and high-pressure H2 environment. The FCG test in hydrogen environment resulted in a drastic increase in crack growth rate at a certain Δ K with crack propagation rates up to 13 times higher than those observed in air. Possible reasons for such behaviour were discussed in this paper. The relationship between FCG results in high-pressure H2 environment and microstructure was investigated by comparison with already published results of cast and forged Ti-6Al-4V. Coarser microstructure was found to be more sensitive to HE. Moreover the electron beam melting (EBM) materials experienced a crack growth acceleration in-between that of cast and wrought Ti-6Al-4V
Chitosan Flocculation Associated with Biofilms of C. Saccharolyticus and C. Owensensis Enhances Biomass Retention in a CSTR
Jun 2021
Publication
Cell immobilization and co-culture techniques have gained attention due to its potential to obtain high volumetric hydrogen productivities (QH2). Chitosan retained biomass in the fermentation of co-cultures of Caldicellulosiruptor saccharolyticus and C. owensensis efficiently up to a maximum dilution rate (D) of 0.9 h−1. Without chitosan wash out of the co-culture occurred earlier accompanied with approximately 50% drop in QH2 (D > 0.4 h−1). However butyl rubber did not show as much potential as carrier material; it did neither improve QH2 nor biomass retention in continuous culture. The population dynamics revealed that C. owensensis was the dominant species (95%) in the presence of chitosan whereas C. saccharolyticus was the predominant (99%) during cultivation without chitosan. In contrast the co-culture with rubber as carrier maintained the relative population ratios around 1:1. This study highlighted chitosan as an effective potential carrier for immobilization thereby paving the way for cost – effective hydrogen production.
The Role of Lock-in Mechanisms in Transition Processes: The Case of Energy for Road Transport
Jul 2015
Publication
This paper revisits the theoretical concepts of lock-in mechanisms to analyse transition processes in energy production and road transportation in the Nordic countries focussing on three technology platforms: advanced biofuels e-mobility and hydrogen and fuel cell electrical vehicles. The paper is based on a comparative analysis of case studies.<br/>The main lock-in mechanisms analysed are learning effects economies of scale economies of scope network externalities informational increasing returns technological interrelatedness collective action institutional learning effects and the differentiation of power.<br/>We show that very different path dependencies have been reinforced by the lock-in mechanisms. Hence the characteristics of existing regimes set the preconditions for the development of new transition pathways. The incumbent socio-technical regime is not just fossil-based but may also include mature niches specialised in the exploitation of renewable sources. This implies a need to distinguish between lock-in mechanisms favouring the old fossil-based regime well-established (mature) renewable energy niches or new pathways.
Application of Liquid Hydrogen Carriers in Hydrogen Steelmaking
Mar 2021
Publication
Steelmaking is responsible for approximately one third of total industrial carbon dioxide (CO2) emissions. Hydrogen (H2) direct reduction (H-DR) may be a feasible route towards the decarbonization of primary steelmaking if H2 is produced via electrolysis using fossil-free electricity. However electrolysis is an electricity-intensive process. Therefore it is preferable that H2 is predominantly produced during times of low electricity prices which is enabled by the storage of H2. This work compares the integration of H2 storage in four liquid carriers methanol (MeOH) formic acid (FA) ammonia (NH3) and perhydro-dibenzyltoluene (H18-DBT) in H-DR processes. In contrast to conventional H2 storage methods these carriers allow for H2 storage in liquid form at moderate overpressures reducing the storage capacity cost. The main downside to liquid H2 carriers is that thermochemical processes are necessary for both the storage and release processes often with significant investment and operational costs. The carriers are compared using thermodynamic and economic data to estimate operational and capital costs in the H-DR context considering process integration options. It is concluded that the use of MeOH is promising compared to the other considered carriers. For large storage volumes MeOH-based H2 storage may also be an attractive option to the underground storage of compressed H2. The other considered liquid H2 carriers suffer from large thermodynamic barriers for hydrogenation (FA) or dehydrogenation (NH3 H18-DBT) and higher investment costs. However for the use of MeOH in an H-DR process to be practically feasible questions regarding process flexibility and the optimal sourcing of CO2 and heat must be answered
Large-scale Storage of Hydrogen
Mar 2019
Publication
The large-scale storage of hydrogen plays a fundamental role in a potential future hydrogen economy. Although the storage of gaseous hydrogen in salt caverns already is used on a full industrial scale the approach is not applicable in all regions due to varying geological conditions. Therefore other storage methods are necessary. In this article options for the large-scale storage of hydrogen are reviewed and compared based on fundamental thermodynamic and engineering aspects. The application of certain storage technologies such as liquid hydrogen methanol ammonia and dibenzyltoluene is found to be advantageous in terms of storage density cost of storage and safety. The variable costs for these high-density storage technologies are largely associated with a high electricity demand for the storage process or with a high heat demand for the hydrogen release process. If hydrogen is produced via electrolysis and stored during times of low electricity prices in an industrial setting these variable costs may be tolerable.
Rock Mass Response for Lined Rock Caverns Subjected to High Internal Gas Pressure
Mar 2022
Publication
The storage of hydrogen gas in underground lined rock caverns (LRCs) enables the implementation of the first fossil-free steelmaking process to meet the large demand for crude steel. Predicting the response of rock mass is important to ensure that gas leakage due to rupture of the steel lining does not occur. Analytical and numerical models can be used to estimate the rock mass response to high internal pressure; however the fitness of these models under different in situ stress conditions and cavern shapes has not been studied. In this paper the suitability of analytical and numerical models to estimate the maximum cavern wall tangential strain under high internal pressure is studied. The analytical model is derived in detail and finite element (FE) models considering both two-dimensional (2D) and three-dimensional (3D) geometries are presented. These models are verified with field measurements from the LRC in Skallen southwestern Sweden. The analytical model is inexpensive to implement and gives good results for isotropic in situ stress conditions and large cavern heights. For the case of anisotropic horizontal in situ stresses as the conditions in Skallen the 3D FE model is the best approach
The Impact of Climate Targets on Future Steel Production – An Analysis Based on a Global Energy System Model
Apr 2020
Publication
This paper addresses how a global climate target may influence iron and steel production technology deployment and scrap use. A global energy system model ETSAP-TIAM was used and a Scrap Availability Assessment Model (SAAM) was developed to analyse the relation between steel demand recycling and the availability of scrap and their implications for steel production technology choices. Steel production using recycled materials has a continuous growth and is likely to be a major route for steel production in the long run. However as the global average of in-use steel stock increases up to the current average stock of the industrialised economies global steel demand keeps growing and stagnates only after 2050. Due to high steel demand levels and scarcity of scrap more than 50% of the steel production in 2050 will still have to come from virgin materials. Hydrogen-based steel production could become a major technology option for production from virgin materials particularly in a scenario where Carbon Capture and Storage (CCS) is not available. Imposing a binding climate target will shift the crude steel price to approximately 500 USD per tonne in the year 2050 provided that CCS is available. However the increased prices are induced by CO2 prices rather than inflated production costs. It is concluded that a global climate target is not likely to influence the use of scrap whereas it shall have an impact on the price of scrap. Finally the results indicate that energy efficiency improvements of current processes will only be sufficient to meet the climate target in combination with CCS. New innovative techniques with lower climate impact will be vital for mitigating climate change.
Numerical Simulation of Solid Oxide Fuel Cells Comparing Different Electrochemical Kinetics
Mar 2021
Publication
Solid oxide fuel cells (SOFCs) produce electricity with high electrical efficiency and fuel flexibility without pollution for example CO2 NOx SOx and particles. Still numerous issues hindered the large‐scale commercialization of fuel cell at a large scale such as fuel storage mechanical failure catalytic degradation electrode poisoning from fuel and air for example lifetime in relation to cost. Computational fluid dynamics (CFD) couples various physical fields which is vital to reduce the redundant workload required for SOFC development. Modeling of SOFCs includes the coupling of charge transfer electrochemical reactions fluid flow energy transport and species transport. The Butler‐Volmer equation is frequently used to describe the coupling of electrochemical reactions with current density. The most frequently used is the activation‐ and diffusion‐controlled Butler‐Volmer equation. Three different electrode reaction models are examined in the study which is named case 1 case 2 and case 3 respectively. Case 1 is activation controlled while cases 2 and 3 are diffusion‐controlled which take the concentration of redox species into account. It is shown that case 1 gives the highest reaction rate followed by case 2 and case 3. Case 3 gives the lowest reaction rate and thus has a much lower current density and temperature. The change of activation overpotential does not follow the change of current density and temperature at the interface of the anode and electrolyte and interface of cathode and electrolyte which demonstrates the non‐linearity of the model. This study provides a reference to build electrochemical models of SOFCs and gives a deep understanding of the involved electrochemistry.
Alternative Marine Fuels: Prospects Based on Multi-criteria Decision Analysis Involving Swedish Stakeholders
May 2019
Publication
There is a need for alternative marine fuels in order to reduce the environmental and climate impacts of shipping in the short and long term. This study assesses the prospects for seven alternative fuels for the shipping sector in 2030 including biofuels by applying a multi-criteria decision analysis approach that is based on the estimated fuel performance and on input from a panel of maritime stakeholders and by considering explicitly the influence of stakeholder preferences. Seven alternative marine fuels—liquefied natural gas (LNG) liquefied biogas (LBG) methanol from natural gas renewable methanol hydrogen for fuel cells produced from (i) natural gas or (ii) electrolysis based on renewable electricity and hydrotreated vegetable oil (HVO)—and heavy fuel oil (HFO) as benchmark are included and ranked by ten performance criteria and their relative importance. The criteria cover economic environmental technical and social aspects. Stakeholder group preferences (i.e. the relative importance groups assign to the criteria) influence the ranking of these options. For ship-owners fuel producers and engine manufacturers economic criteria in particular the fuel price are the most important. These groups rank LNG and HFO the highest followed by fossil methanol and then various biofuels (LBG renewable methanol and HVO). Meanwhile representatives from Swedish government authorities prioritize environmental criteria specifically GHG emissions and social criteria specifically the potential to meet regulations ranking renewable hydrogen the highest followed by renewable methanol and then HVO. Policy initiatives are needed to promote the introduction of renewable marine fuels.
Adopting Hydrogen Direct Reduction for the Swedish Steel Industry: A Technological Innovation System (TIS) Study
Sep 2019
Publication
The Swedish steel industry stands before a potential transition to drastically lower its CO2 emissions using direct hydrogen reduction instead of continuing with coke-based blast furnaces. Previous studies have identified hydrogen direct reduction as a promising option. We build upon earlier efforts by performing a technological innovation system study to systematically examine the barriers to a transition to hydrogen direct reduction and by providing deepened quantitative empirics to support the analysis. We also add extended paper and patent analysis methodology which is particularly useful for identifying actors and their interactions in a technological system. We conclude that while the innovation system is currently focused on such a transition notable barriers remain particularly in coordination of the surrounding technical infrastructure and the issue of maintaining legitimacy for such a transition in the likely event that policies to address cost pressures will be required to support this development.
Electricity-based Plastics and their Potential Demand for Electricity and Carbon Dioxide
Apr 2020
Publication
In a future fossil-free circular economy the petroleum-based plastics industry must be converted to non-fossil feedstock. A known alternative is bio-based plastics but a relatively unexplored option is deriving the key plastic building blocks hydrogen and carbon from electricity through electrolytic processes combined with carbon capture and utilization technology. In this paper the future demand for electricity and carbon dioxide is calculated under the assumption that all plastic production is electricity-based in the EU by 2050. The two most important input chemicals are ethylene and propylene and the key finding of this paper is that the electricity demand to produce these are estimated to 20 MWh/ton ethylene and 38 MWh/ton propylene and that they both could require about 3 tons of carbon dioxide/ton product. With constant production levels this implies an annual demand of about 800 TWh of electricity and 90 Mton of carbon dioxide by 2050 in the EU. If scaled to the total production of plastics including all input hydrocarbons in the EU the annual demand is estimated to 1600 TWh of electricity and 180 Mton of carbon dioxide. This suggests that a complete shift to electricity-based plastics is possible from a resource and technology point of view but production costs may be 2 to 3 times higher than today. However the long time frame of this paper creates uncertainties regarding the results and how technical economic and social development may influence them. The conclusion of this paper is that electricity-based plastics integrated with bio-based production can be an important option in 2050 since biomass resources are scarce but electricity from renewable sources is abundant.
Materials for Hydrogen-based Energy Storage - Past, Recent Progress and Future Outlook
Dec 2019
Publication
Michael Hirscher,
Volodymyr A. Yartys,
Marcello Baricco,
José Bellosta von Colbe,
Didier Blanchard,
Robert C. Bowman Jr.,
Darren P. Broom,
Craig Buckley,
Fei Chang,
Ping Chen,
Young Whan Cho,
Jean-Claude Crivello,
Fermin Cuevas,
William I. F. David,
Petra E. de Jongh,
Roman V. Denys,
Martin Dornheim,
Michael Felderhoff,
Yaroslav Filinchuk,
George E. Froudakis,
David M. Grant,
Evan MacA. Gray,
Bjørn Christian Hauback,
Teng He,
Terry D. Humphries,
Torben R. Jensen,
Sangryun Kim,
Yoshitsugu Kojima,
Michel Latroche,
Hai-wen Li,
Mykhaylo V. Lototskyy,
Joshua W. Makepeace,
Kasper T. Møller,
Lubna Naheed,
Peter Ngene,
Dag Noreus,
Magnus Moe Nygård,
Shin-ichi Orimo,
Mark Paskevicius,
Luca Pasquini,
Dorthe B. Ravnsbæk,
M. Veronica Sofianos,
Terrence J. Udovic,
Tejs Vegge,
Gavin Walker,
Colin Webb,
Claudia Weidenthaler and
Claudia Zlotea
Globally the accelerating use of renewable energy sources enabled by increased efficiencies and reduced costs and driven by the need to mitigate the effects of climate change has significantly increased research in the areas of renewable energy production storage distribution and end-use. Central to this discussion is the use of hydrogen as a clean efficient energy vector for energy storage. This review by experts of Task 32 “Hydrogen-based Energy Storage” of the International Energy Agency Hydrogen TCP reports on the development over the last 6 years of hydrogen storage materials methods and techniques including electrochemical and thermal storage systems. An overview is given on the background to the various methods the current state of development and the future prospects. The following areas are covered; porous materials liquid hydrogen carriers complex hydrides intermetallic hydrides electro-chemical storage of energy thermal energy storage hydrogen energy systems and an outlook is presented for future prospects and research on hydrogen-based energy storage
Energy Modeling Approach to the Global Energy-mineral Nexus: Exploring Metal Requirements and the Well-below 2 °C Target with 100 Percent Renewable Energy
Jun 2018
Publication
Detailed analysis of pathways to future sustainable energy systems is important in order to identify and overcome potential constraints and negative impacts and to increase the utility and speed of this transition. A key aspect of a shift to renewable energy technologies is their relatively higher metal intensities. In this study a bottom-up cost-minimizing energy model is used to calculate aggregate metal requirements in different energy technology including hydrogen and climate policy scenarios and under a range of assumptions reflecting uncertainty in future metal intensities recycling rate and life time of energy technologies. Metal requirements are then compared to current production rates and resource estimates to identify potentially “critical” metals. Three technology pathways are investigated: 100 percent renewables coal & nuclear and gas & renewables each under the two different climate policies: net zero emissions satisfying the well-below 2 °C target and business as usual without carbon constraints resulting together in six scenarios. The results suggest that the three different technology pathways lead to an almost identical degree of warming without any climate policy while emissions peaks within a few decades with a 2 °C policy. The amount of metals required varies significantly in the different scenarios and under the various uncertainty assumptions. However some can be deemed “critical” in all outcomes including Vanadium. The originality of this study lies in the specific findings and in the employment of an energy model for the energy-mineral nexus study to provide better understanding for decision making and policy development.
Progress and Challenges on the Thermal Management of Electrochemical Energy Conversion and Storage Technologies: Fuel Cells, Electrolysers, and Supercapacitors
Oct 2021
Publication
It is now well established that electrochemical systems can optimally perform only within a narrow range of temperature. Exposure to temperatures outside this range adversely affects the performance and lifetime of these systems. As a result thermal management is an essential consideration during the design and operation of electrochemical equipment and can heavily influence the success of electrochemical energy technologies. Recently significant attempts have been placed on the maturity of cooling technologies for electrochemical devices. Nonetheless the existing reviews on the subject have been primarily focused on battery cooling. Conversely heat transfer in other electrochemical systems commonly used for energy conversion and storage has not been subjected to critical reviews. To address this issue the current study gives an overview of the progress and challenges on the thermal management of different electrochemical energy devices including fuel cells electrolysers and supercapacitors. The physicochemical mechanisms of heat generation in these electrochemical devices are discussed in-depth. Physics of the heat transfer techniques currently employed for temperature control are then exposed and some directions for future studies are provided.
Impacts of Variation Management on Cost-optimal Investments in Wind Power and Solar Photovoltaics
Dec 2019
Publication
This work investigates the impacts of variation management on the cost-optimal electricity system compositions in four regions with different pre-requisites for wind and solar generation. Five variation management strategies involving electric boilers batteries hydrogen storage low-cost biomass and demand-side management are integrated into a regional investment model that is designed to account for variability. The variation management strategies are considered one at a time as well as combined in four different system contexts. By investigating how the variation management strategies interact with each other as well as with different electricity generation technologies in a large number of cases this work support policy-makers in identifying variation management portfolios relevant to their context. It is found that electric boilers demand-side management and hydrogen storage increase the cost-optimal variable renewable electricity (VRE) investments if the VRE share is sufficiently large to reduce its marginal system value. However low-cost biomass and hydrogen storage are found to increase cost-optimal investments in wind power in systems with a low initial wind power share. In systems with low solar PV share variation management reduce the cost-optimal solar PV investments. In two of the regions investigated a combination of variation management strategies results in a stronger increase in VRE capacity than the sum of the single variation management efforts.
Phase Field Modelling of Formation and Fracture of Expanding Precipitates
May 2017
Publication
It is a common belief that embedded expanding inclusions are subjected to an internal homogeneous compressive hydrostatic stress. Still cracks that appear in precipitates that occupy a larger volume than the original material are frequently observed. The appearance of cracks has since long been regarded as a paradox. In the present study it is shown that matrix materials that increases its volume even several percent during the precipitation process develop a tensile hydrostatic stress in the centre of the precipitate. This is the result of a complicated mechanical-chemical phase transformation process. The process is here studied using a Landau phase feld model. Before the material is transformed and incorporated in a precipitate it undergoes stretching beyond the elastic strain limit because of the presence of already expanded material. During the phase transformation the accompanying volumetric expansion cannot be fully accommodated which instead creates an internal compressive stress and adds tension in the surrounding material. As the growth of the precipitate proceeds a region with increasing tensile stress develops in the interior of the precipitate. This is suggested to be the most probable cause of the observed cracks. First the mechanics that lead to the tension is computed. The infuence of elastic-plastic properties is studied both for cases both with and without cracks. The growth history from microscopic to macroscopic precipitates is followed and the result is compared with observations of so called hydride blisters that are formed on surfaces of zirconium alloys in the presence of hydrogen. A common practical situation is when the zirconium is in contact with an object of lower temperature. Then the cooled spot attracts hydrogen that make the zirconium transform to a metal hydride with the shape of a blister. The simulations predicts a final size and position of the growing crack that compares well with the experimental observations.
Steel Manufacturing Clusters in a Hydrogen Economy – Simulation of Changes in Location and Vertical Integration of Steel Production in Northwestern Europe
Feb 2022
Publication
With the move to a hydrogen-based primary steel production envisioned for the near future in Europe existing regional industrial clusters loose major assets. Such a restructuring of industries may result in a new geographical distribution of the steel industry and also to another quality of vertical integration at sites. Both implications could turn out as drivers or barriers to invest in new technologies and are thus important in respect to vertical integration of sites and to regional policy. This paper describes an approach to model production stock invest for the steel industries in North-Western Europe. Current spatial structures are reproduced with capacity technical and energy efficiency data on the level of single facilities like blast furnaces. With the model developed both investments in specific technologies and at specific production sites can be modelled. The model is used to simulate different possible future scenarios. The case with a clear move to hydrogen-based production is compared to a reference scenario without technological shift. The scenarios show that existing trends like movement of production to the coast may be accelerated by the new technology but that sites in the hinterland can also adapt to a hydrogen economy. Possible effects of business cycles or a circular economy on regional value chains are explored with a Monte-Carlo analysis.
Transient Numerical Modeling and Model Predictive Control of an Industrial-scale Steam Methane Reforming Reactor
Mar 2021
Publication
A steam methane reforming reactor is a key equipment in hydrogen production and numerical analysis and process control can provide a critical insight into its reforming mechanisms and flexible operation in real engineering applications. The present paper firstly studies the transport phenomena in an industrial-scale steam methane reforming reactor by transient numerical simulations. Wall effect and local non thermal equilibrium is considered in the simulations. A temperature profile of the tube outer wall is given by user defined functions integrated into the ANSYS FLUENT software. Dynamic simulations show that the species distribution is closely related to the temperature distribution which makes the temperature of the reactor tube wall an important factor for the hydrogen production of the reformer and the thermal conductivity of the catalyst network is crucial in the heat transfer in the reactor. Besides there exists a delay of the reformer's hydrogen production when the temperature profile of the tube wall changes. Among inlet temperature inlet mass flow rate and inlet steam-to-carbon (S/C) ratio the mass flow rate is the most influencing factor for the hydrogen production. The dynamic matrix control (DMC) scheme is subsequently designed to manipulate the mole fraction of hydrogen of the outlet to the target value by setting the temperature profile trajectory of the reforming tube with time. The proportional-integral control strategy is also studied for comparison. The closed-loop simulation results show that the proposed DMC control strategy can reduce the overshoot and have a small change of the input variable. In addition the disturbances of feed disturbance can also be well rejected to assure the tracking performance indicating the superiority of the DMC controller. All the results give insight to the theoretical analysis and controller design of a steam methane reformer and demonstrate the potential of the CFD modeling in study the transport mechanism and the idea of combining CFD modelling with controller design for the real application.
A Comparison of Two Hydrogen Storages in a Fossil Free Direct Reduced Iron Process
Jul 2021
Publication
Hydrogen direct reduction has been proposed as a means to decarbonize primary steelmaking. Preferably the hydrogen necessary for this process is produced via water electrolysis. A downside to electrolysis is the large electricity demand. The electricity cost of water electrolysis may be reduced by using a hydrogen storage to exploit variations in electricity price i.e. producing more hydrogen when the electricity price is low and vice versa. In this paper we compare two kinds of hydrogen storages in the context of a hydrogen direct reduction process via simulations based on historic Swedish electricity prices: the storage of gaseous hydrogen in an underground lined rock cavern and the storage of hydrogen chemically bound in methanol. We find the methanol-based storages to be economically advantageous to lined rock caverns in several scenarios. The main advantages of methanol-based storage are the low investment cost of storage capacity and the possibility to decouple storage capacity from rate capacity. Nevertheless no storage option is found to be profitable for historic Swedish electricity prices. For the storages to be profitable electricity prices must be volatile with relatively frequent high peaks which has happened rarely in Sweden in recent years. However such scenarios may become more common with the expected increase of intermittent renewable power in the Swedish electricity system.
Conceptual Design of a Hybrid Hydrogen Fuel Cell/Battery Blended-Wing-Body Unmanned Aerial Vehicle—An Overview
May 2022
Publication
The manuscript presents the conceptual design phase of an unmanned aerial vehicle with the objective of a systems approach towards the integration of a hydrogen fuel-cell system and Li-ion batteries into an aerodynamically efficient platform representative of future aircraft configurations. Using a classical approach to aircraft design and a combination of low- and high-resolution computational simulations a final blended wing body UAV was designed with a maximum take-off weight of 25 kg and 4 m wingspan. Preliminary aerodynamic and propulsion sizing demonstrated that the aircraft is capable of completing a 2 h long mission powered by a 650 W fuel cell hybridized with a 100 Wh battery pack and with a fuel quantity of 80 g of compressed hydrogen.
Comparative Study of Battery Storage and Hydrogen Storage to Increase Photovoltaic Self-sufficiency in a Residential Building of Sweden
Dec 2016
Publication
Photovoltaic (PV) is promising to supply power for residential buildings. Battery is the most widely employed storage method to mitigate the intermittence of PV and to overcome the mismatch between production and load. Hydrogen storage is another promising method that it is suitable for long-term storage. This study focuses on the comparison of self-sufficiency ratio and cost performance between battery storage and hydrogen storage for a residential building in Sweden. The results show that battery storage is superior to the hydrogen storage in the studied case. Sensitivity study of the component cost within the hydrogen storage system is also carried out. Electrolyzer cost is the most sensitive factor for improving system performance. A hybrid battery and hydrogen storage system which can harness the advantages of both battery and hydrogen storages is proposed in the last place.
On the Use of Hydrogen in Confined Spaces: Results from the Internal Project InsHyde
Sep 2009
Publication
Alexandros G. Venetsanos,
Paul Adams,
Inaki Azkarate,
A. Bengaouer,
Marco Carcassi,
Angunn Engebø,
E. Gallego,
Olav Roald Hansen,
Stuart J. Hawksworth,
Thomas Jordan,
Armin Keßler,
Sanjay Kumar,
Vladimir V. Molkov,
Sandra Nilsen,
Ernst Arndt Reinecke,
M. Stöcklin,
Ulrich Schmidtchen,
Andrzej Teodorczyk,
D. Tigreat,
N. H. A. Versloot and
L. Boon-Brett
The paper presents an overview of the main achievements of the internal project InsHyde of the HySafe NoE. The scope of InsHyde was to investigate realistic small-medium indoor hydrogen leaks and provide recommendations for the safe use/storage of indoor hydrogen systems. Additionally InsHyde served to integrate proposals from HySafe work packages and existing external research projects towards a common effort. Following a state of the art review InsHyde activities expanded into experimental and simulation work. Dispersion experiments were performed using hydrogen and helium at the INERIS gallery facility to evaluate short and long term dispersion patterns in garage like settings. A new facility (GARAGE) was built at CEA and dispersion experiments were performed there using helium to evaluate hydrogen dispersion under highly controlled conditions. In parallel combustion experiments were performed by FZK to evaluate the maximum amount of hydrogen that could be safely ignited indoors. The combustion experiments were extended later on by KI at their test site by considering the ignition of larger amounts of hydrogen in obstructed environments outdoors. An evaluation of the performance of commercial hydrogen detectors as well as inter-lab calibration work was jointly performed by JRC INERIS and BAM. Simulation work was as intensive as the experimental work with participation from most of the partners. It included pre-test simulations validation of the available CFD codes against previously performed experiments with significant CFD code inter-comparisons as well as CFD application to investigate specific realistic scenarios. Additionally an evaluation of permeation issues was performed by VOLVO CEA NCSRD and UU by combining theoretical computational and experimental approaches with the results being presented to key automotive regulations and standards groups. Finally the InsHyde project concluded with a public document providing initial guidance on the use of hydrogen in confined spaces.
Concepts for Preventing Metal Dissolution From Stainless-steel Bipolar Plates in PEM Fuel Cells
Dec 2021
Publication
The bipolar plate (BPP) is a component with vast cost-reduction potential in proton exchange membrane fuel cells (PEMFCs). Apart from mechanical and heat transfer requirements the most desired BPP properties are high corrosion and low electrical contact resistance. In this study we confirm that due to ionic decoupling between BPPs and electrodes the surface potentials of the BPPs remain stable even at varying operation loads. These mild potentials in combination with low metal-ion leeching due to passive-transpassive-passive dissolution in stainless steels suggest that low-cost carbon-coated stainless steel can readily be used as a BPP in PEMFCs. To prove this single-fuel cell tests were carried out under realistic driving conditions including electrochemical analysis in-situ contact-resistance measurements and post-mortem investigation of the membrane electrode assembly (MEA) by inductively coupled plasma trace-metal analysis combined with electron microscopy and Auger spectroscopy of the BPPs. The results show that due to the ionic decoupling conditions at the BPP surfaces are much less corrosive than previously thought. Furthermore carbon-coated stainless-steel BPPs prove to be unaffected by global hydrogen starvation which causes severe MEA degradation independent of the presence or absence of BPPs.
Well-to-wheel Greenhouse Gas Emissions of Heavy-duty Transports: Influence of Electricity Carbon Intensity
Feb 2021
Publication
There are several alternatives for how to phase out diesel in heavy-duty transports thereby reducing the sector’s climate change impact. This paper assesses the well-to-wheel (WTW) greenhouse gas (GHG) emissions of energy carriers for heavy-duty vehicles analyzing the effect of the carbon intensity of the electricity used in production. The results show that energy carriers with high electricity dependence are not necessarily better than diesel from a WTW perspective. In particular fuels produced through electrolysis are not well suited in carbon-intense electricity systems. Conversely waste-based biofuels have low GHG emissions regardless of the electricity system. Battery-electric buses show a large reduction of GHG emissions compared to diesel buses and many other alternatives while battery-electric trucks have higher GHG emissions than diesel in carbon intense electricity systems. Thus electrifying transports or switching to renewable fuels will not suffice if the electricity system is not made renewable first.
Deflagration-to-detonation Transition in Highly Reactive Combustible Mixtures
Sep 2011
Publication
High resolution numerical simulations used to study the mechanism of deflagration-to-detonation transition (DDT). The computations solved two-dimensional time-dependent reactive Navier-Stokes equations including the effects of compressibility molecular diffusion thermal conduction viscosity and detailed chemical kinetics for the reactive species with subsequent chain branching production of radicals and energy release. It is shown that from the beginning the flame accelerates exponentially producing shock waves far ahead. On the next stage the flame acceleration decreases and the shocks are formed close ahead of the flame front. The final stage is the actual transition to detonation. During the second stage a compressed unreacted mixture of increased density enters the flame producing a high pressure pulse which enhances reaction rate and the heat release in the reaction zone with a positive feedback coupling between the pressure pulse and the reaction rate. As a result the peak of the pressure pulse grows exponentially steepens into a strong shock which is coupled with the reaction zone forming the overdriven detonation. This new mechanism of DDT is different from the Zel’dovich’s gradient mechanism. The temperature gradients which appear in the form of hot spots and the like are not suitable to initiate detonation.
Methanol as a Carrier of Hydrogen and Carbon in Fossil-free Production of Direct Reduced Iron
Jul 2020
Publication
Steelmaking is responsible for around 7% of the global emissions of carbon dioxide and new steelmaking processes are necessary to reach international climate targets. As a response to this steelmaking processes based on the direct reduction of iron ore by hydrogen produced via water electrolysis powered by renewable electricity have been suggested. Here we present a novel variant of hydrogen-based steelmaking incorporating methanol as a hydrogen and carbon carrier together with high-temperature co-electrolysis of water and carbon dioxide and biomass oxy-fuel combustion. The energy and mass balances of the process are analyzed. It is found that this methanol-based direct reduction process may potentially offer a number of process-related advantages over a process based on pure hydrogen featuring several process integration options. Notably the electricity and total energy use of the steelmaking process could be reduced by up to 25% and 8% compared to a reference pure hydrogen process respectively. The amount of high-temperature (> 200 °C) heat that must be supplied to the process could also be reduced by up to approximately 34% although the demand for medium-temperature heat is substantially increased. Furthermore the suggested process could allow for the production of high-quality direct reduced iron with appropriate carburization to alleviate downstream processing in an electric arc furnace which is not the case for a process based on pure hydrogen.
Calibration of Hydrogen Coriolis Flow Meters Using Nitrogen and Air and Investigation of the Influence of Temperature on Measurement Accuracy
Feb 2021
Publication
The performance of four Coriolis flow meters designed for use in hydrogen refuelling stations was evaluated with air and nitrogen by three members of the MetroHyVe JRP consortium; NEL METAS and CESAME EXADEBIT.<br/>A wide range of conditions were tested overall with gas flow rates ranging from (0.05–2) kg/min and pressures ranging from (20–86) bar. The majority of tests were conducted at nominal pressures of either 20 bar or 40 bar in order to match the density of hydrogen at 350 bar and 20 °C or 700 bar and −40 °C. For the conditions tested pressure did not have a noticeable influence on meter performance.<br/>When the flow meters were operated at ambient temperatures and within the manufacturer's recommended flow rate ranges errors were generally within ±1%. Errors within ±0.5% were achievable for the medium to high flow rates.<br/>The influence of temperature on meter performance was also studied with testing under both stable and transient conditions and temperatures as low as −40 °C.<br/>When the tested flow meters were allowed sufficient time to reach thermal equilibrium with the incoming gas temperature effects were limited. The magnitude and spread of errors increased but errors within ±2% were achievable at moderate to high flow rates. Conversely errors as high as 15% were observed in tests where logging began before temperatures stabilised and there was a large difference in temperature between the flow meter and the incoming gas.<br/>One of the flow meters tested with nitrogen was later installed in a hydrogen refuelling station and tested against the METAS Hydrogen Field Test Standard (HFTS). Under these conditions errors ranged from 0.47% to 0.91%. Testing with nitrogen at the same flow rates yielded errors of −0.61% to −0.82%.
The Benefit of Collaboration in the North European Electricity System Transition—System and Sector Perspectives
Dec 2019
Publication
This work investigates the connection between electrification of the industry transport and heat sector and the integration of wind and solar power in the electricity system. The impact of combining electrification of the steel industry passenger vehicles and residential heat supply with flexibility provision is evaluated from a systems and sector perspective. Deploying a parallel computing approach to the capacity expansion problem the impact of flexibility provision throughout the north European electricity system transition is investigated. It is found that a strategic collaboration between the electricity system an electrified steel industry an electrified transport sector in the form of passenger electric vehicles (EVs) and residential heat supply can reduce total system cost by 8% in the north European electricity system compared to if no collaboration is achieved. The flexibility provision by new electricity consumers enables a faster transition from fossil fuels in the European electricity system and reduces thermal generation. From a sector perspective strategic consumption of electricity for hydrogen production and EV charging and discharging to the grid reduces the number of hours with very high electricity prices resulting in a reduction in annual electricity prices by up to 20%.
Implementing Maritime Battery-electric and Hydrogen Solutions: A Technological Innovation Systems Analysis
Sep 2020
Publication
Maritime transport faces increasing pressure to reduce its greenhouse gas emissions to be in accordance with the Paris Agreement. For this to happen low- and zero-carbon energy solutions need to be developed. In this paper we draw on sustainability transition literature and introduce the technological innovation system (TIS) framework to the field of maritime transportation research. The TIS approach analytically distinguishes between different innovation system functions that are important for new technologies to develop and diffuse beyond an early phase of experimentation. This provides a basis for technology-specific policy recommendations. We apply the TIS framework to the case of battery-electric and hydrogen energy solutions for coastal maritime transport in Norway. Whereas both battery-electric and hydrogen solutions have developed rapidly the former is more mature and has a strong momentum. Public procurement and other policy instruments have been crucial for developments to date and will be important for these technologies to become viable options for shipping more generally.
A Tale of Two Phase Diagrams Interplay of Ordering and Hydrogen Uptake in Pd–Au–H
Apr 2021
Publication
Due to their ability to reversibly absorb/desorb hydrogen without hysteresis Pd–Au nanoalloys have been proposed as materials for hydrogen sensing. For sensing it is important that absorption/desorption isotherms are reproducible and stable over time. A few studies have pointed to the influence of short and long range chemical order on these isotherms but many aspects of the impact of chemical order have remained unexplored. Here we use alloy cluster expansions to describe the thermodynamics of hydrogen in Pd–Au in a wide concentration range. We investigate how different chemical orderings corresponding to annealing at different temperatures as well as different external pressures of hydrogen impact the behavior of the material with focus on its hydrogen absorption/desorption isotherms. In particular we find that a long-range ordered L12 phase is expected to form if the H2 pressure is sufficiently high. Furthermore we construct the phase diagram at temperatures from 250 K to 500 K showing that if full equilibrium is reached in the presence of hydrogen phase separation can often be expected to occur in stark contrast to the phase diagram in para-equilibrium. Our results explain the experimental observation that absorption/desorption isotherms in Pd–Au are often stable over time but also reveal pitfalls for when this may not be the case.
Overview of Power Electronic Converter Topologies Enabling Large-Scale Hydrogen Production via Water Electrolysis
Feb 2022
Publication
Renewable power-to-hydrogen (P2H) technology is one of the most promising solutions for fulfilling the increasing global demand for hydrogen and to buffer large-scale fluctuating renewable energies. The high-power high-current ac/dc converter plays a crucial role in P2H facilities transforming medium-voltage (MV) ac power to a large dc current to supply hydrogen electrolyzers. This work introduces the general requirements and overviews several power converter topologies for P2H systems. The performances of different topologies are evaluated and compared from multiple perspectives. Moreover the future trend of eliminating the line frequency transformer (LFT) is discussed. This work can provide guidance for future designing and implementing of power-electronics-based P2H systems.
A Microstructure Informed and Mixed-mode Cohesive Zone Approach to Simulating Hydrogen Embrittlement
Mar 2022
Publication
Hydrogen induced failure under uniaxial tension is simulated in a duplex stainless steel considering microstructural feature of the material. There are three key ingredients in the modelling approach: image processing and finite element representation of the experimentally observed microstructure stress driven hydrogen diffusion and diffusion coupled cohesive zone modelling of fracture considering mixed failure mode. The microstructure used as basis for the modelling work is obtained from specimens cut in the transverse and longitudinal directions. It is found that the microstructure significantly influences hydrogen diffusion and fracture. The austenite phase is polygonal and randomly distributed in the transverse direction where a larger effective hydrogen diffusion coefficient and a lower hydrogen fracture resistance is found compared to the specimen in the longitudinal direction where the austenite phase is slender and laminated. This indicates that the proper design and control of the austenite phase help improve hydrogen resistance of duplex stainless steel. The strength of the interface in the shear direction is found to dominate the fracture mode and initiation site which reveals the importance of considering mixed failure mode and calibrating the hydrogen induced strength reduction in shear.
Measurement Challenges for Hydrogen Vehicles
Apr 2019
Publication
Uptake of hydrogen vehicles is an ideal solution for countries that face challenging targets for carbon dioxide reduction. The advantage of hydrogen fuel cell electric vehicles is that they behave in a very similar way to petrol engines yet they do not emit any carbon containing products during operation. The hydrogen industry currently faces the dilemma that they must meet certain measurement requirements (set by European legislation) but cannot do so due to a lack of available methods and standards. This paper outlines the four biggest measurement challenges that are faced by the hydrogen industry including flow metering quality assurance quality control and sampling.
Estimation of an Allowable Hydrogen Permeation Rate From Road Vehicle Compressed Gaseous H2 Storage Systems In Typical Garages, Part 2: CFC Dispersion Calculations Using the ADREA-HF Code and Experimental Validation Using Helium Tests at the Garage Facility
Sep 2009
Publication
The time and space evolution of the distribution of hydrogen in confined settings was investigated computationally and experimentally for permeation from typical compressed gaseous hydrogen storage systems for buses or cars. The work was performed within the framework of the InsHyde internal project of the HySafe NoE funded by EC. The main goal was to examine whether hydrogen is distributed homogeneously within a garage like facility or whether stratified conditions are developed under certain conditions. The nominal hydrogen flow rate considered was 1.087 NL/min based on the then current SAE standard for composite hydrogen containers with a non-metallic liner (type 4) at simulated end of life and maximum material temperature in a bus facility with a volume of 681m3. The release was assumed to be directed upwards from a 0.15m diameter hole located at the middle part of the bus cylinders casing. Ventilation rates up to 0.03 ACH were considered. Simulated time periods extended up to 20 days. The CFD simulations performed with the ADREA-HF code showed that fully homogeneous conditions exist for low ventilation rates while stratified conditions prevail for higher ventilation rates. Regarding flow structure it was found that the vertical concentration profiles can be considered as the superposition of the concentration at the floor (driven by laminar diffusion) plus a concentration difference between floor and ceiling (driven by buoyancy forces). In all cases considered this concentration difference was found to be less than 0.5%. The dispersion experiments were performed at the GARAGE facility using Helium. Comparison between CFD simulations and experiments showed that the predicted concentrations were in good agreement with the experimental data. Finally simulations were performed using two integral models: the fully homogeneous model and the two-layer model proposed by Lowesmith et al. (ICHS-2 2007) and the results were compared both against CFD and the experimental data.
Hydrogen Fuel Cell Aircraft for the Nordic Market
Mar 2024
Publication
A model for a fuel cell propelled 50 PAX hydrogen aircraft is developed. In terms of year 2045 Nordic air travel demand this aircraft is expected to cover 97% of travel distances and 58% of daily passenger volume. Using an ATR 42 as a baseline cryogenic tanks and fuel cell stacks are sized and propulsion system masses updated. Fuselage and wing resizing are required which increases mass and wetted area. Sizing methods for the multi-stack fuel cell and the cryogenic tanks are implemented. The dynamic aircraft model is updated with models for hydrogen consumption and tank pressure control. For the Multi-layer insulation (MLI) tank a trade study is performed. A ventilation pressure of 1.76 bar and 15 MLI layers are found to be optimal for the design mission. A return-without-refuel mission is explored where for a 10-hour ground hold 38.4% of the design range is retained out of the theoretically achievable 50%.
Sustainable Offshore Oil and Gas Fields Development: Techno-economic Feasibility Analysis of Wind–hydrogen–natural Gas Nexus
Jul 2021
Publication
Offshore oil and gas field development consumes quantities of electricity which is usually provided by gas turbines. In order to alleviate the emission reduction pressure and the increasing pressure of energy saving governments of the world have been promoting the reform of oil and gas fields for years. Nowadays environmentally friendly alternatives to provide electricity are hotspots such as the integration of traditional energy and renewable energy. However the determination of system with great environmental and economic benefits is still controversial. This paper proposed a wind– hydrogen–natural gas nexus (WHNGN) system for sustainable offshore oil and gas fields development. Combining the optimization model with the techno-economic evaluation model a comprehensive evaluation framework is established for techno-economic feasibility analysis. In addition to WHNGN system another two systems are designed for comparison including the traditional energy supply (TES) system and wind–natural gas nexus (WNGN) system. An offshore production platforms in Bohai Bay in China is taken as a case and the results indicate that: (i) WNGN and WHNGN systems have significant economic benefits total investment is decreased by 5190 and 5020 million $ respectively and the WHNGN system increases 4174 million $ profit; (ii) WNGN and WHNGN systems have significant environmental benefits annual carbon emission is decreased by 15 and 40.2 million kg respectively; (iii) the system can be ranked by economic benefits as follows: WHNGN >WNGN > TES; and (iV) the WHNGN system is more advantageous in areas with high hydrogen and natural gas sales prices such as China Kazakhstan Turkey India Malaysia and Indonesia.
Hydrogen Double Compression-expansion Engine (H2DCEE): A Sustainable Internal Combustion Engine with 60%+ Brake Thermal Efficiency Potential at 45 Bar BMEP
May 2022
Publication
Hydrogen (H2) internal combustion engines may represent cost-effective and quick solution to the issue of the road transport decarbonization. A major factor limiting their competitiveness relative to fuel cells (FC) is the lower efficiency. The present work aims to demonstrate the feasibility of a H2 engine with FC-like 60%+ brake thermal efficiency (BTE) levels using a double compression-expansion engine (DCEE) concept combined with a high pressure direct injection (HPDI) nonpremixed H2 combustion. Experimentally validated 3D CFD simulations are combined with 1D GT-Power simulations to make the predictions. Several modifications to the system design and operating conditions are systematically implemented and their effects are investigated. Addition of a catalytic burner in the combustor exhaust insulation of the expander dehumidification of the EGR and removal of the intercooling yielded 1.5 1.3 0.8 and 0.5%-point BTE improvements respectively. Raising the peak pressure to 300 bar via a larger compressor further improved the BTE by 1.8%-points but should be accompanied with a higher injector-cylinder differential pressure. The λ of ~1.4 gave the optimum tradeoff between the mechanical and combustion efficiencies. A peak BTE of 60.3% is reported with H2DCEE which is ~5%-points higher than the best diesel-fueled DCEE alternative.
Integration of a Dark Fermentation Effluent in a Microalgal-based Biorefinery for the Production of High-added Value Omega-3 Fatty Acids
Mar 2019
Publication
Dark fermentation is an anaerobic digestion process of biowaste used to produce hydrogen- for generation of energy- that however releases high amounts of polluting volatile fatty acids such as acetic acid in the environment. In order for this biohydrogen production process to become more competitive the volatile fatty acids stream can be utilized through conversion to high added-value metabolites such as omega-3 fatty acids. The docosahexaenoic acid is one of the two most known omega-3 fatty acids and has been found to be necessary for a healthy brain and proper cardiovascular function. The main source is currently fish which obtain the fatty acid from the primary producers microalgae through the food chain. Crypthecodinium cohnii a heterotrophic marine microalga is known for accumulating high amounts of docosahexaenoic acid while offering the advantage of assimilating various carbon sources such as glucose ethanol glycerol and acetic acid. The purpose of this work was to examine the ability of a C. cohnii strain to grow on different volatile fatty acids as well as on a pre-treated dark fermentation effluent and accumulate omega-3. The strain was found to grow well on relatively high concentrations of acetic butyric or propionic acid as main carbon source in a fed-batch pH-auxostat. Most importantly C. cohnii totally depleted the organic acid content of an ultra-filtrated dark fermentation effluent after 60 h of fed-batch cultivation therefore offering a bioprocess not only able to mitigate environmental pollutants but also to provide a solution for a sustainable energy production process. The accumulated docosahexaenoic acid content was as high as 29.8% (w/w) of total fatty acids.
Wood Cellulose as a Hydrogen Storage Material
Apr 2020
Publication
Hydrogen has become a strong candidate to be a future energy storage medium but there are technological challenges both in its production and storage. For storage a search for lightweight abundant and non-toxic materials is on the way. An abundant natural material such as wood cellulose would make an ideal storage medium from a sustainability perspective. Here using a combination of static DFT calculations and ab initio molecular dynamics simulations at different temperatures it is shown that wood cellulose has the ability to uptake H2 via a physisorption mechanism based on dispersion interactions of the van der Waals type involving the O-atoms of the d-glucose rings. The absorption causes little to no disturbances on the cellulose structure and H2 is highly mobile in the material. At an external pressure of H2(g) of 0.09 atm and T = 25 °C cellulose has a theoretical gravimetric density of hydrogen storage of ≈1%.
Achieving Carbon-neutral Iron and Steelmaking in Europe Through the Deployment of Bioenergy with Carbon Capture and Storage
Jan 2019
Publication
The 30 integrated steel plants operating in the European Union (EU) are among the largest single-point CO2 emitters in the region. The deployment of bioenergy with carbon capture and storage (bio-CCS) could significantly reduce their emission intensities. In detail the results demonstrate that CO2 emission reduction targets of up to 20% can be met entirely by biomass deployment. A slow CCS technology introduction on top of biomass deployment is expected as the requirement for emission reduction increases further. Bio-CCS could then be a key technology particularly in terms of meeting targets above 50% with CO2 avoidance costs ranging between €60 and €100 tCO2−1 at full-scale deployment. The future of bio-CCS and its utilisation on a larger scale would therefore only be viable if such CO2 avoidance cost were to become economically appealing. Small and medium plants in particular would economically benefit from sharing CO2 pipeline networks. CO2 transport however makes a relatively small contribution to the total CO2 avoidance cost. In the future the role of bio-CCS in the European iron and steelmaking industry will also be influenced by non-economic conditions such as regulations public acceptance realistic CO2 storage capacity and the progress of other mitigation technologies.
Assessment of Hydrogen Direct Reduction for Fossil-free Steelmaking
Aug 2018
Publication
Climate policy objectives require zero emissions across all sectors including steelmaking. The fundamental process changes needed for reaching this target are yet relatively unexplored. In this paper we propose and assess a potential design for a fossil-free steelmaking process based on direct reduction of iron ore with hydrogen. We show that hydrogen direct reduction steelmaking needs 3.48 MWh of electricity per tonne of liquid steel mainly for the electrolyser hydrogen production. If renewable electricity is used the process will have essentially zero emissions. Total production costs are in the range of 361–640 EUR per tonne of steel and are highly sensitive to the electricity price and the amount of scrap used. Hydrogen direct reduction becomes cost competitive with an integrated steel plant at a carbon price of 34–68 EUR per tonne CO2 and electricity costs of 40 EUR/MWh. A key feature of the process is flexibility in production and electricity demand which allows for grid balancing through storage of hydrogen and hot-briquetted iron or variations in the share of scrap used.
Pathways to Low-cost Clean Hydrogen Production with Gas Switching Reforming
Feb 2020
Publication
Gas switching reforming (GSR) is a promising technology for natural gas reforming with inherent CO2 capture. Like conventional steam methane reforming (SMR) GSR can be integrated with CO2 -gas shift and pressure swing adsorption units for pure hydrogen production. The resulting GSR-H2 process concept was techno-economically assessed in this study. Results showed that GSR-H2 can achieve 96% CO2 capture at a CO2 avoidance cost of 15 $/ton (including CO2 transport and storage). Most components of the GSR-H2 process are proven technologies but long-term oxygen carrier stability presents an important technical uncertainty that can adversely affect competitiveness when the material lifetime drops below one year. Relative to the SMR benchmark GSR-H2 replaces some fuel consumption with electricity consumption making it more suitable to regions with higher natural gas prices and lower electricity prices. Some minor alterations to the process configuration can adjust the balance between fuel and electricity consumption to match local market conditions. The most attractive commercialization pathway for the GSR-H2 technology is initial construction without CO2 capture followed by simple retrofitting for CO2 capture when CO2 taxes rise and CO2 transport and storage infrastructure becomes available. These features make the GSR-H2 technology robust to almost any future energy market scenario.
Energy Production by Laser-induced Annihilation in Ultradense Hydrogen H(0)
Feb 2021
Publication
Laser-induced nuclear processes in ultra-dense hydrogen H(0) give ejection of bunches of mesons similar to known baryon annihilation processes. This process was recently described as useful for relativistic interstellar travel (Holmlid and Zeiner-Gundersen 2020) and more precise experimental results exist now. The mesons are identified from their known decay time constants at rest as slow charged kaons slow neutral long-lived kaons and slow charged pions. Other observed time constants are interpreted as relativistically dilated decays for fast mesons of the same three types with kinetic energy up to 100 MeV for the kaons. Mouns are observed with kinetic energy of >100 MeV as decay products from the mesons. These particle energies are much too high to be due to nuclear fusion in hydrogen and the only known process which can give such energies is baryon annihilation. A model of the annihilation process starting with two protons or two neutrons gives good agreement with the observed meson types and their masses and kinetic energies thus now giving the complete energetics of the process. The process works with both D(0) and p(0). The efficiency from mass (of two baryons) to useful energy is 46% (contrary to 0.3% for T + D fusion) and the main non-recoverable energy loss is to neutrinos. Neutrons are not formed or ejected so this is an aneutronic process. The energy which can be extracted from ordinary hydrogen is 11.4 TWh per kg. This annihilation method is well suited for small and medium energy applications in the kW to MW range but scaling-up to GW power stations requires further development. It is unlikely that this energy production method can be used for weapons since there is no ignition or chain reaction.
Large-scale Compressed Hydrogen Storage as Part of Renewable Electricity Storage Systems
Mar 2021
Publication
Storing energy in the form of hydrogen is a promising green alternative. Thus there is a high interest to analyze the status quo of the different storage options. This paper focuses on the large-scale compressed hydrogen storage options with respect to three categories: storage vessels geological storage and other underground storage alternatives. In this study we investigated a wide variety of compressed hydrogen storage technologies discussing in fair detail their theory of operation potential and challenges. The analysis confirms that a techno-economic chain analysis is required to evaluate the viability of one storage option over another for a case by case. Some of the discussed technologies are immature; however this does not rule out these technologies; rather it portrays the research opportunities in the field and the foreseen potential of these technologies. Furthermore we see that hydrogen would have a significant role in balancing intermittent renewable electricity production.
Photocatalytic Hydrogen Production by Biomimetic Indium Sulfide Using Mimosa Pudica Leaves as Template
Jan 2019
Publication
Biomimetic sulfur-deficient indium sulfide (In2.77S4) was synthesized by a template-assisted hydrothermal method using leaves of Mimosa pudica as a template for the first time. The effect of this template in modifying the morphology of the semiconductor particles was determined by physicochemical characterization revealing an increase in surface area decrease in microsphere size and pore size and an increase in pore volume density in samples synthesized with the template. X-ray photoelectron spectroscopy (XPS) analysis showed the presence of organic sulfur (Ssingle bondO/Ssingle bondC/Ssingle bondH) and sulfur oxide species (single bondSO2 SO32− SO42−) at the surface of the indium sulfide in samples synthesized with the template. Biomimetic indium sulfide also showed significant amounts of Fe introduced as a contaminant present on the Mimosa pudica leaves. The presence of these sulfur and iron species favors the photocatalytic activity for hydrogen production by their acting as a sacrificial reagent and promoting water oxidation on the surface of the templated particles respectively. The photocatalytic hydrogen production rates over optimally-prepared biomimetic indium sulfide and indium sulfide synthesized without the organic template were 73 and 22 μmol g−1 respectively indicating an improvement by a factor of three in the templated sample.
Production of H2-rich Syngas from Excavated Landfill Waste through Steam Co-gasification with Biochar
Jun 2020
Publication
Gasification of excavated landfill waste is one of the promising options to improve the added-value chain during remediation of problematic old landfill sites. Steam gasification is considered as a favorable route to convert landfill waste into H2-rich syngas. Co-gasification of such a poor quality landfill waste with biochar or biomass would be beneficial to enhance the H2 concentration in the syngas as well as to improve the gasification performance. In this work steam co-gasification of landfill waste with biochar or biomass was carried out in a lab-scale reactor. The effect of the fuel blending ratio was investigated by varying the auxiliary fuel content in the range of 15e35 wt%. Moreover co-gasification tests were carried out at temperatures between 800 and 1000°C. The results indicate that adding either biomass or biochar enhances the H2 yield where the latter accounts for the syngas with the highest H2 concentration. At 800°C the addition of 35 wt% biochar can enhance the H2 concentration from 38 to 54 vol% and lowering the tar yield from 0.050 to 0.014 g/g-fuel-daf. No apparent synergetic effect was observed in the case of biomass co-gasification which might cause by the high Si content of landfill waste. In contrast the H2 production increases non-linearly with the biochar share in the fuel which indicates that a significant synergetic effect occurs during co-gasification due to the reforming of tar over biochar. Increasing the temperature of biochar co-gasification from 800 to 1000°C elevates the H2 concentration but decreases the H2/CO ratio and increases the tar yield. Furthermore the addition of biochar also enhances the gasification efficiency as indicated by increased values of the energy yield ratio.
Design of Clean Steel Production with Hydrogen: Impact of Electricity System Composition
Dec 2021
Publication
In Europe electrification is considered a key option to obtain a cleaner production of steel at the same time as the electricity system production portfolio is expected to consist of an increasing share of varying renewable electricity (VRE) generation mainly in the form of solar PV and wind power. We investigate cost-efficient designs of hydrogen-based steelmaking in electricity systems dominated by VRE. We develop and apply a linear cost-minimization model with an hourly time resolution which determines cost-optimal operation and sizing of the units in hydrogen-based steelmaking including an electrolyser direct reduction shaft electric arc furnace as well as storage for hydrogen and hot-briquetted iron pellets. We show that the electricity price following steelmaking leads to savings in running costs but to increased capital cost due to investments in the overcapacity of steel production units and storage units for hydrogen and hot-briquetted iron pellets. For two VRE-dominated regions we show that the electricity price following steel production reduces the total steel production cost by 23% and 17% respectively as compared to continuous steel production at a constant level. We also show that the cost-optimal design of the steelmaking process is dependent upon the electricity system mix.
Toward a Fossil Free Future with HYBRIT: Development of Iron and Steelmaking Technology in Sweden and Finland
Jul 2020
Publication
The Swedish and Finnish steel industry has a world-leading position in terms of efficient blast furnace operations with low CO2 emissions. This is a result of a successful development work carried out in the 1980s at LKAB (Luossavaara-Kiirunavaara Aktiebolag mining company) and SSAB (steel company) followed by the closing of sinter plants and transition to 100% pellet operation at all of SSAB’s five blast furnaces. However to further reduce CO2 emission in iron production a new breakthrough technology is necessary. In 2016 SSAB teamed up with LKAB and Vattenfall AB (energy company) and launched a project aimed at investigating the feasibility of a hydrogen-based sponge iron production process with fossil-free electricity as the primary energy source: HYBRIT (Hydrogen Breakthrough Ironmaking Technology). A prefeasibility study was carried out in 2017 which concluded that the proposed process route is technically feasible and economically attractive for conditions in northern Sweden/Finland. A decision was made in February 2018 to build a pilot plant and construction started in June 2018 with completion of the plant planned in summer 2020 followed by experimental campaigns the following years. Parallel with the pilot plant activities a four-year research program was launched from the autumn of 2016 involving several research institutes and universities in Sweden to build knowledge and competence in several subject areas.
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