Japan
Phenomena of Dispersion and Explosion of High Pressurized Hydrogen
Sep 2005
Publication
To make “Hydrogen vehicles and refuelling station systems” fit for public use research on hydrogen safety and designing mitigative measures are significant. For compact storage it is planned to store under high pressure (40MPa) at the refuelling stations so that the safety for the handling of high-pressurized hydrogen is essential. This paper describes the experimental investigation on the hypothetical dispersion and explosion of high-pressurized hydrogen gas which leaks through a large scale break in piping and blows down to atmosphere. At first we investigated time history of distribution of gas concentration in order to comprehend the behaviour of the dispersion of high-pressurized hydrogen gas before explosion experiments. The explosion experiments were carried out with changing the time of ignition after the start of dispersion. Hydrogen gas with the initial pressure of 40MPa was released through a nozzle of 10mm diameter. Through these experiments it was clarified that the explosion power depends not only on the concentration and volume of hydrogen/air pre-mixture but also on the turbulence characteristics before ignition. To clarify the explosion mechanism the numerical computer simulation about the same experimental conditions was performed. The initial conditions such as hydrogen distribution and turbulent characteristics were given by the results of the atmospheric diffusion simulation. By the verification of these experiments the results of CFD were fully improved.
Influence of Temperature on the Fatigue Strength of Compressed Hydrogen Tanks for Vehicles
Sep 2009
Publication
The influence of environmental temperatures on the fatigue strength of compressed-hydrogen tanks for vehicles was investigated. The fatigue strength of Type-3 tanks was found to decrease in a low temperature environment and increase in a high-temperature environment. The Type-3 tank has been subjected to autofrettage to improve fatigue strength. The investigation clarified that the effect of autofrettage changes according to the environmental temperature due to the difference between the coefficients of thermal expansion of carbon fiber reinforced plastic (CFRP) and aluminum alloy. This causes life strength to change with changes in temperature. These results indicate that the service life of the Type-3 tank is influenced by the environmental temperature. The Type-4 tank has a very long fatigue life and did not break after 45000 cycles in a room-temperature or low-temperature environment. In a high-temperature environment however the tank broke in fewer than 45000 cycles. The fatigue of CFRP was promoted in the high-temperature environment resulting in breakage of the tank.
Study of Hydrogen Diffusion and Deflagration in a Closed System
Sep 2007
Publication
A total of 12 ventilation experiments with various combinations of hydrogen release rates and ventilation speeds were performed in order to study how ventilation speed and release rate effect the hydrogen concentration in a closed system. The experiential facility was constructed out of steel plates and beams in the shape of a rectangular enclosure. The volume of the test facility was about 60m3. The front face of the enclosure was covered by a plastic film in order to allow visible and infrared cameras to capture images of the flame. The inlet and outlet vents were located on the lower front face and the upper backside panel respectively. Hydrogen gas was released toward the ceiling from the center of the floor. The hydrogen gas was released at constant rate in each test. The hydrogen release rate ranged from 0.002 m3/s to 0.02 m3/s. Ventilation speeds were 0.1 0.2 and 0.4 m3/s respectively. Ignition was attempted at the end of the hydrogen release by using multiple continuous spark ignition modules on the ceiling and next to the release point. Time evolution of hydrogen concentration was measured using evacuated sample bottles. Overpressure and impulse inside and outside the facility were also measured. The mixture was ignited by a spark ignition module mounted on the ceiling in eight of eleven tests. In the other three tests the mixture was ignited by spark ignition modules mounted next to the nozzle. Overpressures generated by the hydrogen deflagration in most of these tests were low and represented a small risk to people or property. The primary risk associated with the hydrogen deflagrations studied in these tests was from the fire. The maximum concentration is proportional to the ratio of the hydrogen release rate to the ventilation speed within the range of parameters tested. Therefore a required ventilation speed can be estimated from the assumed hydrogen leak rate within the experimental conditions described in this paper.
Overview of the New Combined Gasoline/Hydrogen Supply Station and Relevant Regulations in Japan
Sep 2007
Publication
When a hydrogen supply station is to be installed in Japan three fundamental laws must be taken into consideration: the High Pressure Gas Safety Law the Building Standards Law and the Fire Service Law. The High Pressure Gas Safety Law in particular regulates procedures for safety concerning hydrogen supply stations. This law came under review accompanying consideration of the potential utilization of fuel cell vehicles and hydrogen stations. At that time the Japan Petroleum Energy Center (JPEC) investigated safety technology for hydrogen supply stations and prepared a draft of the law. Since then a new combined gasoline/hydrogen supply station compliant with the revised law was established on December 2006. There are a large number of safety precautions incorporated into this station model which conform to the law. As a result of these modifications it was possible to reduce the safe setback distance. In this paper we present an overview of the new hydrogen supply station model the safety precautions and the regulations the station is based on.
Experimental Study of Hydrogen Release Accidents in a Vehicle Garage
Sep 2009
Publication
Storing a hydrogen fuel-cell vehicle in a garage poses a potential safety hazard because of the accidents that could arise from a hydrogen leak. A series of tests examined the risk involved with hydrogen releases and deflagrations in a structure built to simulate a one-car garage. The experiments involved igniting hydrogen gas that was released inside the structure and studying the effects of the deflagrations. The “garage” measured 2.72 m high 3.64 m wide and 6.10 m long internally and was constructed from steel using a reinforced design capable of withstanding a detonation. The front face of the garage was covered with a thin transparent plastic film. Experiments were performed to investigate extended-duration (20–40 min) hydrogen leaks. The effect that the presence of a vehicle in the garage has on the deflagration was also studied. The experiments examined the effectiveness of different ventilation techniques at reducing the hydrogen concentration in the enclosure. Ventilation techniques included natural upper and lower openings and mechanical ventilation systems. A system of evacuated sampling bottles was used to measure hydrogen concentration throughout the garage prior to ignition and at various times during the release. All experiments were documented with standard and infrared (IR) video. Flame front propagation was monitored with thermocouples. Pressures within the garage were measured by four pressure transducers mounted on the inside walls of the garage. Six free-field pressure transducers were used to measure the pressures outside the garage.
A Safety Assessment of Hydrogen Supply Piping System by Use of FDS
Sep 2017
Publication
At least once air filling a piping from main hydrogen pipe line to an individual home end should be replaced with hydrogen gas to use the gas in the home. Special attention is required to complete the replacing operation safely because air and supplied hydrogen may generate flammable/explosive gas mixture in the piping. The most probable method to fulfill the task is that at first an inert gas is used to purge air from the piping and then hydrogen will be supplied into the piping. It is easily understood that the amount of the inert gas consumed by this method is much to purge whole air especially in long piping system. Hence to achieve more economical efficiency an alternative method was considered. In this method previously injected nitrogen between air and hydrogen prevents them from mixing. The key point is that how much nitrogen is required to prevent the dangerous mixing and keep the condition in the piping safe. The authors investigated to find the minimum amount of nitrogen required to keep the replacing operation safe. The main objective of this study is to assess the effect of nitrogen and estimate a pipe length that the safety is maintained under various conditions by using computational fluid dynamic (CFD). The effects of the amount of injected nitrogen hydrogen-supply conditions and the structure of piping system are discussed.
Numerical Simulation of Hydrogen Explosion Tests with a Barrier Wall for Blast Mitigation
Sep 2005
Publication
We have investigated hydrogen explosion risk and its mitigation focusing on compact hydrogen refuelling stations in urban areas. In this study numerical analyses were performed of hydrogen blast propagation and the structural behaviour of barrier walls. Parametric numerical simulations of explosions were carried out to discover effective shapes for blast-mitigating barrier walls. The explosive source was a prismatic 5.27 m3 volume that contained 30% hydrogen and 70% air. A reinforced concrete wall 2 m tall by 10 m wide and 0.15 m thick was set 2 or 4 m away from the front surface of the source. The source was ignited at the bottom centre by a spark for the deflagration case and 10 g of C-4 high explosive for two detonation cases. Each of the tests measured overpressures on the surfaces of the wall and on the ground displacements of the wall and strains of the rebar inside the wall. The blast simulations were carried out with an in-house CFD code based on the compressive Euler equation. The initial energy estimated from the volume of hydrogen was a time-dependent function for the deflagration and was released instantaneously for the detonations. The simulated overpressures were in good agreement with test results for all three test cases. DIANA a finite element analysis code released by TNO was used for the structural simulations of the barrier wall. The overpressures obtained by the blast simulations were used as external forces. The analyses simulated the displacements well but not the rebar strains. The many shrinkage cracks that were observed on the walls some of which penetrated the wall could make it difficult to simulate the local behaviour of a wall with high accuracy and could cause strain gages to provide low-accuracy data. A parametric study of the blast simulation was conducted with several cross-sectional shapes of barrier wall. A T-shape and a Y-shape were found to be more effective in mitigating the blast.
Safety Study of Hydrogen Supply Stations for the Review of High Pressure Gas Safety Law in Japan
Sep 2005
Publication
A safety study of gaseous hydrogen supply stations with 40MPa storage system is undertaken through a risk based approach. Accident scenarios are identified based on a generic model of hydrogen station. And risks of identified accident scenarios are estimated and evaluated comparing with risk acceptance criteria. Also safety measures for risk reduction are discussed. Especially for clearance distance it is proposed that the distance from high-pressurized equipment to site borders should be at least 6 meters. As a result of the study it is concluded that risks of accidental scenarios can be mitigated to acceptable level under the proposed safety measures with several exceptions. These exceptional scenarios are very unlikely to occur but expected to have extremely severe consequence once occurred.
Ammonia as Effective Hydrogen Storage: A Review on Production, Storage and Utilization
Jun 2020
Publication
Ammonia is considered to be a potential medium for hydrogen storage facilitating CO2-free energy systems in the future. Its high volumetric hydrogen density low storage pressure and stability for long-term storage are among the beneficial characteristics of ammonia for hydrogen storage. Furthermore ammonia is also considered safe due to its high auto ignition temperature low condensation pressure and lower gas density than air. Ammonia can be produced from many different types of primary energy sources including renewables fossil fuels and surplus energy (especially surplus electricity from the grid). In the utilization site the energy from ammonia can be harvested directly as fuel or initially decomposed to hydrogen for many options of hydrogen utilization. This review describes several potential technologies in current conditions and in the future for ammonia production storage and utilization. Ammonia production includes the currently adopted Haber–Bosch electrochemical and thermochemical cycle processes. Furthermore in this study the utilization of ammonia is focused mainly on the possible direct utilization of ammonia due to its higher total energy efficiency covering the internal combustion engine combustion for gas turbines and the direct ammonia fuel cell. Ammonia decomposition is also described in order to give a glance at its progress and problems. Finally challenges and recommendations are also given toward the further development of the utilization of ammonia for hydrogen storage.
Strategies to Accelerate the Production and Diffusion of Fuel Cell Electric Vehicles: Experiences from California
Sep 2020
Publication
Fuel cell electric vehicles (FCEVs) can play a key role in accelerating the electrification of road transport. Specifically they offer longer driving ranges and shorter refuelling times relative to Battery Electric Vehicles (BEVs) while reducing needs for space-intensive public charging infrastructure. Although the maturity and market penetration of hydrogen is currently trailing batteries transport planners in several countries are looking to both technologies to reduce carbon emissions and air pollution. Home to the world’s largest on-road fleet of FCEVs California is one such jurisdiction. Experiences in California provide an ideal opportunity to address a gap in literature whereby barriers to FCEV diffusion are well understood but knowledge on actual strategies to overcome these has lacked. This study thus examines governance strategies in California to accelerate the production and diffusion of FCEVs key outcomes lessons learned and unresolved challenges. Evidence is sourced from 19 expert interviews and an examination of diverse documents. Strategies are examined from four perspectives: (i) supply-side (i.e. stimulation of vehicle production) (ii) infrastructure (i.e. construction of refuelling stations and hydrogen production) (iii) demand-side (i.e. stimulation of vehicle adoption) and (iv) institutional (i.e. cross-cutting measures to facilitate collaboration innovation and cost-reduction). Findings reveal a comprehensive mix of stringent regulation market and consumer incentives and public–private collaboration. However significant challenges remain for spurring the development of fuel cell transport in line with initial ambitions. Highlighting these provides important cues for public policy to accelerate the deployment of FCEVs and hydrogen in California and elsewhere.
Drivers and Barriers to the Adoption of Fuel Cell Passenger Vehicles and Buses in Germany
Feb 2021
Publication
As policymakers and automotive stakeholders around the world seek to accelerate the electrification of road transport with hydrogen this study focuses on the experiences of Germany a world leader in fuel cell technology. Specifically it identifies and compares the drivers and barriers influencing the production and market penetration of privately-owned fuel cell electric passenger vehicles (FCEVs) and fuel cell electric buses (FCEBs) in public transit fleets. Using original data collected via a survey and 17 interviews we elicited the opinions of experts to examine opportunities and obstacles in Germany from four perspectives: (i) the supply of vehicles (ii) refuelling infrastructure (iii) demand for vehicles and (iv) cross-cutting institutional issues. Findings indicate that despite multiple drivers there are significant challenges hampering the growth of the hydrogen mobility market. Several are more pronounced in the passenger FCEV market. These include the supply and cost of production the lack of German automakers producing FCEVs the profitability and availability of refuelling stations and low demand for vehicles. In light of these findings we extract implications for international policymakers and future studies. This study provides a timely update on efforts to spur the deployment of hydrogen mobility in Germany and addresses the underrepresentation of studies examining both buses and passenger vehicles in tandem.
Sustainable Offshore Oil and Gas Fields Development: Techno-economic Feasibility Analysis of Wind–hydrogen–natural Gas Nexus
Jul 2021
Publication
Offshore oil and gas field development consumes quantities of electricity which is usually provided by gas turbines. In order to alleviate the emission reduction pressure and the increasing pressure of energy saving governments of the world have been promoting the reform of oil and gas fields for years. Nowadays environmentally friendly alternatives to provide electricity are hotspots such as the integration of traditional energy and renewable energy. However the determination of system with great environmental and economic benefits is still controversial. This paper proposed a wind– hydrogen–natural gas nexus (WHNGN) system for sustainable offshore oil and gas fields development. Combining the optimization model with the techno-economic evaluation model a comprehensive evaluation framework is established for techno-economic feasibility analysis. In addition to WHNGN system another two systems are designed for comparison including the traditional energy supply (TES) system and wind–natural gas nexus (WNGN) system. An offshore production platforms in Bohai Bay in China is taken as a case and the results indicate that: (i) WNGN and WHNGN systems have significant economic benefits total investment is decreased by 5190 and 5020 million $ respectively and the WHNGN system increases 4174 million $ profit; (ii) WNGN and WHNGN systems have significant environmental benefits annual carbon emission is decreased by 15 and 40.2 million kg respectively; (iii) the system can be ranked by economic benefits as follows: WHNGN >WNGN > TES; and (iV) the WHNGN system is more advantageous in areas with high hydrogen and natural gas sales prices such as China Kazakhstan Turkey India Malaysia and Indonesia.
Co-production of Hydrogen and Power from Black Liquor Via Supercritical Water Gasification, Chemical Looping and Power Generation
Mar 2019
Publication
An integrated system to harvest efficiently the energy from the waste of pulp mill industry which is black liquor (BL) is proposed and evaluated. The proposed system consists of the supercritical water gasification (SCWG) of BL syngas chemical looping and power generation. To minimize the exergy loss throughout the system and to optimize the energy efficiency process design and integration is conducted by employing the principles of exergy recovery and process integration methods. Hydrogen is set as the main output while power is produced by utilizing the heat generated throughout the process. Process simulation is conducted using a steady state process simulator Aspen Plus. Energy efficiency is defined into three categories: hydrogen production efficiency power generation efficiency and total energy efficiency. From process simulation both of the integrated systems show very high total energy efficiency of about 73%.
Environmental and Socio-Economic Analysis of Naphtha Reforming Hydrogen Energy Using Input-Output Tables: A Case Study from Japan
Aug 2017
Publication
Comprehensive risk assessment across multiple fields is required to assess the potential utility of hydrogen energy technology. In this research we analyzed environmental and socio-economic effects during the entire life cycle of a hydrogen energy system using input-output tables. The target system included hydrogen production by naphtha reforming transportation to hydrogen stations and FCV (Fuel Cell Vehicle) refilling. The results indicated that 31% 44% and 9% of the production employment and greenhouse gas (GHG) emission effects respectively during the manufacturing and construction stages were temporary. During the continuous operation and maintenance stages these values were found to be 69% 56% and 91% respectively. The effect of naphtha reforming was dominant in GHG emissions and the effect of electrical power input on the entire system was significant. Production and employment had notable effects in both the direct and indirect sectors including manufacturing (pumps compressors and chemical machinery) and services (equipment maintenance and trade). This study used data to introduce a life cycle perspective to environmental and socio-economic analysis of hydrogen energy systems and the results will contribute to their comprehensive risk assessment in the future.
Hydrogen - A Sustainable Energy Carrier
Jan 2017
Publication
Hydrogen may play a key role in a future sustainable energy system as a carrier of renewable energy to replace hydrocarbons. This review describes the fundamental physical and chemical properties of hydrogen and basic theories of hydrogen sorption reactions followed by the emphasis on state-of-the-art of the hydrogen storage properties of selected interstitial metallic hydrides and magnesium hydride especially for stationary energy storage related utilizations. Finally new perspectives for utilization of metal hydrides in other applications will be reviewed.
Characterization of Hydrogen Transport Accidents in Japan Based on Network Theory
Sep 2019
Publication
Realizing the hydrogen economy in Japan entails a risk assessment of its domestic hydrogen supply especially hydrogen transport by road. The first step of the risk assessment is to characterize the hydrogen transport accidents from different energy carriers. However it is difficult to characterize the accidents because hydrogen transport systems have not been fully implemented in Japan. The aim of this study is to characterize the hydrogen transport accidents from different energy carriers in Japan. We studied three major energy carriers namely compressed hydrogen liquefied hydrogen and liquid organic hydride. The accident networks based on network theory were constructed to capture the comprehensive accident processes and quantitatively characterized the hydrogen transport accidents from different energy carriers. The results clarified the differences and similarities in the accident process amongst the energy carriers. Furthermore key accident events were identified. This study contributes to the development of comprehensive hydrogen transport accident scenarios for risk assessment.
Risk Identification for the Introduction of Advanced Science and Technology: A Case Study of a Hydrogen Energy System for Smooth Social Implementation
May 2020
Publication
A method of risk identification is developed by comparing existing and advanced technologies from the viewpoint of comprehensive social risk. First to analyze these values from a multifaceted perspective we constructed a questionnaire based on 24 individual values and 26 infrastructural values determined in a previous study. Seven engineering experts and six social science experts were then asked to complete the questionnaire to compare and analyze a hydrogen energy system (HES) and a gasoline energy system (GES). Finally the responses were weighted using the analytic hierarchy process. Three important points were identified and focused upon: the distinct disadvantages of the HES compared to the GES judgments that were divided between experts in the engineering and social sciences fields and judgments that were divided among experts in the same field. These are important risks that should be evaluated when making decisions related to the implementation of advanced science and technology.
Influence of hydraulic sequential tests on the burst strength of Type-4 compressed hydrogen containers
Sep 2019
Publication
One of the topics for the revision deliberation of GTR13 on hydrogen and fuel cell vehicles is the study of an appropriate initial burst pressure of the containers. The purpose of this study is to investigate the influence of the hydraulic sequential tests on the residual burst pressure in order to examine the appropriate initial burst pressure correlated with the provisions for the residual burst pressure at the Endof-Life (EOL). Specifically we evaluated any deterioration and variations of burst pressure due to hydraulic sequential tests on 70MPa compressed-hydrogen containers. When the burst pressure after the hydraulic sequential testing (EOL) was compared with the initial burst pressure at the beginning of life (BOL) the pressure proved to have decreased by a few percent while the variation increased. In the burst test it was observed that the rupture originated in the cylindrical part in all the BOL containers while in some of the EOL containers the rupture originated in the dome part. Since the dome part is a section that suffers an impact of vertical drop test it is conceivable that some sort of damage occurred in the CFRP. Therefore it was assumed that this damage was the main causal factor for the decrease in the burst pressure and the increase of the burst pressure variation at the dome part.
A Study of Decrease Burst Strength on Compressed-hydrogen Containers by Drop Test
Sep 2019
Publication
We investigate an appropriate initial burst pressure of compressed hydrogen containers that correlates with a residual burst pressure requirement at the end of life (EOL) and report an influence of hydraulic sequential tests on residual burst pressure. Results indicate that a container damage caused by a drop test during hydraulic sequential tests has a large influence on burst pressure. The container damage induced through hydraulic sequential tests is investigated using non-destructive evaluations to clarify a strength decreasing mechanism. An ultrasonic flaw detection analysis is conducted before and after the drop test and indicated that the damage occurred at the cylindrical and dome parts of the container after the drop test. An X-ray computed tomography imaging identifies a delamination inside laminated structure made of carbon fiber reinforced plastics (CFRP) layer with some degree of delamination reaching the end boss of the container. Results suggest that a load profile fluctuates in the CFRP layer at the dome part and that a burst strength of the dome part decreases. Therefore an observed decreasing in drop damage at the dome part can be used to prevent a degradation of EOL container burst strength.
Fast Synthesis of TiNi by Mechanical Alloying and its Hydrogenation Properties
Mar 2019
Publication
Mechanical alloying is widely used for the synthesis of hydrogen storage materials. However amorphization and contamination triggered by long-time milling are serious drawbacks for obtaining efficient hydrogen storage. In this work short-time ball milling synthesis is explored for a representative hydride forming compound: TiNi. Through structural morphological and chemical characterizations we evidence that formation of TiNi is complete in only 20 min with minor Fe contamination (0.2 wt%). Cross-sectional analysis of powder stuck on milling balls reveals that alloy formation occurs through the interdiffusion between thin layers of co-laminated pure elements. Hydrogenation thermodynamics and kinetics of short-time mechanically alloyed TiNi are similar to those of coarse-grained compounds obtained by classical high-temperature melting. Mechanical alloying is a suitable method for fast and energy-efficient synthesis of intermetallic compounds such as TiNi.
No more items...