Japan
Feasibility Study of "CO2 Free Hydrogen Chain" Utilizing Australian Brown Coal Linked with CCS
Nov 2012
Publication
We had investigated feasible measures to reduce CO2 emission and came to conclusion that introduction of new fuel such as hydrogen with near zero CO2 emission is required for achieving Japan’s commitment of 80% CO2 reduction by 2050. Under this background we are proposing and aiming to realize “CO2 free hydrogen chain” utilizing Australian brown coal linked with CCS. In this chain hydrogen produced from brown coal is liquefied and transported to Japan by liquid hydrogen carrier. We have conducted feasibility study of commercial scale “CO2 free hydrogen chain” whose result shows the chain is technically and economically feasible.
Effect of Carbon Monoxide on Polymer Electrolyte Fuel Cell Performance with a Hydrogen Circulation System
Feb 2022
Publication
The effect of carbon monoxide (CO) on the performance of polymer electrolyte fuel cells (PEFCs) with either a hydrogen circulation system or a hydrogen one-way pass system is investigated and compared. The voltage drop induced by adding 0.2 ppm of CO to the PEFC with the hydrogen circulation system was less than one-tenth of that observed in the PEFC with the hydrogen one-way pass system at 1000 mA cm–2 and a cell temperature of 60 °C. Gas analysis results showed that CO concentration in the hydrogen circulation system was lower than the initially supplied CO concentration. In the hydrogen circulation system permeated oxygen from the cathode should enhance CO oxidation. This should lead to decrease the CO concentration and mitigate the voltage drop in the hydrogen circulation system.
Life-cycle Assessment of Hydrogen Utilization in Power Generation: A Systematic Review of Technological and Methodological Choices
Jul 2022
Publication
Interest in reducing the greenhouse gas emissions from conventional power generation has increased the focus on the potential use of hydrogen to produce electricity. Numerous life-cycle assessment (LCA) studies of hydrogen-based power generation have been published. This study reviews the technological and methodological choices made in hydrogen-based power generation LCAs. A systematic review was chosen as the research method to achieve a comprehensive and minimally biased overview of hydrogen-based power generation LCAs. Relevant articles published between 2004 and 2021 were identified by searching the Scopus and Web of Science databases. Electrolysis from renewable energy resources was the most widely considered type of hydrogen production in the LCAs analyzed. Fuel cell technology was the most common conversion equipment used in hydrogen-based electricity LCAs. A significant number of scenarios examine the use of hydrogen for energy storage and co-generation purposes. Based on qualitative analysis the methodological choices of LCAs vary between studies in terms of the functional units allocations system boundaries and life-cycle impact assessment methods chosen. These discrepancies were likely to influence the value of the environmental impact results. The findings of the reviewed LCAs could provide an environmental profile of hydrogen-based electricity systems identify hotspots drive future research define performance goals and establish a baseline for their large-scale deployment.
Potential Renewable Hydrogen from Curtailed Electricity to Decarbonize ASEAN’s Emissions: Policy Implications
Dec 2020
Publication
The power generation mix of the Association of Southeast Asian Nations (ASEAN) is dominated by fossil fuels which accounted for almost 80% in 2017 and are expected to account for 82% in 2050 if the region does not transition to cleaner energy systems. Solar and wind power are the most abundant energy resources but contribute negligibly to the power mix. Investors in solar or wind farms face high risks from electricity curtailment if surplus electricity is not used. Employing the policy scenario analysis of the energy outlook modelling results this paper examines the potential scalability of renewable hydrogen production from curtailed electricity in scenarios of high share of variable renewable energy in the power generation mix. The study found that ASEAN has high potential in developing renewable hydrogen production from curtailed electricity. The study further found that the falling cost of renewable hydrogen production could be a game changer to upscaling the large-scale hydrogen production in ASEAN through policy support. The results implied a future role of renewable hydrogen in energy transition to decarbonize ASEAN’s emissions.
Cold Start Cycling Durability of Fuel Cell Stacks for Commercial Automotive Applications
Sep 2022
Publication
System durability is crucial for the successful commercialization of polymer electrolyte fuel cells (PEFCs) in fuel cell electric vehicles (FCEVs). Besides conventional electrochemical cycling durability during long-term operation the effect of operation in cold climates must also be considered. Ice formation during start up in sub-zero conditions may result in damage to the electrocatalyst layer and the polymer electrolyte membrane (PEM). Here we conduct accelerated cold start cycling tests on prototype fuel cell stacks intended for incorporation into commercial FCEVs. The effect of this on the stack performance is evaluated the resulting mechanical damage is investigated and degradation mechanisms are proposed. Overall only a small voltage drop is observed after the durability tests only minor damage occurs in the electrocatalyst layer and no increase in gas crossover is observed. This indicates that these prototype fuel cell stacks successfully meet the cold start durability targets for automotive applications in FCEVs.
Techno-Economic Analysis of Solar Thermal Hydrogen Production in the United Arab Emirates
Oct 2022
Publication
Solar thermal technology can provide the United Arab Emirates and the Middle East region with abundant clean electricity to mitigate the rising levels of carbon dioxide and satisfy future demand. Hydrogen can play a key role in the large-scale application of solar thermal technologies such as concentrated solar plants in the region by storing the surplus electricity and exporting it to needed countries for profit placing the Middle East and the United Arab Emirates as major future green hydrogen suppliers. However a hydrogen supply chain comparison between hydrogen from CSP and other renewable under the UAE’s technical and economic conditions for hydrogen export is yet to be fully considered. Therefore in this study we provide a techno-economic analysis for well-to-ship solar hydrogen supply chain that compares CSP and PV technologies with a solid oxide water electrolyzer for hydrogen production assuming four different hydrogen delivery pathways based on the location of electrolyzer and source of electricity assuming the SOEC can be coupled to the CSP plant when placed at the same site or provided with electric heaters when placed at PV plant site or port sites. The results show that the PV plant achieves a lower levelized cost of electricity than that of the CSP plant with 5.08 ¢/kWh and 8.6 ¢/kWh respectively. Hydrogen production results show that the scenario where SOEC is coupled to the CSP plant is the most competitive scenario as it achieves the payback period in the shortest period compared to the other scenarios and also provides higher revenues and a cheaper LCOH of 7.85 $/kgH2.
Quantitive Risk Assessment of the Model Representing Latest Japanese Hydrogen Refuelling Stations
Sep 2021
Publication
Current safety codes and technical standards related to Japanese hydrogen refueling stations (HRSs) have been established based on qualitative risk assessment and quantitative effectiveness validation of safety measures for more than ten years. In the last decade there has been significant development in the technologies and significant increment in operational experience related to HRSs. We performed a quantitative risk assessment (QRA) of the HRS model representing Japanese HRSs with the latest information in the previous study. The QRA results were obtained by summing risk contours derived from each process unit. They showed that the risk contours of 10-3 and 10-4 per year were confined within the HRS boundaries whereas those of 10-5 and 10-6 per year are still present outside the HRS boundaries. Therefore we analyzed the summation of risk contours derived from each unit and identified the largest risk scenarios outside the station. The HRS model in the previous study did not consider fire and blast protection walls which could reduce the risks outside the station. Therefore we conducted a detailed risk analysis of the identified scenarios using 3D structure modeling. The heat radiation and temperature rise of jet fire scenarios that pose the greatest risk to the physical surroundings in the HRS model were estimated in detail based on computational fluid dynamics with 3D structures including fire protection walls. Results show that the risks spreading outside the north- west- and east-side station boundaries are expected to be acceptable by incorporating the fire protection wall into the Japanese HRS model.
The Potential Role of Flying Vehicles in Progressing the Energy Transition
Oct 2022
Publication
An energy transition is in progress around the globe notably led by an increase in the deployment of renewable energy and a shift toward less emissions-intense options notably in the transportation sector. This research investigates the potential role that new transportation options namely flying vehicles may play toward progressing the energy transition. As flying vehicles are a relatively new technology yet to penetrate the market it is also prudent to consider the ethical legal and social issues (ELSI) associated with their implementation alongside the potential energy and environmental impacts. Through a review of ELSI and energy and environmental literature we identify research gaps and identify how flying vehicles may impact upon the energy transition over time. Our research identifies several critical aspects of both ELSI and energy and environmental academia relevant to the future deployment of flying vehicles and describes a deployment timeline and the resultant societal outcomes. We find that flying vehicles could drive the energy transition and the hydrogen economy and that their widespread adoption could engender shared socio-environmental benefits. Our findings are relevant to transportation and environmental policymakers and identify critical considerations for the planned introduction of new shared transportation options to the market conducive to a sustainable energy transition.
The Roles of Nuclear Energy in Hydrogen Production
Dec 2021
Publication
Fossil resources are unevenly distributed on the earth and are finite primary energy which is widely used in the fields of industry transportation and power generation etc.<br/>Primary energies that can replace fossil resources include renewable energy and nuclear energy. Hydrogen has the potential to be secondary energy that can be widely used in industry for various purposes. Nuclear energy can be used for producing hydrogen; it is becoming more important to convert this primary energies into hydrogen. This paper describes the roles of nuclear energy as a primary energy in hydrogen production from the viewpoint of the basics of energy form conversion.
Hydrogen Production by Water Electrolysis Technologies: A Review
Sep 2023
Publication
Hydrogen as an energy source has been identified as an optimal pathway for mitigating climate change by combining renewable electricity with water electrolysis systems. Proton exchange membrane (PEM) technology has received a substantial amount of attention because of its ability to efficiently produce high-purity hydrogen while minimising challenges associated with handling and maintenance. Another hydrogen generation technology alkaline water electrolysis (AWE) has been widely used in commercial hydrogen production applications. Anion exchange membrane (AEM) technology can produce hydrogen at relatively low costs because the noble metal catalysts used in PEM and AWE systems are replaced with conventional low-cost electrocatalysts. Solid oxide electrolyzer cell (SOEC) technology is another electrolysis technology for producing hydrogen at relatively high conversion efficiencies low cost and with low associated emissions. However the operating temperatures of SOECs are high which necessitates long startup times. This review addresses the current state of technologies capable of using impure water in water electrolysis systems. Commercially available water electrolysis systems were extensively discussed and compared. The technical barriers of hydrogen production by PEM and AEM were also investigated. Furthermore commercial PEM stack electrolyzer performance was evaluated using artificial river water (soft water). An integrated system approach was recommended for meeting the power and pure water demands using reversible seawater by combining renewable electricity water electrolysis and fuel cells. AEM performance was considered to be low requiring further developments to enhance the membrane’s lifetime.
Hydrogen Production Technologies Overview
Jan 2019
Publication
Hydrogen energy became the most significant energy as the current demand gradually starts to increase. Hydrogen energy is an important key solution to tackle the global temperature rise. The key important factor of hydrogen production is the hydrogen economy. Hydrogen production technologies are commercially available while some of these technologies are still under development. This paper reviews the hydrogen production technologies from both fossil and non-fossil fuels such as (steam reforming partial oxidation auto thermal pyrolysis and plasma technology). Additionally water electrolysis technology was reviewed. Water electrolysis can be combined with the renewable energy to get eco-friendly technology. Currently the maximum hydrogen fuel productions were registered from the steam reforming gasification and partial oxidation technologies using fossil fuels. These technologies have different challenges such as the total energy consumption and carbon emissions to the environment are still too high. A novel non-fossil fuel method [ammonia NH3] for hydrogen production using plasma technology was reviewed. Ammonia decomposition using plasma technology without and with a catalyst to produce pure hydrogen was considered as compared case studies. It was showed that the efficiency of ammonia decomposition using the catalyst was higher than ammonia decomposition without the catalyst. The maximum hydrogen energy efficiency obtained from the developed ammonia decomposition system was 28.3% with a hydrogen purity of 99.99%. The development of ammonia decomposition processes is continues for hydrogen production and it will likely become commercial and be used as a pure hydrogen energy source.
Energy-Efficient Distributed Carbon Capture in Hydrogen Production from Natural Gas
Apr 2011
Publication
Lowering the energy penalty associated with CO2 capture is one of the key issues of Carbon Capture and Storage (CCS) technologies. The efficiency of carbon capture must be improved to reduce the energy penalty because capture stage is the most energy-consuming stage in the entire process of CCS. Energy-efficient distributed carbon capture in hydrogen production has been demonstrated with an advanced membrane reformer system. We have already developed and operated an advanced 40 Nm3 /h-class membrane reformer system and demonstrated its high hydrogen production efficiency of 81.4% (HHV) which is the world highest efficiency in terms of hydrogen production from natural gas. The system has another significant feature that the CO2 concentration in the reactor off-gas is as high as 70~90% and CO2 can be liquefied and separated easily with little energy loss. An apparatus for CO2 capture was combined to the membrane reformer system and over 90% of CO2 in the reactor off-gas was captured by cryogenic separation. The total energy efficiency of hydrogen production even with CO2 capture was still as high as 78.6% (HHV) which is 510% higher than the conventional reforming technologies. The total CO2 emission from hydrogen production was decreased by 50% with only a 3% energy loss. A sensitivity analysis was also carried out to evaluate the effects of the operating conditions of the system on hydrogen production efficiency and CO2 reduction rate.
Techno-Economic Analysis of a Novel Hydrogen-Based Hybrid Renewable Energy System for Both Grid-Tied and Off-Grid Power Supply in Japan: The Case of Fukushima Prefecture
Jun 2020
Publication
After the Great East Japan Earthquake energy security and vulnerability have become critical issues facing the Japanese energy system. The integration of renewable energy sources to meet specific regional energy demand is a promising scenario to overcome these challenges. To this aim this paper proposes a novel hydrogen-based hybrid renewable energy system (HRES) in which hydrogen fuel can be produced using both the methods of solar electrolysis and supercritical water gasification (SCWG) of biomass feedstock. The produced hydrogen is considered to function as an energy storage medium by storing renewable energy until the fuel cell converts it to electricity. The proposed HRES is used to meet the electricity demand load requirements for a typical household in a selected residential area located in Shinchi-machi in Fukuoka prefecture Japan. The techno-economic assessment of deploying the proposed systems was conducted using an integrated simulation-optimization modeling framework considering two scenarios: (1) minimization of the total cost of the system in an off-grid mode and (2) maximization of the total profit obtained from using renewable electricity and selling surplus solar electricity to the grid considering the feed-in-tariff (FiT) scheme in a grid-tied mode. As indicated by the model results the proposed HRES can generate about 47.3 MWh of electricity in all scenarios which is needed to meet the external load requirement in the selected study area. The levelized cost of energy (LCOE) of the system in scenarios 1 and 2 was estimated at 55.92 JPY/kWh and 56.47 JPY/kWh respectively
CFD Simulation of Pressure Reduction Inside Large-scale Liquefied Hydrogen Tank
Sep 2021
Publication
Building the international hydrogen supply chain requires the large-scale liquefied hydrogen(LH2) carrier. During shipping LH2 with LH2 Carrier the tank is pressurized by LH2 evaporation due to heat ingress from outside. Before unloading LH2 at the receiving terminal reducing the tank pressure is essential for the safe tank operation. However pressure reduction might cause flashing leading to rapid vaporization of liquefied hydrogen liquid leakage. Moreover it was considered that pressure recovery phenomenon which was not preferred in terms of tank pressure management occurred at the beginning of pressure reduction. Hence the purpose of our research is to clarify the phenomenon inside the cargo tank during pressure reduction. The CFD analysis of the pressure reduction phenomenon was conducted with the VOF based in-house CFD code utilizing the C-CUP scheme combined with the hybrid Level Set and MARS method. In our previous research the pressure reduction experiments with the 30 m³ LH2 tank were simulated and the results showed that the pressure recovery was caused by the boiling delay and the tank pressure followed the saturation pressure after the liquid was fully stirred. In this paper the results were re-evaluated in terms of temperature. While pressure reduction was dominant the temperature of vapor-liquid interface decreased. Once the boiling bubble stirred the interface its temperature reached the saturation temperature after pressure recovery occurred. Moreover it was found that the liquid temperature during pressure reduction could not be measured because of the boiling from the wall of the thermometer. The CFD analysis on pressure reduction of 1250 m³ tank for the LH2 Carrier was also very could occur in the case of the 1250 m³ tank in a certain condition. These results provide new insight into the development of the LH2 carrier.
Study on Introduction of CO2 Free Energy to Japan with Liquid Hydrogen
Jul 2015
Publication
In Japan both CO2 (Carbon dioxide) emission reduction and energy security are the very important social issues after Fukushima Daiichi accident. On the other hand FCV (Fuel Cell Vehicle) using hydrogen will be on the market in 2015. Introducing large mass hydrogen energy is being expected as expanding hydrogen applications or solution to energy issues of Japan. And then the Japanese government announced the road map for introducing hydrogen energy supply chain in this June2014. Under these circumstances imported CO2 free hydrogen will be one of the solutions for energy security and CO2 reduction if the hydrogen price is affordable. To achieve this Kawasaki Heavy Industries Ltd. (KHI) performed a feasibility study on CO2-free hydrogen energy supply chain from Australian brown coal linked with CCS (Carbon dioxide Capture and Storage) to Japan. In the study hydrogen production systems utilizing brown coal gasification and LH2 (liquid hydrogen) systems as storing and transporting hydrogen are examined. This paper shows the possibility of realizing the CO2 free hydrogen supply chain the cost breakdown of imported hydrogen cost its cost competitiveness with conventional fossil and LH2 systems as key technologies of the hydrogen energy chain.
Precooling Temperature Relaxation Technology in Hydrogen Refueling for Fuel-Cell Vehicles
Aug 2021
Publication
The dissemination of fuel-cell vehicles requires cost reduction of hydrogen refueling stations. The temperature of the supplied hydrogen has currently been cooled to approximately 40 C. This has led to larger equipment and increased electric power consumption. This study achieves a relaxation of the precooling temperature to the 20 C level while maintaining the refueling time. (1) Adoption of an MC formula that can flexibly change the refueling rate according to the precooling temperature. (2) Measurement of thermal capacity of refueling system parts and re-evaluation. Selection from multiple refueling control maps according to the dispenser design (Mathison et al. 2015). (3) Calculation of the effective thermal capacity and reselection of the map in real time when the line is cooled from refueling of the previous vehicle (Mathison and Handa 2015). (4) Addition of maps in which the minimum assumed pressures are 10 and 15 MPa. The new method is named MC Multi Map
Greedy Energy Management Strategy and Sizing Method for a Stand-alone Microgrid with Hydrogen Storage
Nov 2021
Publication
This paper presents a greedy energy management strategy based on model predictive control (MPC) for a stand-alone microgrid powered by photovoltaic (PV) arrays and equipped with batteries and a power-to-hydrogen-to-power (P2H2P) system. The proposed strategy consists of a day-ahead plan and an intra-day dispatch method. In the planning stage the sequence of plan is to determine the power of each storage device for a certain period which is initially generated under the principle that PV arrays have the highest priority followed by the batteries and finally the P2H2P system using short-term forecast data of both load and solar irradiance. The initial plan can be optimized with objectives of harvesting more PV generation in storage and minimizing unmet load through rescheduling P2H2P system and batteries. Three parameters including reserved capacity of batteries predischarge coefficient of fuel cell (FC) and greedy coefficient of electrolyzer (EL) are introduced during plan optimization process to enhance the robustness against forecast errors. In the dispatching stage the energy dispatch is subject to the scheduled plan and the operational constraints. To demonstrate the capabilities of the proposed strategy a case study is performed for a hotel with a mean power consumption of 1567 kWh/day based on the system configuration optimized by HOMER software in comparison with the load following (LF) strategy and the global optimum solution solved by mixed integer linear programing (MILP). The simulation results show that the annual unmet load using the proposed strategy is reduced from 13434 kWh to 2370 kWh which is 528 kWh lower than the optimum solution. Meanwhile the cost of energy (COE) of the proposed strategy decreases by US$ 0.08/kWh compared to the LF strategy and is equal to the optimum solution. Finally the performance of configuration optimization employing genetic algorithm (GA) under different energy management strategies is investigated with the objective function of minimizing the net present cost (NPC). Furthermore the robustness of the proposed strategy is studied. The results show that the proposed strategy gives an NPC and COE of US$ 2.4 million (Mn) and US$ 0.43/kWh which are 23.4% and 9.7% lower than those of systems utilizing the SoC-based strategy and the LF strategy respectively. The results also demonstrate that the strategy is robust against forecast errors especially for overestimated forecast models.
Simulation of Hydrogen Mixing and Par Operation During Accidental Release in an LH2 Carrier Engine Room
Sep 2021
Publication
Next-generation LH2 carriers may use the boil-off gas from the cargo tanks as additional fuel for the engine. As a consequence hydrogen pipes will enter the room of the ship’s propulsion system and transport hydrogen to the main engine. The hydrogen distribution resulting from a postulated hydrogen leak inside the room of the propulsion system has been analyzed by means of Computational Fluid Dynamics (CFD). In a subsequent step simulations with passive auto-catalytic recombiners (PARs) were carried out in order to investigate if the recombiners can increase the safety margins during such accident scenarios. CFD enables a 3D prediction of the transient distribution with a high resolution allowing to identify local accumulation of hydrogen and consequently to identify optimal PAR positions as well as to demonstrate the efficiency of the PARs. The simulation of the unmitigated reference case reveals a strong natural circulation driven by the density difference of hydrogen and the incoming cold air from the ventilation system. Globally this natural circulation dilutes the hydrogen and removes a considerable amount from the room of the ship’s propulsion system via the ventilation ducts. However a hydrogen accumulation beyond the flammability limit is identified below the first ceiling above the leak position and the back-side wall of the engine room. Based on these findings suitable positions for recombiners were identified. The design objectives of the PAR system were on the one hand to provide both high instantaneous and integral removal rate and on the other hand to limit build-up of flammable clouds by means of depletion and PAR induced mixing processes. The simulations performed with three different PAR arrangements (variation of large and<br/>small PAR units at different positions) confirm that the PARs reduce efficiently the hydrogen<br/>accumulations.
Thermodynamic Assessment of a Solar-Driven Integrated Membrane Reactor for Ethanol Steam Reforming
Nov 2020
Publication
To efficiently convert and utilize intermittent solar energy a novel solar-driven ethanol steam reforming (ESR) system integrated with a membrane reactor is proposed. It has the potential to convert low-grade solar thermal energy into high energy level chemical energy. Driven by chemical potential hydrogen permeation membranes (HPM) can separate the generated hydrogen and shift the ESR equilibrium forward to increase conversion and thermodynamic efficiency. The thermodynamic and environmental performances are analyzed via numerical simulation under a reaction temperature range of 100–400 ◦C with permeate pressures of 0.01–0.75 bar. The highest theoretical conversion rate is 98.3% at 100 ◦C and 0.01 bar while the highest first-law efficiency solar-to-fuel efficiency and exergy efficiency are 82.3% 45.3% and 70.4% at 215 ◦C and 0.20 bar. The standard coal saving rate (SCSR) and carbon dioxide reduction rate (CDRR) are maximums of 101 g·m−2 ·h −1 and 247 g·m−2 ·h −1 at 200 ◦C and 0.20 bar with a hydrogen generation rate of 22.4 mol·m−2 ·h −1 . This study illustrates the feasibility of solar-driven ESR integrated with a membrane reactor and distinguishes a novel approach for distributed hydrogen generation and solar energy utilization and upgradation.
Effect of Flow Speed on Ignition Characteristics of Hydrogen/air Mixtures
Sep 2021
Publication
A fuel cell vehicle has a purging system for exhausting contaminated hydrogen gas. Notwithstanding the allowable hydrogen emissions levels in the purging system are regulated by the GTR a further research on the safety requirement of emissions concentrations is therefore needed for the vehicle design into a more rational system. In the present study the effects of flow speed concentration humidity on ignition characteristics of hydrogen/air mixtures were experimentally investigated. The results demonstrate that the value of Lower Flammable Limit increased with an increase in the velocity of hydrogen/air mixtures and slightly increased with a decrease in oxygen concentration.
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