United Kingdom
Perspectives and Prospects of Underground Hydrogen Storage and Natural Hydrogen
Jun 2022
Publication
Hydrogen is considered the fuel of the future due to its cleaner nature compared to methane and gasoline. Therefore renewable hydrogen production technologies and long-term affordable and safe storage have recently attracted significant research interest. However natural underground hydrogen production and storage have received scant attention in the literature despite its great potential. As such the associated formation mechanisms geological locations and future applications remain relatively under-explored thereby requiring further investigation. In this review the global natural hydrogen formation along with reaction mechanisms (i.e. metamorphic processes pyritization and serpentinization reactions) as well as the suitable geological locations (i.e. ophiolites organic-rich sediments fault zones igneous rocks crystalline basements salt bearing strata and hydrocarbon-bearing basins) are discussed. Moreover the underground hydrogen storage mechanisms are detailed and compared with underground natural gas and CO2 storage. Techno-economic analyses of large-scale underground hydrogen storage are presented along with the current challenges and future directions.
Potential Economic Benefits of Carbon Dioxide (CO2) Reduction Due to Renewable Energy and Electrolytic Hydrogen Fuel Deployment Under Current and Long Term Forecasting of the Social Carbon Cost (SCC)
May 2019
Publication
The 2016 Paris Agreement (UNFCCC Authors 2015) is the latest of initiative to create an international consensus on action to reduce GHG emissions. However the challenge of meeting its targets lies mainly in the intimate relationship between GHG emissions and energy production which in turn links to industry and economic growth. The Middle East and North African region (MENA) particularly those nations rich oil and gas (O&G) resources depend on these as a main income source. Persuading the region to cut down on O&G production or reduce its GHG emissions is hugely challenging as it is so vital to its economic strength. In this paper an alternative option is established by creating an economic link between GHG emissions measured as their CO2 equivalent (CO2e) and the earning of profits through the concept of Social Carbon Cost (SCC). The case study is a small coastal city in Libya where 6% of electricity is assumed to be generated from renewable sources. At times when renewable energy (RE) output exceeds the demand for power the surplus is used for powering the production of hydrogen by electrolysis thus storing the energy and creating an emission-free fuel. Two scenarios are tested based on short and long term SCCs. In the short term scenario the amount of fossil fuel energy saved matches the renewable energy produced which equates to the same amount of curtailed O&G production. The O&G-producing region can earn profits in two ways: (1) by cutting down CO2 emissions as a result of a reduction in O&G production and (2) by replacing an amount of fossil fuel with electrolytically-produced hydrogen which creates no CO2 emissions. In the short term scenario the value of SCC saved is nearly 39% and in the long term scenario this rose to 83%.
Explosion Mitigation Techniques in Tunnels and their Applicability to Scenarios of Hydrogen Tank Rupture in a Fire
Sep 2023
Publication
This paper presents a comprehensive review of existing explosion mitigation techniques for tunnels and evaluates their applicability in scenarios of hydrogen tank rupture in a fire. The study provides an overview of the current state of the art in tunnel explosion mitigation and discusses the challenges associated with hydrogen explosions in the context of fire incidents. The review shows that there are several approaches available to decrease the effects of explosions including wrapping the tunnel with a flexible and compressible barrier and introducing energy-absorbing flexible honeycomb elements. However these methods are limited to the mitigation of the action and do not consider either the mitigation of the structural response or the effects on the occupants. The study highlights how the structural response is affected by the duration of the action and the natural period of the structural elements and how an accurate design of the element stiffness can be used in order to mitigate the structural vulnerability to the explosion. The review also presents various passive and active mitigation techniques aimed at mitigating the explosion effects on the occupants. Such techniques include tunnel branching ventilation openings evacuation lanes right-angled bends drop-down perforated plates or high-performance fibre-reinforced cementitious composite (HPFRCC) panels for blast shielding. While some of these techniques can be introduced during the tunnel's construction phase others require changes to the already working tunnels. To simulate the effect of blast wave propagation and evaluate the effectiveness of these mitigation techniques a CFD-FEM study is proposed for future analysis. The study also highlights the importance of considering these mitigation techniques to ensure the safety of the public and first responders. Finally the study identifies the need for more research to understand blast wave mitigation by existing structural elements in the application for potential accidents associated with hydrogen tank rupture in a tunnel.
Multi-Objective Optimization for Solar-Hydrogen-Battery-Integrated Electric Vehicle Charging Stations with Energy Exchange
Oct 2023
Publication
The importance of electric vehicle charging stations (EVCS) is increasing as electric vehicles (EV) become more widely used. EVCS with multiple low-carbon energy sources can promote sustainable energy development. This paper presents an optimization methodology for direct energy exchange between multi-geographic dispersed EVCSs in London UK. The charging stations (CSs) incorporate solar panels hydrogen battery energy storage systems and grids to support their operations. EVs are used to allow the energy exchange of charging stations. The objective function of the solar-hydrogen-battery storage electric vehicle charging station (SHS-EVCS) includes the minimization of both capital and operation and maintenance (O&M) costs as well as the reduction in greenhouse gas emissions. The system constraints encompass the power output limits of individual components and the need to maintain a power balance between the SHS-EVCSs and the EV charging demand. To evaluate and compare the proposed SHS-EVCSs two multi-objective optimization algorithms namely the Non-dominated Sorting Genetic Algorithm (NSGA-II) and the Multi-objective Evolutionary Algorithm Based on Decomposition (MOEA/D) are employed. The findings indicate that NSGA-II outperforms MOEA/D in terms of achieving higher-quality solutions. During the optimization process various factors are considered including the sizing of solar panels and hydrogen storage tanks the capacity of electric vehicle chargers and the volume of energy exchanged between the two stations. The application of the optimized SHS-EVCSs results in substantial cost savings thereby emphasizing the practical benefits of the proposed approach.
Hydrogen Dispersion Following Blowdown Releases into a Tunnel
Sep 2023
Publication
This paper presents work undertaken by the HSE as part of the Hytunnel-CS project a consortium investigating safety considerations for fuel cell hydrogen (FCH) vehicles in tunnels and similar confined spaces. The test programme investigating hydrogen dispersion in tunnels involved simulating releases analogous to Thermally activated Pressure Relief Devices (TPRDs) typically found on hydrogen vehicles into the HSE Tunnel facility. The releases were scaled and based upon four scenarios: cars buses and two different train designs. The basis for this scaling was the size of the tunnel and the expected initial mass flow rates of the releases scenarios. The results of the 12 tests completed have been analysed in two ways: the initial mass flow rates of the tests were calculated based upon facility measurements and the Able-Noble equations of state for comparison to the intended initial flow rate; and observations of the hydrogen dispersion in the tunnel were made based on 15 hydrogen sensors arrayed along the tunnel. The calculated mass flow rates showed reasonable agreement with the intended initial conditions showing that the scaling methodology can be used to interpret the data based on the full-scale tunnel of interest. Observations of the hydrogen dispersion show an initial turbulent mixing followed by a movement of the mixed hydrogen/air cloud down the tunnel. No vertical stratification of the cloud was observed but this effect could be possible in longer tunnels or tunnels with larger diameters. Higher ventilation rates in the tunnel resulted in a reduction of the residence time of the hydrogen and a slight increase in the dilution.
CFD Dispersion Simulations of Compressed Hydrogen Releases through TPRD Inside Scaled Tunnel
Sep 2023
Publication
To achieve the net zero carbon emissions goals by 2050 the transition to cleaner forms and carriers of energy should be accelerated without though jeopardizing the public safety. Although hydrogen has been deemed to play significant role in the energy transition for years now there are still concerns for its risks that hamper its widespread implementation in several applications like for instance automobile applications. Hydrogen-powered vehicles raise concerns about their safety especially inside confined spaces like tunnels and thus research on that topic has been intensified during the last years. In this context experiments have been conducted by UK HSE within the EU-funded project HyTunnel-CS to examine hydrogen dispersion and deflagration inside a scaled tunnel resulting from fuel cell car bus and train release.<br/>In this work that was also carried out within the HyTunnel-CS we present the Computational Fluid Dynamics (CFD) simulations of the HSE unignited experiments. Blowdown tests related to high-pressure hydrogen releases through Thermal Pressure Relief Device (TPRD) installed in car and in train were modeled using the ADREA-HF code. The scope of these simulations was two-fold: a) contribute to the design of the experiments (e.g. indicate sensor positioning ignition point etc.) and the interpretation of hydrogen behavior and b) validate the CFD code. For the former pre-test simulations preceded the experiments to provide design recommendations. When the experiments were conducted the measurements were used for the code validation. Overall the CFD results are in satisfactory agreement with the experiments. Finally simulations with different ventilation rates and with model vehicles inside the tunnel were conducted to examine their effect on mixture dispersion and tunnel safety.
A Study on the Viability of Fuel Cells as an Alternative to Diesel Fuel Generators on Ships
Jul 2023
Publication
This study investigates methods for reducing air pollution in the shipping sector particularly in port areas. The study examines the use of fuel cells as an alternative to diesel generators. Environmental pollution at ports remains a critical issue so using fuel cells as an alternative to conventional energy systems warrants further research. This study compares commercial fuel cell types that can be used on a case study very large crude carrier (VLCC) vessel specifically although the technology is applicable to other vessels and requirements. Seven different fuel cell types were ranked based on five criteria to accomplish this. The proton-exchange membrane cell type was found to be the most suitable fuel cell type for the case study vessel. Based on the input fuel ammonia-based hydrogen storage has been identified as the most promising option along with using an ammonia reforming unit to produce pure hydrogen. Furthermore this study provides an integrated fuel cell module and highlights the economic environmental and maintenance aspects of implementing the proton-exchange membrane fuel cell module for this case study. It also calculates the required space as a crucial constraint of implementing fuel cell technology at sea.
Comparing Alternative Pathways for the Future Role of the Gas Grid in a Low-carbon Heating System
Aug 2023
Publication
This paper uses a whole-system approach to examine different strategies related to the future role of the gas grid in a low-carbon heat system. A novel model of integrated gas electricity and heat systems HEGIT is used to investigate four key sets of scenarios for the future of the gas grid using the UK as a case study: (a) complete electrification of heating; (b) conversion of the existing gas grid to deliver hydrogen; (c) a hybrid heat pump system; and (d) a greener gas grid. Our results indicate that although the infrastructure requirements the fuel or resource mix and the breakdown of costs vary significantly over the complete electrification to complete conversion of the gas grid to hydrogen spectrum the total system transition cost is relatively similar. This reduces the significance of total system cost as a guiding factor in policy decisions on the future of the gas grid. Furthermore we show that determining the roles of low-carbon gases and electrification for decarbonising heating is better guided by the trade-offs between short- and long-term energy security risks in the system as well as trade-offs between consumer investment in fuel switching and infrastructure requirements for decarbonising heating. Our analysis of these trade-offs indicates that although electrification of heating using heat pumps is not the cheapest option to decarbonise heat it has clear co-benefits as it reduces fuel security risks and dependency on carbon capture and storage infrastructure. Combining different strategies such as grid integration of heat pumps with increased thermal storage capacity and installing hybrid heat pumps with gas boilers on the consumer side are demonstrated to effectively moderate the infrastructure requirements consumer costs and reliability risks of widespread electrification. Further reducing demand on the electricity grid can be accomplished by complementary options at the system level such as partial carbon offsetting using negative emission technologies and partially converting the gas grid to hydrogen.
Additive Manufacturing for Proton Exchange Membrane (PEM) Hydrogen Technologies: Merits, Challenges, and Prospects
Jul 2023
Publication
With the growing demand for green technologies hydrogen energy devices such as Proton Exchange Membrane (PEM) fuel cells and water electrolysers have received accelerated developments. However the materials and manufacturing cost of these technologies are still relatively expensive which impedes their widespread commercialization. Additive Manufacturing (AM) commonly termed 3D Printing (3DP) with its advanced capabilities could be a potential pathway to solve the fabrication challenges of PEM parts. Herein in this paper the research studies on the novel AM fabrication methods of PEM components are thoroughly reviewed and analysed. The key performance properties such as corrosion and hydrogen embrittlement resistance of the additively manufactured materials in the PEM working environment are discussed to emphasise their reliability for the PEM systems. Additionally the major challenges and required future developments of AM technologies to unlock their full potential for PEM fabrication are identified. This paper provides insights from the latest research developments on the significance of advanced manufacturing technologies in developing sustainable energy systems to address the global energy challenges and climate change effects.
Current and Future role of Haber–Bosch Ammonia in a Carbon-free Energy Landscape
Dec 2019
Publication
The future of a carbon-free society relies on the alignment of the intermittent production of renewable energy with our continuous and increasing energy demands. Long-term energy storage in molecules with high energy content and density such as ammonia can act as a buffer versus short-term storage (e.g. batteries). In this paper we demonstrate that the Haber–Bosch ammonia synthesis loop can indeed enable a second ammonia revolution as energy vector by replacing the CO2 intensive methane-fed process with hydrogen produced by water splitting using renewable electricity. These modifications demand a redefinition of the conventional Haber–Bosch process with a new optimisation beyond the current one which was driven by cheap and abundant natural gas and relaxed environmental concerns during the last century. Indeed the switch to electrical energy as fuel and feedstock to replace fossil fuels (e.g. methane) will lead to dramatic energy efficiency improvements through the use of high efficiency electrical motors and complete elimination of direct CO2 emissions. Despite the technical feasibility of the electrically-driven Haber–Bosch ammonia the question still remains whether such revolution will take place. We reveal that its success relies on two factors: increased energy efficiency and the development of small-scale distributed and agile processes that can align to the geographically isolated and intermittent renewable energy sources. The former requires not only higher electrolyser efficiencies for hydrogen production but also a holistic approach to the ammonia synthesis loop with the replacement of the condensation separation step by alternative technologies such as absorption and catalysis development. Such innovations will open the door to moderate pressure systems the development and deployment of novel ammonia synthesis catalysts and even more importantly the opportunity for integration of reaction and separation steps to overcome equilibrium limitations. When realised green ammonia will reshape the current energy landscape by directly replacing fossil fuels in transportation heating electricity etc. and as done in the last century food.
Techno-economic Feasibility of Distributed Waste-to-hydrogen Systems to Support Green Transport in Glasgow
Mar 2022
Publication
Distributed waste-to-hydrogen (WtH) systems are a potential solution to tackle the dual challenges of sustainable waste management and zero emission transport. Here we propose a concept of distributed WtH systems based on gasification and fermentation to support hydrogen fuel cell buses in Glasgow. A variety of WtH scenarios were configured based on biomass waste feedstock hydrogen production reactors and upstream and downstream system components. A cost-benefit analysis (CBA) was conducted to compare the economic feasibility of the different WtH systems with that of the conventional steam methane reforming-based method. This required the curation of a database that included inter alia direct cost data on construction maintenance operations infrastructure and storage along with indirect cost data comprising environmental impacts and externalities cost of pollution carbon taxes and subsidies. The levelized cost of hydrogen (LCoH) was calculated to be 2.22 GB P/kg for municipal solid waste gasification and 2.02 GB P/kg for waste wood gasification. The LCoHs for dark fermentation and combined dark and photo fermentation systems were calculated to be 2.15 GB P/kg and 2.29 GB P/kg. Sensitivity analysis was conducted to identify the most significant influential factors of distributed WtH systems. It was indicated that hydrogen production rates and CAPEX had the largest impact for the biochemical and thermochemical technologies respectively. Limitations including high capital expenditure will require cost reduction through technical advancements and carbon tax on conventional hydrogen production methods to improve the outlook for WtH development.
Navigating Turbulence: Hydrogen's Role in the Decarbonization of the Aviation Sector
Jan 2024
Publication
This paper offers a comprehensive analysis of the historical evolution and the current state of the aviation industry with a particular emphasis on the critical need for this sector to decarbonize. It delves into emerging propulsion technologies such as battery electric and hydrogen-based systems assessing their potential impact on sustainability within the aviation sector. Special attention is devoted to the global regulatory framework notably carbon offsetting and emission reduction scheme for international aviation which encapsulates initiatives such as lower carbon aviation fuels and sustainable aviation fuels. Examining the environmental challenges facing aviation the paper underscores the necessity for a balanced and comprehensive strategy that integrates various approaches to achieve sustainable solutions. By addressing both the historical context and contemporary advances the paper aims to provide a nuanced understanding of the complexities surrounding aviation's decarbonization journey acknowledging the industry's strides while recognizing the ongoing challenges in the pursuit of sustainability.
Inspection of Coated Hydrogen Transportation Pipelines
Sep 2023
Publication
The growing need for hydrogen indicates that there is likely to be a demand for transporting hydrogen. Hydrogen pipelines are an economical option but the issue of hydrogen damage to pipeline steels needs to be studied and investigated. So far limited research has been dedicated to determining how the choice of inspection method for pipeline integrity management changes depending on the presence of a coating. Thus this review aims to evaluate the effectiveness of inspection methods specifically for detecting the defects formed uniquely in coated hydrogen pipelines. The discussion will begin with a background of hydrogen pipelines and the common defects seen in these pipelines. This will also include topics such as blended hydrogen-natural gas pipelines. After which the focus will shift to pipeline integrity management methods and the effectiveness of current inspection methods in the context of standards such as ASME B31.12 and BS 7910. The discussion will conclude with a summary of newly available inspection methods and future research directions.
Numerical Simulation of Liquid Hydrogen Evaporation in the Pressurized Tank During Venting
Sep 2023
Publication
CFD modelling of liquified hydrogen boiling and evaporation during the pressurised tank venting is presented. The model is based on the volume-of-fluid method for tracking liquid and gas phases and Lee’s model for phase change. The simulation results are compared against the liquid hydrogen evaporation experiment performed by Tani et al. (2021) in a large-scale pressurised storage tank using experimental pressure dynamics and temperatures measured in gas and liquid phases. The study focuses on tank pressure decrease and recovery phenomena during the first 15 s of the venting process. The model sensitivity have been studied applying different Lee’s model evaporisation-condensation coefficients. The CFD model provided reasonable agreement with the observed pressure and gas phase temperature dynamics during the liquid hydrogen storage depressurisation using Lee’s model coefficient =0.05 s-1. Experimentalists’ hypothesis about particularly intensive boiling in the proximity of thermocouples was supported by close agreement between simulated and experimental saturation temperatures obtained from pressure dynamics.
Factors Driving the Decarbonisation of Industrial Clusters: A Rapid Evidence Assessment of International Experience
Sep 2023
Publication
Reducing industrial emissions to achieve net-zero targets by the middle of the century will require profound and sustained changes to how energy intensive industries operate. Preliminary activity is now underway with governments of several developed economies starting to implement policy and providing funding to support the deployment of low carbon infrastructure into high emitting industrial clusters. While clusters appear to offer the economies of scale and institutional capacity needed to kick-start the industrial transition to date there has been little systematic assessment of the factors that may influence the success of these initiatives. Drawing from academic and grey literature this paper presents a rapid evidence assessment of the approaches being used to drive the development of low carbon industrial clusters internationally. Many projects are still at the scoping stage but it is apparent that current initiatives focus on the deployment of carbon capture technologies alongside hydrogen as a future secondary revenue stream. This model of decarbonisation funnels investment into large coastal clusters with access to low carbon electricity and tends to obscure questions about the integration of these technologies with other decarbonisation interventions such as material efficiency and electrification. The technology focus also omits the importance that a favourable location and shared history and culture appears to have played in helping progress the most advanced initiatives; factors that cannot be easily replicated elsewhere. If clusters are to kick-start the low-carbon industrial transition then greater attention is needed to the social and political dimensions of this process and to a broader range of decarbonisation interventions and cluster types than represented by current projects.
Necessary and Sufficient Conditions for Deploying Hydrogen Homes: A Consumer-oriented Perspective
May 2024
Publication
As part of its efforts to secure a ‘net-zero society’ the UK government will take a strategic decision on the role of hydrogen in decarbonising homes within the next years. While scholars have recently advanced the social science research agenda on hydrogen technology acceptance studies are yet to engage with the prospective dynamics of adopting ‘hydrogen homes’. In response this study examines the perceived adoption potential of hydrogen heating and cooking technologies as evaluated through the eyes of consumer. Engaging with behavioural and market acceptance this research draws on data from a broadly nationally representative online survey to examine the influence of safety technological economic environmental and emotional factors on the domestic hydrogen transition in the UK context. The analysis follows a multi-stage empirical approach integrating findings from partial least squares structural equation and necessary condition analysis to crystallise insights on this emergent subject. At this juncture perceived adoption potential may hinge primarily on emotional environmental safety and to a lesser extent technological perspectives. However consumers have an expressed preference for hydrogen heating over hydrogen cooking with perceived boiler performance emerging as a necessary condition for enabling adoption potential. At the formative phase of the transition risks associated with energy insecurity and fuel poverty exceed concerns over purchasing and running costs. Nevertheless economic factors remain less critical during the pre-deployment phase of the innovation-decision process. Across the full sample simple slope analysis highlights the moderating effects of gender age and housing tenure. Moreover statistically significant differences from both a sufficiency- and necessity-based perspective are detected between male property owners aged 55+ and female mortgage owners 18–34 years old. By bridging the knowledge gap between social acceptance and adoption intention this contribution reinforces the need for consumer engagement in the hydrogen economy advocating for more fine-grained mixed-methods analyses of technology acceptance dynamics to support decarbonisation strategies.
Conflicts Between Economic and Low-carbon Reorientation Processes: Insights from a Contextual Analysis of Evolving Company Strategies in the United Kingdrom Petrochemical Industry (1970-2021)
Jul 2022
Publication
To situate its low-carbon transition process in longer-term real-world business contexts this article makes a longitudinal analysis of the UK petrochemical industry focusing on changing economic and socio-political environments and company strategies in the last 50 years. Using the Triple Embeddedness Framework the paper identifies two parallel and conflicting reorientation processes in the UK petrochemical industry. The first one which started in the 1970s and is driven by long-standing competitiveness problems led to retrenchment in the 1980s exit of incumbent companies (BP Shell ICI) and the entry of new firms (INEOS SABIC) in the 1990s and 2000s and diversification into upstream fossil fuel production and ethane imports in the 2010s. The second reorientation process which started in the 2010s is driven by climate change considerations and has led petrochemical firms to reluctantly explore low-carbon alternatives. Despite advancing ambitious visions and plans companies are weakly committed to low-carbon reorientation because this is layered on top of and conflicts with the deeper economically-motivated reorientation process. The paper further concludes that the industry's low-carbon plans and visions are partial because they focus more on some innovations (hydrogen-as-fuel CCS) than on other innovations (recycling bio-feedstocks synthetic feedstocks). Despite exploring alternatives firms also use political resistance strategies to hamper and delay deeper low-carbon reorientation
UK HSE Hydrogen for Heating Evidence Review Process
Sep 2023
Publication
As part of the UK Government’s Net Zero targets to tackle Climate Change the Health and Safety Executive (HSE) aims to reach an authoritative view on the safety of using 100% hydrogen for heating across the UK to feed into Government policy decisions by the mid-2020s. This paper describes the background and process of a programme of work led by HSE in support of the Department for Energy Security and Net Zero (formerly BEIS) that will inform strategic policy decisions by 2026. The strategic framework of HSE’s programme of work was defined between BEIS and HSE. HSE’s programme of work follows on from a previous project which engaged with HSE policy regulatory and scientific colleagues working with industry stakeholders identifying knowledge gaps for the safe distribution storage and use of hydrogen gas in domestic industrial and commercial premises. These knowledge gaps were subsequently used in discussions with stakeholders to prioritise research projects and evidence gathering exercises. To review this scientific evidence HSE developed a review framework and convened Evidence Review Groups (ERGs) to cover all evidence areas encompassing topics such as quantified risk assessment material compatibility and operational procedures. These ERGs include representation from relevant divisions across HSE (policy regulation and science). The paper explains the structure of HSE’s input into the hydrogen for heating programme the ERG process and timelines along with the proposed outputs. Additional activities have been undertaken by HSE within the programme to highlight specific issues in support of the review process which will also be discussed.
Explosion Free in Fire Self-venting (TPRD-less) Composite Tanks: Performance Under Fire Intervention Conditions
Sep 2023
Publication
This paper describes the performance of explosion free in fire self-venting (TPRD-less) composite tanks of Type IV in fires of realistic intensity HRR/A=1 MW/m2 in conditions of first responders’ intervention. This breakthrough safety technology does not require the use of thermally activated pressure relief devices (TPRD). It provides microleaks-no-burst (LNB) performance of high-pressure hydrogen storage tanks in a fire. Two fire intervention strategies are investigated one is the removal of a vehicle with LNB tank from the fire and another is the extinction of the fire. The removal from the fire scenario is investigated for one carbon-carbon and one carbon-basalt double-composite wall tank prototype. The fire extinction scenario is studied for four carbon-basalt prototypes. All six prototypes of 7.5 L volume and nominal working pressure of 70 MPa demonstrated safe release of hydrogen through microchannels of the composite wall after melting a liner. The technology allows fire brigades to apply standard intervention strategies and tactics at the fire scene with hydrogen vehicles if LNB tanks are used in the vehicle.
Review of Common Hydrogen Storage Tanks and Current Manufacturing Methods for Aluminium Tank Liners
Aug 2023
Publication
With the growing concern about climate issues and the urgent need to reduce carbon emissions hydrogen has attracted increasing attention as a clean and renewable vehicle energy source. However the storage of flammable hydrogen gas is a major challenge and it restricts the commercialisation of fuel cell electric vehicles (FCEVs). This paper provides a comprehensive review of common on-board hydrogen storage tanks possible failure mechanisms and typical manufacturing methods as well as their future development trends. There are generally five types of hydrogen tanks according to different materials used with only Type III (metallic liner wrapped with composite) and Type IV (polymeric liner wrapped with composite) tanks being used for vehicles. The metallic liner of Type III tank is generally made from aluminium alloys and the associated common manufacturing methods such as roll forming deep drawing and ironing and backward extrusion are reviewed and compared. In particular backward extrusion is a method that can produce near net-shape cylindrical liners without the requirement of welding and its tool designs and the microstructural evolution of aluminium alloys during the process are analysed. With the improvement and innovation on extrusion tool designs the extrusion force which is one of the most demanding issues in the process can be reduced significantly. As a result larger liners can be produced using currently available equipment at a lower cost.
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