United Kingdom
Industrial Boilers: Study to Develop Cost and Stock Assumptions for Options to Enable or Require Hydrogen-ready Industrial Boilers
Dec 2022
Publication
This study aims to help the Department for Business Energy and Industrial Strategy (BEIS) determine whether the government should intervene to enable or require hydrogen-ready industrial boiler equipment. It will do this based on information from existing literature along with qualitative and quantitative information from stakeholder engagement. The study draws on evidence gathered through BEIS’ Call for Evidence (CfE) on hydrogen-ready industrial boilers. The assessment will advance the overall understanding of hydrogen-ready industrial boilers based on four outputs: definitions of hydrogen-readiness comparisons of the cost and resource requirement to install and convert hydrogen-ready industrial boiler equipment supply chain capacity for conversion to hydrogen and estimates of the UK industrial boiler population.
The Prospects of Hydrogen in Achieving Net Zero Emissions by 2050: A Critical Review
May 2023
Publication
Hydrogen (H2) usage was 90 metric tonnes (Mt) in 2020 almost entirely for industrial and refining uses and generated almost completely from fossil fuels leading to nearly 900 Mt of carbon dioxide emissions. However there has been significant growth of H2 in recent years. Electrolysers' total capacity which are required to generate H2 from electricity has multiplied in the past years reaching more than 300 MW through 2021. Approximately 350 projects reportedly under construction could push total capacity to 54 GW by the year 2030. Some other 40 projects totalling output of more than 35 GW are in the planning phase. If each of these projects is completed global H2 production from electrolysers could exceed 8 Mt by 2030. It's an opportunity to take advantage of H2S prospects to be a crucial component of a clean safe and cost-effective sustainable future. This paper assesses the situation regarding H2 at the moment and provides recommendations for its potential future advancement. The study reveals that clean H2 is experiencing significant unparalleled commercial and political force with the amount of laws and projects all over the globe growing quickly. The paper concludes that in order to make H2 more widely employed it is crucial to significantly increase innovations and reduce costs. The practical and implementable suggestions provided to industries and governments will allow them to fully capitalise on this growing momentum.
OIES Podcast - Hydrogen Storage for a Net-zero Carbon Future
May 2023
Publication
In this podcast David Ledesma engages in a conversation with Alex Patonia and Rahmat Poudineh on their recent paper focusing on hydrogen storage for a net-zero carbon future. The podcast delves into the various types of hydrogen storage options highlighting their relative strengths and drawbacks.
In order for a hydrogen economy to be established several key factors must be addressed including efficient and decarbonized production adequate transportation infrastructure and the deployment of suitable hydrogen storage facilities. However hydrogen presents unique challenges when it comes to storage and handling. Due to its extremely low volumetric energy density under ambient conditions hydrogen cannot be efficiently or economically stored without undergoing compression liquefaction or conversion into other more manageable substances.
At present there exist several hydrogen storage solutions at different levels of technology market and commercial readiness each with varying applications depending on specific circumstances.
Additionally the podcast explores the primary barriers that hinder investment in hydrogen storage and the essential components of a viable business model that can address the primary risks to which potential hydrogen storage investors are exposed.
The podcast can be found on their website.
In order for a hydrogen economy to be established several key factors must be addressed including efficient and decarbonized production adequate transportation infrastructure and the deployment of suitable hydrogen storage facilities. However hydrogen presents unique challenges when it comes to storage and handling. Due to its extremely low volumetric energy density under ambient conditions hydrogen cannot be efficiently or economically stored without undergoing compression liquefaction or conversion into other more manageable substances.
At present there exist several hydrogen storage solutions at different levels of technology market and commercial readiness each with varying applications depending on specific circumstances.
Additionally the podcast explores the primary barriers that hinder investment in hydrogen storage and the essential components of a viable business model that can address the primary risks to which potential hydrogen storage investors are exposed.
The podcast can be found on their website.
Development of Hydrogen Area Classification Data for Use in Village Trials
May 2023
Publication
The natural gas industry proposes carrying out trials on limited parts of the gas network using hydrogen as an alternative to natural gas as a fuel. Ahead of these trials it is important to establish whether the zones of negligible extent that are typically applied to natural gas systems could still be considered zones of negligible extent for hydrogen. The standard IGEM/UP/16 is commonly used by the natural gas industry to carry out area classification for low pressure gas systems for example as found in boiler houses. However IGEM/UP/16 is not applicable to hydrogen. Therefore IGEM commissioned HSE’s Science Division to develop some data that could be used to feed into an area classification assessment for the village trials.<br/>This report identifies two main elements of IGEM/UP/16 which may not apply to hydrogen and suggests values for hydrogen-specific alternatives. These are the ventilation rate requirements to allow a zone to be deemed of negligible extent and the definition of a confined space.
Techno-economic Viability of Islanded Green Ammonia as a Carbon-free Energy Vector and as a Substitute for Conventional Production
Jul 2020
Publication
Decarbonising ammonia production is an environmental imperative given that it independently accounts for 1.8% of global carbon dioxide emissions and supports the feeding of over 48% of the global population. The recent decline of production costs and its potential as an energy vector warrant investigation of whether green ammonia production is commercially competitive. Considering 534 locations in 70 countries and designing and operating the islanded production process to minimise the levelised cost of ammonia (LCOA) at each we show the range of achievable LCOA the cost of process flexibility the components of LCOA and therein the scope of LCOA reduction achievable at present and in 2030. These results are benchmarked against ammonia spot prices cost per GJ of refined fuels and the LCOE of alternative energy storage methods. Currently a LCOA of $473 t1 is achievable at the best locations the required process flexibility increases the achievable LCOA by 56%; the electrolyser CAPEX and operation are the most significant costs. By 2030 $310 t1 is predicted to be achievable with multiple locations below $350 t1 . At $25.4 GJ11 ) that do not have the benefit of being carbon-free.
Gas Goes Green: Britain's Hydrogen Blending Delivery Plan
Jan 2022
Publication
Britain’s Hydrogen Blending Delivery Plan which sets out how all five of Britain’s gas grid companies will meet the Government’s target for Britain’s network of gas pipes to be ready to deliver 20% hydrogen to homes and businesses from 2023 as a replacement for natural gas.
Global Green Hydrogen-based Steel Opportunities Surrounding High Quality Renewable Energy and Iron Ore Deposits
May 2023
Publication
The steel sector currently accounts for 7% of global energy-related CO2 emissions and requires deep reform to disconnect from fossil fuels. Here we investigate the market competitiveness of one of the widely considered decarbonisation routes for primary steel production: green hydrogen-based direct reduction of iron ore followed by electric arc furnace steelmaking. Through analysing over 300 locations by combined use of optimisation and machine learning we show that competitive renewables-based steel production is located nearby the tropic of Capricorn and Cancer characterised by superior solar with supplementary onshore wind in addition to high-quality iron ore and low steelworker wages. If coking coal prices remain high fossil-free steel could attain competitiveness in favourable locations from 2030 further improving towards 2050. Large-scale implementation requires attention to the abundance of suitable iron ore and other resources such as land and water technical challenges associated with direct reduction and future supply chain configuration.
Probabilistic Modelling of Seasonal Energy Demand Patterns in the Transition from Natural Gas to Hydrogen for an Urban Energy District
May 2023
Publication
The transition to a low-carbon energy system can be depicted as a “great reconfiguration” from a socio-technical perspective that carries the risk of impact shifts. Electrification with the objective of achieving rapidly deep decarbonisation must be accompanied by effective efficiency and flexibility measures. Hydrogen can be a preferred option in the decarbonisation process where electrification of end-uses is difficult or impractical as well as for long-term storage in energy infrastructure characterised by a large penetration of renewable energy sources. Notwithstanding the current uncertainties regarding costs environmental impact and the inherent difficulties of increasing rapidly supply capacity hydrogen can represent a solution to be used in multi-energy systems with combined heat and power (CHP) in particular in urban energy districts. In fact while achieving carbon savings with natural gas fuelled CHP is not possible when low grid carbon intensity factors are present it may still be possible to use it to provide flexibility services and to reduce emissions further with switch from natural gas to hydrogen. In this paper a commercially established urban district energy scheme located in Southampton (United Kingdom) is analysed with the goal of exploring potential variations in its energy demand. The study proposes the use of scalable data-driven methods and probabilistic simulation to generate seasonal energy demand patterns representing the potential short-term and long-term evolution of the energy district.
A Low-temperature Ammonia Electrolyser for Wastewater Treatment and Hydrogen Production
May 2023
Publication
Ammonia is a pollutant present in wastewater and is also a valuable carbon-free hydrogen carrier. Stripping recovery and anodic oxidation of ammonia to produce hydrogen via electrolysis is gaining momentum as a technology yet the development of an inexpensive stable catalytic material is imperative to reduce cost. Here we report on a new nickel copper (NiCu) catalyst electrodeposited onto a high surface area nickel felt (NF) as an anode for ammonia electrolysis. Cyclic voltammetry demonstrated that the catalyst/substrate combination reached the highest current density (200 mA cm2 at 20 C) achieved for a non-noble metal catalyst. A NiCu/NF electrode was tested in an anion exchange membrane electrolyser for 50 h; it showed good stability and high Faradaic efficiency for ammonia oxidation (88%) and hydrogen production (99%). We demonstrate that this novel electrode catalyst/substrate material combination can oxidise ammonia in a scaled system and hydrogen can be produced as a valuable by-product at industrial-level current densities and cell voltages lower than that for water electrolysis.
Performance, Emissions, and Economic Analyses of Hydrogen Fuel Cell Vehicles
May 2024
Publication
The transport sector is considered to be a significant contributor to greenhouse gas emissions as this sector emits about one-fourth of global CO2 emissions. Transport emissions contribute toward climate change and have been linked to adverse health impacts. Therefore alternative and sustainable transport options are urgent for decarbonising the transport sector and mitigating those issues. Hydrogen fuel cell vehicles are a potential alternative to conventional vehicles which can play a significant role in decarbonising the future transport sector. This study critically analyses the recent works related to hydrogen fuel cell integration into vehicles modelling and experimental investigations of hydrogen fuel cell vehicles with various powertrains. This study also reviews and analyses the performance energy management strategies lifecycle cost and emissions of fuel cell vehicles. Previous literature suggested that the fuel consumption and well-to-wheel greenhouse gas emissions of hydrogen fuel cell-powered vehicles are significantly lower than that of conventional internal combustion vehicles. Hydrogen fuel cell vehicles consume about 29–66 % less energy and cause approximately 31–80 % less greenhouse gas emissions than conventional vehicles. Despite this the lifecycle cost of hydrogen fuel cell vehicles has been estimated to be 1.2–12.1 times higher than conventional vehicles. Even though there has been recent progress in energy management in hydrogen fuel cell electric vehicles there are a number of technical and economic challenges to the commercialisation of hydrogen fuel cell vehicles. This study presents current knowledge gaps and details future research directions in relation to the research advancement of hydrogen fuel cell vehicles.
CFD Modelling of Startup Fuelling Phase Accounting for All Hydrogen Refuelling Station Components
Sep 2023
Publication
Further development of hydrogen-fuelled transport and associated infrastructure requires fundamentally based validated and publicly accepted models for fuelling protocol development particularly for heavy-duty transport applications where protocols are not available yet. This study aims to use computational fluid dynamics (CFD) for modelling the entire hydrogen refuelling station (HRS) including all its components starting from high-pressure (HP) tanks a mass flow meter pressure control valve (PCV) a heat exchanger (HE) nozzle hose breakaway and up to 3 separate onboard tanks. The paper focuses on the initial phase of the refuelling procedure in which the main purpose is to check for leaks in the fuelling line and determine if it is safe to start fuelling. The simulation results are validated against the only publicly available data on hydrogen fuelling by Kuroki and co-authors (2021) from the NREL hydrogen fuelling station experiment. The simulation results – mass flow rate dynamics as well as pressure and temperature at different station locations - show good agreement with the measured experimental data. The development of such models is crucial for the further advancement of hydrogen-fuelled transport and infrastructure and this study presents a step towards this goal.
OIES Podcast - Renewable Hydrogen Import Routes into the EU
Jun 2023
Publication
In this podcast David Ledesma talks to Martin Lambert and Abdurahman Alsulaiman about the potential hydrogen import market particularly focusing on the EU which currently holds the largest and earliest hydrogen target. The podcast explores the emerging hydrogen trade market and considers numerous possibilities for its open up providing better clarity on policy statements and balance them against project announcements.
Throughout the podcast Martin and Abdulrahman delve into various key points – they shed light on the primary areas of focus for projects set to be completed by or before 2030 as well as the distinction between announcements and tangible progress such as projects currently at the Final Investment Decision stage or under construction.
Additionally they explore the EU’s role as one of the few countries to have publicly announced its requirements for hydrogen imports and its ambitious hydrogen import target. The EU is currently establishing a benchmark for the future hydrogen market. However in order for the EU to succeed in establishing future hydrogen supply lines with future trade partners it will be crucial to engage in open dialogues covering a wide range of topics.
Join us in this podcast as we uncover the potential of the hydrogen import market with a specific focus on the EU and discuss the necessary steps for its success.
The podcast can be found on their website.
Throughout the podcast Martin and Abdulrahman delve into various key points – they shed light on the primary areas of focus for projects set to be completed by or before 2030 as well as the distinction between announcements and tangible progress such as projects currently at the Final Investment Decision stage or under construction.
Additionally they explore the EU’s role as one of the few countries to have publicly announced its requirements for hydrogen imports and its ambitious hydrogen import target. The EU is currently establishing a benchmark for the future hydrogen market. However in order for the EU to succeed in establishing future hydrogen supply lines with future trade partners it will be crucial to engage in open dialogues covering a wide range of topics.
Join us in this podcast as we uncover the potential of the hydrogen import market with a specific focus on the EU and discuss the necessary steps for its success.
The podcast can be found on their website.
Wind Farm Control for Improved Battery Lifetime in Green Hydrogen Systems without a Grid Connection
Jul 2023
Publication
Green hydrogen is likely to play an important role in meeting the net-zero targets of countries around the globe. One potential option for green hydrogen production is to run electrolysers directly from offshore wind turbines with no grid connection and hence no expensive cabling to shore. In this work an innovative proof of concept of a wind farm control methodology designed to reduce variability in wind farm active power output is presented. Smoothing the power supplied by the wind farm to the battery reduces the size and number of battery charge cycles and helps to increase battery lifetime. This work quantifies the impact of the wind farm control method on battery lifetime for wind farms of 1 4 9 and 16 wind turbines using suitable wind farm battery and electrolyser models. The work presented shows that wind farm control for smoothing wind farm power output could play a critical role in reducing the levelised cost of green hydrogen produced from wind farms with no grid connection by reducing the damaging load cycles on batteries in the system. Hence this work paves the way for the design and testing of a full implementation of the wind farm controller.
Recent Advances in Sustainable and Safe Marine Engine Operation with Alternative Fuels
Nov 2022
Publication
Pursuing net-zero emission operations in the shipping industry are quintessential for this sector to mitigate the environmental impact caused by hydrocarbon fuel combustion. Significant contributions to this are expected from the substitution of conventional marine fuels by alternative emission-free fuels with lower emission footprints. This study aims to conduct a comprehensive literature review for delineating the main characteristics of the considered alternative fuels specifically focusing on hydrogen methanol and ammonia which have recently attracted attention from both industry and academia. This study comparatively assesses the potential of using these fuels in marine engines and their subsequent performance characteristics as well as the associated environmental benefits. In addition the required storage conditions space as well as the associated costs are reviewed. Special attention is given to the safety characteristics and requirements for each alternative fuel. The results of this study demonstrate that the environmental benefits gained from alternative fuel use are pronounced only when renewable energy is considerably exploited for their production whereas the feasibility of each fuel depends on the vessel type used and pertinent storage constraints. Hydrogen ammonia and methanol are considered best-fit solutions for small scale shipping requiring minimal on-board storage. In addition the need for comparative assessments between diesel and alternative fuels is highlighted and sheds light on marine engines’ operational characteristics. Moreover using combinations of alternative and diesel fuels is identified as a direction towards decarbonisation of the maritime sector; intensifying the need for optimisation studies on marine engine design and operation. This study concludes with recommendations for future research directions thus contributing to fuel research concepts that can facilitate the shipboard use of alternative fuels.
Gauging Public Perceptions of Blue and Green Hydrogen Futures: Is the Twin-track Approach Compatible with Hydrogen Acceptance?
Jun 2023
Publication
National hydrogen strategies are emerging as a critical pillar of climate change policy. For homes connected to the gas grid hydrogen may offer an alternative decarbonisation pathway to electrification. Hydrogen production pathways in countries such as the UK will involve both the gas network and the electricity grid with related policy choices and investment decisions impacting the potential configuration of consumer acceptance for hydrogen homes. Despite the risk of public resistance be it on environmental economic or social grounds few studies have explored the emerging contours of domestic hydrogen acceptance. To date there is scarce evidence on public perceptions of national hydrogen policy and the extent to which attitudes may be rooted in prior knowledge and awareness or open to change following information provision and engagement. In response this study evaluates consumer preferences for a low-carbon energy future wherein parts of the UK housing stock may adopt low-carbon hydrogen boilers and hobs. Drawing on data from online focus groups we examine consumer perceptions of the government's twin-track approach which envisions important roles for both ‘blue’ and ‘green’ hydrogen to meet net zero ambitions. Through a mixed-methods multigroup analysis the underlying motivation is to explore whether the twin-track approach appears compatible with hydrogen acceptance. Moving forward hydrogen policy should ensure greater transparency concerning the benefits costs and risks of the transition with clearer communication about the justification for supporting respective hydrogen production pathways.
Lessons Learned from Large Scale Hydrogen Production Project
Sep 2023
Publication
In August 2022 Shell started construction of Holland Hydrogen I (HH I) a 200 MW electrolyser plant in the port of Rotterdam’s industrial zone on Maasvlakte II in the Netherlands. HH I will produce up to 60000 kg of renewable hydrogen per day. The development and demonstration of a safe layout and plant design had been challenging due to ambitious HH I project premises many technical novelties common uncertainties in hydrogen leak effect prediction a lack of large-scale water electrolyzer operating history and limited standardization in this industry sector. This paper provides an industry perspective of the major challenges in commercial electrolyzer plant HSSE risk assessment and risk mitigation work processes required to develop and demonstrate a safe design and it describes lessons learned in this area during the HH I project. Furthermore the paper lists major common gaps in relevant knowledge engineering tools standards and OEM deliverables that need closure to enable future commercial electrolyzer plant projects to develop an economically viable and plant design and layout more efficiently and cost-effectively.
Hydrogen Fuel Quality from Two Main Production Processes: Steam Methane Reforming and Proton Exchange Membrane Water Electrolysis
Oct 2019
Publication
Thomas Bacquart,
Karine Arrhenius,
Stefan Persijn,
Andrés Rojo,
Fabien Auprêtre,
Bruno Gozlan,
Abigail Morris,
Andreas Fischer,
Arul Murugan,
Sam Bartlett,
Niamh Moore,
Guillaume Doucet,
François Laridant,
Eric Gernot,
Teresa E. Fernandez,
Concepcion Gomez,
Martine Carré,
Guy De Reals and
Frédérique Haloua
The absence of contaminants in the hydrogen delivered at the hydrogen refuelling station is critical to ensure the length life of FCEV. Hydrogen quality has to be ensured according to the two international standards ISO 14687–2:2012 and ISO/DIS 19880-8. Amount fraction of contaminants from the two hydrogen production processes steam methane reforming and PEM water electrolyser is not clearly documented. Twenty five different hydrogen samples were taken and analysed for all contaminants listed in ISO 14687-2. The first results of hydrogen quality from production processes: PEM water electrolysis with TSA and SMR with PSA are presented. The results on more than 16 different plants or occasions demonstrated that in all cases the 13 compounds listed in ISO 14687 were below the threshold of the international standards. Several contaminated hydrogen samples demonstrated the needs for validated and standardised sampling system and procedure. The results validated the probability of contaminants presence proposed in ISO/DIS 19880-8. It will support the implementation of ISO/ DIS 19880-8 and the development of hydrogen quality control monitoring plan. It is recommended to extend the study to other production method (i.e. alkaline electrolysis) the HRS supply chain (i.e. compressor) to support the technology growth.
Modelling of Hydrogen-blended Dual-fuel Combustion using Flamelet-generated Manifold and Preferential Diffusion Effects
Oct 2022
Publication
In the present study Reynolds-Averaged Navier-Stokes simulations together with a novel flamelet generated manifold (FGM) hybrid combustion model incorporating preferential diffusion effects is utilised for the investigation of a hydrogen-blended diesel-hydrogen dual-fuel engine combustion process with high hydrogen energy share. The FGM hybrid combustion model was developed by coupling laminar flamelet databases obtained from diffusion flamelets and premixed flamelets. The model employed three control variables namely mixture fraction reaction progress variable and enthalpy. The preferential diffusion effects were included in the laminar flamelet calculations and in the diffusion terms in the transport equations of the control variables. The resulting model is then validated against an experimental diesel-hydrogen dual-fuel combustion engine. The results show that the FGM hybrid combustion model incorporating preferential diffusion effects in the flame chemistry and transport equations yields better predictions with good accuracy for the in-cylinder characteristics. The inclusion of preferential diffusion effects in the flame chemistry and transport equations was found to predict well several characteristics of the diesel-hydrogen dual-fuel combustion process: 1) ignition delay 2) start and end of combustion 3) faster flame propagation and quicker burning rate of hydrogen 4) high temperature combustion due to highly reactive nature of hydrogen radicals 5) peak values of the heat release rate due to high temperature combustion of the partially premixed pilot fuel spray with entrained hydrogen/air and then background hydrogen-air premixed mixture. The comparison between diesel-hydrogen dual-fuel combustion and diesel only combustion shows early start of combustion longer ignition delay time higher flame temperature and NOx emissions for dual-fuel combustion compared to diesel only combustion.
Combustion Characterization of Hybrid Methane-hydrogen Gas in Domestic Swirl Stoves
Oct 2022
Publication
Combustion of hybrid natural gas (methane) and hydrogen mixture in domestic swirl stoves has been characterized using hot-state experiments and numerical analysis. The detailed combustion mechanism of methane and hydrogen (GRI-Mech 3.0) has been simplified to obtain reduced number of chemical reactions involved (82 % reduction). The novel simplified combustion mechanism developed has been used to obtain combustion characteristics of hybrid methane-hydrogen mixture. The difference between the calculations from the detailed and the simplified mechanisms has been found to be Combustion of hybrid natural gas (methane) and hydrogen mixture in domestic swirl stoves has been characterized using hot-state experiments and numerical analysis. The detailed combustion mechanism of methane and hydrogen (GRI-Mech 3.0) has been simplified to obtain reduced number of chemical reactions involved (82 % reduction). The novel simplified combustion mechanism developed has been used to obtain combustion characteristics of hybrid methane-hydrogen mixture. The difference between the calculations from the detailed and the simplified mechanisms has been found to be <1 %. A numerical model based on the simplified combustion model is developed rigorously tested and validated against hot-state tests. The results depict that the maximum difference in combustion zone’s average temperature is <13 %. The investigations have then been extended to hybrid methane-hydrogen mixtures with varying volume fraction of hydrogen. The results show that for a mixture containing 15 % hydrogen the release of CO due to combustion reduces by 25 % while the combustion zone’s average temperature reduces by 6.7 %. The numerical results and hot-state tests both confirm that the temperature remains stable when hybrid methane-hydrogen mixture is used in domestic swirl gas stoves demonstrating its effectiveness in cooking processes.
Numerical Characterization of Under-expanded Cryogenic Hydrogen Gas Jets
Sep 2022
Publication
High-resolution direct numerical simulations are conducted for under-expanded cryogenic hydrogen gas jets to characterize the nearfield flow physics. The basic flow features and jet dynamics are analyzed in detail revealing the existence of four stages during early jet development namely (a) initial penetration (b) establishment of near-nozzle expansion (c) formation of downstream compression and (d) wave propagation. Complex acoustic waves are formed around the under-expanded jets. The jet expansion can also lead to conditions for local liquefaction from the pressurized cryogenic hydrogen gas release. A series of simulations are conducted with systematically varied nozzle pressure ratios and systematically changed exit diameters. The acoustic waves around the jets are found to waken with the decrease in the nozzle pressure ratio. The increase in the nozzle pressure ratio is found to accelerate hydrogen dispersion and widen the regions with hydrogen liquefaction potential. The increase in the nozzle exit diameter also widens the region with hydrogen liquefaction potential but slows down the evolution of the flow structures.
Metal-Hydride-Based Hydrogen Storage as Potential Heat Source for the Cold Start of PEM FC in Hydrogen-Powered Coaches: A Comparative Study of Various Materials and Thermal Management Techniques
Nov 2022
Publication
The successful and fast start-up of proton exchange membrane fuel cells (PEMFCs) at subfreezing temperatures (cold start) is very important for the use of PEMFCs as energy sources for automotive applications. The effective thermal management of PEMFCs is of major importance. When hydrogen is stored in hydride-forming intermetallics significant amounts of heat are released due to the exothermic nature of the reaction. This excess of heat can potentially be used for PEMFC thermal management and to accelerate the cold start. In the current work this possibility is extensively studied. Three hydride-forming intermetallics are introduced and their hydrogenation behavior is evaluated. In addition five thermal management scenarios of the metal hydride beds are studied in order to enhance the kinetics of the hydrogenation. The optimum combination of the intermetallic hydrogenation behavior weight and complexity of the thermal management system was chosen for the study of thermal coupling with the PEMFCs. A 1D GT-SUITE model was built to stimulate the thermal coupling of a 100 kW fuel cell stack with the metal hydride. The results show that the use of the heat from the metal hydride system was able to reduce the cold start by up to 8.2%.
Development of a Hydrogen Supplement for use with IGEM/SR/25
Nov 2022
Publication
In response to the UK Government’s commitment to achieve net-zero carbon emissions by 2050 a range of research and demonstration projects are underway to investigate the feasibility of using hydrogen in place of natural gas within the national transmission and distribution system. In order for these projects to achieve their full scope of work a mechanism for performing hazardous area classification for hydrogen installations is required. At present IGEM/SR/25 is used to undertake such assessments for natural gas installations but the standard is not currently applicable to hydrogen or hydrogen/natural gas blends.<br/>This report presents updated data and a summary of the recommended methodologies for hazardous area classification of installations using hydrogen or blends of up to 20% hydrogen in natural gas. The contents of this report are intended to provide a technical commentary and the data for a hydrogen-specific supplement to IGEM/SR/25. The supplement will specifically cover 100% hydrogen and a 20/80% by volume blend of hydrogen/natural gas. Reference to intermediate blends is included in this report where appropriate to cover the anticipated step-wise introduction of hydrogen into the natural gas network.<br/>This report is divided into a series of appendices each of which covers a specific area of the IGEM standard. Each appendix includes a summary of specific recommendations made to enable IGEM/SR/25 to be applied to hydrogen and blends of up to 20% hydrogen in natural gas. The reader is encouraged to review the individual appendices for specific conclusions associated with the topic areas addressed in this report.<br/>In general the existing methodologies and approaches used for area classification in IGEM/SR/25 have been deemed appropriate for installations using either hydrogen or blends of up to 20% hydrogen in natural gas. Where necessary revised versions of the equations and zoning distances used in the standard are presented which account for the influence of material property differences between natural gas and the two alternative fuels considered in this work.
OIES Podcast - Hydrogen Financing
Jan 2023
Publication
In this Podcast David Ledesma discusses with Stephen Craen Visiting Research Fellow OIES the challenges facing the financing of future hydrogen projects as it is expected that a substantial amount of capital will need to be invested in green hydrogen production to meet the 2050 net zero targets. Based around an ‘Archetype’ world scale hydrogen export project where 1 GW solar power is used to make green hydrogen which is converted to 250000 tpa green ammonia for export with a capital cost in the region of USD 2 billion the podcast discusses how ‘efficient financing’ can make an important contribution to minimising cost and making projects cost competitive. Stephen Craen argues that lenders and investors will look to precedents when assessing the nascent green hydrogen sector and the foremost will be LNG and offshore wind which both represent large-scale technically complex projects. Commercial structures of the green hydrogen business are expected to borrow concepts from offshore wind projects particularly in relation to price but also from LNG where this is relevant such as take-or-pay contracts. In this podcast we discuss the key issues that will need to be addressed to make a green hydrogen export project bankable concluding that commercial debt from either commercial banks or project bonds can help create competition.
The podcast can be found on their website.
The podcast can be found on their website.
Numerical Study on Hydrogen–Gasoline Dual-Fuel Spark Ignition Engine
Nov 2022
Publication
Hydrogen as a suitable and clean energy carrier has been long considered a primary fuel or in combination with other conventional fuels such as gasoline and diesel. Since the density of hydrogen is very low in port fuel-injection configuration the engine’s volumetric efficiency reduces due to the replacement of hydrogen by intake air. Therefore hydrogen direct in-cylinder injection (injection after the intake valve closes) can be a suitable solution for hydrogen utilization in spark ignition (SI) engines. In this study the effects of hydrogen direct injection with different hydrogen energy shares (HES) on the performance and emissions characteristics of a gasoline port-injection SI engine are investigated based on reactive computational fluid dynamics. Three different injection timings of hydrogen together with five different HES are applied at low and full load on a hydrogen– gasoline dual-fuel SI engine. The results show that retarded hydrogen injection timing increases the concentration of hydrogen near the spark plug resulting in areas with higher average temperatures which led to NOX emission deterioration at −120 Crank angle degree After Top Dead Center (CAD aTDC) start of injection (SOI) compared to the other modes. At −120 CAD aTDC SOI for 50% HES the amount of NOX was 26% higher than −140 CAD aTDC SOI. In the meanwhile an advanced hydrogen injection timing formed a homogeneous mixture of hydrogen which decreased the HC and soot concentration so that −140 CAD aTDC SOI implied the lowest amount of HC and soot. Moreover with the increase in the amount of HES the concentrations of CO CO2 and soot were reduced. Having the HES by 50% at −140 CAD aTDC SOI the concentrations of particulate matter (PM) CO and CO2 were reduced by 96.3% 90% and 46% respectively. However due to more complete combustion and an elevated combustion average temperature the amount of NOX emission increased drastically.
Effect of Heat Transfer through the Release of Pipe on Simulations of Cryogenic Hydrogen Jet Fires and Hazard Distances
Sep 2021
Publication
Jet flames originated by cryo-compressed ignited hydrogen releases can cause life-threatening conditions in their surroundings. Validated models are needed to accurately predict thermal hazards from a jet fire. Numerical simulations of cryogenic hydrogen flow in the release pipe are performed to assess the effect of heat transfer through the pipe walls on jet parameters. Notional nozzle exit diameter is calculated based on the simulated real nozzle parameters and used in CFD simulations as a boundary condition to model jet fires. The CFD model was previously validated against experiments with vertical cryogenic hydrogen jet fires with release pressures up to 0.5 MPa (abs) release diameter 1.25 mm and temperatures as low as 50 K. This study validates the CFD model in a wider domain of experimental release conditions - horizontal cryogenic jets at exhaust pipe temperature 80 K pressure up to 2 MPa abs and release diameters up to 4 mm. Simulation results are compared against experimentally measured parameters as hydrogen mass flow rate flame length and radiative heat flux at several locations from the jet fire. The CFD model reproduces well experiments with reasonable engineering accuracy. Jet fire hazard distances established using three different criteria - temperature thermal radiation and thermal dose - are compared and discussed based on CFD simulation results.
HydroGenerally - Episode 5: Hydrogen for Glass Production
May 2022
Publication
In this fifth episode Steffan Eldred and Neelam Mughal from Innovate UK KTN discuss how the glass industry is driving new hydrogen developments and research and explore the hydrogen transition opportunities and challenges in this sector alongside their special guest Rob Ireson Innovation and Partnerships Manager at Glass Futures Ltd.
The podcast can be found on their website
The podcast can be found on their website
Putting Bioenergy With Carbon Capture and Storage in a Spatial Context: What Should Go Where?
Mar 2022
Publication
This paper explores the implications of siting a bioenergy with carbon capture and storage (BECCS) facility to carbon emission performances for three case-study supply chains using the Carbon Navigation System (CNS) model. The three case-study supply chains are a wheat straw derived BECCS-power a municipal solid waste derived BECCS-waste-to-energy and a sawmill residue derived BECCS-hydrogen. A BECCS facility needs to be carefully sited taking into consideration its local low carbon infrastructure available biomass and geography for successful deployment and achieving a favorable net-negative carbon balance. On average across the three supply chains a 10 km shift in the siting of the BECCS facility results in an 8.6–13.1% increase in spatially explicit supply chain emissions. BECCS facilities producing low purity CO2 at high yields have lower spatial emissions when located within the industrial clusters while those producing high purity CO2 at low yields perform better outside the clusters. A map is also generated identifying which of the three modeled supply chains delivers the lowest spatially explicit supply chain emission options for any given area of the UK at a 1 MtCO2/yr capture scale.
A Technical Evaluation to Analyse of Potential Repurposing of Submarine Pipelines for Hydrogen and CCS Using Survival Analysis
Oct 2022
Publication
The UK oil and gas sector is mature and a combination of a dwindling resource base and a move towards decarbonisation has led to lower investments and an increasing decommissioning bill. Many existing offshore assets are in the vicinity of potential renewable energy developments or low-carbon facilities. We propose a technical evaluation process to understand whether pipelines might be repurposed to reduce the costs of low-carbon energy investment and oil decommissioning. We identify survival analysis as an effective method to investigate the potential of pipelines repurposing based on historical failure records as it deals with acceptable levels of data gaps and does not require associated field costs for detailed inspection. It provides a close estimate of the anticipated remaining life when compared to feasibility studies. We use survival analysis to examine several repurposing case studies for low-carbon investments. It also demonstrates that several pipeline systems have the potential to operate safely beyond their design life. Detailed records of failure will allow for further development of this methodology in the future.
The Dawn of Hydrogen - Fuel of the Future
Aug 2021
Publication
This is a time of enormous change for the gas industry as the UK and the world at large attempts to meet the challenges of decarbonisation in the face of climate change. Hydrogen is expected to play a vital role in achieving the government’s commitment of eliminating the UK’s contribution to climate change by 2050 with the industry creating up to 8000 jobs by 2030 and potentially unlocking up to 100000 jobs by the middle of the century. But despite the UK government’s huge ambitions hydrogen is just one piece of the puzzle and it will be necessary to seek solutions that bring the whole energy system together – including not just heat for buildings but hard-to decarbonise areas such as manufacturing road transport aviation and shipping. Here we bring you just a taste of some of the amazing work taking place across the energy sector to understand this fuel more clearly to comprehend its strengths and limitations and to integrate it into our current energy infrastructure. We hope you enjoy this special publication.
Differentiating Gas Leaks from Normal Appliance Use
Jun 2021
Publication
DNV has carried out an investigation into potential uses for smart gas meter data as part of Phase 1 of the Modernising Energy Data Applications competition as funded by UK Research & Innovation. In particular a series of calculations have been carried out to investigate the possibility of differentiating accidental gas leaks from normal appliance use in domestic properties. This is primarily with the aim of preventing explosions but the detection of leaks also has environmental and financial benefits.
Three gases have been considered in this study:
An examination of detailed historical incident information suggests that the explosions that lead to fatalities or significant damage to houses are typically of the type that would be more likely to be detected and prevented. It is estimated that between 25% and 75% of the more severe explosions could be prevented depending on which potential improvements are implemented.
Based on the conservative estimates of explosion prevention a cost benefit analysis suggests that it is justifiable to spend between around £1 and £10 per meter installed to implement the proposed technology. This is based purely on lives saved and does not take account of other benefits.
Three gases have been considered in this study:
- A representative UK natural gas composition.
- A blend of 80% natural gas and 20% hydrogen.
- Pure hydrogen.
- Small holes of up to 1 mm rarely reach flammable gas/air concentrations for any gas except under the most unfavourable conditions such as small volumes combined with low ventilation rates. These releases would likely be detected within 6 to 12 hours.
- Medium holes between 1 mm and 6 mm give outflow rates equivalent to a moderate to high level of gas use by appliances. The ability to detect these leaks is highly dependent on the hole size the time at which the leak begins and the normal gas use profile in the building. The larger leaks in this category would be detected within 30 to 60 minutes while the smaller leaks could take several hours to be clearly differentiated from appliance use. This is quick enough to prevent some explosions.
- Large holes of over 6 mm give leak rates greater than any gas use by appliances. These releases rapidly reach a flammable gas/air mixture in most cases but would typically be detected within the first 30-minute meter output period. Again some explosions could be prevented in this timescale.
An examination of detailed historical incident information suggests that the explosions that lead to fatalities or significant damage to houses are typically of the type that would be more likely to be detected and prevented. It is estimated that between 25% and 75% of the more severe explosions could be prevented depending on which potential improvements are implemented.
Based on the conservative estimates of explosion prevention a cost benefit analysis suggests that it is justifiable to spend between around £1 and £10 per meter installed to implement the proposed technology. This is based purely on lives saved and does not take account of other benefits.
East Coast Hydrogen Feasibility Report
Nov 2021
Publication
The highlights of the report include:
- East Coast Hydrogen has the potential to connect up to 7GW of hydrogen production by 2030 alone exceeding the UK Government’s 5GW by 2030 target in a single project. It represents an unmissable opportunity for government and the private sector to work together in delivering on our ambitious decarbonisation targets.
- East Coast Hydrogen can use the natural assets of the North of England including existing and potential hydrogen storage facilities and build on the hydrogen production in two of the UK’s largest industrial clusters in the North East and North West in turn ensuring significant private sector investment in the UK’s industrial heartlands.
- This would be the first step in the conversion of our national gas grid to hydrogen and will act as a blueprint for subsequent conversions across the UK.
- The project will also demonstrate the innovation engineering capabilities and economic opportunity in the North and create tens of thousands of highly skilled Green jobs in the future hydrogen economy."
Green Hydrogen Production and Use in Low- and Middle-income Countries: A Least-cost Geospatial Modelling Approach Applied to Kenya
May 2023
Publication
With the rising threat of climate change green hydrogen is increasingly seen as the high-capacity energy storage and transport medium of the future. This creates an opportunity for low- and middle-income countries to leverage their high renewable energy potential to produce use and export low-cost green hydrogen creating environmental and economic development benefits. While identifying ideal locations for green hydrogen production is critical for countries when defining their green hydrogen strategies there has been a paucity of adequate geospatial planning approaches suitable to low- and middle-income countries. It is essential for these countries to identify green hydrogen production sites which match demand to expected use cases such that their strategies are economically sustainable. This paper therefore develops a novel geospatial cost modelling method to optimize the location of green hydrogen production across different use cases with a focus on suitability to low- and middle-income countries. This method is applied in Kenya to investigate the potential hydrogen supply chain for three use cases: ammonia-based fertilizer freight transport and export. We find hydrogen production costs of e3.7–9.9/kgH2 are currently achievable across Kenya depending on the production location chosen. The cheapest production locations are identified to the south and south-east of Lake Turkana. We show that ammonia produced in Kenya can be cost-competitive given the current energy crisis and that Kenya could export hydrogen to Rotterdam with costs of e7/kgH2 undercutting current market prices regardless of the carrier medium. With expected techno-economic improvements hydrogen production costs across Kenya could drop to e1.8–3.0/kgH2 by 2030.
A Study into Proton Exchange Membrane Fuel Cell Power and Voltage Prediction using Artificial Neural Network
Sep 2022
Publication
Polymer Electrolyte Membrane fuel cell (PEMFC) uses hydrogen as fuel to generate electricity and by-product water at relatively low operating temperatures which is environmentally friendly. Since PEMFC performance characteristics are inherently nonlinear and related predicting the best performance for the different operating conditions is essential to improve the system’s efficiency. Thus modeling using artificial neural networks (ANN) to predict its performance can significantly improve the capabilities of handling multi-variable nonlinear performance of the PEMFC. This paper predicts the electrical performance of a PEMFC stack under various operating conditions. The four input terms for the 5 W PEMFC include anode and cathode pressures and flow rates. The model performances are based on ANN using two different learning algorithms to estimate the stack voltage and power. The models have shown consistently to be comparable to the experimental data. All models with at least five hidden neurons have coefficients of determination of 0.95 or higher. Meanwhile the PEMFC voltage and power models have mean squared errors of less than 1 × 10−3 V and 1 × 10−3 W respectively. Therefore the model results demonstrate the potential use of ANN into the implementation of such models to predict the steady state behavior of the PEMFC system (not limited to polarization curves) for different operating conditions and help in the optimization process for achieving the best performance of the system.
OIES Podcast: Global Trade of Hydrogen: What is the Best Way to Transfer Hydrogen Over Long Distances?
Aug 2022
Publication
In this podcast David Ledesma talks with Rahmat Poudineh Senior Research Fellow and Aliaksei Patonia Research Fellow on issues and options with respect to long distance transportation of the hydrogen.
Hydrogen currently is mainly a local or regional commodity. If hydrogen is to become a truly global-traded commodity it needs to be transported over long transoceanic distances in an economical way. However unlike natural gas shipping compressed or liquefied hydrogen over long distances is very inefficient and expensive. At the same time hydrogen can be converted into multiple carriers with a higher energy density and higher transport capacity such as liquid ammonia toluene/methylcyclohexane (MCH) or methanol. These chemicals have their own advantages and drawbacks and their techno-economic characteristics in terms of boil-off gas and thermodynamic and conversion losses play a key role in the efficiency of transoceanic transportation of the hydrogen.
On the other hand apart from techno-economic features there are other factors to consider for long distance transportation of the hydrogen via its careers. Here such issues as safety public acceptance as well as legal and regulatory constraints may come into play. Another factor is the availability of the industries and infrastructures already developed around any of possible hydrogen carriers as well as their potential industrial applicability beyond hydrogen. Finally technological progress in other decarbonization applications and most importantly full commercialization of CCUS solutions is likely to dramatically change the approach towards long distance hydrogen transportation.
The podcast can be found on their website.
Hydrogen currently is mainly a local or regional commodity. If hydrogen is to become a truly global-traded commodity it needs to be transported over long transoceanic distances in an economical way. However unlike natural gas shipping compressed or liquefied hydrogen over long distances is very inefficient and expensive. At the same time hydrogen can be converted into multiple carriers with a higher energy density and higher transport capacity such as liquid ammonia toluene/methylcyclohexane (MCH) or methanol. These chemicals have their own advantages and drawbacks and their techno-economic characteristics in terms of boil-off gas and thermodynamic and conversion losses play a key role in the efficiency of transoceanic transportation of the hydrogen.
On the other hand apart from techno-economic features there are other factors to consider for long distance transportation of the hydrogen via its careers. Here such issues as safety public acceptance as well as legal and regulatory constraints may come into play. Another factor is the availability of the industries and infrastructures already developed around any of possible hydrogen carriers as well as their potential industrial applicability beyond hydrogen. Finally technological progress in other decarbonization applications and most importantly full commercialization of CCUS solutions is likely to dramatically change the approach towards long distance hydrogen transportation.
The podcast can be found on their website.
Techno-Economic Analysis of Hydrogen Storage Technologies for Railway Engineering: A Review
Sep 2022
Publication
According to the specific requirements of railway engineering a techno-economic comparison for onboard hydrogen storage technologies is conducted to discuss their feasibility and potentials for hydrogen-powered hybrid trains. Physical storage methods including compressed hydrogen (CH2 ) liquid hydrogen (LH2 ) and cryo-compressed hydrogen (CcH2 ) and material-based (chemical) storage methods such as ammonia liquid organic hydrogen carriages (LOHCs) and metal hydrides are carefully discussed in terms of their operational conditions energy capacity and economic costs. CH2 technology is the most mature now but its storage density cannot reach the final target which is the same problem for intermetallic compounds. In contrast LH2 CcH2 and complex hydrides are attractive for their high storage density. Nevertheless the harsh working conditions of complex hydrides hinder their vehicular application. Ammonia has advantages in energy capacity utilisation efficiency and cost especially being directly utilised by fuel cells. LOHCs are now considered as a potential candidate for hydrogen transport. Simplifying the dehydrogenation process is the important prerequisite for its vehicular employment. Recently increasing novel hydrogen-powered trains based on different hydrogen storage routes are being tested and optimised across the world. It can be forecasted that hydrogen energy will be a significant booster to railway decarbonisation.
Next Steps for the Gas Grid- Future Gas Series Part 1
Sep 2014
Publication
Policy Connect Carbon Connect and sector and Parliamentary experts have collaborated to present options for the gas grid to play a useful role in the UK’s transition to a low carbon energy system through the widespread use of low carbon gas. The report calls on Government to support the transition to a more flexible gas grid that uses various forms of gas including low carbon gases such as hydrogen and biomethane.
Assessment of Hydrogen Fuel for Rotorcraft Applications
Jun 2022
Publication
This paper presents the application of a multidisciplinary approach for the preliminary design and evaluation of the potential improvements in performance and environmental impact through the utilization of compressed (CGH2) and liquefied (LH2) hydrogen fuel for a civil tilt-rotor modelled after the NASA XV-15. The methodology deployed comprises models for rotorcraft flight dynamics engine performance flight path analysis hydrogen tank and thermal management system sizing. Trade-offs between gravimetric efficiency energy consumption fuel burn CO2 emissions and cost are quantified and compared to the kerosene-fuelled rotorcraft. The analysis carried out suggests that for these vehicle scales gravimetric efficiencies of the order of 13% and 30% can be attained for compressed and liquid hydrogen storage respectively leading to reduced range capability relative to the baseline tilt-rotor by at least 40%. At mission level it is shown that the hydrogen-fuelled configurations result in increased energy consumption by at least 12% (LH2) and 5% (CGH2) but at the same time significantly reduced life-cycle carbon emissions compared to the kerosene counterpart. Although LH2 storage at cryogenic conditions has a higher gravimetric efficiency than CGH2 (at 700 bar) it is shown that for this class of rotorcraft the latter is more energy efficient when the thermal management system for fuel pressurization and heating prior to combustion is accounted for.
Policy and Pricing Barriers to Steel Industry Decarbonisation: A UK Case Study
Aug 2022
Publication
Global climate targets have highlighted the need for a whole-systems approach to decarbonisation one that includes targeted national policy and industry specific change. Situated within this context this research examines policy and pricing barriers to decarbonisation of the UK steel industry. Here the techno-economic modelling of UK green steelmaking provides a technical contribution to analysis of pricing barriers and policy solutions to these barriers in the UK specifically but also to the broader industrial decarbonisation literature. Estimated costs and associated emissions projections reveal relevant opportunities for UK steel in contributing to national climate and emissions targets. Modelling demonstrates that green steelmaking options have been put at price disadvantages compared to emissions-intensive incumbents and that fossil-free hydrogen-based steel-making has lower emissions and lower levelised costs than carbon capture and storage options including top gas recycling blast furnace (TGR-BF) with CCS and HIsarna smelter with CCS. Two primary policy recommendations are made: the removal of carbon pricing discrepancies and reductions in industrial electricity prices that would level the playing field for green steel producers in the UK. The research also provides relevant policy considerations for the international community in other industrial decarbonisation efforts and the policies that must accompany these decarbonisation choices.
Moving Toward the Low-carbon Hydrogen Economy: Experiences and Key Learnings from National Case Studies
Sep 2022
Publication
The urgency to achieve net-zero carbon dioxide (CO2) emissions by 2050 as first presented by the IPCC special report on 1.5°C Global Warming has spurred renewed interest in hydrogen to complement electrification for widespread decarbonization of the economy. We present reflections on estimates of future hydrogen demand optimization of infrastructure for hydrogen production transport and storage development of viable business cases and environmental impact evaluations using life cycle assessments. We highlight challenges and opportunities that are common across studies of the business cases for hydrogen in Germany the UK the Netherlands Switzerland and Norway. The use of hydrogen in the industrial sector is an important driver and could incentivise large-scale hydrogen value chains. In the long-term hydrogen becomes important also for the transport sector. Hydrogen production from natural gas with capture and permanent storage of the produced CO2 (CCS) enables large-scale hydrogen production in the intermediate future and is complementary to hydrogen from renewable power. Furthermore timely establishment of hydrogen and CO2 infrastructures serves as an anchor to support the deployment of carbon dioxide removal technologies such as direct air carbon capture and storage (DACCS) and biohydrogen production with CCS. Significant public support is needed to ensure coordinated planning governance and the establishment of supportive regulatory frameworks which foster the growth of hydrogen markets.
Life Cycle Cost Analysis for Scotland Short-Sea Ferries
Feb 2023
Publication
The pathway to zero carbon emissions passing through carbon emissions reduction is mandatory in the shipping industry. Regarding the various methodologies and technologies reviewed for this purpose Life Cycle Cost Analysis (LCCA) has been used as an excellent tool to determine economic feasibility and sustainability and to present directions. However insufficient commercial applications cause a conflict of opinion on which fuel is the key to decarbonisation. Many LCCA comparison studies about eco-friendly ship propulsion claim different results. In order to overcome this and discover the key factors that affect the overall comparative analysis and results in the maritime field it is necessary to conduct the comparative analysis considering more diverse case ships case routes and various types that combine each system. This study aims to analyse which greener fuels are most economically beneficial for the shipping sector and prove the factors influencing different results in LCCA. This study was conducted on hydrogen ammonia and electric energy which are carbon-free fuels among various alternative fuels that are currently in the limelight. As the power source a PEMFC and battery were used as the main power source and a solar PV system was installed as an auxiliary power source to compare economic feasibility. Several cost data for LCCA were selected from various feasible case studies. As the difficulty caused by the storage and transportation of hydrogen and ammonia should not be underestimated in this study the LCCA considers not only the CapEx and OpEx but also fuel transport costs. As a result fuel cell propulsion systems with hydrogen as fuel proved financial effectiveness for short-distance ferries as they are more inexpensive than ammonia-fuelled PEMFCs and batteries. The fuel cost takes around half of the total life-cycle cost during the life span.
Critical Parameters Controlling Wettability in Hydrogen Underground Storage - An Analytical Study
Sep 2022
Publication
Hypothesis.<br/>The large-scale implementation of hydrogen economy requires immense storage spaces to facilitate the periodic storage/production cycles. Extensive modelling of hydrogen transport in porous media is required to comprehend the hydrogen-induced complexities prior to storage to avoid energy loss. Wettability of hydrogen-brine-rock systems influence flow properties (e.g. capillary pressure and relative permeability curves) and the residual saturations which are all essential for subsurface hydrogen systems.<br/>Model.<br/>This study aims to understand which parameters critically control the contact angle for hydrogen-brine-rock systems using the surface force analysis following the DLVO theory and sensitivity analysis. Furthermore the effect of roughness is studied using the Cassie-Baxter model.<br/>Findings.<br/>Our results reveal no considerable difference between H2 and other gases such as N2. Besides the inclusion of roughness highly affects the observed apparent contact angles and even lead to water-repelling features. It was observed that contact angle does not vary significantly with variations of surface charge and density at high salinity which is representative for reservoir conditions. Based on the analysis it is speculated that the influence of roughness on contact angle becomes significant at low water saturation (i.e. high capillary pressure).
Geochemical Effects on Storage Gases and Reservoir Rock during Underground Hydrogen Storage: A Depleted North Sea Oil Reservoir Case Study
May 2023
Publication
In this work geochemical modelling using PhreeqC was carried out to evaluate the effects of geochemical reactions on the performance of underground hydrogen storage (UHS). Equilibrium exchange and mineral reactions were considered in the model. Moreover reaction kinetics were considered to evaluate the geochemical effect on underground hydrogen storage over an extended period of 30 years. The developed model was first validated against experimental data adopted from the published literature by comparing the modelling and literature values of H2 and CO2 solubility in water at varying conditions. Furthermore the effects of pressure temperature salinity and CO2% on the H2 and CO2 inventory and rock properties in a typical sandstone reservoir were evaluated over 30 years. Results show that H2 loss over 30 years is negligible (maximum 2%) through the studied range of conditions. The relative loss of CO2 is much more pronounced compared to H2 gas with losses of up to 72%. Therefore the role of CO2 as a cushion gas will be affected by the CO2 gas losses as time passes. Hence remedial CO2 gas injections should be considered to maintain the reservoir pressure throughout the injection and withdrawal processes. Moreover the relative volume of CO2 increases with the increase in temperature and decrease in pressure. Furthermore the reservoir rock properties porosity and permeability are affected by the underground hydrogen storage process and more specifically by the presence of CO2 gas. CO2 dissolves carbonate minerals inside the reservoir rock causing an increase in the rock’s porosity and permeability. Consequently the rock’s gas storage capacity and flow properties are enhanced
Quantitative Risk Assessment Methodology for Hydrogen Tank Rupture in a Tunnel Fire
Dec 2022
Publication
This study presents a methodology of a quantitative risk assessment for the scenario of an onboard hydrogen storage tank rupture and tunnel fire incident. The application of the methodology is demonstrated on a road tunnel. The consequence analysis is carried out for the rupture of a 70 MPa 62.4-litre hydrogen storage tank in a fire that has a thermally activated pressure relief device (TPRD) failed or blocked during an incident. Scenarios with two states of charge (SoC) of the tank i.e. SoC = 99% and SoC = 59% are investigated. The risks in terms of fatalities per vehicle per year and the cost per incident are assessed. It is found that for the reduction in the risk with the hydrogen-powered vehicle in a road tunnel fire incident to the acceptable level of 10−5 fatality/vehicle/year the fireresistance rating (FRR) of the hydrogen storage tank should exceed 84 min. The FRR increase to this level reduces the societal risk to an acceptable level. The increase in the FRR to 91 min reduces the risk in terms of the cost of the incident to GBP 300 following the threshold cost of minor injury published by the UK Health and Safety Executive. The Frequency–Number (F–N) of the fatalities curve is developed to demonstrate the effect of mitigation measures on the risk reduction to socially acceptable levels. The performed sensitivity study confirms that with the broad range of input parameters including the fire brigade response time the risk of rupture of standard hydrogen tank-TPRD systems inside the road tunnel is unacceptable. One of the solutions enabling an inherently safer use of hydrogen-powered vehicles in tunnels is the implementation of breakthrough safety technology—the explosion free in a fire self-venting (TPRD-less) tanks.
Battery and Hydrogen Energy Storage Control in a Smart Energy Network with Flexible Energy Demand Using Deep Reinforcement Learning
Sep 2023
Publication
Smart energy networks provide an effective means to accommodate high penetrations of variable renewable energy sources like solar and wind which are key for the deep decarbonisation of energy production. However given the variability of the renewables as well as the energy demand it is imperative to develop effective control and energy storage schemes to manage the variable energy generation and achieve desired system economics and environmental goals. In this paper we introduce a hybrid energy storage system composed of battery and hydrogen energy storage to handle the uncertainties related to electricity prices renewable energy production and consumption. We aim to improve renewable energy utilisation and minimise energy costs and carbon emissions while ensuring energy reliability and stability within the network. To achieve this we propose a multi-agent deep deterministic policy gradient approach which is a deep reinforcement learning-based control strategy to optimise the scheduling of the hybrid energy storage system and energy demand in real time. The proposed approach is model-free and does not require explicit knowledge and rigorous mathematical models of the smart energy network environment. Simulation results based on real-world data show that (i) integration and optimised operation of the hybrid energy storage system and energy demand reduce carbon emissions by 78.69% improve cost savings by 23.5% and improve renewable energy utilisation by over 13.2% compared to other baseline models; and (ii) the proposed algorithm outperforms the state-of-the-art self-learning algorithms like the deep-Q network.
From Waste to Energy: Enhancing Fuel and Hydrogen Production through Pyrolysis and In-Line Reforming of Plastic Wastes
Jun 2024
Publication
Plastics have become integral to modern life playing crucial roles in diverse industries such as agriculture electronics automotive packaging and construction. However their excessive use and inadequate management have had adverse environmental impacts posing threats to terrestrial and marine ecosystems. Consequently researchers are increasingly searching for more sustainable ways of managing plastic wastes. Pyrolysis a chemical recycling method holds promise for producing valuable fuel sustainably. This study explores the process of the pyrolysis of plastic and incorporates recent advancements. Additionally the study investigates the integration of reforming into the pyrolysis process to improve hydrogen production. Hydrogen a clean and eco-friendly fuel holds significance in transport engines power generation fuel cells and as a major commodity chemical. Key process parameters influencing the final products for pyrolysis and in-line reforming are evaluated. In light of fossil fuel depletion and climate change the pyrolysis and in-line reforming strategy for hydrogen production is anticipated to gain prominence in the future. Amongst the various strategies studied the pyrolysis and in-line steam reforming process is identified as the most effective method for optimising hydrogen production from plastic wastes.
Review of the Status and Prospects of Fiber Optic Hydrogen Sensing Technology
Aug 2023
Publication
With the unprecedented development of green and renewable energy sources the proportion of clean hydrogen (H2 ) applications grows rapidly. Since H2 has physicochemical properties of being highly permeable and combustible high-performance H2 sensors to detect and monitor hydrogen concentration are essential. This review discusses a variety of fiber-optic-based H2 sensor technologies since the year 1984 including: interferometer technology fiber grating technology surface plasma resonance (SPR) technology micro lens technology evanescent field technology integrated optical waveguide technology direct transmission/reflection detection technology etc. These technologies have been evolving from simply pursuing high sensitivity and low detection limits (LDL) to focusing on multiple performance parameters to match various application demands such as: high temperature resistance fast response speed fast recovery speed large concentration range low cross sensitivity excellent long-term stability etc. On the basis of palladium (Pd)-sensitive material alloy metals catalysts or nanoparticles are proposed to improve the performance of fiberoptic-based H2 sensors including gold (Au) silver (Ag) platinum (Pt) zinc oxide (ZnO) titanium oxide (TiO2 ) tungsten oxide (WO3 ) Mg70Ti30 polydimethylsiloxane (PDMS) graphene oxide (GO) etc. Various microstructure processes of the side and end of optical fiber H2 sensors are also discussed in this review.
Design and Optimization of a Type-C Tank for Liquid Hydrogen Marine Transport
May 2023
Publication
As one of the most promising renewable energy sources hydrogen has the excellent environmental benefit of producing zero emissions. A key technical challenge in using hydrogen across sectors is placed on its storage technology. The storage temperature of liquid hydrogen (20 K or 253 C) is close to absolute zero so the storage materials and the insulation layers are subjected to extremely stringent requirements against the cryogenic behaviour of the medium. In this context this research proposed to design a large liquid hydrogen type-C tank with AISI (American Iron and Steel Institution) type 316 L stainless steel as the metal barrier using Vapor-Cooled Shield (VCS) and Rigid Polyurethane Foams (RPF) as the insulation layer. A parametric study on the design of the insulation layer was carried out by establishing a thermodynamic model. The effects of VCS location on heat ingress to the liquid hydrogen transport tank and insulation temperature distribution were investigated and the optimal location of the VCS in the insulation was identified. Research outcomes finally suggest two optimal design schemes: (1) when the thickness of the insulation layer is determined Self-evaporation Vapor-Cooled Shield (SVCS) and Forcedevaporation Vapor-Cooled Shield (FVCS) can reduce heat transfer by 47.84% and 85.86% respectively; (2) when the liquid hydrogen evaporation capacity is determined SVCS and FVCS can reduce the thickness of the insulation layer by 50% and 67.93% respectively.
Review of Sampling and Analysis of Particulate Matter in Hydrogen Fuel
Sep 2023
Publication
This review presents state-of-the-art for representative sampling of hydrogen from hydrogen refueling stations. Documented sampling strategies are presented as well as examples of commercially available equipment for sampling at the hydrogen refueling nozzle. Filter media used for sampling is listed and the performance of some of the filters evaluated. It was found that the filtration efficiency of 0.2 and 5 mm filters were not significantly different when exposed to 200 and 300 nm particles. Several procedures for gravimetric analysis are presented and some of the challenges are identified to be filter degradation pinhole formation and conditioning of the filter prior to measurement. Lack of standardization of procedures was identified as a limitation for result comparison. Finally the review summarizes results including particulate concentration in hydrogen fuel quality data published. It was found that less than 10% of the samples were in violation with the tolerance limit.
Lifetime Greenhouse Gas Emissions from Offshore Hydrogen Production
Aug 2023
Publication
With a limited global carbon budget it is imperative that decarbonisation decisions are based on accurate holistic accounts of all greenhouse gas (GHG) emissions produced to assess their validity. Here the upstream GHG emissions of potential UK offshore Green and Blue hydrogen production are compared to GHG emissions from hydrogen produced through electrolysis using UK national grid electricity and the ‘business-as-usual’ case of continuing to combust methane. Based on an operational life of 25 years and producing 0.5MtH2 per year for each hydrogen process the results show that Blue hydrogen will emit between 200-262MtCO2e of GHG emissions depending on the carbon capture rates achieved (39%–90%) Green hydrogen produced via electrolysis using 100% renewable electricity from offshore wind will emit 20MtCO2e and hydrogen produced via electrolysis powered by the National Grid will emit between 103-168MtCO2e depending of the success of its NetZero strategy. The ‘business-as-usual’ case of continuing to combust methane releases 250MtCO2e over the same lifetime. This study finds that Blue hydrogen at scale is not compatible with the Paris Agreement reduces energy security and will require a substantial GHG emissions investment which excludes it from being a ‘low carbon technology’ and should not be considered for any decarbonisation strategies going forward.
Energy Storage Strategy - Narrative
Feb 2023
Publication
This narrative document sets out the main rationale for hydrogen storage development at scale in the UK: - To meet net zero the UK will need considerable energy storage - Hydrogen storage will be a major and essential part of this - Physical hydrogen storage is needed in the UK - Only geological hydrogen storage can deliver at the scale needed within the timescales for net zero - Geological hydrogen storage should be supported through a viable business model now to ensure it comes online in the 2030s.
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