Spain
Waste Aluminum Application as Energy Valorization for Hydrogen Fuel Cells for Mobile Low Power Machines Applications
Nov 2021
Publication
This article proposes a new model of power supply for mobile low power machines applications between 10 W and 30 W such as radio-controlled (RC) electric cars. This power supply is based on general hydrogen from residual aluminum and water with NaOH so it is proposed energy valorization of aluminum waste. In the present research a theoretical model allows us to predict the requested aluminum surface and the required flow of hydrogen has been developed also considering in addition to the geometry and purity of the material two key variables as the temperature and the molarity of the alkaline solution used in the hydrogen production process. Focusing on hydrogen production isopropyl alcohol plays a key role in the reactor’s fuel cell vehicle as it filters out NaOH particles and maintains a constant flow of hydrogen for the operation of the machine keeping the reactor temperature controlled. Finally a comparison of the theoretical and experimental data has been used to validate the developed model using aluminum sheets from ring cans to generate hydrogen which will be used as a source of hydrogen in a power fuel cell of an RC car. Finally the manuscript shows the parts of the vehicle’s powertrain its behavior and mode of operation.
Green Hydrogen Storage in an Underground Cavern: A Case Study in Salt Diapir of Spain
Jun 2022
Publication
The Poza de la Sal diapir is a closed circular depression with Cretaceous Mesozoic materials formed by gypsum Keuper clays and a large extension of salt in the center with intercalations of ophite. The low seismic activity of the area the reduced permeability and porosity of the salt caverns and the proximity to the Páramo de Poza wind park make it a suitable place for the construction of a facility for underground storage of green hydrogen obtained from surplus wind power. The design of a cavern for hydrogen storage at a depth of 1000 m takes into account the differences in stresses temperatures and confining pressures involved in the salt deformation process. During the 8 months of the injection phase 23.0 GWh can be stored in the form of hydrogen obtained from the wind energy surplus to be used later in the extraction phase. The injection and extraction ratio must be developed under the conditions of geomechanical safety of the cavity so as to minimize the risks to the environment and people by conditioning the gas pressure inside the cavity to remain within a given range.
Low Temperature Autoignition of Diesel Fuel Under Dual Operation with Hydrogen and Hydrogen-carriers
Mar 2022
Publication
While electrification of light duty vehicles is becoming a real solution to abate local pollutant as well as greenhouse gases emission heavy duty applications (such as long distance freight and maritime transport) will keep requiring fuel-based propulsion systems. In these sectors dominated by compression ignition engines research on alternative biofuels and new combustion modes is still highly necessary. Dual-fuel combustion appears as a very promising concept to replace conventional diesel fuel by sustainable ones. Among the latter hydrogen-derived fuels (the so-called electrofuels or e-fuels) are maybe the most interesting. This work addresses the effect of partial substitution of diesel fuel by hydrogen and hydrogen-carriers (ammonia and methane) on the autoignition process under low temperature conditions. Tests were carried out in a constant volume combustion chamber at different temperatures (535 600 and 650 ◦C) and pressures (11 16 and 21 bar). While the cool flames timing and intensity was only slightly affected by the low reactivity fuel energy content the main ignition was delayed this effect being much more noticeable for ammonia followed by hydrogen and finally methane. Kinetic simulations showed a clear competition for active radicals between both fuels (diesel and low reactivity fuel). The combustion duration also increased with the hydrogen or hydrogen-carrier content which greatly points to the need of modifications in the injection strategy of compression ignition engines operating under dual mode. A correlation was proposed for estimating the autoignition delay time for dual-fuel lean combustion at low temperature.
The Membrane-assisted Chemical Looping Reforming Concept for Efficient H2 Production with Inherent CO2 Capture: Experimental Demonstration and Model Validation
Feb 2018
Publication
In this work a novel reactor concept referred to as Membrane-Assisted Chemical Looping Reforming (MA-CLR) has been demonstrated at lab scale under different operating conditions for a total working time of about 100 h. This reactor combines the advantages of Chemical Looping such as CO2 capture and good thermal integration with membrane technology for a better process integration and direct product separation in a single unit which in its turn leads to increased efficiencies and important benefits compared to conventional technologies for H2 production. The effect of different operating conditions (i.e. temperature steam-to-carbon ratio or oxygen feed in the reactor) has been evaluated in a continuous chemical looping reactor and methane conversions above 90% have been measured with (ultra-pure) hydrogen recovery from the membranes. For all the cases a maximum recovery factor of around 30% has been measured which could be increased by operating the concept at higher pressures and with more membranes. The optimum conditions have been found at temperatures around 600°C for a steam-to-carbon ratio of 3 and diluted air in the air reactor (5% O2). The complete demonstration has been carried out feeding up to 1 L/min of CH4 (corresponding to 0.6 kW of thermal input) while up to 1.15 L/min of H2 was recovered. Simultaneously a phenomenological model has been developed and validated with the experimental results. In general good agreement is observed with overall deviations below 10% in terms of methane conversion H2 recovery and separation factor. The model allows better understanding of the behavior of the MA-CLR concept and the optimization and design of scaled-up versions of the concept.
Optimal Design of Photovoltaic, Biomass, Fuel Cell, Hydrogen Tank Units and Electrolyzer Hybrid System for a Remote Area in Egypt
Jul 2022
Publication
In this paper a new isolated hybrid system is simulated and analyzed to obtain the optimal sizing and meet the electricity demand with cost improvement for servicing a small remote area with a peak load of 420 kW. The major configuration of this hybrid system is Photovoltaic (PV) modules Biomass gasifier (BG) Electrolyzer units Hydrogen Tank units (HT) and Fuel Cell (FC) system. A recent optimization algorithm namely Mayfly Optimization Algorithm (MOA) is utilized to ensure that all load demand is met at the lowest energy cost (EC) and minimize the greenhouse gas (GHG) emissions of the proposed system. The MOA is selected as it collects the main merits of swarm intelligence and evolutionary algorithms; hence it has good convergence characteristics. To ensure the superiority of the selected MOA the obtained results are compared with other well-known optimization algorithms namely Sooty Tern Optimization Algorithm (STOA) Whale Optimization Algorithm (WOA) and Sine Cosine Algorithm (SCA). The results reveal that the suggested MOA achieves the best system design achieving a stable convergence characteristic after 44 iterations. MOA yielded the best EC with 0.2106533 $/kWh the net present cost (NPC) with 6170134 $ the loss of power supply probability (LPSP) with 0.05993% and GHG with 792.534 t/y.
Solar Hydrogen Fuel Generation from Wastewater—Beyond Photoelectrochemical Water Splitting: A Perspective
Oct 2022
Publication
Green hydrogen—a carbon-free renewable fuel—has the capability to decarbonise a variety of sectors. The generation of green hydrogen is currently restricted to water electrolysers. The use of freshwater resources and critical raw materials however limits their use. Alternative water splitting methods for green hydrogen generation via photocatalysis and photoelectrocatalysis (PEC) have been explored in the past few decades; however their commercial potential still remains unexploited due to the high hydrogen generation costs. Novel PEC-based simultaneous generation of green hydrogen and wastewater treatment/high-value product production is therefore seen as an alternative to conventional water splitting. Interestingly the organic/inorganic pollutants in wastewater and biomass favourably act as electron donors and facilitate the dual-functional process of recovering green hydrogen while oxidising the organic matter. The generation of green hydrogen through the dual-functional PEC process opens up opportunities for a “circular economy”. It further enables the end-of-life commodities to be reused recycled and resourced for a better life-cycle design while being economically viable for commercialisation. This review brings together and critically analyses the recent trends towards simultaneous wastewater treatment/biomass reforming while generating hydrogen gas by employing the PEC technology. We have briefly discussed the technical challenges associated with the tandem PEC process new avenues techno-economic feasibility and future directions towards achieving net neutrality.
Analysis of the European Strategy for Hydrogen: A Comprehensive Review
May 2023
Publication
This review focuses on analysing the strategy and aspirations of the European Union within the hydrogen sector. This aim is achieved through the examination of the European Parliament’s hydrogen strategy allowing for a study of actions and projects in hydrogen technologies. The Parliament’s hydrogen strategy is the document that provides the guideline of how the EU intends to function in the hydrogen sector and manages to cover a wide range of topics all of them significant to represent the entirety of the hydrogen sector. It touches on subjects such as hydrogen demand infrastructure research and standards among others. The review discusses also the aspect that the EU intends to be a leader in the hydrogen sector including the large-scale industrialization of key elements such as electrolysers and this purpose is corroborated by the large number of associations strategies plans and projects that are being established and developed by the European Union. The most important conclusions to learn from this analysis are that hydrogen has many of the right characteristics to make it the key to decarbonisation especially in hard-to-abate sectors and that it is bound to be one of the main actors in the imminent green transition. Moreover hydrogen seems to be having its breakthrough and this field’s development can have benefits not only from an environmental perspective but also from an economical one enabling the way into the green transition and the fight against climate change.
Integration Assessment of Turquoise Hydrogen in the European Energy System
Mar 2024
Publication
Turquoise hydrogen from natural gas pyrolysis has recently emerged as a promising alternative for low-carbon hydrogen production with a high-value pure carbon by-product. However the implications of this technology on the broader energy system are not well understood at present. To close this literature gap this study presents an assessment of the integration of natural gas pyrolysis into a simplified European energy system. The energy system model minimizes the cost by optimizing investment and hourly dispatch of a broad range of electricity and fuel production transmission and storage technologies as well as imports/exports on the global market. Norway is included as a major natural gas producer and Germany as a major energy importer. Results reveal that pyrolysis is economically attractive at modest market shares where the carbon by-product can be sold into highvalue markets for 400 €/ton. However pyrolysis-dominated scenarios that employ methane as a hydrogen carrier also hold promise as they facilitate deep decarbonization without the need for vast expansions of international electricity hydrogen and CO2 transmission networks. The simplicity and security benefits of such pyrolysis-led decarbonization pathways justify the modest 11 % cost premium involved for an energy system where natural gas is the only energy trade vector. In conclusion there is a strong case for turquoise hydrogen in future energy systems and further efforts for commercialization of natural gas pyrolysis are recommended.
Assessing the Prospective Environmental Performance of Hydrogen from High Temperature Electrolysis Coupled with Concentrated Solar Power
Jul 2022
Publication
Hydrogen is currently being promoted because of its advantages as an energy vector its potential 12 to decarbonise the economy and strategical implications in terms of energy security. Hydrogen 13 from high-temperature electrolysis coupled with concentrated solar power (CSP) is especially 14 interesting since it enhances the last two aspects and could benefit from significant technological 15 progress in the coming years. However there is a lack of studies assessing its future 16 environmental performance. This work fills this gap by carrying out a prospective life cycle 17 assessment based on the expected values of key performance parameters in 2030. The results 18 show that parabolic trough CSP coupled with a solid oxide electrolyser is a promising solution 19 under environmental aspects. It leads to a prospective hydrogen carbon footprint (1.85 kg CO2 20 eq/kg H2) which could be classified as low-carbon according to current standards. The 21 benchmarking study for the year 2030 shows that the assessed system significantly decreases the 22 hydrogen carbon footprint compared to future hydrogen from steam methane reforming (81% 23 reduction) and grid electrolysis (51%) even under a considerable penetration of renewable energy 24 sources.
Optimal Operation and Market Integration of a Hybrid Farm with Green Hydrogen and Energy Storage: A Stochastic Approach Considering Wind and Electricity Price Uncertainties
Mar 2024
Publication
In recent years growing interest has emerged in investigating the integration of energy storage and green hydrogen production systems with renewable energy generators. These integrated systems address uncertainties related to renewable resource availability and electricity prices mitigating profit loss caused by forecasting errors. This paper focuses on the operation of a hybrid farm (HF) combining an alkaline electrolyzer (AEL) and a battery energy storage system (BESS) with a wind turbine to form a comprehensive HF. The HF operates in both hydrogen and day-ahead electricity markets. A linear mathematical model is proposed to optimize energy management considering electrolyzer operation at partial loads and accounting for degradation costs while maintaining a straightforward formulation for power system optimization. Day-ahead market scheduling and real-time operation are formulated as a progressive mixed-integer linear program (MILP) extended to address uncertainties in wind speed and electricity prices through a two-stage stochastic optimization model. A bootstrap sampling strategy is introduced to enhance the stochastic model’s performance using the same sampled data. Results demonstrate how the strategies outperform traditional Monte Carlo and deterministic approaches in handling uncertainties increasing profits up to 4% per year. Additionally a simulation framework has been developed for validating this approach and conducting different case studies.
Blue, Green, and Turquoise Pathways for Minimizing Hydrogen Production Costs from Steam Methane Reforming with CO2 Capture
Nov 2022
Publication
Rising climate change ambitions require large-scale clean hydrogen production in the near term. “Blue” hydrogen from conventional steam methane reforming (SMR) with pre-combustion CO2 capture can fulfil this role. This study therefore presents techno-economic assessments of a range of SMR process configurations to minimize hydrogen production costs. Results showed that pre-combustion capture can avoid up to 80% of CO2 emissions cheaply at 35 €/ton but the final 20% of CO2 capture is much more expensive at a marginal CO2 avoidance cost around 150 €/ton. Thus post-combustion CO2 capture should be a better solution for avoiding the final 20% of CO2. Furthermore an advanced heat integration scheme that recovers most of the steam condensation enthalpy before the CO2 capture unit can reduce hydrogen production costs by about 6%. Two hybrid hydrogen production options were also assessed. First a “blue-green” hydrogen plant that uses clean electricity to heat the reformer achieved similar hydrogen production costs to the pure blue configuration. Second a “blue turquoise” configuration that replaces the pre-reformer with molten salt pyrolysis for converting higher hydrocarbons to a pure carbon product can significantly reduce costs if carbon has a similar value to hydrogen. In conclusion conventional pre-combustion CO2 capture from SMR is confirmed as a good solution for kickstarting the hydrogen economy and it can be tailored to various market conditions with respect to CO2 electricity and pure carbon prices.
Techno-economic Model and Feasibility Assessment of Green Hydrogen Projects Based on Electrolysis Supplied by Photovoltaic PPAs
Nov 2022
Publication
The use of hydrogen produced from renewable energy enables the reduction of greenhouse gas (GHG) emissions pursued in different international strategies. The use of power purchase agreements (PPAs) to supply renewable electricity to hydrogen production plants is an approach that can improve the feasibility of projects. This paper presents a model applicable to hydrogen projects regarding the technical and economic perspective and applies it to the Spanish case where pioneering projects are taking place via photovoltaic PPAs. The results show that PPAs are an enabling mechanism for sustaining green hydrogen projects.
Optimising Fuel Supply Chains within Planetary Boundaries: A Case Study of Hydrogen for Road Transport in the UK
Jul 2020
Publication
The world-wide sustainability implications of transport technologies remain unclear because their assessment often relies on metrics that are hard to interpret from a global perspective. To contribute to filling this gap here we apply the concept of planetary boundaries (PBs) i.e. a set of biophysical limits critical for operating the planet safely to address the optimal design of sustainable fuel supply chains (SCs) focusing on hydrogen for vehicle use. By incorporating PBs into a mixed-integer linear programming model (MILP) we identify SC configurations that satisfy a given transport demand while minimising the PBs transgression level i.e. while reducing the risk of surpassing the ecological capacity of the Earth. On applying this methodology to the UK we find that the current fossil-based sector is unsustainable as it transgresses the energy imbalance CO2 concentration and ocean acidification PBs heavily i.e. five to 55-fold depending on the downscale principle. The move to hydrogen would help to reduce current transgression levels substantially i.e. reductions of 9–86% depending on the case. However it would be insufficient to operate entirely within all the PBs concurrently. The minimum impact SCs would produce hydrogen via water electrolysis powered by wind and nuclear energy and store it in compressed form followed by distribution via rail which would require as much as 37 TWh of electricity per year. Our work unfolds new avenues for the incorporation of PBs in the assessment and optimisation of energy systems to arrive at sustainable solutions that are entirely consistent with the carrying capacity of the planet.
Bioinspired Hybrid Model to Predict the Hydrogen Inlet Fuel Cell Flow Change of an Energy Storage System
Nov 2019
Publication
The present research work deals with prediction of hydrogen consumption of a fuel cell in an energy storage system. Due to the fact that these kind of systems have a very nonlinear behaviour the use of traditional techniques based on parametric models and other more sophisticated techniques such as soft computing methods seems not to be accurate enough to generate good models of the system under study. Due to that a hybrid intelligent system based on clustering and regression techniques has been developed and implemented to predict the necessary variation of the hydrogen flow consumption to satisfy the variation of demanded power to the fuel cell. In this research a hybrid intelligent model was created and validated over a dataset from a fuel cell energy storage system. Obtained results validate the proposal achieving better performance than other well-known classical regression methods allowing us to predict the hydrogen consumption with a Mean Absolute Error (MAE) of 3.73 with the validation dataset.
Fuel-Cell Electric Vehicles: Plotting a Scientific and Technological Knowledge Map
Mar 2020
Publication
The fuel-cell electric vehicle (FCEV) has been defined as a promising way to avoid road transport greenhouse emissions but nowadays they are not commercially available. However few studies have attempted to monitor the global scientific research and technological profile of FCEVs. For this reason scientific research and technological development in the field of FCEV from 1999 to 2019 have been researched using bibliometric and patent data analysis including network analysis. Based on reports the current status indicates that FCEV research topics have reached maturity. In addition the analysis reveals other important findings: (1) The USA is the most productive in science and patent jurisdiction; (2) both Chinese universities and their authors are the most productive in science; however technological development is led by Japanese car manufacturers; (3) in scientific research collaboration is located within the tri-polar world (North America–Europe–Asia-Pacific); nonetheless technological development is isolated to collaborations between companies of the same automotive group; (4) science is currently directing its efforts towards hydrogen production and storage energy management systems related to battery and hydrogen energy Life Cycle Assessment and greenhouse gas (GHG) emissions. The technological development focuses on technologies related to electrically propelled vehicles; (5) the International Journal of Hydrogen Energy and SAE Technical Papers are the two most important sources of knowledge diffusion. This study concludes by outlining the knowledge map and directions for further research.
From Grey to Green and from West to East: The Geography and Innovation Trajectories of Hydrogen Fuel Technologies
May 2023
Publication
Despite the potential of hydrogen as a sustainable energy carrier existing studies analysing the recent evolution of this technology are scattered typically focusing on a specific type of hydrogen technology within a single country or region. In this paper we adopt a broader perspective providing an overview of the evolution of knowledge generation across different types of hydrogen fuel and the leading countries in developing new technologies in this field. Using data from the European Patent Office we map knowledge generation on hydrogen fuel technologies exploring its geographic distribution and its link with environmental sustainability. While the United States leads the generation of new knowledge other Asian and European countries show greater dynamism in growth and specialisation. Our study shows that although hydrogen fuel is considered environmentally friendly most recent technological developments are still related to fossil energy sources. However a faster growth rate is observed in the knowledge of hydrogen fuel from renewable sources pointing to a promising path towards sustainability. Moreover our analysis of the knowledge interconnection between different hydrogen types suggests that those technologies developed for hydrogen based on fossil energy sources have enabled novel applications based on renewable energies.
Opportunities for Low-carbon Generation and Storage Technologies to Decarbonise the Future Power System
Feb 2023
Publication
Alternatives to cope with the challenges of high shares of renewable electricity in power systems have been addressed from different approaches such as energy storage and low-carbon technologies. However no model has previously considered integrating these technologies under stability requirements and different climate conditions. In this study we include this approach to analyse the role of new technologies to decarbonise the power system. The Spanish power system is modelled to provide insights for future applications in other regions. After including storage and low-carbon technologies (currently available and under development) batteries and hydrogen fuel cells have low penetration and the derived emission reduction is negligible in all scenarios. Compressed air storage would have a limited role in the short term but its performance improves in the long term. Flexible generation technologies based on hydrogen turbines and long-duration storage would allow the greatest decarbonisation providing stability and covering up to 11–14 % of demand in the short and long term. The hydrogen storage requirement is equivalent to 18 days of average demand (well below the theoretical storage potential in the region). When these solutions are considered decarbonising the electricity system (achieving Paris targets) is possible without a significant increase in system costs (< € 114/MWh).
Model Predictive Control of an Off-sire Green Hydrogen Production and Refuelling Station
Jan 2023
Publication
The expected increase of hydrogen fuel cell vehicles has motivated the emergence of a significant number of studies on Hydrogen Refuelling Stations (HRS). Some of the main HRS topics are sizing location design optimization and optimal operation. On-site green HRS where hydrogen is produced locally from green renewable energy sources have received special attention due to their contribution to decarbonization. This kind of HRS are complex systems whose hydraulic and electric linked topologies include renewable energy sources electrolyzers buffer hydrogen tanks compressors and batteries among other components. This paper develops a linear model of a real on-site green HRS that is set to be built in Zaragoza Spain. This plant can produce hydrogen either from solar energy or from the utility grid and is designed for three different types of services: light-duty and heavy-duty fuel cell vehicles and gas containers. In the literature there is a lack of online control solutions developed for HRS even more in the form of optimal online control. Hence for the HRS operation a Model Predictive Controller (MPC) is designed to solve a weighted multi-objective online optimization problem taking into account the plant dynamics and constraints as well as the disturbances prediction. Performance is analysed throughout 210 individual month-long simulations and the effect of the multi-objective weighting prediction horizon and hydrogen selling price is discussed. With the simulation results this work shows the suitability of MPC for HRS control and its significant economic advantage compared to the rule-based control solution. In all simulations the MPC operation fulfils all required services. Moreover results show that a seven-day prediction horizon can improve profits by 57% relative to a one-day prediction horizon; that the battery is under-sized; or that the MPC operation strategy is more resolutive for low hydrogen selling prices.
Critical Materials in PEMFC Systems and a LCA Analysis for the Potential Reduction of Environmental Impacts with EoL Strategies
Jul 2019
Publication
Commonly used materials constituting the core components of polymer electrolyte membrane fuel cells (PEMFCs) including the balance‐of‐plant were classified according to the EU criticality methodology with an additional assessment of hazardousness and price. A life‐cycle assessment (LCA) of the materials potentially present in PEMFC systems was performed for 1 g of each material. To demonstrate the importance of appropriate actions at the end of life (EoL) for critical materials a LCA study of the whole life cycle for a 1‐kW PEMFC system and 20000 operating hours was performed. In addition to the manufacturing phase four different scenarios of hydrogen production were analyzed. In the EoL phase recycling was used as a primary strategy with energy extraction and landfill as the second and third. The environmental impacts for 1 g of material show that platinum group metals and precious metals have by far the largest environmental impact; therefore it is necessary to pay special attention to these materials in the EoL phase. The LCA results for the 1‐kW PEMFC system show that in the manufacturing phase the major environmental impacts come from the fuel cell stack where the majority of the critical materials are used. Analysis shows that only 0.75 g of platinum in the manufacturing phase contributes on average 60% of the total environmental impacts of the manufacturing phase. In the operating phase environmentally sounder scenarios are the hydrogen production with water electrolysis using hydroelectricity and natural gas reforming. These two scenarios have lower absolute values for the environmental impact indicators on average compared with the manufacturing phase of the 1‐kW PEMFC system. With proper recycling strategies in the EoL phase for each material and by paying a lot of attention to the critical materials the environmental impacts could be reduced on average by 37.3% for the manufacturing phase and 23.7% for the entire life cycle of the 1‐kW PEMFC system.
Prospective Techno-economic and Environmental Assessment of a National Hydrogen Production Mix for Road Transport
Nov 2019
Publication
Fuel cell electric vehicles arise as an alternative to conventional vehicles in the road transport sector. They could contribute to decarbonising the transport system because they have no direct CO2 emissions during the use phase. In fact the life-cycle environmental performance of hydrogen as a transportation fuel focuses on its production. In this sense through the case study of Spain this article prospectively assesses the techno-economic and environmental performance of a national hydrogen production mix by following a methodological framework based on energy systems modelling enriched with endogenous carbon footprint indicators. Taking into account the need for a hydrogen economy based on clean options alternative scenarios characterised by carbon footprint restrictions with respect to a fossil-based scenario dominated by steam methane reforming are evaluated. In these scenarios the steam reforming of natural gas still arises as the key hydrogen production technology in the short term whereas water electrolysis is the main technology in the medium and long term. Furthermore in scenarios with very restrictive carbon footprint limits biomass gasification also appears as a key hydrogen production technology in the long term. In the alternative scenarios assessed the functional substitution of hydrogen for conventional fossil fuels in the road transport sector could lead to high greenhouse gas emission savings ranging from 36 to 58 Mt CO2 eq in 2050. Overall these findings and the model structure and characterisation developed for the assessment of hydrogen energy scenarios are expected to be relevant not only to the specific case study of Spain but also to analysts and decision-makers in a large number of countries facing similar concerns.
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