Spain
HyUnder – Hydrogen Underground Storage at Large Scale: Case Study Spain
Aug 2015
Publication
Hydrogen as an energy carrier is understood as a system capable of storing energy for a later use in a controlled manner. Surplus electricity from renewable energy serves for green hydrogen generation via electrolysis. Once produced the hydrogen is stored for later consumption. This paper describes the Spanish Case Study of the HyUnder project which aims to evaluate the potential of underground hydrogen storage for large-scale energy storage along Europe analysing besides the Spanish Case France Germany the Netherlands Romania and the United Kingdom. This case study has considered for the assessment the competitiveness of hydrogen storage against other large scale energy storage concepts the geological potential for hydrogen storage in the region how to embed the hydrogen energy storage in the energy market and the possible business cases in four different applications: transport Power to Gas re-electrification and industry taking into account all the economic aspects such us the electrolyser OPEX and CAPEX or the cavern electricity and water costs. It is shown that the Spanish geology can provide four technical options for hydrogen underground storage. Results have shown the interest of the technology in short – medium term especially linked to certain conditions of high intermittent renewable energy penetration in the Spanish power grid that result in surplus or residual electricity. Hydrogen storage is interesting because it can integrate renewable energy systems in other sectors which do not have overcapacity and a high use of fossil fuels as the natural gas sector and the transport sector. Moreover all the economic issues have been analysed for two different horizons 2025 and 2050; concluding that the average price of electricity is the main cost. From the financial results transport application represents a business case which although in order has enough values of hydrogen demand to be stored combination of different applications must be needed in order to make sense to the development of the cavern.
Application of Hydrides in Hydrogen Storage and Compression: Achievements, Outlook and Perspectives
Feb 2019
Publication
José Bellosta von Colbe,
Jose-Ramón Ares,
Jussara Barale,
Marcello Baricco,
Craig Buckley,
Giovanni Capurso,
Noris Gallandat,
David M. Grant,
Matylda N. Guzik,
Isaac Jacob,
Emil H. Jensen,
Julian Jepsen,
Thomas Klassen,
Mykhaylo V. Lototskyy,
Kandavel Manickam,
Amelia Montone,
Julian Puszkiel,
Martin Dornheim,
Sabrina Sartori,
Drew Sheppard,
Alastair D. Stuart,
Gavin Walker,
Colin Webb,
Heena Yang,
Volodymyr A. Yartys,
Andreas Züttel and
Torben R. Jensen
Metal hydrides are known as a potential efficient low-risk option for high-density hydrogen storage since the late 1970s. In this paper the present status and the future perspectives of the use of metal hydrides for hydrogen storage are discussed. Since the early 1990s interstitial metal hydrides are known as base materials for Ni – metal hydride rechargeable batteries. For hydrogen storage metal hydride systems have been developed in the 2010s [1] for use in emergency or backup power units i. e. for stationary applications.<br/>With the development and completion of the first submarines of the U212 A series by HDW (now Thyssen Krupp Marine Systems) in 2003 and its export class U214 in 2004 the use of metal hydrides for hydrogen storage in mobile applications has been established with new application fields coming into focus.<br/>In the last decades a huge number of new intermetallic and partially covalent hydrogen absorbing compounds has been identified and partly more partly less extensively characterized.<br/>In addition based on the thermodynamic properties of metal hydrides this class of materials gives the opportunity to develop a new hydrogen compression technology. They allow the direct conversion from thermal energy into the compression of hydrogen gas without the need of any moving parts. Such compressors have been developed and are nowadays commercially available for pressures up to 200 bar. Metal hydride based compressors for higher pressures are under development. Moreover storage systems consisting of the combination of metal hydrides and high-pressure vessels have been proposed as a realistic solution for on-board hydrogen storage on fuel cell vehicles.<br/>In the frame of the “Hydrogen Storage Systems for Mobile and Stationary Applications” Group in the International Energy Agency (IEA) Hydrogen Task 32 “Hydrogen-based energy storage” different compounds have been and will be scaled-up in the near future and tested in the range of 500 g to several hundred kg for use in hydrogen storage applications.
Analysis of the Hydrogen Induced Cracking by Means of the Small Punch Test: Effect of the Specimen Geometry and the Hydrogen Pre-Charge Mode
Nov 2018
Publication
This paper presents a simplified procedure to analyse the Hydrogen Induced Cracking (HIC) of structural steels by means of the Small Punch Test (SPT). Two types of notched specimens were used: one with through-thickness lateral notch and another with surface longitudinal notch. The results for conventional specimens were compared with those for hydrogen pre-charged specimens. For this purpose two different methods to introduce hydrogen in the specimens were used: cathodic/electrochemical pre-charging and pressurized gaseous hydrogen pre-charging. The results obtained with both methods are also discussed.
Hydrogen Embrittlement Susceptibility of R4 and R5 High-Strength Mooring Steels in Cold and Warm Seawater
Sep 2018
Publication
Hydrogen embrittlement susceptibility ratios calculated from slow strain rate tensile tests have been employed to study the response of three high-strength mooring steels in cold and warm synthetic seawater. The selected nominal testing temperatures have been 3 °C and 23 °C in order to resemble sea sites of offshore platform installation interest such as the North Sea and the Gulf of Mexico respectively. Three scenarios have been studied for each temperature: free corrosion cathodic protection and overprotection. An improvement on the hydrogen embrittlement tendency of the steels has been observed when working in cold conditions. This provides a new insight on the relevance of the seawater temperature as a characteristic to be taken into account for mooring line design in terms of hydrogen embrittlement assessment.
Comparative Life Cycle Assessment of Hydrogen-fuelled Passenger Cars
Feb 2021
Publication
In order to achieve gradual but timely decarbonisation of the transport sector it is essential to evaluate which types of vehicles provide a suitable environmental performance while allowing the use of hydrogen as a fuel. This work compares the environmental life-cycle performance of three different passenger cars fuelled by hydrogen: a fuel cell electric vehicle an internal combustion engine car and a hybrid electric vehicle. Besides two vehicles that use hydrogen in a mixture with natural gas or gasoline were considered. In all cases hydrogen produced by wind power electrolysis was assumed. The resultant life-cycle profiles were benchmarked against those of a compressed natural gas car and a hybrid electric vehicle fed with natural gas. Vehicle infrastructure was identified as the main source of environmental burdens. Nevertheless the three pure hydrogen vehicles were all found to be excellent decarbonisation solutions whereas vehicles that use hydrogen mixed with natural gas or gasoline represent good opportunities to encourage the use of hydrogen in the short term while reducing emissions compared to ordinary vehicles.
Effect of the Strain Rate on the Fracture Behaviour of High Pressure Pre-Charged Samples
Dec 2018
Publication
The aim of this work is to study the effect of the displacement rate on the hydrogen embrittlement of two different structural steels grades used in energetic applications. With this purpose samples were pre-charged with gaseous hydrogen at 19.5 MPa and 450 °C for 21 h. Then fracture tests of the pre-charged specimens were performed using different displacement rates. It is showed that the lower is the displacement rate and the largest is the steel strength the strongest is the reduction of the fracture toughness due to the presence of internal hydrogen.
Analysis of Samples Cleaning Methods Prior to Hydrogen Content Determination in Steel
May 2020
Publication
There are multiple references to sample cleaning methods prior to hydrogen content determination or hydrogen spectroscopy analysis but there is still no unified criteria; different authors use their own “know-how” to perform this task. The aim of this paper is to solve or at least clarify this issue. In this work the most commonly used sample cleaning methods are compared. Then five different methodologies are applied on certified hydrogen content calibration pins and on high strength steel concrete-prestressing strands and the three main situations regarding hydrogen content in the microstructural net (non-charged charged and charged and uncharged) are studied. It was concluded that the HCl solution C-3.5 cleaning method recommended by ASTM G1 introduces large amounts of hydrogen in the samples; but can be useful for eliminating superficial oxides if necessary. The rest of the methods had similar results; but the more complete ones that involve ultrasounds and last longer than 8 min are not appropriated when important diffusion may occur on the samples during their application. Simple methods that involve acetone or trichloroethylene and last around 1 min are preferable for almost all situations as these are faster easier and cheaper. As a final recommendation as trichloroethylene is toxic the simple acetone method is in general the most convenient one for regular hydrogen content analysis.
Evaluation of Strength and Fracture Toughness of Ferritic High Strength Steels Under Hydrogen Environments
Sep 2017
Publication
The susceptibility of high strength ferritic steels to hydrogen-assisted fracture in hydrogen gas is usually evaluated by mechanical testing in high-pressure hydrogen gas or testing in air after pre-charging the specimens with hydrogen. We have used this second methodology conventionally known as internal hydrogen. Samples were pre-charged in an autoclave under 195 bar of pure hydrogen at 450ºC for 21 hours.<br/>Different chromium-molybdenum steels submitted to diverse quenching and tempering heat treatments were employed. Diverse specimens were also used: small cylindrical samples to measure hydrogen contents and the kinetics of hydrogen egression at room temperature tensile specimens notched tensile specimens with a sharp notch and also compact fracture toughness specimens. Fractographic examination in SEM was finally performed in order to know the way hydrogen modify fracture micromechanisms.<br/>The presence of hydrogen barely affects the conventional tensile properties of the steels but it clearly alters their notched tensile strength and fracture toughness. This is due to the strong effect that stress triaxiality (dependent also on the steel yield strength) has on the accumulation of hydrogen on the notch/crack front region being the displacement rate used in the test another important variable to be controlled due to its influence on hydrogen diffusion to the embrittled process zone. Moreover the modification of fracture micromechanisms was finally determined being ductile (initiation growth and coalescence of microvoids) in the absence of hydrogen and brittle and intergranular under the material conditions of maximum embrittlement.
Hydrogen Embrittlement and Notch Tensile Strength of Pearlitic Steel: A Numerical Approach
Dec 2020
Publication
This paper offers a numerical approach to the problem of hydrogen embrittlement and notch tensile strength of sharply notched specimens of high-strength pearlitic steel supplied in the form of hot rolled bars by using the finite element method in order to determine how the notch depth influences the concentration of hydrogen in the steady-state regime for different loading values. Numerical results show that the point of maximum hydrostatic stress (towards which hydrogen is transported by a mechanism of stress-assisted diffusion) shifts from the notch tip to the inner points of the specimen under increasing load with numerical evidence of an elevated inwards gradient of hydrostatic stress “pumping” hydrogen inside the sample.
Hydrogen-assisted Cracking Paths in Oriented Pearlitic Microstructures: Resembling Donatello Wooden Sculpture Texture (DWST) & Mantegna’s Dead Christ Perspective (MDCP)
Jun 2020
Publication
Progressive cold drawing in eutectoid steel produces a preferential orientation of pearlitic colonies and ferrite/cementite lamellae thus inducing strength anisotropy in the steel and mixed mode propagation. While in the hot rolled steel (not cold drawn) the pearlitic microstructure is randomly oriented and the crack progresses in hydrogen by breaking the ferrite/cementite lamellae in heavily drawn steels the pearlitic microstructure is fully oriented and the predominant mechanism of hydrogen assisted cracking is the delamination (or decohesion) at the ferrite/cementite interface.
Perspectives on Cathodes for Protonic Ceramic Fuel Cells
Jun 2021
Publication
Protonic ceramic fuel cells (PCFCs) are promising electrochemical devices for the efficient and clean conversion of hydrogen and low hydrocarbons into electrical energy. Their intermediate operation temperature (500–800 °C) proffers advantages in terms of greater component compatibility unnecessity of expensive noble metals for the electrocatalyst and no dilution of the fuel electrode due to water formation. Nevertheless the lower operating temperature in comparison to classic solid oxide fuel cells places significant demands on the cathode as the reaction kinetics are slower than those related to fuel oxidation in the anode or ion migration in the electrolyte. Cathode design and composition are therefore of crucial importance for the cell performance at low temperature. The different approaches that have been adopted for cathode materials research can be broadly classified into the categories of protonic–electronic conductors oxide-ionic–electronic conductors triple-conducting oxides and composite electrodes composed of oxides from two of the other categories. Here we review the relatively short history of PCFC cathode research discussing trends highlights and recent progress. Current understanding of reaction mechanisms is also discussed.
Hydrogen Assisted Cracking in Pearlitic Steel Rods: The Role of Residual Stresses Generated by Fatigue Precracking
May 2017
Publication
Stress corrosion cracking (SCC) of metals is an issue of major concern in engineering since this phenomenon causes many catastrophic failures of structural components in aggressive environments. SCC is even more harmful under cathodic conditions promoting the phenomenon known as hydrogen assisted cracking (HAC) hydrogen assisted fracture (HAF) or hydrogen embrittlement (HE). A common way to assess the susceptibility of a given material to HAC HAF or HE is to subject a cracked rod to a constant extension rate tension (CERT) test until it fractures in this harsh environment. This paper analyzes the influence of a residual stress field generated by fatigue precracking on the sample’s posterior susceptibility to HAC. To achieve this goal numerical simulations were carried out of hydrogen diffusion assisted by the stress field. Firstly a mechanical simulation of the fatigue precracking was developed for revealing the residual stress field after diverse cyclic loading scenarios and posterior stress field evolution during CERT loading. Afterwards a simulation of hydrogen diffusion assisted by stress was carried out considering the residual stresses after fatigue and the superposed rising stresses caused by CERT loading. Results reveal the key role of the residual stress field after fatigue precracking in the HAC phenomena in cracked steel rods as well as the beneficial effect of compressive residual stress.
An Autonomous Device for Solar Hydrogen Production from Sea Water
Feb 2022
Publication
Hydrogen production from water electrolysis is one of the most promising approaches for the production of green H2 a fundamental asset for the decarbonization of the energy cycle and industrial processes. Seawater is the most abundant water source on Earth and it should be the feedstock for these new technologies. However commercial electrolyzers still need ultrapure water. The debate over the advantages and disadvantages of direct sea water electrolysis when compared with the implementation of a distillation/purification process before the electrolysis stage is building in the relevant research. However this debate will remain open for some time essentially because there are no seawater electrolyser technologies with which to compare the modular approach. In this study we attempted to build and validate an autonomous sea water electrolyzer able to produce high-purity green hydrogen (>90%) from seawater. We were able to solve most of the problems that natural seawater electrolyses imposes (high corrosion impurities etc.) with decisions based on simplicity and sustainability and those issues that are yet to be overcome were rationally discussed in view of future electrolyzer designs. Even though the performance we achieved may still be far from industrial standards our results demonstrate that direct seawater electrolysis with a solar-to-hydrogen efficiency of ≈7% can be achieved with common low-cost materials and affordable fabrication methods.
Hydrogen Embrittlement Susceptibility of Prestressing Steel Wires: The Role of the Cold-drawing Conditions
Jul 2016
Publication
Prestressing steel wires are highly susceptible to hydrogen embrittlement (HE). Residual stress-strain state produced after wire drawing plays an essential role since hydrogen damage at certain places of the material is directly affected by stress and strain fields. Changes in wire drawing conditions modify the stress and strain fields and consequently the HE susceptibility and life in service of these structural components in the presence of a hydrogenating environment. This paper analyzes the distributions of residual stress and plastic strain obtained after diverse drawing conditions (inlet die angle die bearing length varying die angle and straining path) and their influence on HE susceptibility of the wires. The conditions for industrial cold drawing can thus be optimized thereby producing commercial prestressing steel wires with improved performance against HE phenomena.
Industrial Robots Fuel Cell Based Hybrid Power-Trains: A Comparison between Different Configurations
Jun 2021
Publication
Electric vehicles are becoming more and more popular. One of the most promising possible solutions is one where a hybrid powertrain made up of a FC (Fuel Cell) and a battery is used. This type of vehicle offers great autonomy and high recharging speed which makes them ideal for many industrial applications. In this work three ways to build a hybrid power-train are presented and compared. To illustrate this the case of an industrial robot designed to move loads within a fully automated factory is used. The analysis and comparison are carried out through different objective criteria that indicate the power-train performance in different battery charge levels. The hybrid configurations are tested using real power profiles of the industrial robot. Finally simulation results show the performance of each hybrid configuration in terms of hydrogen consumption battery and FC degradation and dc bus voltage and current regulation.
Comparison Between Carbon Molecular Sieve and Pd-Ag Membranes in H2-CH4 Separation at High Pressure
Aug 2020
Publication
From a permeability and selectivity perspective supported thin-film Pd–Ag membranes are the best candidates for high-purity hydrogen recovery for methane-hydrogen mixtures from the natural gas grid. However the high hydrogen flux also results in induced bulk-to-membrane mass transfer limitations (concentration polarization) especially when working at low hydrogen concentration and high pressure which further reduces the hydrogen permeance in the presence of mixtures. Additionally Pd is a precious metal and its price is lately increasing dramatically. The use of inexpensive CMSM could become a promising alternative. In this manuscript a detailed comparison between these two membrane technologies operating under the same working pressure and mixtures is presented.<br/>First the permeation properties of CMSM and Pd–Ag membranes are compared in terms of permeance and purity and subsequently making use of this experimental investigation an economic evaluation including capital and variable costs has been performed for a separation system to recover 25 kg/day of hydrogen from a methane-hydrogen mixture. To widen the perspective also a sensitivity analysis by changing the pressure difference membrane lifetime membrane support cost and cost of Pd/Ag membrane recovery has been considered. The results show that at high pressure the use of CMSM is to more economic than the Pd-based membranes at the same recovery and similar purity.
Influence of Microstructural Anisotropy on the Hydrogen-assisted Fracture of Notched Samples of Progressively Drawn Pearlitic Steel
Dec 2020
Publication
In this study fracture surfaces of notched specimens of pearlitic steels subjected to constant extension rate tests (CERTs) are analyzed in an environment causing hydrogen assisted fracture. In order to obtain general results both different notched geometries (to generate quite distinct stress triaxiality distributions in the vicinity of the notch tip) and diverse loading rates were used. The fracture surfaces were classified in relation to four micromechanical models of hydrogen-assisted micro-damage. To this end fractographic analysis in each fracture surface was carried out with a scanning electron microscopy. Generated results increase the number of micromechanical models found in the scientific literature.
Micro-grid Design and Life-cycle Assessment of a Mountain Hut's Stand-alone Energy System with Hydrogen Used for Seasonal Storage
Dec 2020
Publication
Mountain huts as special stand-alone micro-grid systems are not connected to a power grid and represent a burden on the environment. The micro-grid has to be flexible to cover daily and seasonal fluctuations. Heat and electricity are usually generated with fossil fuels due to the simple on-off operation. By introducing renewable energy sources (RESs) the generation of energy could be more sustainable but the generation and consumption must be balanced. The paper describes the integration of a hydrogen-storage system (HSS) and a battery-storage system (BattS) in a mountain hut. The HSS involves a proton-exchange-membrane water electrolyser (PEMWE) a hydrogen storage tank (H2 tank) a PEM fuel cell (PEMFC) and a BattS consisting of lead-acid batteries. Eight micro-grid configurations were modelled using HOMER and evaluated from the technical environmental and economic points of view. A life-cycle assessment analysis was made from the cradle to the gate. The micro-grid configurations with the HSS achieve on average a more than 70% decrease in the environmental impacts in comparison to the state of play at the beginning but require a larger investment. Comparing the HSS with the BattS as a seasonal energy storage the hydrogen-based technology had advantages for all of the assessed criteria.
Investigation of Praseodymium and Samarium Co-doped Ceria as an Anode Catalyst for DIR-SOFC Fueled by Biogas
Aug 2020
Publication
The Pr and Sm co-doped ceria (with up to 20 mol.% of dopants) compounds were examined as catalytic layers on the surface of SOFC anode directly fed by biogas to increase a lifetime and the efficiency of commercially available DIR-SOFC without the usage of an external reformer.
The XRD SEM and EDX methods were used to investigate the structural properties and the composition of fabricated materials. Furthermore the electrical properties of SOFCs with catalytic layers deposited on the Ni-YSZ anode were examined by a current density-time and current density-voltage dependence measurements in hydrogen (24 h) and biogas (90 h). Composition of the outlet gasses was in situ analysed by the FTIR-based unit.
It has been found out that Ce0.9Sm0.1O2-δ and Ce0.8Pr0.05Sm0.15O2-δ catalytic layers show the highest stability over time and thus are the most attractive candidates as catalytic materials in comparison with other investigated lanthanide-doped ceria enhancing direct internal reforming of biogas in SOFCs.
The XRD SEM and EDX methods were used to investigate the structural properties and the composition of fabricated materials. Furthermore the electrical properties of SOFCs with catalytic layers deposited on the Ni-YSZ anode were examined by a current density-time and current density-voltage dependence measurements in hydrogen (24 h) and biogas (90 h). Composition of the outlet gasses was in situ analysed by the FTIR-based unit.
It has been found out that Ce0.9Sm0.1O2-δ and Ce0.8Pr0.05Sm0.15O2-δ catalytic layers show the highest stability over time and thus are the most attractive candidates as catalytic materials in comparison with other investigated lanthanide-doped ceria enhancing direct internal reforming of biogas in SOFCs.
Hydrogen in Grid Balancing: The European Market Potential for Pressurized Alkaline Electrolyzers
Jan 2022
Publication
To limit the global temperature change to no more than 2 ◦C by reducing global emissions the European Union (EU) set up a goal of a 20% improvement on energy efficiency a 20% cut of greenhouse gas emissions and a 20% share of energy from renewable sources by 2020 (10% share of renewable energy (RE) specifically in the transport sector). By 2030 the goal is a 27% improvement in energy efficiency a 40% cut of greenhouse gas emissions and a 27% share of RE. However the integration of RE in energy system faces multiple challenges. The geographical distribution of energy supply changes significantly the availability of the primary energy source (wind solar water) and is the determining factor rather than where the consumers are. This leads to an increasing demand to match supply and demand for power. Especially intermittent RE like wind and solar power face the issue of energy production unrelated to demand (issue of excess energy production beyond demand and/or grid capacity) and forecast errors leading to an increasing demand for grid services like balancing power. Megawatt electrolyzer units (beyond 3 MW) can provide a technical solution to convert large amounts of excess electricity into hydrogen for industrial applications substitute for natural gas or the decarbonization of the mobility sector. The demonstration of successful MW electrolyzer operation providing grid services under dynamic conditions as request by the grid can broaden the opportunities of new business models that demonstrate the profitability of an electrolyzer in these market conditions. The aim of this work is the demonstration of a technical solution utilizing Pressurized Alkaline Electrolyzer (PAE) technology for providing grid balancing services and harvesting Renewable Energy Sources (RES) under realistic circumstances. In order to identify any differences between local market and grid requirements the work focused on a demonstration site located in Austria deemed as a viable business case for the operation of a largescale electrolyzer. The site is adapted to specific local conditions commonly found throughout Europe. To achieve this this study uses a market-based solution that aims at providing value-adding services and cash inflows stemming from the grid balancing services it provides. Moreover the work assesses the viability of various business cases by analyzing (qualitatively and quantitatively) additional business models (in terms of business opportunities/energy source potential grid service provision and hydrogen demand) and analyzing the value and size of the markets developing recommendations for relevant stakeholder to decrease market barriers.
Improving Hydrogen Production Using Co-cultivation of Bacteria with Chlamydomonas Reinhardtii Microalga
Sep 2018
Publication
Hydrogen production by microalgae is a promising technology to achieve sustainable and clean energy. Among various photosynthetic microalgae able to produce hydrogen Chlamydomonas reinhardtii is a model organism widely used to study hydrogen production. Oxygen produced by photosynthesis activity of microalgae has an inhibitory effect on both expression and activity of hydrogenases which are responsible for hydrogen production. Chlamydomonas can reach anoxia and produce hydrogen at low light intensity. Here the effect of bacteria co-cultivation on hydrogen produced by Chlamydomonas at low light intensity was studied. Results indicated that however co-culturing Escherichia coli Pseudomonas stutzeri and Pseudomonas putida reduced the growth of Chlamydomonas it enhanced hydrogen production up to 24% 46% and 32% respectively due to higher respiration rate in the bioreactors at low light intensity. Chlamydomonas could grow properly in presence of an unknown bacterial consortium and hydrogen evolution improved up to 56% in these co-cultures.
Thermodynamic Analysis of a Regenerative Brayton Cycle Using H2, CH4 and H2/CH4 Blends as Fuel
Feb 2022
Publication
Considering a simple regenerative Brayton cycle the impact of using different fuel blends containing a variable volumetric percentage of hydrogen in methane was analysed. Due to the potential of hydrogen combustion in gas turbines to reduce the overall CO2 emissions and the dependency on natural gas further research is needed to understand the impact on the overall thermodynamic cycle. For that purpose a qualitative thermodynamic analysis was carried out to assess the exergetic and energetic efficiencies of the cycle as well as the irreversibilities associated to a subsystem. A single step reaction was considered in the hypothesis of complete combustion of a generic H2/CH4 mixture where the volumetric H2 percentage was represented by fH2 which was varied from 0 to 1 defining the amount of hydrogen in the fuel mixture. Energy and entropy balances were solved through the Engineering Equation Solver (EES) code. Results showed that global exergetic and energetic efficiencies increased by 5% and 2% respectively varying fH2 from 0 to 1. Higher hydrogen percentages resulted in lower exergy destruction in the chamber despite the higher air-excess levels. It was also observed that higher values of fH2 led to lower fuel mass flow rates in the chamber showing that hydrogen can still be competitive even though its cost per unit mass is twice that of natural gas.
Multi-state Techno-economic Model for Optimal Dispatch of Grid Connected Hydrogen Electrolysis Systems Operating Under Dynamic Conditions
Oct 2020
Publication
The production of hydrogen through water electrolysis is a promising pathway to decarbonize the energy sector. This paper presents a techno-economic model of electrolysis plants based on multiple states of operation: production hot standby and idle. The model enables the calculation of the optimal hourly dispatch of electrolyzers to produce hydrogen for different end uses. This model has been tested with real data from an existing installation and compared with a simpler electrolyzer model that is based on two states. The results indicate that an operational strategy that considers the multi-state model leads to a decrease in final hydrogen production costs. These reduced costs will benefit businesses especially while electrolysis plants grow in size to accommodate further increases in demand.
On the Concept of Micro-fracture Map (MFM) and its Role in Structural Integrity Evaluations in Materials Science and Engineering: A Tribute to Jorge Manrique
Dec 2020
Publication
This paper deals with the concept of micro-fracture map (MFM) and its role in structural integrity evaluations in materials science and engineering on the basis of previous research by the author on notch-induced fracture and hydrogen embrittlement of progressively cold drawn pearlitic steels and 316L austenitic stainless steel. With regard to this some examples are provided of assembly of MFMs in particular situations.
Notch-induced Anisotropic Fracture of Cold Drawn Pearlitic Steels and the Associated Crack Path Deflection and Mixed-mode Stress State: A Tribute to Masaccio
Jul 2018
Publication
This paper deals with notch-induced anisotropic fracture behavior of progressively cold drawn pearlitic steels on the basis of their microstructural evolution during manufacturing by multi-step cold drawing that produces slenderizing and orientation of the pearlitic colonies together with densification and orientation of the Fe/Fe3C lamellae reviewing previous research by the author. Results of fracture test using notched specimens of cold drawn pearlitic steels with different degrees of cold drawing (distinct levels of strain hardening) in air and hydrogen environment shows: (i) the key impact of the colonies and lamellae alignment and orientation on notch-induced fracture producing anisotropic fracture behavior with its related crack path deflection (or fracture path deviation); (ii) the necessity of both stress triaxiality (constraint) and microstructural orientation (colonies/lamellae) alignment to produce fracture path deflection; (iii) hydrogen presence (the circumstance) promotes crack path deviation in addition to the inherent microstructural anisotropy created by cold drawing; (iv) the anisotropic fracture path with a stepped profile in cold drawn pearlitic steel consisting of deflections and deviations from the initial transverse fracture path in mode I resembles Masaccio’s Tribute Money painting with its mountains at the background so that the present paper can be considered as a Tribute to Masaccio.
Application of the Incremental Step Loading Technique to Small Punch Tests on S420 Steel in Acid Environments
Dec 2020
Publication
The Small Punch test has been recently used to estimate mechanical properties of steels in aggressive environments. This technique very interesting when there is shortage of material consists in using a small plane specimen and punch it until it fails. The type of tests normally used are under a constant load in an aggressive environment with the target to determine the threshold stress. However this is an inaccurate technique which takes time as the tests are quite slow. In this paper the Small Punch tests are combined with the step loading technique collected in the standard ASTM F1624 [1] to obtain the value of threshold stress of an S420 steel in a total time of approximately one week. The ASTM F1624 indicates how to apply constant load steps in hydrogen embrittlement environments increasing them subsequently and adapting their duration until the specimen fails. The environment is created by means of cathodic polarization of cylindrical tensile specimens in an acid electrolyte. A batch of standard tests are performed to validate the methodology.
Assessing the Life-Cycle Performance of Hydrogen Production via Biofuel Reforming in Europe
Jun 2015
Publication
Currently hydrogen is mainly produced through steam reforming of natural gas. However this conventional process involves environmental and energy security concerns. This has led to the development of alternative technologies for (potentially) green hydrogen production. In this work the environmental and energy performance of biohydrogen produced in Europe via steam reforming of glycerol and bio-oil is evaluated from a life-cycle perspective and contrasted with that of conventional hydrogen from steam methane reforming. Glycerol as a by-product from the production of rapeseed biodiesel and bio-oil from the fast pyrolysis of poplar biomass are considered. The processing plants are simulated in Aspen Plus® to provide inventory data for the life cycle assessment. The environmental impact potentials evaluated include abiotic depletion global warming ozone layer depletion photochemical oxidant formation land competition acidification and eutrophication. Furthermore the cumulative (total and non-renewable) energy demand is calculated as well as the corresponding renewability scores and life-cycle energy balances and efficiencies of the biohydrogen products. In addition to quantitative evidence of the (expected) relevance of the feedstock and impact categories considered results show that poplar-derived bio-oil could be a suitable feedstock for steam reforming in contrast to first-generation bioglycerol.
Multi-vector Energy Management System including Scheduling Electrolyser, Electric Vehicle Charging Station and Other Assets in a Real Scenario
Oct 2022
Publication
Today in the field of energy the main goal is to reduce emissions with 7 the aim of maintaining a clean environment. To reduce energy consumption 8 from fossil fuels new tools for micro-grids have been proposed. In the context 9 of multi-vector energy management systems the present work proposes an 10 optimal scheduler based on genetic algorithms to manage flexible assets in the 11 energy system such as energy storage and manageable demand. This tool is 12 applied to a case study for a Spanish technology park (360 kW consumption 13 peak) with photovoltaic and wind generation (735 kW generation peak) 14 hydrogen production (15 kW) and electric and fuel cell charging stations. 15 It provides an hourly day-ahead scheduling for the existing flexible assets: 16 the electrolyser the electric vehicle charging station the hydrogen refuelling 17 station and the heating ventilation and air conditioning system in one 18 building of the park. 19 A set of experiments is carried out over a period of 14 days using real 20 data and performing computations in real time in order to test and validate 21 the tool. The analysis of results show that the solution maximises the use of 22 local renewable energy production (demand is shifted to those hours when 23 there is a surplus of generation) which means a reduction in energy costs 24 whereas the computational cost allows the implementation of the tool in real 25 time.
Comparative Sustainability Study of Energy Storage Technologies Using Data Envelopment Analysis
Mar 2022
Publication
The transition to energy systems with a high share of renewable energy depends on the availability of technologies that can connect the physical distances or bridge the time differences between the energy supply and demand points. This study focuses on energy storage technologies due to their expected role in liberating the energy sector from fossil fuels and facilitating the penetration of intermittent renewable sources. The performance of 27 energy storage alternatives is compared considering sustainability aspects by means of data envelopment analysis. To this end storage alternatives are first classified into two clusters: fast-response and long-term. The levelized cost of energy energy and water consumption global warming potential and employment are common indicators considered for both clusters while energy density is used only for fast-response technologies where it plays a key role in technology selection. Flywheel reveals the highest efficiency between all the fast-response technologies while green ammonia powered with solar energy ranks first for long-term energy storage. An uncertainty analysis is incorporated to discuss the reliability of the results. Overall results obtained and guidelines provided can be helpful for both decision-making and research and development purposes. For the former we identify the most appealing energy storage options to be promoted while for the latter we report quantitative improvement targets that would make inefficient technologies competitive if attained. This contribution paves the way for more comprehensive studies in the context of energy storage by presenting a powerful framework for comparing options according to multiple sustainability indicators.
Finding Synergy Between Renewables and Coal: Flexible Power and Hydrogen Production from Advanced IGCC Plants with Integrated CO2 Capture
Feb 2021
Publication
Variable renewable energy (VRE) has seen rapid growth in recent years. However VRE deployment requires a fleet of dispatchable power plants to supply electricity during periods with limited wind and sunlight. These plants will operate at reduced utilization rates that pose serious economic challenges. To address this challenge this paper presents the techno-economic assessment of flexible power and hydrogen production from integrated gasification combined cycles (IGCC) employing the gas switching combustion (GSC) technology for CO2 capture and membrane assisted water gas shift (MAWGS) reactors for hydrogen production. Three GSC-MAWGS-IGCC plants are evaluated based on different gasification technologies: Shell High Temperature Winkler and GE. These advanced plants are compared to two benchmark IGCC plants one without and one with CO2 capture. All plants utilize state-of-the-art H-class gas turbines and hot gas clean-up for maximum efficiency. Under baseload operation the GSC plants returned CO2 avoidance costs in the range of 24.9–36.9 €/ton compared to 44.3 €/ton for the benchmark. However the major advantage of these plants is evident in the more realistic mid-load scenario. Due to the ability to keep operating and sell hydrogen to the market during times of abundant wind and sun the best GSC plants offer a 6–11%-point higher annual rate of return than the benchmark plant with CO2 capture. This large economic advantage shows that the flexible GSC plants are a promising option for balancing VRE provided a market for the generated clean hydrogen exists.
Resilience-oriented Schedule of Microgrids with Hybrid Energy Storage System using Model Predictive Control
Nov 2021
Publication
Microgrids can be regarded as a promising solution by which to increase the resilience of power systems in an energy paradigm based on renewable generation. Their main advantage is their ability to work as islanded systems under power grid outage conditions. Microgrids are usually integrated into electrical markets whose schedules are carried out according to economic aspects while resilience criteria are ignored. This paper shows the development of a resilience-oriented optimization for microgrids with hybrid Energy Storage System (ESS) which is validated via numerical simulations. A hybrid ESS composed of hydrogen and batteries is therefore considered with the objective of improving the autonomy of the microgrid while achieving a rapid transition response. The control problem is formulated using Stochastic Model Predictive Control (SMPC) techniques in order to take into account possible transitions between grid-connected and islanded modes at all the sample instants of the schedule horizon (SH). The control problem is developed by considering a healthy operation of the hybrid ESS thus avoiding degradation issues. The plant is modeled using the Mixed Logic Dynamic (MLD) framework owing to the presence of logic and dynamic control variables.
Global Gas Report 2022
May 2022
Publication
This edition of the Global Gas Report covers two very turbulent years in the global gas industry and the wider global energy markets. The Covid-19 pandemic lockdowns with a brief period of excess supply and low prices gave way to tight energy markets extreme price volatility and a compounding geopolitical challenge to energy security. At the time of writing the ongoing Russia-Ukraine conflict has been affecting the flows of gas and has put Europe on a quest to diversify its energy and gas supply that is now opening a new paradigm in the energy industry. This report comes at a time when the situation for global commodity and gas markets is in a state of rapid change and the strategic path forwards for the gas industry and energy policy-makers is continually developing. One thing is clear this is a critical and decisive moment for the gas industry. How it navigates the way through this crisis and charts a path forward will shape its long-term success and the role that it will play in the energy transition and beyond. This is the moment for the gas industry to demonstrate that gas can deliver a sustainable and secure energy future for all and that natural gas and a portfolio of decarbonized low- and zero-carbon gases are key to an achievable energy transition. This year’s report assesses key gas market trends from 2020 and 2021 including Covid-19 outcomes tightness of supply price volatility investments and the upward reversal in the global emissions trend. It then turns to the main topic on the global energy agenda – security – and considers key variables impacting it from industry and policy perspectives as well as considering possible paths to reinforce it. Finally the report looks at the main decarbonization pathways for gas supply as they progressively develop to make gas itself a low or zero-carbon fuel for the future. This report seeks to deliver insights about the global gas sector and to inform its stakeholders partners and importantly global decision-makers about the state of play today and possibilities for the future. It concludes with key insights on how sustainability security and competitiveness can help to deliver a sustainable future in line with the goals of the Paris Agreement and the UN Sustainable Development Agenda.
Hydrogen-assisted Fatigue Crack Growth: Pre-charging vs In-situ Testing in Gaseous Environments
Mar 2023
Publication
We investigate the implications of conducting hydrogen-assisted fatigue crack growth experiments in a hydrogen gas environment (in-situ hydrogen charging) or in air (following exposure to hydrogen gas). The study is conducted on welded 42CrMo4 steel a primary candidate for the future hydrogen transport infrastructure allowing us to additionally gain insight into the differences in behavior between the base steel and the coarse grain heat affected zone. The results reveal significant differences between the two testing approaches and the two weld regions. The differences are particularly remarkable for the comparison of testing methodologies with fatigue crack growth rates being more than one order of magnitude higher over relevant loading regimes when the samples are tested in a hydrogen-containing environment relative to the pre-charged samples. Aided by finite element modelling and microscopy analysis these differences are discussed and rationalized. Independent of the testing approach the heat affected zone showed a higher susceptibility to hydrogen embrittlement. Similar microstructural behavior is observed for both testing approaches with the base metal exhibiting martensite lath decohesion while the heat affected zone experienced both martensite lath decohesion and intergranular fracture.
Integration of Hydrogen and Synthetic Natural Gas within Legacy Power Generation Facilities
Jun 2022
Publication
Whilst various new technologies for power generation are continuously being evaluated the owners of almost-new facilities such as combined-cycle gas turbine (CCGT) plants remain motivated to adapt these to new circumstances and avoid the balance-sheet financial impairments of underutilization. Not only are the owners reluctant to decommission the legacy CCGT assets but system operators value the inertia and flexibilities they contribute to a system becoming predominated with renewable generation. This analysis therefore focuses on the reinvestment cases for adapting CCGT to hydrogen (H2 ) synthetic natural gas (SNG) and/or retrofitted carbon capture and utilization systems (CCUS). Although H2 either by itself or as part of SNG has been evaluated attractively for longer-term electricity storage the business case for how it can be part of a hybrid legacy CCGT system has not been analyzed in a market context. This work compares the power to synthetic natural gas to power (PSNGP) adaptation with the simpler and less expensive power to hydrogen to power (P2HP) adaptation. Both the P2HP and PSNGP configurations are effective in terms of decarbonizations. The best results of the feasibility analysis for a UK application with low CCGT load factors (around 31%) were obtained for 100% H2 (P2HP) in the lower range of wholesale electricity prices (less than 178 GBP/MWh) but in the higher range of prices it would be preferable to use the PSNGP configuration with a low proportion of SNG (25%). If the CCGT load factor increased to 55% (the medium scenario) the breakeven profitability point between P2HP and PSNGP decreased to a market price of 145 GBP/MWh. Alternatively with the higher load factors (above 77%) satisfactory results were obtained for PSNGP using 50% SNG if with market prices above 185 GBP/MWh.
Morphological, Structural and Hydrogen Storage Properties of LaCrO3 Perovskite-Type Oxides
Feb 2022
Publication
Recently perovskite-type oxides have attracted researchers as new materials for solid hydrogen storage. This paper presents the performances of perovskite-type oxide LaCrO3 dedicated for hydrogen solid storage using both numerical and experimental methods. Ab initio calculations have been used here with the aim to investigate the electronic mechanical and elastic properties of LaCrO3Hx (x = 0 6) for hydrogen storage applications. Cell parameters crystal structures and mechanical properties are determined. Additionally the cohesive energy indicates the stability of the hydride. Furthermore the mechanical properties showed that both compounds (before and after hydrogenation) are stable. The microstructure and storage capacity at different temperatures of these compounds have been studied. We have shown that storage capacities are around 4 wt%. The properties obtained from this type of hydride showed that it can be used for future applications. XRD analysis was conducted in order to study the structural properties of the compound. Besides morphological thermogravimetric analysis was also conducted on the perovskite-type oxide. Finally a comparison of these materials with other hydrides used for hydrogen storage was carried out.
Challenges and Prospects of Renewable Hydrogen-based Strategies for Full Decarbonization of Stationary Power Applications
Oct 2021
Publication
The exponentially growing contribution of renewable energy sources in the electricity mix requires large systems for energy storage to tackle resources intermittency. In this context the technologies for hydrogen production offer a clean and versatile alternative to boost renewables penetration and energy security. Hydrogen production as a strategy for the decarbonization of the energy sources mix has been investigated since the beginning of the 1990s. The stationary sector i.e. all parts of the economy excluding the transportation sector accounts for almost three-quarters of greenhouse gases (GHG) emissions (mass of CO2-eq) in the world associated with power generation. While several publications focus on the hybridization of renewables with traditional energy storage systems or in different pathways of hydrogen use (mainly power-to-gas) this study provides an insightful analysis of the state of art and evolution of renewable hydrogen-based systems (RHS) to power the stationary sector. The analysis started with a thorough review of RHS deployments for power-to-power stationary applications such as in power generation industry residence commercial building and critical infrastructure. Then a detailed evaluation of relevant techno-economic parameters such as levelized cost of energy (LCOE) hydrogen roundtrip efficiency (HRE) loss of power supply probability (LPSP) self-sufficiency ratio (SSR) or renewable fraction (fRES) is provided. Subsequently lab-scale plants and pilot projects together with current market trends and commercial uptake of RHS and fuel cell systems are examined. Finally the future techno-economic barriers and challenges for short and medium-term deployment of RHS are identified and discussed.
Three-dimensional Simulations of Lean H2-air Flames Propagating in a Narrow Gap: n the Validity of the Quasi-two-dimensional Appoximation
Sep 2021
Publication
The premixed propagation of lean isobaric H2-air flames (φ = 0.3) in Hele-Shaw cells (i.e. two parallel plates separated by a small distance h on the order of the thickness of the planar adiabatic flame δf ∼ 3 mm) is investigated numerically. Three-dimensional (3D) simulations with detailed chemistry and transport are used to examine the effect of h on the flame dynamics and its overall normalized propagation speed (S T /S L) for a semi-closed system of size 25δf × 25δf × h. To determine the validity of an existing quasi-two-dimensional (quasi-2D) formulation (derived in the limit of h → 0) to capture the 3D dynamics results for h = 0.1δf h = 0.5δf and h = δf are reported. For h = 0.1δf strong cell splitting/merging is observed with associated low frequency/high amplitude oscillations in the temporal evolution of S T /S L (10-17Hz; 6 ≤ S T /S L ≤ 10). Larger values of h exhibit a much smoother evolution. For h = 0.5δf the cell splitting/merging is milder relaxing to a steady propagating speed of S T /S L ∼ 6 after an initial transient; for h = 1δf the flame dynamics along the h direction starts to play an important role showing two distinct phases: (i) initial symmetric propagation with a linear increase in S T /S L (from 5.3 to 6.8) as early signs of asymmetry are visible (ii) followed by a fully non-symmetric propagation resulting in an abrupt increase in S T /S L that quickly relaxes to a constant value thereafter (S T /S L ∼ 10). Our preliminary results suggest that for the lean H2-air mixture considered the quasi-2D approximation breaks down for h > 0.1δf .
Water Electrolysis for the Production of Hydrogen to Be Employed in the Ironmaking and Steelmaking Industry
Nov 2021
Publication
The way to decarbonization will be characterized by the huge production of hydrogen through sustainable routes. Thus the basic production way is water electrolysis sustained by renewable energy sources allowing for obtaining “green hydrogen”. The present paper reviews the main available technologies for the water electrolysis finalized to the hydrogen production. We describe the fundamental of water electrolysis and the problems related to purification and/or desalinization of water before electrolysis. As a matter of fact we describe the energy efficiency issues with particular attention to the potential application in the steel industry. The fundamental aspects related to the choice of high-temperature or low-temperature technologies are analyzed.
Experimental Study of Biogas-Hydrogen Mixtures Combustion in Conventional Natural Gas Systems
Jul 2021
Publication
Biogas is a renewable gas with low heat energy which makes it extremely difficult to use as fuel in conventional natural gas equipment. Nonetheless the use of hydrogen as a biogas additive has proven to have a beneficial effect on flame stability and combustion behavior. This study evaluates the biogas–hydrogen combustion in a conventional natural gas burner able to work up to 100 kW. Tests were performed for three different compositions of biogas: BG70 (30% CO2) BG60 (40% CO2) and BG50 (50% CO2). To achieve better flame stability each biogas was enriched with hydrogen from 5% to 25%. The difficulty of burning biogas in conventional systems was proven as the burner does not ignite when the biogas composition contains more than 40% of CO2. The best improvements were obtained at 5% hydrogen composition since the exhaust gas temperature and thus the enthalpy rises by 80% for BG70 and 65% for BG60. The stability map reveals that pure biogas combustion is unstable in BG70 and BG60; when the CO2 content is 50% ignition is inhibited. The properties change slightly when the hydrogen concentrations are more than 20% in the fuel gas and do not necessarily improve.
A Hybrid Intelligent Model to Predict the Hydrogen Concentration in the Producer Gas from a Downdraft Gasifier
Apr 2022
Publication
This research work presents an artificial intelligence approach to predicting the hydrogen concentration in the producer gas from biomass gasification. An experimental gasification plant consisting of an air-blown downdraft fixed-bed gasifier fueled with exhausted olive pomace pellets and a producer gas conditioning unit was used to collect the whole dataset. During an extensive experimental campaign the producer gas volumetric composition was measured and recorded with a portable syngas analyzer at a constant time step of 10 seconds. The resulting dataset comprises nearly 75 hours of plant operation in total. A hybrid intelligent model was developed with the aim of performing fault detection in measuring the hydrogen concentration in the producer gas and still provide reliable values in the event of malfunction. The best performing hybrid model comprises six local internal submodels that combine artificial neural networks and support vector machines for regression. The results are remarkably satisfactory with a mean absolute prediction error of only 0.134% by volume. Accordingly the developed model could be used as a virtual sensor to support or even avoid the need for a real sensor that is specific for measuring the hydrogen concentration in the producer gas.
Waste Aluminum Application as Energy Valorization for Hydrogen Fuel Cells for Mobile Low Power Machines Applications
Nov 2021
Publication
This article proposes a new model of power supply for mobile low power machines applications between 10 W and 30 W such as radio-controlled (RC) electric cars. This power supply is based on general hydrogen from residual aluminum and water with NaOH so it is proposed energy valorization of aluminum waste. In the present research a theoretical model allows us to predict the requested aluminum surface and the required flow of hydrogen has been developed also considering in addition to the geometry and purity of the material two key variables as the temperature and the molarity of the alkaline solution used in the hydrogen production process. Focusing on hydrogen production isopropyl alcohol plays a key role in the reactor’s fuel cell vehicle as it filters out NaOH particles and maintains a constant flow of hydrogen for the operation of the machine keeping the reactor temperature controlled. Finally a comparison of the theoretical and experimental data has been used to validate the developed model using aluminum sheets from ring cans to generate hydrogen which will be used as a source of hydrogen in a power fuel cell of an RC car. Finally the manuscript shows the parts of the vehicle’s powertrain its behavior and mode of operation.
Green Hydrogen Storage in an Underground Cavern: A Case Study in Salt Diapir of Spain
Jun 2022
Publication
The Poza de la Sal diapir is a closed circular depression with Cretaceous Mesozoic materials formed by gypsum Keuper clays and a large extension of salt in the center with intercalations of ophite. The low seismic activity of the area the reduced permeability and porosity of the salt caverns and the proximity to the Páramo de Poza wind park make it a suitable place for the construction of a facility for underground storage of green hydrogen obtained from surplus wind power. The design of a cavern for hydrogen storage at a depth of 1000 m takes into account the differences in stresses temperatures and confining pressures involved in the salt deformation process. During the 8 months of the injection phase 23.0 GWh can be stored in the form of hydrogen obtained from the wind energy surplus to be used later in the extraction phase. The injection and extraction ratio must be developed under the conditions of geomechanical safety of the cavity so as to minimize the risks to the environment and people by conditioning the gas pressure inside the cavity to remain within a given range.
Low Temperature Autoignition of Diesel Fuel Under Dual Operation with Hydrogen and Hydrogen-carriers
Mar 2022
Publication
While electrification of light duty vehicles is becoming a real solution to abate local pollutant as well as greenhouse gases emission heavy duty applications (such as long distance freight and maritime transport) will keep requiring fuel-based propulsion systems. In these sectors dominated by compression ignition engines research on alternative biofuels and new combustion modes is still highly necessary. Dual-fuel combustion appears as a very promising concept to replace conventional diesel fuel by sustainable ones. Among the latter hydrogen-derived fuels (the so-called electrofuels or e-fuels) are maybe the most interesting. This work addresses the effect of partial substitution of diesel fuel by hydrogen and hydrogen-carriers (ammonia and methane) on the autoignition process under low temperature conditions. Tests were carried out in a constant volume combustion chamber at different temperatures (535 600 and 650 ◦C) and pressures (11 16 and 21 bar). While the cool flames timing and intensity was only slightly affected by the low reactivity fuel energy content the main ignition was delayed this effect being much more noticeable for ammonia followed by hydrogen and finally methane. Kinetic simulations showed a clear competition for active radicals between both fuels (diesel and low reactivity fuel). The combustion duration also increased with the hydrogen or hydrogen-carrier content which greatly points to the need of modifications in the injection strategy of compression ignition engines operating under dual mode. A correlation was proposed for estimating the autoignition delay time for dual-fuel lean combustion at low temperature.
The Membrane-assisted Chemical Looping Reforming Concept for Efficient H2 Production with Inherent CO2 Capture: Experimental Demonstration and Model Validation
Feb 2018
Publication
In this work a novel reactor concept referred to as Membrane-Assisted Chemical Looping Reforming (MA-CLR) has been demonstrated at lab scale under different operating conditions for a total working time of about 100 h. This reactor combines the advantages of Chemical Looping such as CO2 capture and good thermal integration with membrane technology for a better process integration and direct product separation in a single unit which in its turn leads to increased efficiencies and important benefits compared to conventional technologies for H2 production. The effect of different operating conditions (i.e. temperature steam-to-carbon ratio or oxygen feed in the reactor) has been evaluated in a continuous chemical looping reactor and methane conversions above 90% have been measured with (ultra-pure) hydrogen recovery from the membranes. For all the cases a maximum recovery factor of around 30% has been measured which could be increased by operating the concept at higher pressures and with more membranes. The optimum conditions have been found at temperatures around 600°C for a steam-to-carbon ratio of 3 and diluted air in the air reactor (5% O2). The complete demonstration has been carried out feeding up to 1 L/min of CH4 (corresponding to 0.6 kW of thermal input) while up to 1.15 L/min of H2 was recovered. Simultaneously a phenomenological model has been developed and validated with the experimental results. In general good agreement is observed with overall deviations below 10% in terms of methane conversion H2 recovery and separation factor. The model allows better understanding of the behavior of the MA-CLR concept and the optimization and design of scaled-up versions of the concept.
Optimal Design of Photovoltaic, Biomass, Fuel Cell, Hydrogen Tank Units and Electrolyzer Hybrid System for a Remote Area in Egypt
Jul 2022
Publication
In this paper a new isolated hybrid system is simulated and analyzed to obtain the optimal sizing and meet the electricity demand with cost improvement for servicing a small remote area with a peak load of 420 kW. The major configuration of this hybrid system is Photovoltaic (PV) modules Biomass gasifier (BG) Electrolyzer units Hydrogen Tank units (HT) and Fuel Cell (FC) system. A recent optimization algorithm namely Mayfly Optimization Algorithm (MOA) is utilized to ensure that all load demand is met at the lowest energy cost (EC) and minimize the greenhouse gas (GHG) emissions of the proposed system. The MOA is selected as it collects the main merits of swarm intelligence and evolutionary algorithms; hence it has good convergence characteristics. To ensure the superiority of the selected MOA the obtained results are compared with other well-known optimization algorithms namely Sooty Tern Optimization Algorithm (STOA) Whale Optimization Algorithm (WOA) and Sine Cosine Algorithm (SCA). The results reveal that the suggested MOA achieves the best system design achieving a stable convergence characteristic after 44 iterations. MOA yielded the best EC with 0.2106533 $/kWh the net present cost (NPC) with 6170134 $ the loss of power supply probability (LPSP) with 0.05993% and GHG with 792.534 t/y.
Solar Hydrogen Fuel Generation from Wastewater—Beyond Photoelectrochemical Water Splitting: A Perspective
Oct 2022
Publication
Green hydrogen—a carbon-free renewable fuel—has the capability to decarbonise a variety of sectors. The generation of green hydrogen is currently restricted to water electrolysers. The use of freshwater resources and critical raw materials however limits their use. Alternative water splitting methods for green hydrogen generation via photocatalysis and photoelectrocatalysis (PEC) have been explored in the past few decades; however their commercial potential still remains unexploited due to the high hydrogen generation costs. Novel PEC-based simultaneous generation of green hydrogen and wastewater treatment/high-value product production is therefore seen as an alternative to conventional water splitting. Interestingly the organic/inorganic pollutants in wastewater and biomass favourably act as electron donors and facilitate the dual-functional process of recovering green hydrogen while oxidising the organic matter. The generation of green hydrogen through the dual-functional PEC process opens up opportunities for a “circular economy”. It further enables the end-of-life commodities to be reused recycled and resourced for a better life-cycle design while being economically viable for commercialisation. This review brings together and critically analyses the recent trends towards simultaneous wastewater treatment/biomass reforming while generating hydrogen gas by employing the PEC technology. We have briefly discussed the technical challenges associated with the tandem PEC process new avenues techno-economic feasibility and future directions towards achieving net neutrality.
Analysis of the European Strategy for Hydrogen: A Comprehensive Review
May 2023
Publication
This review focuses on analysing the strategy and aspirations of the European Union within the hydrogen sector. This aim is achieved through the examination of the European Parliament’s hydrogen strategy allowing for a study of actions and projects in hydrogen technologies. The Parliament’s hydrogen strategy is the document that provides the guideline of how the EU intends to function in the hydrogen sector and manages to cover a wide range of topics all of them significant to represent the entirety of the hydrogen sector. It touches on subjects such as hydrogen demand infrastructure research and standards among others. The review discusses also the aspect that the EU intends to be a leader in the hydrogen sector including the large-scale industrialization of key elements such as electrolysers and this purpose is corroborated by the large number of associations strategies plans and projects that are being established and developed by the European Union. The most important conclusions to learn from this analysis are that hydrogen has many of the right characteristics to make it the key to decarbonisation especially in hard-to-abate sectors and that it is bound to be one of the main actors in the imminent green transition. Moreover hydrogen seems to be having its breakthrough and this field’s development can have benefits not only from an environmental perspective but also from an economical one enabling the way into the green transition and the fight against climate change.
Integration Assessment of Turquoise Hydrogen in the European Energy System
Mar 2024
Publication
Turquoise hydrogen from natural gas pyrolysis has recently emerged as a promising alternative for low-carbon hydrogen production with a high-value pure carbon by-product. However the implications of this technology on the broader energy system are not well understood at present. To close this literature gap this study presents an assessment of the integration of natural gas pyrolysis into a simplified European energy system. The energy system model minimizes the cost by optimizing investment and hourly dispatch of a broad range of electricity and fuel production transmission and storage technologies as well as imports/exports on the global market. Norway is included as a major natural gas producer and Germany as a major energy importer. Results reveal that pyrolysis is economically attractive at modest market shares where the carbon by-product can be sold into highvalue markets for 400 €/ton. However pyrolysis-dominated scenarios that employ methane as a hydrogen carrier also hold promise as they facilitate deep decarbonization without the need for vast expansions of international electricity hydrogen and CO2 transmission networks. The simplicity and security benefits of such pyrolysis-led decarbonization pathways justify the modest 11 % cost premium involved for an energy system where natural gas is the only energy trade vector. In conclusion there is a strong case for turquoise hydrogen in future energy systems and further efforts for commercialization of natural gas pyrolysis are recommended.
Assessing the Prospective Environmental Performance of Hydrogen from High Temperature Electrolysis Coupled with Concentrated Solar Power
Jul 2022
Publication
Hydrogen is currently being promoted because of its advantages as an energy vector its potential 12 to decarbonise the economy and strategical implications in terms of energy security. Hydrogen 13 from high-temperature electrolysis coupled with concentrated solar power (CSP) is especially 14 interesting since it enhances the last two aspects and could benefit from significant technological 15 progress in the coming years. However there is a lack of studies assessing its future 16 environmental performance. This work fills this gap by carrying out a prospective life cycle 17 assessment based on the expected values of key performance parameters in 2030. The results 18 show that parabolic trough CSP coupled with a solid oxide electrolyser is a promising solution 19 under environmental aspects. It leads to a prospective hydrogen carbon footprint (1.85 kg CO2 20 eq/kg H2) which could be classified as low-carbon according to current standards. The 21 benchmarking study for the year 2030 shows that the assessed system significantly decreases the 22 hydrogen carbon footprint compared to future hydrogen from steam methane reforming (81% 23 reduction) and grid electrolysis (51%) even under a considerable penetration of renewable energy 24 sources.
Optimal Operation and Market Integration of a Hybrid Farm with Green Hydrogen and Energy Storage: A Stochastic Approach Considering Wind and Electricity Price Uncertainties
Mar 2024
Publication
In recent years growing interest has emerged in investigating the integration of energy storage and green hydrogen production systems with renewable energy generators. These integrated systems address uncertainties related to renewable resource availability and electricity prices mitigating profit loss caused by forecasting errors. This paper focuses on the operation of a hybrid farm (HF) combining an alkaline electrolyzer (AEL) and a battery energy storage system (BESS) with a wind turbine to form a comprehensive HF. The HF operates in both hydrogen and day-ahead electricity markets. A linear mathematical model is proposed to optimize energy management considering electrolyzer operation at partial loads and accounting for degradation costs while maintaining a straightforward formulation for power system optimization. Day-ahead market scheduling and real-time operation are formulated as a progressive mixed-integer linear program (MILP) extended to address uncertainties in wind speed and electricity prices through a two-stage stochastic optimization model. A bootstrap sampling strategy is introduced to enhance the stochastic model’s performance using the same sampled data. Results demonstrate how the strategies outperform traditional Monte Carlo and deterministic approaches in handling uncertainties increasing profits up to 4% per year. Additionally a simulation framework has been developed for validating this approach and conducting different case studies.
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