Germany
Experimental Study of Hydrogen-Air Deflagrations in Flat Layer
Sep 2007
Publication
In the present paper the results of experiments on study of high-speed deflagrations in flat layer of hydrogen-air mixtures unconfined from below are presented. The experiments were performed in two different rectangular channels: small-scale with mixture volume up to 0.4 m3 and large-scale with volume up to 5.5 m3. The main goal of the experiments was to examine the possibility of the layer geometries to maintain high-speed deflagration and detonation. With the aim to study a range of combustion regimes the experiments were performed varying degree of channel obstruction hydrogen concentration and thickness of the layer. Depending on the experimental conditions all major combustion regimes were observed: slow flame fast – ‘choked’ flame and steady-state detonation. It was found that minimum layer layer thickness in the range of 8 to 15 detonation cell widths is required for sustainable detonations.
Experimental Investigation of Unconfined Spherical and Cylindrical Flame Propagation in Hydrogen-air Mixtures
Sep 2019
Publication
This paper presents results of experimental investigations on spherical and cylindrical flame propagation in pre-mixed H2/air-mixtures in unconfined and semi-confined geometries. The experiments were performed in a facility consisting of two transparent solid walls with 1 m2 area and four weak side walls made from thin plastic film. The gap size between the solid walls was varied stepwise from thin layer geometry (6 mm) to cube geometry (1 m). A wide range of H2/air-mixtures with volumetric hydrogen concentrations from 10% to 45% H2 was ignited between the transparent solid walls. The propagating flame front and its structure was observed with a large scale high speed shadow system. Results of spherical and cylindrical flame propagation up to a radius of 0.5 m were analyzed. The presented spherical burning velocity model is used to discuss the self-acceleration phenomena in unconfined and unobstructed pre-mixed H2/air flames.
Performance Tests of Catalysts for the Safe Conversion of Hydrogen Inside the Nuclear Waste Containers in Fukushima Daiichi
Sep 2019
Publication
The safe decommissioning as well as decontamination of the radioactive waste resulting from the nuclear accident in Fukushima Daiichi represents a huge task for the next decade. At present research and development on long-term safe storage containers has become an urgent task with international cooperation in Japan. One challenge is the generation of hydrogen and oxygen in significant amounts by means of radiolysis inside the containers as the nuclear waste contains a large portion of sea water. The generation of radiolysis gases may lead to a significant pressure build-up inside the containers and to the formation of flammable gases with the risk of ignition and the loss of integrity.
In the framework of the project “R&D on technology for reducing concentration of flammable gases generated in long-term waste storage containers” funded by the Japanese Ministry of Education Culture Sports Science and Technology of Japan (MEXT) the potential application of catalytic recombiner devices inside the storage containers is investigated. In this context a suitable catalyst based on the so-called intelligent automotive catalyst for use in a recombiner is under consideration. The catalyst is originally developed and mass-produced for automotive exhaust gas purification and is characterized by having a self-healing function of precious metals (Pd Pt and Rh) dissolved as a solid solution in the perovskite type oxides. The basic features of this catalyst have been tested in an experimental program. The test series in the REKO-4 facility has revealed the basic characteristics of the catalyst required for designing the recombiner system.
In the framework of the project “R&D on technology for reducing concentration of flammable gases generated in long-term waste storage containers” funded by the Japanese Ministry of Education Culture Sports Science and Technology of Japan (MEXT) the potential application of catalytic recombiner devices inside the storage containers is investigated. In this context a suitable catalyst based on the so-called intelligent automotive catalyst for use in a recombiner is under consideration. The catalyst is originally developed and mass-produced for automotive exhaust gas purification and is characterized by having a self-healing function of precious metals (Pd Pt and Rh) dissolved as a solid solution in the perovskite type oxides. The basic features of this catalyst have been tested in an experimental program. The test series in the REKO-4 facility has revealed the basic characteristics of the catalyst required for designing the recombiner system.
On the Use of Hydrogen in Confined Spaces: Results from the Internal Project InsHyde
Sep 2009
Publication
Alexandros G. Venetsanos,
Paul Adams,
Inaki Azkarate,
A. Bengaouer,
Marco Carcassi,
Angunn Engebø,
E. Gallego,
Olav Roald Hansen,
Stuart J. Hawksworth,
Thomas Jordan,
Armin Keßler,
Sanjay Kumar,
Vladimir V. Molkov,
Sandra Nilsen,
Ernst Arndt Reinecke,
M. Stöcklin,
Ulrich Schmidtchen,
Andrzej Teodorczyk,
D. Tigreat,
N. H. A. Versloot and
L. Boon-Brett
The paper presents an overview of the main achievements of the internal project InsHyde of the HySafe NoE. The scope of InsHyde was to investigate realistic small-medium indoor hydrogen leaks and provide recommendations for the safe use/storage of indoor hydrogen systems. Additionally InsHyde served to integrate proposals from HySafe work packages and existing external research projects towards a common effort. Following a state of the art review InsHyde activities expanded into experimental and simulation work. Dispersion experiments were performed using hydrogen and helium at the INERIS gallery facility to evaluate short and long term dispersion patterns in garage like settings. A new facility (GARAGE) was built at CEA and dispersion experiments were performed there using helium to evaluate hydrogen dispersion under highly controlled conditions. In parallel combustion experiments were performed by FZK to evaluate the maximum amount of hydrogen that could be safely ignited indoors. The combustion experiments were extended later on by KI at their test site by considering the ignition of larger amounts of hydrogen in obstructed environments outdoors. An evaluation of the performance of commercial hydrogen detectors as well as inter-lab calibration work was jointly performed by JRC INERIS and BAM. Simulation work was as intensive as the experimental work with participation from most of the partners. It included pre-test simulations validation of the available CFD codes against previously performed experiments with significant CFD code inter-comparisons as well as CFD application to investigate specific realistic scenarios. Additionally an evaluation of permeation issues was performed by VOLVO CEA NCSRD and UU by combining theoretical computational and experimental approaches with the results being presented to key automotive regulations and standards groups. Finally the InsHyde project concluded with a public document providing initial guidance on the use of hydrogen in confined spaces.
An Intercomparison Exercise on the Capabilities of CFD Models to Predict Distribution and Mixing of H2 in a Closed Vessel.
Sep 2005
Publication
This paper presents a compilation and discussion of the results supplied by HySafe partners participating in the Standard Benchmark Exercise Problem (SBEP) V1 which is based on an experiment on hydrogen release mixing and distribution inside a vessel. Each partner has his own point of view of the problem and uses a different approach to the solution. The main characteristics of the models employed for the calculations are compared. The comparison between results together with the experimental data when available is made. Relative deviations of each model from the experimental values are also included. Explanations and interpretations of the results are presented together with some useful conclusions for future work.
Characterization of Materials in Pressurized Hydrogen Under Cyclic Loading at Service Conditions in Hydrogen Powered Engines
Sep 2005
Publication
A new testing device for cyclic loading of specimens with a novel shape design is presented. The device was applied for investigations of fatigue of metallic specimens under pressurized hydrogen up to 300 bar at temperatures up to 200 °C. Main advantage of the specimen design is the very small amount of medium here hydrogen used for testing. This allows experiments with hazardous substances at lower safety level. Additionally no gasket for the load transmission is required. Woehler curves which show the influence of hydrogen on the fatigue behaviour of austenitic steel specimens at relevant service conditions in hydrogen powered engines are presented. Material and test conditions are in agreement with the cooperating industry.
An Inter-Comparison Exercise on the Capabilities of CFD Models to Predict the Short and Long Term Distribution and Mixing of Hydrogen in a Garage
Sep 2007
Publication
Alexandros G. Venetsanos,
E. Papanikolaou,
J. García,
Olav Roald Hansen,
Matthias Heitsch,
Asmund Huser,
Wilfried Jahn,
Jean-Marc Lacome,
Thomas Jordan,
H. S. Ledin,
Dmitry Makarov,
Prankul Middha,
Etienne Studer,
Andrei V. Tchouvelev,
Franck Verbecke,
M. M. Voort,
Andrzej Teodorczyk and
M. A. Delichatsios
The paper presents the results of the CFD inter-comparison exercise SBEP-V3 performed within the activity InsHyde internal project of the HYSAFE network of excellence in the framework of evaluating the capability of various CFD tools and modelling approaches in predicting the physical phenomena associated to the short and long term mixing and distribution of hydrogen releases in confined spaces. The experiment simulated was INERIS-TEST-6C performed within the InsHyde project by INERIS consisting of a 1 g/s vertical hydrogen release for 240 s from an orifice of 20 mm diameter into a rectangular room (garage) of dimensions 3.78x7.2x2.88 m in width length and height respectively. Two small openings at the front and bottom side of the room assured constant pressure conditions. During the test hydrogen concentration time histories were measured at 12 positions in the room for a period up to 5160 s after the end of release covering both the release and the subsequent diffusion phases. The benchmark was organized in two phases. The first phase consisted of blind simulations performed prior to the execution of the tests. The second phase consisted of post calculations performed after the tests were concluded and the experimental results made available. The participation in the benchmark was high: 12 different organizations (2 non-HYSAFE partners) 10 different CFD codes and 8 different turbulence models. Large variation in predicted results was found in the first phase of the benchmark between the various modelling approaches. This was attributed mainly to differences in turbulence models and numerical accuracy options (time/space resolution and discretization schemes). During the second phase of the benchmark the variation between predicted results was reduced.
Hydrogen Detection- Visualisation of Hydrogen Using Non Invasive Optical Schlieren Technique BOS
Sep 2005
Publication
The detection of hydrogen after its accidental release is not only important for research purposes but will be much more important under safety aspects for future applications when hydrogen should be a standard energy resource. At Fraunhofer ICT two principally different approaches were made: first the new optical background-oriented schlieren method (BOS) is used for the visualization of hydrogen distribution and mixing processes at a rate of up to 1000 frames per second. The results from experiments with small scale injection of hydrogen/air–mixtures into air flows and free jets of hydrogen and hydrogen/air–mixtures emerging from 1” hoses simulating exhaust pipes will be discussed and interpreted with support from selected high speed videos. Finally mixing zones and safety distances can be determined by this powerful method.
Design of Catalytic Recombiners for Safe Removal of Hydrogen from Flammable Gas Mixtures
Sep 2007
Publication
Several today’s and future applications in energy technology bear the risk of the formation of flammable hydrogen/air mixtures either due to the direct use of hydrogen or due to hydrogen appearing as a by-product. If there’s the possibility of hydrogen being released accidentally into closed areas countermeasures have to be implemented in order to mitigate the threat of an explosion. In the field of nuclear safety passive auto-catalytic recombiners (PAR) are well-known devices for reducing the risk of a hydrogen detonation in a nuclear power plant in the course of a severe accident. Hydrogen and oxygen react on catalyst materials like platinum or palladium already far below conventional flammability limits. The most important concern with regard to the utilization of hydrogen recombiners is the adequate removal of the reaction heat. Already low hydrogen concentrations may increase the system temperature beyond the self-ignition limit of hydrogen/air mixtures and may lead to an unintended ignition on hot parts of the PAR.<br/>Starting from the nuclear application since several years IEF-6 and LRST perform joint research in the field of passive auto-catalytic recombiners including experimental studies modelling and development of new design concepts. Recently approaches on specifically designed catalysts and on passive cooling devices have been successfully tested. In a design study both approaches are combined in order to provide means for efficient and safe removal of hydrogen. The paper summarizes results achieved so far and possible designs for future applications.
Simulation and Techno-Economic Analysis of a Power-to-Hydrogen Process for Oxyfuel Glass Melting
Dec 2021
Publication
As an energy-intensive industry sector the glass industry is strongly affected by the increasingly stringent climate protection targets. As established combustion-based production systems ensure high process stability and glass quality an immediate switch to low greenhouse gas emission processes is difficult. To approach these challenges this work investigates a step-by-step integration of a Power-to-Hydrogen concept into established oxyfuel glass melting processes using a simulation approach. This is complemented by a case study for economic analysis on a selected German glass industry site by simulating the power production of a nearby renewable energy park and subsequent optimization of the power-to-hydrogen plant performance and capacities. The results of this study indicate that the proposed system can reduce specific carbon dioxide emissions by up to 60 % while increasing specific energy demand by a maximum of 25 %. Investigations of the impact of altered combustion and furnace properties like adiabatic flame temperature (+25 °C) temperature efficiency (∆ξ = −0.003) and heat capacity flow ratio (∆zHL = −0.009) indicate that pure hydrogen-oxygen combustion has less impact on melting properties than assumed so far. Within the case study high CO2 abatement costs of 295 €/t CO2-eq. were determined.. This is mainly due to the insufficient performance of renewable energy sources. The correlations between process scaling and economic parameters presented in this study show promising potential for further economic optimization of the proposed energy system in the future.
A Comprehensive Comparison of State-of-the-art Manufacturing Methods for Fuel Cell Bipolar Plates Including Anticipated Future Industry Trends
Nov 2020
Publication
This article explains and evaluates contemporary methods for manufacturing bipolar plates (BPPs) for lowtemperature polymer electrolyte membrane fuel cells (LT-PEMFC) and highlights the potential of new improved approaches. BPPs are an essential component of fuel cells responsible for distributing reaction gases to facilitate efficient conversion of gaseous electrochemical energy to electricity. BPPs must balance technical properties such as electrical and thermal conductivities structural strength and corrosion resistance. Graphitic and metallic materials can meet the required specifications with each material offering distinct advantages and disadvantages. Each materials’ performance is complimented by a comparison of its manufacturability including: the material costs production rates and required capital investment. These results are contextualised with respect to the target applications to identify the challenges and advantages of manufacturing methods of choice for BPPs. This analysis shows that the optimal choice of BPP manufacturing method depends entirely on the needs of the target application in particular the relative importance of manufacturing rate cost and the expected operational life of the bipolar plate to the fuel cell designer.
Investigation of an Intensified Thermo-Chemical Experimental Set-Up for Hydrogen Production from Biomass: Gasification Process Performance—Part I
Jun 2021
Publication
Biomass gasification for energy purposes has several advantages such as the mitigation of global warming and national energy independency. In the present work the data from an innovative and intensified steam/oxygen biomass gasification process integrating a gas filtration step directly inside the reactor are presented. The produced gas at the outlet of the 1 MWth gasification pilot plant was analysed in terms of its main gaseous products (hydrogen carbon monoxide carbon dioxide and methane) and contaminants. Experimental test sets were carried out at 0.25–0.28 Equivalence Ratio (ER) 0.4–0.5 Steam/Biomass (S/B) and 780–850 °C gasification temperature. Almond shells were selected as biomass feedstock and supplied to the reactor at approximately 120 and 150 kgdry/h. Based on the collected data the in-vessel filtration system showed a dust removal efficiency higher than 99%-wt. A gas yield of 1.2 Nm3dry/kgdaf and a producer gas with a dry composition of 27–33%v H2 23–29%v CO 31–36%v CO2 9–11%v CH4 and light hydrocarbons lower than 1%v were also observed. Correspondingly a Low Heating Value (LHV) of 10.3–10.9 MJ/Nm3dry and a cold gas efficiency (CGE) up to 75% were estimated. Overall the collected data allowed for the assessment of the preliminary performances of the intensified gasification process and provided the data to validate a simulative model developed through Aspen Plus software.
Hydrogen-Assisted Cracking in GMA Welding of High-Strength Structural Steel—A New Look into This Issue at Narrow Groove
Jun 2021
Publication
Modern arc processes such as the modified spray arc (Mod. SA) have been developed for gas metal arc welding of high-strength structural steels with which even narrow weld seams can be welded. High-strength joints are subjected to increasingly stringent requirements in terms of welding processing and the resulting component performance. In the present work this challenge is to be met by clarifying the influences on hydrogen-assisted cracking (HAC) in a high-strength structural steel S960QL. Adapted samples analogous to the self-restraint TEKKEN test are used and analyzed with respect to crack formation microstructure diffusible hydrogen concentration and residual stresses. The variation of the seam opening angle of the test seams is between 30° and 60°. To prevent HAC the effectiveness of a dehydrogenation heat treatment (DHT) from the welding heat is investigated. As a result the weld metals produced at reduced weld opening angle show slightly higher hydrogen concentrations on average. In addition increased micro- as well as macro-crack formation can be observed on these weld metal samples. On all samples without DHT cracks in the root notch occur due to HAC which can be prevented by DHT immediately after welding.
Economic Analysis of Improved Alkaline Water Electrolysis
Feb 2017
Publication
Alkaline water electrolysis (AWE) is a mature hydrogen production technology and there exists a range of economic assessments for available technologies. For advanced AWEs which may be based on novel polymer-based membrane concepts it is of prime importance that development comes along with new configurations and technical and economic key process parameters for AWE that might be of interest for further economic assessments. This paper presents an advanced AWE technology referring to three different sites in Europe (Germany Austria and Spain). The focus is on financial metrics the projection of key performance parameters of advanced AWEs and further financial and tax parameters. For financial analysis from an investor’s (business) perspective a comprehensive assessment of a technology not only comprises cost analysis but also further financial analysis quantifying attractiveness and supply/market flexibility. Therefore based on cash flow (CF) analysis a comprehensible set of metrics may comprise levelised cost of energy or respectively levelized cost of hydrogen (LCH) for cost assessment net present value (NPV) for attractiveness analysis and variable cost (VC) for analysis of market flexibility. The German AWE site turns out to perform best in all three financial metrics (LCH NPV and VC). Though there are slight differences in investment cost and operation and maintenance cost projections for the three sites the major cost impact is due to the electricity cost. Although investment cost is slightly lower and labor cost is significantly lower in Spain the difference can not outweigh the higher electricity cost compared to Germany. Given the assumption that the electrolysis operators are customers directly and actively participating in power markets and based on the regulatory framework in the three countries in this special case electricity cost in Germany is lowest. However as electricity cost is profoundly influenced by political decisions as well as the implementation of economic instruments for transforming electricity systems toward sustainability it is hardly possible to further improve electricity price forecasts.
Building an Optimal Hydrogen Transportation System for Mobility, Focus on Minimizing the Cost of Transportation via Truck
Jan 2018
Publication
The approach developed aims to identify the methodology that will be used to deliver the minimum cost for hydrogen infrastructure deployment using a mono-objective linear optimisation. It focuses on minimizing both capital and operation costs of the hydrogen transportation based on transportation via truck which represents the main focus of this paper and a cost-minimal pipeline system in the case of France and Germany. The paper explains the mathematical model describing the link between the hydrogen production via electrolysers and the distribution for mobility needs. The main parameters and the assumed scenario framework are explained. Subsequently the transportation of hydrogen via truck using different states of aggregation is analysed as well as the transformation and storage of hydrogen. This is used finally to build a linear programming aiming to minimize the sum of costs of hydrogen transportation between the different nodes and transformation/storage within the nodes.
Hydrogen Embrittlement Mechanism in Fatigue Behavior of Austenitic and Martensitic Stainless Steels
May 2018
Publication
In the present study the influence of hydrogen on the fatigue behavior of the high strength martensitic stainless steel X3CrNiMo13-4 and the metastable austenitic stainless steels X2Crni19-11 with various nickel contents was examined in the low and high cycle fatigue regime. The focus of the investigations were the changes in the mechanisms of short crack propagation. Experiments in laboratory air with uncharged and precharged specimen and uncharged specimen in pressurized hydrogen were carried out. The aim of the ongoing investigation was to determine and quantitatively describe the predominant processes of hydrogen embrittlement and their influence on the short fatigue crack morphology and crack growth rate. In addition simulations were carried out on the short fatigue crack growth in order to develop a detailed insight into the hydrogen embrittlement mechanisms relevant for cyclic loading conditions. It was found that a lower nickel content and a higher martensite content of the samples led to a higher susceptibility to hydrogen embrittlement. In addition crack propagation and crack path could be simulated well with the simulation model.
In Situ Neutron Radiography Investigations of Hydrogen Related Processes in Zirconium Alloys
Jun 2021
Publication
In situ neutron radiography experiments can provide information about diffusive processes and the kinetics of chemical reactions. The paper discusses requirements for such investigations. As examples of the zirconium alloy Zircaloy-4 the hydrogen diffusion the hydrogen uptake during high-temperature oxidation in steam and the reaction in nitrogen/steam and air/steam atmospheres results of in situ neutron radiography investigations are reviewed and their benefit is discussed.
Critical Materials for Water Electrolysers at the Example of the Energy Transition in Germany
Feb 2021
Publication
The present work aims to identify critical materials in water electrolysers with potential future supply constraints. The expected rise in demand for green hydrogen as well as the respective implications on material availability are assessed by conducting a case study for Germany. Furthermore the recycling of end‐of‐life (EoL) electrolysers is evaluated concerning its potential in ensuring the sustainable supply of the considered materials. As critical materials bear the risk of raising production costs of electrolysers substantially this article examines the readiness of this technology for industrialisation from a material perspective. Except for titanium the indicators for each assessed material are scored with a moderate to high (platinum) or mostly high (iridium scandium and yttrium) supply risk. Hence the availability of these materials bears the risk of hampering the scale‐up of electrolysis capacity. Although conventional recycling pathways for platinum iridium and titanium already exist secondary material from EoL electrolysers will not reduce the dependence on primary resources significantly within the period under consideration—from 2020 until 2050. Notably the materials identified as critical are used in PEM and high temperature electrolysis whereas materials in alkaline electrolysis are not exposed to significant supply risks.
A Homogeneous Non-equilibrium Two-phase Critical Flow Model
Sep 2011
Publication
A non-equilibrium two-phase single-component critical (choked) flow model for cryogenic fluids is developed from first principle thermodynamics. Modern equations-of-state (EOS) based upon the Helmholtz free energy concepts are incorporated into the methodology. Extensive validation of the model is provided with the NASA cryogenic data tabulated for hydrogen methane nitrogen and oxygen critical flow experiments performed with four different nozzles. The model is used to develop a hydrogen critical flow map for stagnation states in the liquid and supercritical regions.
Electrochemical and Mechanical Stability of Catalyst Layers in Anion Exchange Membrane Water Electrolysis
Dec 2021
Publication
Anion exchange membrane (AEM) water electrolysis is considered a promising solution to future cost reduction of electrochemically produced hydrogen. We present an AEM water electrolyzer with CuCoOx as the anode catalyst and Aemion as membrane and electrode binder. Full cell experiments in pure water and 0.1 M KOH revealed that the optimum binder content depended on the type of electrolyte employed. Online dissolution measurements suggested that Aemion alone was not sufficient to establish an alkaline environment for thermodynamically stabilizing the synthesized CuCoOx in a neutral electrolyte feed. A feed of base is thus indispensable to ensure the thermodynamic stability of such non-noble catalyst materials. Particle loss and delamination of the catalyst layer during MEA operation could be reduced by employing a heat treatment step after electrode fabrication. This work summarizes possible degradation pathways for low-cost anodes in AEMWE and mitigation strategies for enhanced system durability and performance.
Challenges and Important Considerations When Benchmarking Single-cell Alkaline Electrolyzers
Nov 2021
Publication
This study outlines an approach to identifying the difficulties associated with the bench-marking of alkaline single cells under real electrolyzer conditions. A challenging task in the testing and comparison of different catalysts is obtaining reliable and meaningful benchmarks for these conditions. Negative effects on reproducibility were observed due to the reduction in conditioning time. On the anode side a stable passivation layer of NiO can be formed by annealing of the Ni foams which is even stable during long-term operation. Electrical contact resistance and impedance measurements showed that most of the contact resistance derived from the annealed Ni foam. Additionally analysis of various overvoltages indicated that most of the total overvoltage comes from the anode and cathode activation overpotential. Different morphologies of the substrate material exhibited an influence on the performance of the alkaline single cell based on an increase in the ohmic resistance.
Decentral Hydrogen
Apr 2022
Publication
This concept study extends the power-to-gas approach to small combined heat and power devices in buildings that alternately operate fuel cells and electrolysis. While the heat is used to replace existing fossil heaters on-site the power is either fed into the grid or consumed via heatcoupled electrolysis to balance the grid power at the nearest grid node. In detail the power demand of Germany is simulated as a snapshot for 2030 with 100% renewable sourcing. The standard load profile is supplemented with additional loads from 100% electric heat pumps 100% electric cars and a fully electrified industry. The renewable power is then scaled up to match this demand with historic hourly yield data from 2018/2019. An optimal mix of photovoltaics wind biomass and hydropower is calculated in respect to estimated costs in 2030. Hydrogen has recently entered a large number of national energy roadmaps worldwide. However most of them address the demands of heavy industry and heavy transport which are more difficult to electrify. Hydrogen is understood to be a substitute for fossil fuels which would be continuously imported from non-industrialized countries. This paper focuses on hydrogen as a storage technology in an all-electric system. The target is to model the most cost-effective end-to-end use of local renewable energies including excess hydrogen for the industry. The on-site heat coupling will be the principal argument for decentralisation. Essentially it flattens the future peak from massive usage of electric heat pumps during cold periods. However transition speed will either push the industry or the prosumer approach in front. Batteries are tried out as supplementary components for short-term storage due to their higher round trip efficiencies. Switching the gas net to hydrogen is considered as an alternative to overcome the slow power grid expansions. Further decentral measures are examined in respect to system costs.
Local Degradation Effects in Automotive Size Membrane Electrode Assemblies Under Realistic Operating Conditions
Dec 2019
Publication
In automotive applications the operational parameters for fuel cell (FC) systems can vary over a wide range. To analyze their impact on fuel cell degradation an automotive size single cell was operated under realistic working conditions. The parameter sets were extracted from the FC system modelling based on on-road customer data. The parameter variation included simultaneous variation of the FC load gas pressures cell temperature stoichiometries and relative humidity. Current density distributions and the overall cell voltage were recorded in real time during the tests. The current densities were low at the geometric anode gas outlet and high at the anode gas inlet. After electrochemical tests post mortem analysis was conducted on the membrane electrode assemblies using scanning electron microscopy. The ex-situ analysis showed significant cathode carbon corrosion in areas associated with low current densities. This suggests that fuel starvation close to the anode outlet is the origin of the cathode electrode degradation. The results of the numerical simulations reveal high relative humidity at that region and therefore water flooding is assumed to cause local anode fuel starvation. Even though the hydrogen oxidation reaction has low kinetic overpotentials “local availability” of H2 plays a significant role in maintaining a homogeneous current density distribution and thereby in local degradation of the cathode catalyst layer. The described phenomena occurred while the overall cell voltage remained above 0.3 V. This indicates that only voltage monitoring of fuel cell systems does not contain straightforward information about this type of degradation.
Statistics, Lessons Learned and Recommendations from Analysis of HIAD 2.0 Database
Mar 2022
Publication
The manuscript firstly describes the data collection and validation process for the European Hydrogen Incidents and Accidents Database (HIAD 2.0) a public repository tool collecting systematic data on hydrogen-related incidents and near-misses. This is followed by an overview of HIAD 2.0 which currently contains 706 events. Subsequently the approaches and procedures followed by the authors to derive lessons learned and formulate recommendations from the events are described. The lessons learned have been divided into four categories including system design; system manufacturing installation and modification; human factors and emergency response. An overarching lesson learned is that minor events which occurred simultaneously could still result in serious consequences echoing James Reason's Swiss Cheese theory. Recommendations were formulated in relation to the established safety principles adapted for hydrogen by the European Hydrogen Safety Panel considering operational modes industrial sectors and human factors. This work provide an important contribution to the safety of systems involving hydrogen benefitting technical safety engineers emergency responders and emergency services. The lesson learned and the discussion derived from the statistics can also be used in training and risk assessment studies being of equal importance to promote and assist the development of sound safety culture in organisations.
Hydrogen Combustion Experiments in a Vertical Semi-confined Channel
Sep 2017
Publication
Experiments in an obstructed semi-confined vertical combustion channel with a height of 6 m (cross-section 0.4 × 0.4 m) inside a safety vessel of the hydrogen test center HYKA at the Karlsruhe Institute of Technology (KIT) are reported. In the work homogeneous hydrogen-air-mixtures as well as mixtures with different well-defined H2-concentration gradients were ignited either at the top or at the bottom end of the channel. The combustion characteristics were recorded using pressure sensors and sensors for the detection of the flame front that were distributed along the complete channel length. In the tests slow subsonic and fast sonic deflagrations as well as detonations were observed and the conditions for the flame acceleration (FA) to speed of sound and deflagration-to-detonation transition (DDT) are compared with the results of similar experiments performed earlier in a larger semi-confined horizontal channel.
Detonation Wave Propagation in Semi-confined Layers of Hydrogen-air and Hydrogen-oxygen Mixtures
Oct 2015
Publication
This paper presents results of an experimental investigation on detonation wave propagation in semi-confined geometries. Large scale experiments were performed in layers up to 0.6 m filled with uniform and non-uniform hydrogen–air mixtures in a rectangular channel (width 3 m; length 9 m) which is open from below. A semi confined driver section is used to accelerate hydrogen flames from weak ignition to detonation. The detonation propagation was observed in a 7 m long unobstructed part of the channel. Pressure measurements ionization probes soot-records and high speed imaging were used to observe the detonation propagation. Critical conditions for detonation propagation in different layer thicknesses are presented for uniform H2/air-mixtures as well as experiments with uniform H2/O2 mixtures in a down scaled transparent channel. Finally detail investigations on the detonation wave propagation in H2/air-mixtures with concentration gradients are shown.
Experiments on Flame Acceleration and DDT for Stoichiometric Hydrogen/Air Mixture in a Thin Layer Geometry
Sep 2017
Publication
A series of experiments in a thin layer geometry performed at the HYKA test site of the KIT. The experiments on different combustion regimes for lean and stoichiometric H2/air mixtures were performed in a rectangular chamber with dimensions of 20 x 90 x h cm3 where h is the thickness of the layer (h = 1 2 4 6 8 10 mm). Three different layer geometries:
- a smooth channel without obstructions;
- the channel with a metal grid filled 25% of length and
- a metal grid filled 100% of length.
Development of a Model Evaluation Protocol for CFD Analysis of Hydrogen Safety Issues – The SUSANA Project
Oct 2015
Publication
The “SUpport to SAfety aNAlysis of Hydrogen and Fuel Cell Technologies (SUSANA)” project aims to support stakeholders using Computational Fluid Dynamics (CFD) for safety engineering design and assessment of FCH systems and infrastructure through the development of a model evaluation protocol. The protocol covers all aspects of safety assessment modelling using CFD from release through dispersion to combustion (self-ignition fires deflagrations detonations and Deflagration to Detonation Transition - DDT) and not only aims to enable users to evaluate models but to inform them of the state of the art and best practices in numerical modelling. The paper gives an overview of the SUSANA project including the main stages of the model evaluation protocol and some results from the on-going benchmarking activities.
Effects of Oxidants on Hydrogen Spontaneous Ignition: Experiments and Modelling
Sep 2017
Publication
Experiments were performed on the influence of oxidants (air pure oxygen O2 and pure nitrous oxide N2O at atmospheric pressure) in the straight expansion tube after the burst disk on the hydrogen spontaneous ignition. The lowest pressure at which the spontaneous ignition is observed has been researched for a 4 mm diameter tube with a length of 10 cm for the two oxidant gases. The ignition phenomenon is observed with a high speed camera and the external overpressures are measured. Numerical simulations have also been conducted with the high resolution CFD approach detailed chemistry formerly developed by Wen and co-workers. Comparison is made between the predictions and the experimental data.
Prevention of Hydrogen Accumulation Inside the Vacuum Vessel Pressure Suppression System of the ITER Facility by Means of Passive Auto-catalytic Recombiners
Sep 2017
Publication
Hydrogen safety is a relevant topic for both nuclear fission and fusion power plants. Hydrogen generated in the course of a severe accident may endanger the integrity of safety barriers and may result in radioactive releases. In the case of the ITER fusion facility accident scenarios with water ingress consider the release of hydrogen into the suppression tank (ST) of the vacuum vessel pressure suppression system (VVPSS). Under the assumption of additional air ingress the formation of flammable gas mixtures may lead to explosions and safety component failure.<br/>The installation of passive auto-catalytic recombiners (PARs) inside the ST which are presently used as safety devices inside the containments of nuclear fission reactors is one option under consideration to mitigate such a scenario. PARs convert hydrogen into water vapor by means of passive mechanisms and have been qualified for operation under the conditions of a nuclear power plant accident since the 1990s.<br/>In order to support on-going hydrogen safety considerations simulations of accident scenarios using the CFD code ANSYS-CFX are foreseen. In this context the in-house code REKO-DIREKT is coupled to CFX to simulate PAR operation. However the operational boundary conditions for hydrogen recombination (e.g. temperature pressure gas mixture) of a fusion reactor scenario differ significantly from those of a fission reactor. In order to enhance the code towards realistic PAR operation a series of experiments has been performed in the REKO-4 facility with specific focus on ITER conditions. These specifically include operation under sub-atmospheric pressure (0.2–1.0 bar) gas compositions ranging from lean to rich H2/O2 mixtures and superposed flow conditions.<br/>The paper gives an overview of the experimental program presents results achieved and gives an outlook on the modelling approach towards accident scenario simulation.
The Pressure Peaking Phenomenon: Validation for Unignited Releases in Laboratory-scale Enclosure
Oct 2015
Publication
This study is aimed at the validation of the pressure peaking phenomenon against laboratory-scale experiments. The phenomenon was discovered recently as a result of analytical and numerical studies performed at Ulster University. The phenomenon is characterized by the existence of a peak on the overpressure transient in an enclosure with vent(s) at some conditions. The peak overpressure can significantly exceed the steady-state pressure and jeopardise a civil structure integrity causing serious life safety and property protection problems. However the experimental validation of the phenomenon was absent until recently. The validation experiments were performed at Karlsruhe Institute of Technology within the framework of the HyIndoor project. Tests were carried out with release of three different gases (air helium and hydrogen) within a laboratory-scale enclosure of about 1 m3 volume with a vent of comparatively small size. The model of pressure peaking phenomenon reproduced closely the experimental pressure dynamics within the enclosure for all three used gases. The prediction of pressure peaking phenomenon consists of two steps which are explained in detail. Examples of calculation for typical hydrogen applications are presented.
Development of a Generalized Integral Jet Model
Sep 2017
Publication
Integral type models to describe stationary plumes and jets in cross-flows (wind) have been developed since about 1970. These models are widely used for risk analysis to describe the consequences of many different scenarios. Alternatively CFD codes are being applied but computational requirements still limit the number of scenarios that can be dealt with using CFD only. The integral models however are not suited to handle transient releases such as releases from pressurized equipment where the initially high release rate decreases rapidly with time. Further on gas ignition a second model is needed to describe the rapid combustion of the flammable part of the plume (flash fire) and a third model has to be applied for the remaining jet fire. The objective of this paper is to describe the first steps of the development of an integral-type model describing the transient development and decay of a jet of flammable gas after a release from a pressure container. The intention is to transfer the stationary models to a fully transient model capable to predict the maximum extension of short-duration high pressure jets. The model development is supported by conducting a set of transient ignited and unignited spontaneous releases at initial pressures between 25bar and 400bar. These data forms the basis for the presented model development approach.
Hydrogen Risk Analysis for a Generic Nuclear Containment Ventilation System
Oct 2015
Publication
Hydrogen safety issue in a ventilation system of a generic nuclear containment is studied. In accidental scenarios a large amount of burnable gas mixture of hydrogen with certain amount of oxygen is released into the containment. In case of high containment pressure the combustible mixture is further ventilated into the chambers and the piping of the containment ventilation system. The burnable even potentially detonable gas mixture could pose a risk to the structures of the system once being ignited unexpectedly. Therefore the main goal of the study is to apply the computational fluid dynamics (CFD) computer code – GASFLOW to analyze the distribution of the hydrogen in the ventilation system and to find how sensitive the mixture is to detonation in different scenarios. The CFD simulations manifest that a ventilation fan with sustained power supply can extinguish the hydrogen risk effectively. However in case of station blackout with loss of power supply to the fan hydrogen/oxygen mixture could be accumulated in the ventilation system. A further study proves that steam injection could degrade the sensitivity of the hydrogen mixture significantly.
Application of the Validated 3D Multiphase-multicomponent CFD Model to an Accidental Liquid Hydrogen Release Scenario in a Liquefication Plant
Sep 2017
Publication
Hydrogen-air mixtures are flammable in a wide range of compositions and have a low ignition energy compared to gaseous hydrocarbons. Due to its low density high buoyancy and diffusivity the mixing is strongly enhanced which supports distribution into large volumes if accidentally released. Economically valuable discontinuous transportation over large distances is only expected using liquid hydrogen (LH2). Releases of LH2 at its low temperature (20.3 K at 0.1 MPa) have additional hazards besides the combustible character of gaseous hydrogen (GH2). Hazard assessment requires simulation tools capable of calculating the pool spreading as well as the gas distribution for safety assessments of existing the future liquid hydrogen facilities. Evaluating possible risks the following process steps are useful:
- Possible accident release scenarios need to be identified for a given plant layout.
- Environmental boundary conditions such as wind conditions and humidity need to be identified and worst case scenarios have to be identified.
- A model approach based on this information which is capable of simulating LH2 releases vaporization rates and atmospheric dispersion of the gaseous hydrogen.
- Evaluate and verify safety distances identify new risks and/or extract certain design rules.
Analysis of Transient Supersonic Hydrogen Release, Dispersion and Combustion
Sep 2017
Publication
A hydrogen leak from a facility which uses highly compressed hydrogen gas (714 bar 800 K) during operation was studied. The investigated scenario involves supersonic hydrogen release from a 10 cm2 leak of the pressurized reservoir turbulent hydrogen dispersion in the facility room followed by an accidental ignition and burn-out of the resulting H2-air cloud. The objective is to investigate the maximum possible flame velocity and overpressure in the facility room in case of a worst-case ignition. The pressure loads are needed for the structural analysis of the building wall response. The first two phases namely unsteady supersonic release and subsequent turbulent hydrogen dispersion are simulated with GASFLOW-MPI. This is a well validated parallel all-speed CFD code which solves the compressible Navier-Stokes equations and can model a broad range of flow Mach numbers. Details of the shock structures are resolved for the under-expanded supersonic jet and the sonic-subsonic transition in the release. The turbulent dispersion phase is simulated by LES. The evolution of the highly transient burnable H2-air mixture in the room in terms of burnable mass volume and average H2-concentration is evaluated with special sub-routines. For five different points in time the maximum turbulent flame speed and resulting overpressures are computed using four published turbulent burning velocity correlations. The largest turbulent flame speed and overpressure is predicted for an early ignition event resulting in 35–71 m/s and 0.13–0.27 bar respectively.
Modeling of Hydrogen Flame Dynamics in Narrow Gap with Bendable Walls
Sep 2017
Publication
A concept of volume porosity together with model of moving walls were elaborated and implemented into the COM3D code. Additionally to that a support of real-time data exchange with finite-element code ABAQUS - © Dassault Systèmes provided possibility to perform simulations of the gas-dynamic simultaneously with geometrical adaptation of environmental conditions. Based on the data obtained in the KIT combustion experiments in narrow gaps the authors performed a series of the simulation on the combustion in the corresponding conditions. Obtained numerical results demonstrated good agreement with the observed experimental data. These data were also compared with those obtained in the simulation without wall bending where simulation showed considerably different combustion regime. Application of the developed technique allows to obtain results unreachable without accounting on wall displacements which demonstrates massive over-estimation of the pressures observed during flame propagation.
Interaction of Hydrogen Jets with Hot Surfaces
Sep 2017
Publication
The formation of hydrogen jets from pressurized sources and its ignition when hitting hot devices has been studied by many projects. The transient jets evolve with high turbulence depending on the configuration of the nozzle and especially the pressure in the hydrogen reservoir. In addition the length of the jets and the flames generated by ignition at a hot surface varies. Parameters to be varied were initial pressure of the source (2.5 10 20 and 40 MPa) distance between the nozzle and the hot surface (3 5 and 7 m) and temperature of the hot surface (between 400 and 1000 K). The interaction of the hydrogen jets is visualized by high-speed cinematography techniques which allow analysing the jet characteristics. By combination of various methods of image processing the visibility of the phenomena on the videos taken at 15 000 fps was improved. In addition high-speed NIR spectroscopy was used to obtain temperature profiles of the expanding deflagrations. The jets ignite already above 450 K for conditions mainly from the tubular source at 40 MPa. In addition the propagation of the flame front depends on all three varied parameters: temperature of the hot surface pressure in the reservoir and distance between nozzle and hot surface. In most cases also upstream propagation occurs. A high turbulence seems to lead to the strong deflagrations. At high temperatures of the ignition sources the interaction leads to fast deflagration and speeds up- and downstream of the jet. The deflagration velocity is close to velocity of sound and emission of pressure waves occurs.
Concepts for Improving Hydrogen Storage in Nanoporous Materials
Feb 2019
Publication
Hydrogen storage in nanoporous materials has been attracting a great deal of attention in recent years as high gravimetric H2 capacities exceeding 10 wt% in some cases can be achieved at 77 K using materials with particularly high surface areas. However volumetric capacities at low temperatures and both gravimetric and volumetric capacities at ambient temperature need to be improved before such adsorbents become practically viable. This article therefore discusses approaches to increasing the gravimetric and volumetric hydrogen storage capacities of nanoporous materials and maximizing the usable capacity of a material between the upper storage and delivery pressures. In addition recent advances in machine learning and data science provide an opportunity to apply this technology to the search for new materials for hydrogen storage. The large number of possible component combinations and substitutions in various porous materials including Metal-Organic Frameworks (MOFs) is ideally suited to a machine learning approach; so this is also discussed together with some new material types that could prove useful in the future for hydrogen storage applications.
Time Response of Hydrogen Sensors
Sep 2013
Publication
The efficiency of gas sensor application for facilitating the safe use of hydrogen depends to a considerable extent on the response time of the sensor to change in hydrogen concentration. The response and recovery times have been measured for five different hydrogen sensors three commercially available and two promising prototypes which operate at room temperature. Experiments according to ISO 26142 show that most of the sensors surpass much for a concentration change from clean to hydrogen containing air the demands of the standard for the response times t(90) and values of 2 to 16 s were estimated. For an opposite shift to clean air the recovery times t(10) are from 7 to 70 s. Results of transient behaviour can be fitted with an exponential approach. It can be demonstrated that results on transient behaviour depend not only from investigation method and the experimental conditions like gas changing rate and concentration jump as well as from operating parameters of sensors. In comparison to commercial MOS and MIS-FET hydrogen sensors new sensor prototypes operating at room temperature possesses in particular longer recovery times.
Sector Coupling Potential of Wind-based Hydrogen Production and Fuel Cell Train Operation in Regional Rail Transport in Berlin and Brandenburg
Jan 2021
Publication
As the transport sector is ought to be decarbonized fuel-cell-powered trains are a viable zero-tailpipe technology alternative to the widely employed diesel multiple units in regional railway service on non-electrified tracks. Carbon-free hydrogen can be provided by water-electrolysis from renewable energies. In this study we introduce an approach to assess the potential of wind-based hydrogen for use in adjacent regional rail transport by applying a GIS approach in conjunction with a site-level cost model. In Brandenburg about 10.1 million train-km annually could be switched to fuel cell electric train operation. This relates to a diesel consumption of appr. 9.5 million liters today. If fuel cell trains would be employed that translated to 2198 annual tons hydrogen annually. At favorable sites hydrogen costs of approx. 6.40 €/kg - including costs of hydrogen refueling stations - could be achieved. Making excess hydrogen available for other consumers would further decrease hydrogen production costs.
Success Stories: A Partnership Dedicated to Clean Energy and Transport in Europe
Dec 2018
Publication
As 2018 marks the ten-year anniversary of the Fuel Cells and Hydrogen Joint Undertaking (FCH JU) it is inspiring to look back over the many accomplishments of the past decade. The projects described in these pages illustrate the approach of continuous learning exemplified by the FCH JU’s projects from creating low-carbon and sustainable solutions enabling market entry for new products developing ‘next generation’ products based on previous research to opening new markets for European expertise in fuel cell and hydrogen (FCH) technology.<br/>The FCH JU’s achievements are due in part to its multi-stakeholder structure: a public-private partnership between industry research and the European Commission. Industry-led research has pioneered new developments in FCH technology and brought many of them to the cusp of commercialisation. Market uptake from public authorities major companies and citizens alike has boosted confidence in these clean technologies establishing hydrogen as a cornerstone of Europe’s energy transition.<br/>DEVELOPING SOLUTIONS FOR A GREENER WORLD<br/>Citizens are at the heart of Europe’s Energy Union a strategy aimed at providing clean secure and affordable energy for all. For some years now and as a signatory to the Paris Agreement in 2015 the EU has been actively targeting reductions in carbon dioxide (CO2) emissions.
Hydrogen Refueling Station Networks for Heavy-duty Vehicles in Future Power Systems
May 2020
Publication
A potential solution to reduce greenhouse gas (GHG) emissions in the transport sector is to use alternatively fuelled vehicles (AFV). Heavy-duty vehicles (HDV) emit a large share of GHG emissions in the transport sector and are therefore the subject of growing attention from global regulators. Fuel cell and green hydrogen technologies are a promising option to decarbonize HDVs as their fast refuelling and long vehicle ranges are consistent with current logistic operational requirements. Moreover the application of green hydrogen in transport could enable more effective integration of renewable energies (RE) across different energy sectors. This paper explores the interplay between HDV Hydrogen Refuelling Stations (HRS) that produce hydrogen locally and the power system by combining an infrastructure location planning model and an electricity system optimization model that takes grid expansion options into account. Two scenarios – one sizing refuelling stations to support the power system and one sizing them independently of it – are assessed regarding their impacts on the total annual electricity system costs regional RE integration and the levelized cost of hydrogen (LCOH). The impacts are calculated based on locational marginal pricing for 2050. Depending on the integration scenario we find average LCOH of between 4.83 euro/kg and 5.36 euro/kg for which nodal electricity prices are the main determining factor as well as a strong difference in LCOH between north and south Germany. Adding HDV-HRS incurs power transmission expansion as well as higher power supply costs as the total power demand increases. From a system perspective investing in HDV-HRS in symbiosis with the power system rather than independently promises cost savings of around seven billion euros per annum. We therefore conclude that the co-optimization of multiple energy sectors is important for investment planning and has the potential to exploit synergies.
Emerging, Hydrogen-driven Electrochemical Water Purification
Jan 2022
Publication
Energy-efficient technologies for the remediation of water and generation of drinking water is a key towards sustainable technologies. Electrochemical desalination technologies are promising alternatives towards established methods such as reverse osmosis or ultrafiltration. In the last few years hydrogen-driven electrochemical water purification has emerged. This review article explores the concept of desalination fuel cells and capacitive-Faradaic fuel cells for ion separation.
Role of Hydrogen in a Low-Carbon Electric Power System: A Case Study
Jan 2021
Publication
The European Union set a 2050 decarbonization target in the Paris Agreement to reduce carbon emissions by 90–95% relative to 1990 emission levels. The path toward achieving those deep decarbonization targets can take various shapes but will surely include a portfolio of economy-wide low-carbon energy technologies/options. The growth of the intermittent renewable power sources in the grid mix has helped reduce the carbon footprint of the electric power sector. Under the need for decarbonizing the electric power sector we simulated a low-carbon power system. We investigated the role of hydrogen for future electric power systems under current cost projections. The model optimizes the power generation mix economically for a given carbon constraint. The generation mix consists of intermittent renewable power sources (solar and wind) and dispatchable gas turbine and combined cycle units fuelled by natural gas with carbon capture and sequestration as well as hydrogen. We created several scenarios with battery storage options pumped hydro hydrogen storage and demand-side response (DSR). The results show that energy storage replaces power generation and pumped hydro entirely replaces battery storage under given conditions. The availability of pumped hydro storage and demand-side response reduced the total cost as well as the combination of solar photovoltaic and pumped hydro storage. Demand-side response reduces relatively costly dispatchable power generation reduces annual power generation halves the shadow carbon price and is a viable alternative to energy storage. The carbon constrain defines the generation mix and initializes the integration of hydrogen (H2). Although the model rates power to gas with hydrogen as not economically viable in this power system under the given conditions and assumptions hydrogen is important for hard-to-abate sectors and enables sector coupling in a real energy system. This study discusses the potential for hydrogen beyond this model approach and shows the differences between cost optimization models and real-world feasibility.
Low-Cost and Durable Bipolar Plates for Proton Exchange Membrane Electrolyzers
Mar 2017
Publication
Cost reduction and high efficiency are the mayor challenges for sustainable H2 production via proton exchange membrane (PEM) electrolysis. Titanium-based components such as bipolar plates (BPP) have the largest contribution to the capital cost. This work proposes the use of stainless steel BPPs coated with Nb and Ti by magnetron sputtering physical vapor deposition (PVD) and vacuum plasma spraying (VPS) respectively. The physical properties of the coatings are thoroughly characterized by scanning electron atomic force microscopies (SEM AFM); and X-ray diffraction photoelectron spectroscopies (XRD XPS). The Ti coating (50μm) protects the stainless steel substrate against corrosion while a 50- fold thinner layer of Nb decreases the contact resistance by almost one order of magnitude. The Nb/ Ti-coated stainless steel bipolar BPPs endure the harsh environment of the anode for more than 1000h of operation under nominal conditions showing a potential use in PEM electrolyzers for large-scale H2 production from renewables.
Decarbonization of Australia’s Energy System: Integrated Modelling of the Transformation of Electricity, Transportation, and Industrial Sectors
Jul 2020
Publication
To achieve the Paris Agreement’s long-term temperature goal current energy systems must be transformed. Australia represents an interesting case for energy system transformation modelling: with a power system dominated by fossil fuels and specifically with a heavy coal component there is at the same time a vast potential for expansion and use of renewables. We used the multi-sectoral Australian Energy Modelling System (AUSeMOSYS) to perform an integrated analysis of implications for the electricity transport and selected industry sectors to the mid-century. The state-level resolution allows representation of regional discrepancies in renewable supply and the quantification of inter-regional grid extensions necessary for the physical integration of variable renewables. We investigated the impacts of different CO2 budgets and selected key factors on energy system transformation. Results indicate that coal-fired generation has to be phased out completely by 2030 and a fully renewable electricity supply achieved in the 2030s according to the cost-optimal pathway implied by the 1.5 °C Paris Agreement-compatible carbon budget. Wind and solar PV can play a dominant role in decarbonizing Australia’s energy system with continuous growth of demand due to the strong electrification of linked energy sectors.
Comparison of Hydrogen Powertrains with the Battery Powered Electric Vehicle and Investigation of Small-Scale Local Hydrogen Production Using Renewable Energy
Jan 2021
Publication
Climate change is one of the major problems that people face in this century with fossil fuel combustion engines being huge contributors. Currently the battery powered electric vehicle is considered the predecessor while hydrogen vehicles only have an insignificant market share. To evaluate if this is justified different hydrogen power train technologies are analyzed and compared to the battery powered electric vehicle. Even though most research focuses on the hydrogen fuel cells it is shown that despite the lower efficiency the often-neglected hydrogen combustion engine could be the right solution for transitioning away from fossil fuels. This is mainly due to the lower costs and possibility of the use of existing manufacturing infrastructure. To achieve a similar level of refueling comfort as with the battery powered electric vehicle the economic and technological aspects of the local small-scale hydrogen production are being investigated. Due to the low efficiency and high prices for the required components this domestically produced hydrogen cannot compete with hydrogen produced from fossil fuels on a larger scale
Electrochemical Hydrogen Production Powered by PVCSP Hybrid Power Plants A Modelling Approach for Cost Optimal System Design
Jun 2021
Publication
Global trade of green hydrogen will probably become a vital factor in reaching climate neutrality. The sunbelt of the Earth has a great potential for large-scale hydrogen production. One promising pathway to solar hydrogen is to use economically priced electricity from photovoltaics (PV) for electrochemical water splitting. However storing electricity with batteries is still expensive and without storage only a small operating capacity of electrolyser systems can be reached. Combining PV with concentrated solar power (CSP) and thermal energy storage (TES) seems a good pathway to reach more electrolyser full load hours and thereby lower levelized costs of hydrogen (LCOH). This work introduces an energy system model for finding cost-optimal designs of such PV/CSP hybrid hydrogen production plants based on a global optimization algorithm. The model includes an operational strategy which improves the interplay between PV and CSP part allowing also to store PV surplus electricity as heat. An exemplary study for stand-alone hydrogen production with an alkaline electrolyser (AEL) system is carried out. Three different locations with different solar resources are considered regarding the total installed costs (TIC) to obtain realistic LCOH values. The study shows that a combination of PV and CSP is an auspicious concept for large-scale solar hydrogen production leading to lower costs than using one of the technologies on its own. For today’s PV and CSP costs minimum levelized costs of hydrogen of 4.04 USD/kg were determined for a plant located in Ouarzazate (Morocco). Considering the foreseen decrease in PV and CSP costs until 2030 cuts the LCOH to 3.09 USD/kg while still a combination of PV and CSP is the most economic system.
Impact of Chemical Inhomogeneities on Local Material Properties and Hydrogen Environment Embrittlement in AISI 304L Steels
Feb 2018
Publication
This study investigated the influence of segregations on hydrogen environment embrittlement (HEE) of AISI 304L type austenitic stainless steels. The microstructure of tensile specimens that were fabricated from commercially available AISI 304L steels and tested by means of small strain-rate tensile tests in air as well as hydrogen gas at room temperature was investigated by means of combined EDS and EBSD measurements. It was shown that two different austenitic stainless steels having the same nominal alloy composition can exhibit different susceptibilities to HEE due to segregation effects resulting from different production routes (continuous casting/electroslag remelting). Local segregation-related variations of the austenite stability were evaluated by thermodynamic and empirical calculations. The alloying element Ni exhibits pronounced segregation bands parallel to the rolling direction of the material which strongly influences the local austenite stability. The latter was revealed by generating and evaluating two-dimensional distribution maps for the austenite stability. The formation of deformation-induced martensite was shown to be restricted to segregation bands with a low Ni content. Furthermore it was shown that the formation of hydrogen induced surface cracks is strongly coupled with the existence of surface regions of low Ni content and accordingly low austenite stability. In addition the growth behavior of hydrogen-induced cracks was linked to the segregation-related local austenite stability.
Optimizing Mixture Properties for Accurate Laminar Flame Speed Measurement from Spherically Expanding Flame: Application to H2/O2/N2/He Mixtures
Sep 2019
Publication
The uncertainty on the laminar flame speed extracted from spherically expanding flames can be minimized by using large flame radius data for the extrapolation to zero stretch-rate. However at large radii the hydrodynamic and thermo-diffusive instabilities induce the formation of a complex cellular flame front and limit the range of usable data. In the present study we have employed the flame stability theory of Matalon to optimize the properties of the initial mixture so that transition to cellularity may occur at a pre-determined large radius. This approach was employed to measure the laminar flame speeds of H2/O2/N2/He mixtures with equivalence ratios from 0.6 to 2.0 at pressures of 50/80/100 kPa and a temperature of 300 K. For all the performed experiments the uncertainty related to the extrapolation to zero stretch-rate (performed with the linear curvature model) was below 2% as shown by the position of the data points in the (Lb/Rf;U Lb/Rf;L) plan where Lb is the burned Markstein length; and Rf;L and Rf;U are the flame radii at the lower and upper bounds of the extrapolation range. Comparison of the predictions of four chemical mechanisms with the present unstretched laminar flame speed data indicated an error below 10% for most conditions. In addition unsteady 1-D simulations performed with A-SURF demonstrated that the flame dynamical response to stretch rate could not be captured by the mechanisms. The present work indicates that although the stability theory of Matalon provides a well defined framework to optimize the mixture properties for improved flame speed measurement the uncertainty of some of the required parameters can result in largely over-estimated critical radius for cellularity onset which compromise the accuracy of the optimization procedure.
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