Switzerland
Carbon Capture and Storage (CCS): The Way Forward
Mar 2018
Publication
Mai Bui,
Claire S. Adjiman,
André Bardow,
Edward J. Anthony,
Andy Boston,
Solomon Brown,
Paul Fennell,
Sabine Fuss,
Amparo Galindo,
Leigh A. Hackett,
Jason P. Hallett,
Howard J. Herzog,
George Jackson,
Jasmin Kemper,
Samuel Krevor,
Geoffrey C. Maitland,
Michael Matuszewski,
Ian Metcalfe,
Camille Petit,
Graeme Puxty,
Jeffrey Reimer,
David M. Reiner,
Edward S. Rubin,
Stuart A. Scott,
Nilay Shah,
Berend Smit,
J. P. Martin Trusler,
Paul Webley,
Jennifer Wilcox and
Niall Mac Dowell
Carbon capture and storage (CCS) is broadly recognised as having the potential to play a key role in meeting climate change targets delivering low carbon heat and power decarbonising industry and more recently its ability to facilitate the net removal of CO2 from the atmosphere. However despite this broad consensus and its technical maturity CCS has not yet been deployed on a scale commensurate with the ambitions articulated a decade ago. Thus in this paper we review the current state-of-the-art of CO2 capture transport utilisation and storage from a multi-scale perspective moving from the global to molecular scales. In light of the COP21 commitments to limit warming to less than 2 °C we extend the remit of this study to include the key negative emissions technologies (NETs) of bioenergy with CCS (BECCS) and direct air capture (DAC). Cognisant of the non-technical barriers to deploying CCS we reflect on recent experience from the UK's CCS commercialisation programme and consider the commercial and political barriers to the large-scale deployment of CCS. In all areas we focus on identifying and clearly articulating the key research challenges that could usefully be addressed in the coming decade.
Hydrogen Storage in Glass Capillary Arrays for Portable and Mobile Systems
Sep 2009
Publication
A crucial problem of new hydrogen technologies is the lightweight and also safe storage of acceptable amounts of hydrogen for portable or mobile applications. A new and innovative technology based on capillary arrays has been developed. These systems ensure safe infusion storage and controlled release of hydrogen gas although storage pressures up to 1200 bar are applied. This technology enables the storage of a significantly greater amount of hydrogen than other approaches. In storage tests with first capillary arrays a gravimetric storage capacity of about 33% and a volumetric capacity of 28% was determined at a comparative low pressure of only 400 bar. This is much more than the actual published storage capacities which are to find for other storage systems. This result already surpassed the US Department of Energy's 2010 target and it is expected to meet the DOE's 2015 target in the near future.<br/>Different safety aspects have been evaluated. On the one hand experiments with single capillaries or arrays of them have been carried out. The capillaries are made of quartz and other glasses. Especially quartz has a three times higher strength than steel. At the same time the density is about three times lower which means that much less material is necessary to reach the same pressure resistance. The pressure resistance of single capillaries has been determined in dependence of capillary materials and dimensions wall thickness etc. in order to find out optimal parameters for the “final” capillaries. In these tests also the sudden release of hydrogen was tested in order to observe possible spontaneous ignitions. On the other hand a theoretical evaluation of explosion hazards was done. Different situations were analyzed e.g. release of hydrogen by diffusion or sudden rupture.
Model-based Determination of Hydrogen System Emissions of Motor Vehicles Using Climate-Chamber Test Facilities
Sep 2007
Publication
Because of air quality problems the problem of CO2 related greenhouse gas emissions and shortage of fossil fuels many vehicles with gaseous fuels (CNG biogas hydrogen etc.) are under research and development. Such vehicles have to prove that as well as their exhaust emissions their overall system emissions (including running loss) remain below certain safety limits before they can be used in practice. This paper presents a cost-effective way of monitoring such system emissions from hydrogen or other gaseous fuel powered vehicles within an air-conditioned chassis dynamometer test cell as commonly used for low ambient emission tests on gasoline vehicles. The only additional equipment needed is a low-concentration sensor for the gas of interest (e.g hydrogen). The method is based on concentration measurements and a dynamic mass balance model. This method is based on the fact that atoms cannot vanish. Applied to a room containing a gas mixture this means that the change of mass of a gaseous matter (called gas G subsequently) inside the chamber is the difference of all mass of G flowing into the chamber and all mass of G flowing out of the chamber. This assumes that no chemical reactions of the gas in mind with other matter take place. By measuring the flow rates and concentrations of ventilation-in flow and ventilation-out flow as well as room concentration the emissions of G of a source i.e. the vehicle to be tested can be calculated. These concentrations need to be measured as functions of time to be able to give values of emissions per time unit. It is shown by a real experiment that very low emissions can be recorded. Additionally error bounds and sensitivities on different parameters such as air exchange ratio are quantified.
Measurement Challenges for Hydrogen Vehicles
Apr 2019
Publication
Uptake of hydrogen vehicles is an ideal solution for countries that face challenging targets for carbon dioxide reduction. The advantage of hydrogen fuel cell electric vehicles is that they behave in a very similar way to petrol engines yet they do not emit any carbon containing products during operation. The hydrogen industry currently faces the dilemma that they must meet certain measurement requirements (set by European legislation) but cannot do so due to a lack of available methods and standards. This paper outlines the four biggest measurement challenges that are faced by the hydrogen industry including flow metering quality assurance quality control and sampling.
Life Cycle Assessment of Substitute Natural Gas Production from Biomass and Electrolytic Hydrogen
Feb 2021
Publication
The synthesis of a Substitute Natural Gas (SNG) that is compatible with the gas grid composition requirements by using surplus electricity from renewable energy sources looks a favourable solution to store large quantities of electricity and to decarbonise the gas grid network while maintaining the same infrastructure. The most promising layouts for SNG production and the conditions under which SNG synthesis reduces the environmental impacts if compared to its fossil alternative is still largely untapped. In this work six different layouts for the production of SNG and electricity from biomass and fluctuating electricity are compared from the environmental point of view by means of Life Cycle Assessment (LCA) methodology. Global Warming Potential (GWP) Cumulative Energy Demand (CED) and Acidification Potential (AP) are selected as impact indicators for this analysis. The influence of key LCA methodological aspects on the conclusions is also explored. In particular two different functional units are chosen: 1 kg of SNG produced and 1 MJ of output energy (SNG and electricity). Furthermore different approaches dealing with co-production of electricity are also applied. The results show that the layout based on hydrogasification has the lowest impacts on all the considered cases apart from the GWP and the CED with SNG mass as the functional unit and the avoided burden approach. Finally the selection of the multifunctionality approach is found to have a significant influence on technology ranking.
Comparative Life Cycle Assessment of Hydrogen-fuelled Passenger Cars
Feb 2021
Publication
In order to achieve gradual but timely decarbonisation of the transport sector it is essential to evaluate which types of vehicles provide a suitable environmental performance while allowing the use of hydrogen as a fuel. This work compares the environmental life-cycle performance of three different passenger cars fuelled by hydrogen: a fuel cell electric vehicle an internal combustion engine car and a hybrid electric vehicle. Besides two vehicles that use hydrogen in a mixture with natural gas or gasoline were considered. In all cases hydrogen produced by wind power electrolysis was assumed. The resultant life-cycle profiles were benchmarked against those of a compressed natural gas car and a hybrid electric vehicle fed with natural gas. Vehicle infrastructure was identified as the main source of environmental burdens. Nevertheless the three pure hydrogen vehicles were all found to be excellent decarbonisation solutions whereas vehicles that use hydrogen mixed with natural gas or gasoline represent good opportunities to encourage the use of hydrogen in the short term while reducing emissions compared to ordinary vehicles.
Molecular Transport Effects of Hydrocarbon Addition on Turbulent Hydrogen Flame Propagation
Sep 2007
Publication
We analytically investigated the influence of light hydrocarbons on turbulent premixed H2/air atmospheric flames under lean conditions in view of safe handling of H2 systems applications in H2 powered IC engines and gas turbines and also with an orientation towards modelling of H2 combustion. For this purpose an algebraic flame surface wrinkling model included with pressure and fuel type effects is used. The model predictions of turbulent premixed flames are compared with the set of corresponding experimental data of Kido et al. (Kido Nakahara et al. 2002). These expanding spherical flame data include H2–air mixtures doped with CH4 and C3H8 while the overall equivalence ratio of all the fuel/air mixtures is fixed at 0.8 for constant unstretched laminar flame speed of 25 cm/s by varying N2 composition. The model predictions show that there is little variation in turbulent flame speed ST for C3H8 additions up to 20-vol%. However for 50 vol% doping flame speed decreases by as much as 30 % from 250 cm/s that of pure H2–air mixtures for turbulence intensity of 200 cm/s. With respect to CH4 for 50 vol% doping ST reduces by only 6 % cf. pure H2/air mixture. In the first instance the substantial decrease of ST with C3H8 addition may be attributed to the increase in the Lewis number of the dual-fuel mixture and proportional restriction of molecular mobility of H2. That is this decrease in flame speed can be explained using the concept of leading edges of the turbulent flame brush (Lipatnikov and Chomiak 2005). As these leading edges have mostly positive curvature (convex to the unburned side) preferential-diffusive-thermal instabilities cause recognizable impact on flame speed at higher levels of turbulence with the effect being very strong for lean H2 mixtures. The lighter hydrocarbon substitutions tend to suppress the leading flame edges and possibly transition to detonation in confined structures and promote flame front stability of lean turbulent premixed flames. Thus there is a necessity to develop a predictive reaction model to quantitatively show the strong influence of molecular transport coefficients on ST.
Evaluation of Sorbents for High Temperature Removal of Tars, Hydrogen Sulphide, Hydrogen Chloride and Ammonia from Biomass-derived Syngas by Using Aspen Plus
Jan 2020
Publication
Biomass gasification is a promising technology to produce secondary fuels or heat and power offering considerable advantages over fossil fuels. An important aspect in the usage of producer gas is the removal of harmful contaminants from the raw syngas. Thus the object of this study is the development of a simulation model for a gasifier including gas clean-up for which a fluidized-bed gasifier for biomass-derived syngas production was considered based on a quasi-equilibrium approach through Gibbs free energy minimisation and including an innovative hot gas cleaning constituted by a combination of catalyst sorbents inside the gasification reactor catalysts in the freeboard and subsequent sorbent reactors by using Aspen Plus software. The gas cleaning chain simulates the raw syngas clean-up for several organic and inorganic contaminants i.e. toluene benzene naphthalene hydrogen sulphide hydrogen chloride and ammonia. The tar and inorganic contaminants final values achieved are under 1 g/Nm3 and 1 ppm respectively.
Towards Climate Resilient Urban Energy Systems: A Review
Jun 2020
Publication
Climate change and increased urban population are two major concerns for society. Moving towards more sustainable energy solutions in the urban context by integrating renewable energy technologies supports decarbonizing the energy sector and climate change mitigation. A successful transition also needs adequate consideration of climate change including extreme events to ensure the reliable performance of energy systems in the long run. This review provides an overview of and insight into the progress achieved in the energy sector to adapt to climate change focusing on the climate resilience of urban energy systems. The state-of-the-art methodology to assess impacts of climate change including extreme events and uncertainties on the design and performance of energy systems is described and discussed. Climate resilience is an emerging concept that is increasingly used to represent the durability and stable performance of energy systems against extreme climate events. However it has not yet been adequately explored and widely used as its definition has not been clearly articulated and assessment is mostly based on qualitative aspects. This study reveals that a major limitation in the state-of-the-art is the inadequacy of climate change adaptation approaches in designing and preparing urban energy systems to satisfactorily address plausible extreme climate events. Furthermore the complexity of the climate and energy models and the mismatch between their temporal and spatial resolutions are the major limitations in linking these models. Therefore few studies have focused on the design and operation of urban energy infrastructure in terms of climate resilience. Considering the occurrence of extreme climate events and increasing demand for implementing climate adaptation strategies the study highlights the importance of improving energy system models to consider future climate variations including extreme events to identify climate resilient energy transition pathways.
Dynamic System Modeling of Thermally-integrated Concentrated PV-electrolysis
Feb 2021
Publication
Understanding the dynamic response of a solar fuel processing system utilizing concentrated solar radiation and made of a thermally-integrated photovoltaic (PV) and water electrolyzer (EC) is important for the design development and implementation of this technology. A detailed dynamic non-linear process model is introduced for the fundamental system components (i.e. PV EC pump etc.) in order to investigate the coupled system behavior and performance synergy notably arising from the thermal integration. The nominal hydrogen production power is ∼2 kW at a hydrogen system efficiency of 16–21% considering a high performance triple junction III-V PV module and a proton exchange membrane EC. The device operating point relative to the maximum power point of the PV was shown to have a differing influence on the system performance when subject to temperature changes. The non-linear coupled behavior was characterised in response to step changes in water flowrate and solar irradiance and hysteresis of the current-voltage operating point was demonstrated. Whilst the system responds thermally to changes in operating conditions in the range of 0.5–2 min which leads to advantageously short start-up times a number of control challenges are identified such as the impact of pump failure electrical PV-EC disconnection and the potentially damaging accentuated temperature rise at lower water flowrates. Finally the simulation of co-generation of heat and hydrogen for various operating conditions demonstrates the significant potential for system efficiency enhancements and the required development of control strategies for demand matching is discussed.
Feasibility of Renewable Hydrogen Based Energy Supply for a District
Sep 2017
Publication
Renewable generation technologies (e.g. photovoltaic panels (PV)) are often installed in buildings and districts with an aim to decrease their carbon emissions and consumption of non-renewable energy. However due to a mismatch between supply and demand at an hourly but also on a seasonal timescale; a large amount of electricity is exported to the grid rather than used to offset local demand. A solution to this is local storage of electricity for subsequent self-consumption. This could additionally provide districts with new business opportunities financial stability flexibility and reliability.<br/>In this paper the feasibility of hydrogen based electricity storage for a district is evaluated. The district energy system (DES) includes PV and hybrid photovoltaic panels (PVT). The proposed storage system consists of production of hydrogen using the renewable electricity generated within the district hydrogen storage and subsequent use in a fuel cell. Combination of battery storage along with hydrogen conversion and storage is also evaluated. A multi-energy optimization approach is used to model the DES. Results of the model are optimal battery capacity electrolyzer capacity hydrogen storage capacity fuel cell capacity and energy flows through the system. The model is also used to compare different system design configurations. The results of this analysis show that both battery capacity and conversion of electricity to hydrogen enable the district to decrease its carbon emissions by approximately 22% when compared to the reference case with no energy storage.
Magnetic Field Enhancement of Electrochemical Hydrogen Evolution Reaction Probed by Magneto-optics
Nov 2020
Publication
External magnetic fields affect various electrochemical processes and can be used to enhance the efficiency of the electrochemical water splitting reaction. However the driving forces behind this effect are poorly understood due to the analytical challenges of the available interface-sensitive techniques. Here we present a set-up based on magneto- and electro-optical probing which allows to juxtapose the magnetic properties of the electrode with the electrochemical current densities in situ at various applied potentials and magnetic fields. On the example of an archetypal hydrogen evolution catalyst Pt (in a form of Co/Pt superlattice) we provide evidence that a magnetic field acts on the electrochemical double layer affecting the local concentration gradient of hydroxide ions which simultaneously affects the magneto-optical and magnetocurrent response.
Hydrogen: The Future Energy Carrier
Jul 2010
Publication
Since the beginning of the twenty-first century the limitations of the fossil age with regard to the continuing growth of energy demand the peaking mining rate of oil the growing impact of CO2 emissions on the environment and the dependency of the economy in the industrialized world on the availability of fossil fuels became very obvious. A major change in the energy economy from fossil energy carriers to renewable energy fluxes is necessary. The main challenge is to efficiently convert renewable energy into electricity and the storage of electricity or the production of a synthetic fuel. Hydrogen is produced from water by electricity through an electrolyser. The storage of hydrogen in its molecular or atomic form is a materials challenge. Some hydrides are known to exhibit a hydrogen density comparable to oil; however these hydrides require a sophisticated storage system. The system energy density is significantly smaller than the energy density of fossil fuels. An interesting alternative to the direct storage of hydrogen are synthetic hydrocarbons produced from hydrogen and CO2 extracted from the atmosphere. They are CO2 neutral and stored like fossil fuels. Conventional combustion engines and turbines can be used in order to convert the stored energy into work and heat.
Link to document download on Royal Society Website
Link to document download on Royal Society Website
A New Technology for Hydrogen Safety: Glass Structures as a Storage System
Sep 2011
Publication
The storage of hydrogen poses inherent weight volume and safety obstacles. An innovative technology which allows for the storage of hydrogen in thin sealed glass capillaries ensures the safe infusion storage and controlled release of hydrogen gas under pressures up to 100 MPa. Glass is a non-flammable material which also guarantees high burst pressures. The pressure resistance of single and multiple capillaries has been determined for different glass materials. Borosilicate capillaries have been proven to have the highest pressure resistance and have therefore been selected for further series of advanced testing. The innovative storage system is finally composed of a variable number of modules. As such in the case of the release of hydrogen this modular arrangement allows potential hazards to be reduced to a minimum. Further advantage of a modular system is the arrangement of single modules in every shape and volume dependent on the final application. Therefore the typical locations of storage systems e.g. the rear of cars can be modified or shifted to places of higher safety and not directly involved in crashes. The various methods of refilling and releasing capillaries with compressed hydrogen the increase of burst pressures through pre-treatment as well as the theoretical analysis and experimental results of the resistance of glass capillaries will further be discussed in detail.
Materials for Hydrogen Storage
Aug 2003
Publication
Hydrogen storage is a materials science challenge because for all six storage methods currently being investigated materials with either a strong interaction with hydrogen or without any reaction are needed. Besides conventional storage methods i.e. high pressure gas cylinders and liquid hydrogen the physisorption of hydrogen on materials with a high specific surface area hydrogen intercalation in metals and complex hydrides and storage of hydrogen based on metals and water are reviewed.
Hydrogen Production from Natural Gas and Biomethane with Carbon Capture and Storage – A Techno-environmental Analysis
Mar 2020
Publication
This study presents an integrated techno-environmental assessment of hydrogen production from natural gas and biomethane combined with CO2 capture and storage (CCS). We have included steam methane reforming (SMR) and autothermal reforming (ATR) for syngas production. CO2 is captured from the syngas with a novel vacuum pressure swing adsorption (VPSA) process that combines hydrogen purification and CO2 separation in one cycle. As comparison we have included cases with conventional amine-based technology. We have extended standard attributional Life Cycle Assessment (LCA) following ISO standards with a detailed carbon balance of the biogas production process (via digestion) and its by-products. The results show that the life-cycle greenhouse gas (GHG) performance of the VPSA and amine-based CO2 capture technologies is very similar as a result of comparable energy consumption. The configuration with the highest plant-wide CO2 capture rate (almost 100% of produced CO2 captured) is autothermal reforming with a two-stage water-gas shift and VPSA CO2 capture – because the latter has an inherently high CO2 capture rate of 98% or more for the investigated syngas. Depending on the configuration the addition of CCS to natural gas reforming-based hydrogen production reduces its life-cycle Global Warming Potential by 45–85 percent while the other environmental life-cycle impacts slightly increase. This brings natural gas-based hydrogen on par with renewable electricity-based hydrogen regarding impacts on climate change. When biomethane is used instead of natural gas our study shows potential for net negative greenhouse gas emissions i.e. the net removal of CO2 over the life cycle of biowaste-based hydrogen production. In the special case where the biogas digestate is used as agricultural fertiliser and where a substantial amount of the carbon in the digestate remains in the soil the biowaste-based hydrogen reaches net-negative life cycle greenhouse gas emissions even without the application of CCS. Addition of CCS to biomethane-based hydrogen production leads to net-negative emissions in all investigated cases.
Application of Hydrides in Hydrogen Storage and Compression: Achievements, Outlook and Perspectives
Feb 2019
Publication
José Bellosta von Colbe,
Jose-Ramón Ares,
Jussara Barale,
Marcello Baricco,
Craig Buckley,
Giovanni Capurso,
Noris Gallandat,
David M. Grant,
Matylda N. Guzik,
Isaac Jacob,
Emil H. Jensen,
Julian Jepsen,
Thomas Klassen,
Mykhaylo V. Lototskyy,
Kandavel Manickam,
Amelia Montone,
Julian Puszkiel,
Martin Dornheim,
Sabrina Sartori,
Drew Sheppard,
Alastair D. Stuart,
Gavin Walker,
Colin Webb,
Heena Yang,
Volodymyr A. Yartys,
Andreas Züttel and
Torben R. Jensen
Metal hydrides are known as a potential efficient low-risk option for high-density hydrogen storage since the late 1970s. In this paper the present status and the future perspectives of the use of metal hydrides for hydrogen storage are discussed. Since the early 1990s interstitial metal hydrides are known as base materials for Ni – metal hydride rechargeable batteries. For hydrogen storage metal hydride systems have been developed in the 2010s [1] for use in emergency or backup power units i. e. for stationary applications.<br/>With the development and completion of the first submarines of the U212 A series by HDW (now Thyssen Krupp Marine Systems) in 2003 and its export class U214 in 2004 the use of metal hydrides for hydrogen storage in mobile applications has been established with new application fields coming into focus.<br/>In the last decades a huge number of new intermetallic and partially covalent hydrogen absorbing compounds has been identified and partly more partly less extensively characterized.<br/>In addition based on the thermodynamic properties of metal hydrides this class of materials gives the opportunity to develop a new hydrogen compression technology. They allow the direct conversion from thermal energy into the compression of hydrogen gas without the need of any moving parts. Such compressors have been developed and are nowadays commercially available for pressures up to 200 bar. Metal hydride based compressors for higher pressures are under development. Moreover storage systems consisting of the combination of metal hydrides and high-pressure vessels have been proposed as a realistic solution for on-board hydrogen storage on fuel cell vehicles.<br/>In the frame of the “Hydrogen Storage Systems for Mobile and Stationary Applications” Group in the International Energy Agency (IEA) Hydrogen Task 32 “Hydrogen-based energy storage” different compounds have been and will be scaled-up in the near future and tested in the range of 500 g to several hundred kg for use in hydrogen storage applications.
Design and Cost Considerations for Practical Solar-hydrogen Generators
Oct 2014
Publication
Solar-hydrogen generation represents a promising alternative to fossil fuels for the large-scale implementation of a clean-fuel transportation infrastructure. A significant amount of research resources has been allocated to the development of photoelectrochemical components (i.e. photovoltaic and water splitting catalysts) that are able to spontaneously split water in the presence of solar irradiation which has led to major advances in the solar-fuels field. At the same time only limited attention has been given to understanding the key aspects that drive economically viable solar-fuel generators. This study presents a generalized approach to understand the economic factors behind the design of solar-hydrogen generators composed of photovoltaic components integrated with water electrolyzers. It evaluates the underpinning effects of the material selection for the light absorption and water splitting components on the cost of the generated fuel ($ per Kg of H2). The results presented in this work provide insights into important engineering aspects related to the sizing of devices and the use of light concentration components that when optimized can lead to costs below $2.90 per kilogram of hydrogen after compression and distribution. Most significantly the analysis demonstrates that the cost of hydrogen is defined primarily by the light-absorbing component (up to 97% of the cost) while the material selection for the electrolysis components has to a large extent minor effects. The findings presented here can help direct research and development efforts towards the fabrication of deployable solar-hydrogen generators that are cost competitive with commercial energy sources.
Potential for Hydrogen Production from Sustainable Biomass with Carbon Capture and Storage
Jan 2022
Publication
Low-carbon hydrogen is an essential element in the transition to net-zero emissions by 2050. Hydrogen production from biomass is a promising bio-energy with carbon capture and storage (BECCS) scheme that could produce low-carbon hydrogen and generate the carbon dioxide removal (CDR) envisioned to be required to offset hard-to-abate emissions. Here we design a BECCS supply chain for hydrogen production from biomass with carbon capture and storage and quantify at high spatial resolution the technical potential for hydrogen production and CDR in Europe. We consider sustainable biomass feedstocks that have minimal impacts on food security and biodiversity namely agricultural residues and waste. We find that this BECCS supply chain can produce up to 12.5 Mtons of H2 per year (currently ~10 Mtons of H2 per year are used in Europe) and remove up to 133 Mtons CO2 per year from the atmosphere (or 3% of European total greenhouse gas emissions). We then perform a geospatial analysis to quantify transportation distances between where biomass feedstocks are located and potential hydrogen users and find that 20% of hydrogen potential is located within 25 km from hard-toelectrify industries. We conclude that BECCS supply chains for hydrogen production from biomass represent an overlooked near-term opportunity to generate carbon dioxide removal and low-carbon hydrogen.
In Situ Neutron Radiography Investigations of Hydrogen Related Processes in Zirconium Alloys
Jun 2021
Publication
In situ neutron radiography experiments can provide information about diffusive processes and the kinetics of chemical reactions. The paper discusses requirements for such investigations. As examples of the zirconium alloy Zircaloy-4 the hydrogen diffusion the hydrogen uptake during high-temperature oxidation in steam and the reaction in nitrogen/steam and air/steam atmospheres results of in situ neutron radiography investigations are reviewed and their benefit is discussed.
Uncovering the True Cost of Hydrogen Production Routes Using Life Cycle Monetisation
Oct 2020
Publication
Hydrogen has been identified as a potential energy vector to decarbonise the transport and chemical sectors and achieve global greenhouse gas reduction targets. Despite ongoing efforts hydrogen technologies are often assessed focusing on their global warming potential while overlooking other impacts or at most including additional metrics that are not easily interpretable. Herein a wide range of alternative technologies have been assessed to determine the total cost of hydrogen production by coupling life-cycle assessments with an economic evaluation of the environmental externalities of production. By including monetised values of environmental impacts on human health ecosystem quality and resources on top of the levelised cost of hydrogen production an estimation of the “real” total cost of hydrogen was obtained to transparently rank the alternative technologies. The study herein covers steam methane reforming (SMR) coal and biomass gasification methane pyrolysis and electrolysis from renewable and nuclear technologies. Monetised externalities are found to represent a significant percentage of the total cost ultimately altering the standard ranking of technologies. SMR coupled with carbon capture and storage emerges as the cheapest option followed by methane pyrolysis and water electrolysis from wind and nuclear. The obtained results identify the “real” ranges for the cost of hydrogen compared to SMR (business as usual) by including environmental externalities thereby helping to pinpoint critical barriers for emerging and competing technologies to SMR.
Critical Materials for Water Electrolysers at the Example of the Energy Transition in Germany
Feb 2021
Publication
The present work aims to identify critical materials in water electrolysers with potential future supply constraints. The expected rise in demand for green hydrogen as well as the respective implications on material availability are assessed by conducting a case study for Germany. Furthermore the recycling of end‐of‐life (EoL) electrolysers is evaluated concerning its potential in ensuring the sustainable supply of the considered materials. As critical materials bear the risk of raising production costs of electrolysers substantially this article examines the readiness of this technology for industrialisation from a material perspective. Except for titanium the indicators for each assessed material are scored with a moderate to high (platinum) or mostly high (iridium scandium and yttrium) supply risk. Hence the availability of these materials bears the risk of hampering the scale‐up of electrolysis capacity. Although conventional recycling pathways for platinum iridium and titanium already exist secondary material from EoL electrolysers will not reduce the dependence on primary resources significantly within the period under consideration—from 2020 until 2050. Notably the materials identified as critical are used in PEM and high temperature electrolysis whereas materials in alkaline electrolysis are not exposed to significant supply risks.
Seasonal Energy Storage for Zero-emissions Multi-energy Systems Via Underground Hydrogen Storage
Jan 2020
Publication
The deployment of diverse energy storage technologies with the combination of daily weekly and seasonal storage dynamics allows for the reduction of carbon dioxide (CO2) emissions per unit energy provided. In particular the production storage and re-utilization of hydrogen starting from renewable energy has proven to be one of the most promising solutions for offsetting seasonal mismatch between energy generation and consumption. A realistic possibility for large-scale hydrogen storage suitable for long-term storage dynamics is presented by salt caverns. In this contribution we provide a framework for modelling underground hydrogen storage with a focus on salt caverns and we evaluate its potential for reducing the CO2 emissions within an integrated energy systems context. To this end we develop a first-principle model which accounts for the transport phenomena within the rock and describes the dynamics of the stored energy when injecting and withdrawing hydrogen. Then we derive a linear reduced order model that can be used for mixed-integer linear program optimization while retaining an accurate description of the storage dynamics under a variety of operating conditions. Using this new framework we determine the minimum-emissions design and operation of a multi-energy system with H2 storage. Ultimately we assess the potential of hydrogen storage for reducing CO2 emissions when different capacities for renewable energy production and energy storage are available mapping emissions regions on a plane defined by storage capacity and renewable generation. We extend the analysis for solar- and wind-based energy generation and for different energy demands representing typical profiles of electrical and thermal demands and different CO2 emissions associated with the electric grid.
Calibration of Hydrogen Coriolis Flow Meters Using Nitrogen and Air and Investigation of the Influence of Temperature on Measurement Accuracy
Feb 2021
Publication
The performance of four Coriolis flow meters designed for use in hydrogen refuelling stations was evaluated with air and nitrogen by three members of the MetroHyVe JRP consortium; NEL METAS and CESAME EXADEBIT.<br/>A wide range of conditions were tested overall with gas flow rates ranging from (0.05–2) kg/min and pressures ranging from (20–86) bar. The majority of tests were conducted at nominal pressures of either 20 bar or 40 bar in order to match the density of hydrogen at 350 bar and 20 °C or 700 bar and −40 °C. For the conditions tested pressure did not have a noticeable influence on meter performance.<br/>When the flow meters were operated at ambient temperatures and within the manufacturer's recommended flow rate ranges errors were generally within ±1%. Errors within ±0.5% were achievable for the medium to high flow rates.<br/>The influence of temperature on meter performance was also studied with testing under both stable and transient conditions and temperatures as low as −40 °C.<br/>When the tested flow meters were allowed sufficient time to reach thermal equilibrium with the incoming gas temperature effects were limited. The magnitude and spread of errors increased but errors within ±2% were achievable at moderate to high flow rates. Conversely errors as high as 15% were observed in tests where logging began before temperatures stabilised and there was a large difference in temperature between the flow meter and the incoming gas.<br/>One of the flow meters tested with nitrogen was later installed in a hydrogen refuelling station and tested against the METAS Hydrogen Field Test Standard (HFTS). Under these conditions errors ranged from 0.47% to 0.91%. Testing with nitrogen at the same flow rates yielded errors of −0.61% to −0.82%.
A Cost Estimation for CO2 Reduction and Reuse by Methanation from Cement Industry Sources in Switzerland
Feb 2018
Publication
The Swiss government has signed the Paris Climate Agreement and various measures need to be implemented in order to reach the target of a 50% reduction in CO2 emissions in Switzerland by 2030 compared with the value for 1990. Considering the fact that the production of cement in Switzerland accounts around 2.5 million ton for CO2 emissions of which corresponds to roughly 7% of the country's total CO2 emissions the following article examines how this amount could be put to meaningful use in order to create a new value-added chain through CO2 methanation and thus reduce the consumption and import of fossil fuels in Switzerland. With power-to-gas technology this CO2 along with regenerative hydrogen from photovoltaics can be converted into methane which can then be fed into the existing natural-gas grid. This economic case study shows a cost prediction for conversion of all the CO2 from the cement industry into methane by using the technologies available today in order to replacing fossil methane imports.
Optimisation-based System Designs for Deep Offshore Wind Farms including Power to Gas Technologies
Feb 2022
Publication
A large deployment of energy storage solutions will be required by the stochastic and non-controllable nature of most renewable energy sources when planning for higher penetration of renewable electricity into the energy mix. Various solutions have been suggested for dealing with medium- and long-term energy storage. Hydrogen and ammonia are two of the most frequently discussed as they are both carbon-free fuels. In this paper the authors analyse the energy and cost efficiency of hydrogen and ammonia-based pathways for the storage transportation and final use of excess electricity from an offshore wind farm. The problem is solved as a linear programming problem simultaneously optimising the size of each problem unit and the respective time-dependent operational conditions. As a case study we consider an offshore wind farm of 1.5 GW size located in a reference location North of Scotland. The energy efficiency and cost of the whole chain are evaluated and compared with competitive alternatives namely batteries and liquid hydrogen storage. The results show that hydrogen and ammonia storage can be part of the optimal solution. Moreover their use for long-term energy storage can provide a significant cost-effective contribution to an extensive penetration of renewable energy sources in national energy systems.
Electrolyzer Modeling and Real-time Control for Optimized Production of Hydrogen Gas
Oct 2020
Publication
We present a method that operates an electrolyzer to meet the demand of a hydrogen refueling station in a cost-effective manner by solving a model-based optimal control problem. To formulate the underlying problem we first conduct an experimental characterization of a Siemens SILYZER 100 polymer electrolyte membrane electrolyzer with 100 kW of rated power. We run experiments to determine the electrolyzer’s conversion efficiency and thermal dynamics as well as the overload-limiting algorithm used in the electrolyzer. The resulting detailed nonlinear models are used to design a real-time optimal controller which is then implemented on the actual system. Each minute the controller solves a deterministic receding-horizon problem which seeks to minimize the cost of satisfying a given hydrogen demand while using a storage tank to take advantage of time-varying electricity prices and photovoltaic inflow. We illustrate in simulation the significant cost reduction achieved by our method compared to others in the literature and then validate our method by demonstrating it in real-time operation on the actual system.
Balancing Wind-power Fluctuation Via Onsite Storage Under Uncertainty Power-to-hydrogen-to-power Versus Lithium Battery
Oct 2019
Publication
Imbalance costs caused by forecasting errors are considerable for grid-connected wind farms. In order to reduce such costs two onsite storage technologies i.e. power-to-hydrogen-to-power and lithium battery are investigated considering 14 uncertain technological and economic parameters. Probability density distributions of wind forecasting errors and power level are first considered to quantify the imbalance and excess wind power. Then robust optimal sizing of the onsite storage is performed under uncertainty to maximize wind-farm profit (the net present value). Global sensitivity analysis is further carried out for parameters prioritization to highlight the key influential parameters. The results show that the profit of power-to-hydrogen-to-power case is sensitive to the hydrogen price wind forecasting accuracy and hydrogen storage price. When hydrogen price ranges in (2 6) €/kg installing only electrolyzer can earn profits over 100 k€/MWWP in 9% scenarios with capacity below 250 kW/MWWP under high hydrogen price (over 4 €/kg); while installing only fuel cell can achieve such high profits only in 1.3% scenarios with capacity below 180 kW/MWWP. Installing both electrolyzer and fuel cell (only suggested in 22% scenarios) results in profits below 160 k€/MWWP and particularly 20% scenarios allow for a profit below 50 k€/MWWP due to the contradictory effects of wind forecasting error hydrogen and electricity price. For lithium battery investment cost is the single highly influential factor which should be reduced to 760 €/kWh. The battery capacity is limited to 88 kW h/MWWP. For profits over 100 k€/MWWP (in 3% scenarios) the battery should be with an investment cost below 510 €/kWh and a depth of discharge over 63%. The power-to-hydrogen-to-power case is more advantageous in terms of profitability reliability and utilization factor (full-load operating hours) while lithium battery is more helpful to reduce the lost wind and has less environmental impact considering current hydrogen market.
Hydrogen Embrittlement Evaluation of Micro Alloyed Steels by Means of J-Integral Curve
Jun 2019
Publication
The aim of this work is the evaluation of the hydrogen effect on the J-integral parameter. It is well-known that the micro alloyed steels are affected by Hydrogen Embrittlement phenomena only when they are subjected at the same time to plastic deformation and hydrogen evolution at their surface. Previous works have pointed out the absence of Hydrogen Embrittlement effects on pipeline steels cathodically protected under static load conditions. On the contrary in slow strain rate tests it is possible to observe the effect of the imposed potential and the strain rate on the hydrogen embrittlement steel behavior only after the necking of the specimens. J vs. Δa curves were measured on different pipeline steels in air and in aerated NaCl 3.5 g/L solution at free corrosion potential or under cathodic polarization at −1.05 and −2 V vs. SCE. The area under the J vs. Δa curves and the maximum crack propagation rate were taken into account. These parameters were compared with the ratio between the reduction of area in environment and in air obtained by slow strain rate test in the same environmental conditions and used to rank the different steels.
Development of Water Electrolysis in the European Union
Feb 2014
Publication
In view of the recent interest in the transformation of renewable energy into a new energy vector that did not produce by combustion greenhouse gases emissions the Fuel Cells and Hydrogen Joint Undertaking (FCH JU) commissioned this report to a consultancy to get a better understanding of the industrial perspectives of water electrolysis in Europe. and the role that public support has in that evolution.
Seasonal Energy Storage in Aluminium for 100 Percent Solar Heat and Electricity Supply
Sep 2019
Publication
In order to reduce anthropogenic global warming governments around the world have decided to reduce CO2 emissions from fossil fuels dramatically within the next decades. In moderate and cold climates large amounts of fossil fuels are used for space heating and domestic hot water production in winter. Although on an annual base solar energy is available in large quantities in these regions least of the solar resource is available in winter when most of the energy is needed. Therefore solutions are needed to store and transfer renewable energy from summer to winter. In this paper a seasonal energy storage based on the aluminium redox cycle (Al3+→Al→ Al3+) is proposed. For charging electricity from solar or other renewable sources is used to convert aluminium oxide or aluminium hydroxide to elementary aluminium (Al3+→Al). In the discharging process aluminium is oxidized (Al→Al3+) releasing hydrogen heat and aluminium hydroxide or aluminium oxide as a by-product. Hydrogen is used in a fuel cell to produce electricity. Heat produced from the aluminium oxidation process and by the fuel cell is used for domestic hot water production and space heating. The chemical reactions and energy balances are presented and simulation results are shown for a system that covers the entire energy demand for electricity space heating and domestic hot water of a new multi-family building with rooftop photovoltaic energy in combination with the seasonal Al energy storage cycle. It shows that 7–11 kWp of photovoltaic installations and 350–530 kg Al would be needed per apartment for different Swiss climates. Environmental life cycle data shows that the global warming potential and non-renewable primary energy consumption can be reduced significantly compared to today's common practice of heating with natural gas and using electricity from the ENTSO-E network. The presumptive cost were estimated and indicate a possible cost-competitiveness for this system in the near future.
Decarbonizing Copper Production by Power-to-Hydrogen A Techno-Economic Analysis
Apr 2021
Publication
Electrifying energy-intensive processes is currently intensively explored to cut greenhouse gas (GHG) emissions through renewable electricity. Electrification is particularly challenging if fossil resources are not only used for energy supply but also as feedstock. Copper production is such an energy-intensive process consuming large quantities of fossil fuels both as reducing agent and as energy supply.
Here we explore the techno-economic potential of Power-to-Hydrogen to decarbonize copper production. To determine the minimal cost of an on-site retrofit with Power-to-Hydrogen technology we formulate and solve a mixed-integer linear program for the integrated system. Under current techno-economic parameters for Germany the resulting direct CO2 abatement cost is 201 EUR/t CO2-eq for Power-to-Hydrogen in copper production. On-site utilization of the electrolysis by-product oxygen has a substantial economic benefit. While the abatement cost vastly exceeds current European emission certificate prices a sensitivity analysis shows that projected future developments in Power-to-Hydrogen technologies can greatly reduce the direct CO2 abatement cost to 54 EUR/t CO2-eq. An analysis of the total GHG emissions shows that decarbonization through Power-to-Hydrogen reduces the global GHG emissions only if the emission factor of the electricity supply lies below 160 g CO2-eq/kWhel.
The results suggest that decarbonization of copper production by Power-to-Hydrogen could become economically and environmentally beneficial over the next decades due to cheaper and more efficient Power-to-Hydrogen technology rising GHG emission certificate prices and further decarbonization of the electricity supply.
Here we explore the techno-economic potential of Power-to-Hydrogen to decarbonize copper production. To determine the minimal cost of an on-site retrofit with Power-to-Hydrogen technology we formulate and solve a mixed-integer linear program for the integrated system. Under current techno-economic parameters for Germany the resulting direct CO2 abatement cost is 201 EUR/t CO2-eq for Power-to-Hydrogen in copper production. On-site utilization of the electrolysis by-product oxygen has a substantial economic benefit. While the abatement cost vastly exceeds current European emission certificate prices a sensitivity analysis shows that projected future developments in Power-to-Hydrogen technologies can greatly reduce the direct CO2 abatement cost to 54 EUR/t CO2-eq. An analysis of the total GHG emissions shows that decarbonization through Power-to-Hydrogen reduces the global GHG emissions only if the emission factor of the electricity supply lies below 160 g CO2-eq/kWhel.
The results suggest that decarbonization of copper production by Power-to-Hydrogen could become economically and environmentally beneficial over the next decades due to cheaper and more efficient Power-to-Hydrogen technology rising GHG emission certificate prices and further decarbonization of the electricity supply.
Cost Benefits of Optimizing Hydrogen Storage and Methanation Capacities for Power-to-Gas Plants in Dynamic Operation
Oct 2019
Publication
Power-to-Gas technologies offer a promising approach for converting renewable electricity into a molecular form (fuel) to serve the energy demands of non-electric energy applications in all end-use sectors. The technologies have been broadly developed and are at the edge of a mass roll-out. The barriers that Power-to-Gas faces are no longer technical but are foremost regulatory and economic. This study focuses on a Power-to-Gas pathway where electricity is first converted in a water electrolyzer into hydrogen which is then synthetized with carbon dioxide to produce synthetic natural gas. A key aspect of this pathway is that an intermittent electricity supply could be used which could reduce the amount of electricity curtailment from renewable energy generation. Interim storages would then be necessary to decouple the synthesized part from hydrogen production to enable (I) longer continuous operation cycles for the methanation reactor and (II) increased annual full-load hours leading to an overall reduction in gas production costs. This work optimizes a Power-to-Gas plant configuration with respect to the cost benefits using a Monte Carlo-based simulation tool. The results indicate potential cost reductions of up to 17% in synthetic natural gas production by implementing well-balanced components and interim storages. This study also evaluates three different power sources which differ greatly in their optimal system configuration. Results from time-resolved simulations and sensitivity analyses for different plant designs and electricity sources are discussed with respect to technical and economic implications so as to facilitate a plant design process for decision makers.
Reversible Solid-oxide Cell Stack Based Power-to-x-to-power Systems: Comparison of Thermodynamic Performance
Jun 2020
Publication
The increasing penetration of variable renewable energies poses new challenges for grid management. The economic feasibility of grid-balancing plants may be limited by low annual operating hours if they work either only for power generation or only for power storage. This issue might be addressed by a dual-function power plant with power-to-x capability which can produce electricity or store excess renewable electricity into chemicals at different periods. Such a plant can be uniquely enabled by a solid-oxide cell stack which can switch between fuel cell and electrolysis with the same stack. This paper investigates the optimal conceptual design of this type of plant represented by power-to-x-to-power process chains with x being hydrogen syngas methane methanol and ammonia concerning the efficiency (on a lower heating value) and power densities. The results show that an increase in current density leads to an increased oxygen flow rate and a decreased reactant utilization at the stack level for its thermal management and an increased power density and a decreased efficiency at the system level. The power-generation efficiency is ranked as methane (65.9%) methanol (60.2%) ammonia (58.2%) hydrogen (58.3%) syngas (53.3%) at 0.4 A/cm2 due to the benefit of heat-to-chemical-energy conversion by chemical reformulating and the deterioration of electrochemical performance by the dilution of hydrogen. The power-storage efficiency is ranked as syngas (80%) hydrogen (74%) methane (72%) methanol (68%) ammonia (66%) at 0.7 A/cm2 mainly due to the benefit of co-electrolysis and the chemical energy loss occurring in the chemical synthesis reactions. The lost chemical energy improves plant-wise heat integration and compensates for its adverse effect on power-storage efficiency. Combining these efficiency numbers of the two modes results in a rank of round-trip efficiency: methane (47.5%)>syngas (43.3%) ≈ hydrogen (42.6%)>methanol (40.7%)>ammonia (38.6%). The pool of plant designs obtained lays the basis for the optimal deployment of this balancing technology for specific applications.
Metal Hydroborates: From Hydrogen Stores to Solid Electrolyte
Nov 2021
Publication
The last twenty years of an intense research on metal hydroborates as solid hydrogen stores and solid electrolytes are reviewed. It is shown that from the most promising application in hydrogen storage due to their high gravimetric and volumetric capacities the focus has moved to solid electrolytes due to high cation mobility in disordered structures with rotating or tumbling anions-hydroborate clusters. Various strategies of overcoming the strong covalent bonding of hydrogen in hydroborates for hydrogen storage and disordering their structures at room temperature for solid electrolytes are discussed. The important role of crystal chemistry and crystallography knowledge in material design can be read in the cited literature.
Analyzing the Competitiveness of Low-carbon Drive-technologies in Road-freight: A Total Cost of Ownership Analysis in Europe
Nov 2021
Publication
In light of the Paris Agreement road-freight represents a critically difficult-to-abate sector. In order to meet the ambitious European transport sector emissions reduction targets a rapid transition to zero-carbon road-freight is necessary. However limited policy assessments indicate where and how to appropriately intervene in this sector. To support policy-makers in accelerating the zero-carbon road-freight transition this paper examines the relative cost competitiveness between commercial vehicles of varying alternative drive-technologies through a total cost of ownership (TCO) assessment. We identify key parameters that when targeted enable the uptake of these more sustainable niche technologies. The assessment is based on a newly compiled database of cost parameters which were triangulated through expert interviews. The results show that cost competitiveness for low- or zero-emission niche technologies in certain application segments and European countries is exhibited already today. In particular we find battery electric vehicles to show great promise in the light- and medium-duty segments but also in the heavy-duty long-haul segments in countries that have enacted targeted policy measures. Three TCO parameters drive this competitiveness: tolls fuel costs and CAPEX subsidies. Based on our analysis we propose that policy-makers target OPEX before CAPEX parameters as well utilize a mix of policy interventions to ensure greater reach increased efficiency and increased policy flexibility.
Production Costs for Synthetic Methane in 2030 and 2050 of an Optimized Power-to-Gas Plant with Intermediate Hydrogen Storage
Aug 2019
Publication
The publication gives an overview of the production costs of synthetic methane in a Power-to-Gas process. The production costs depend in particularly on the electricity price and the full load hours of the plant sub-systems electrolysis and methanation. The full-load hours of electrolysis are given by the electricity supply concept. In order to increase the full-load hours of methanation the size of the intermediate hydrogen storage tank and the size of the methanation are optimised on the basis of the availability of hydrogen. The calculation of the production costs for synthetic methane are done with economics for 2030 and 2050 and the expenditures are calculated for one year of operation. The sources of volume of purchased electricity are the short-term market long-term contracts direct-coupled renewable energy sources or seasonal use of surpluses. Gas sales are either traded on the short-term market or guaranteed by long-term contracts. The calculations show that an intermediate storage tank for hydrogen adjustment of the methanation size and operating electrolysis and methanation separately increase the workload of the sub-system methanation. The gas production costs can be significantly reduced. With the future expected development of capital expenditures operational expenditure electricity prices gas costs and efficiencies an economic production of synthetic natural gas for the years 2030 especially for 2050 is feasible. The results show that Power-to-Gas is an option for long-term large-scale seasonal storage of renewable energy. Especially the cases with high operating hours for the sub-system methanation and low electricity prices show gas production costs below the expected market prices for synthetic gas and biogas.
Calculation and Analysis of Efficiencies and Annual Performances of Power-to-Gas Systems
Mar 2017
Publication
This paper describes a generic and systematic method to calculate the efficiency and the annual performance for Power-to-Gas (PtG) systems. This approach gives the basis to analytically compare different PtG systems using different technologies under different boundary conditions. To have a comparable basis for efficiency calculations a structured break down of the PtG system is done. Until now there has not been a universal approach for efficiency calculations. This has resulted in a wide variety of efficiency calculations used in feasibility studies and for business-case calculations. For this the PtG system is divided in two sub-systems: the electrolysis and the methanation. Each of the two sub-systems consists of several subsystem boundary levels. Staring from the main unit i.e. the electrolysis stack and/or methanation reactor further units that are required to operate complete PtG system are considered with their respective subsystem boundary conditions. The paper provides formulas how the efficiency of each level can be calculated and how efficiency deviations can be integrated which are caused by the extended energy flow calculations to and from energy users and thermal losses. By this a sensitivity analysis of the sub-systems can be gained and comprehensive goal functions for optimizations can be defined. In a second step the annual performance of the system is calculated as the ratio of useable output and energetic input over one year. The input is the integral of the annual need of electrical and thermal energy of a PtG system depending on the different operation states of the plant. The output is the higher heating value of the produced gas and – if applicable – heat flows that are used externally. The annual performance not only evaluates the steady-state operating efficiency under full load but also other states of the system such as cold standby or service intervals. It is shown that for a full system operation assessment and further system concept development the annual performance is of much higher importance than the steady-state system efficiency which is usually referred to. In a final step load profiles are defined and the annual performance is calculated for a specific system configuration. Using this example different operation strategies are compared.
Hydrogen Direct Injection: Optical Investigation of Premixed and Jet-guided Combustion Modes
Mar 2024
Publication
The classical approach to use hydrogen as a fuel for Internal Combustion Engines (ICEs) is premixed combustion. In order to avoid knocking and to limit NOx emissions very lean mixtures are employed thus resulting in a high boost pressure demand or low specific engine power. To overcome these limitations the possibility of a diesellike jet-guided combustion of hydrogen is explored. The approach is to ignite a directly injected hydrogen jet at its periphery by means of a conventional spark discharge followed by a diffusion-controlled combustion while injection remains active. An optically accessible Rapid Compression Expansion Machine (RCEM) is used to investigate ignition and combustion of underexpanded hydrogen jets in air by means of simultaneous Schlieren visualization and OH chemiluminescence. Different injection and ignition timing are investigated resulting in premixed partially premixed and diffusion-controlled (jet-guided) combustion conditions. The possibility of ignition and combustion of the hydrogen jets in diffusion-controlled conditions is investigated for different orientations of the incoming fuel jet with respect to spark location. The combustion tests are analyzed in terms of ignition success rate ignition delay reacting surface and heat release rate and an optimal orientation of the jet is assessed. The present study provides insights for optimizing hydrogen direct injection ignition and combustion for later application in ICEs.
First Solar Hydrogen Storage in a Private Building in Western Switzerland: Building energy Analysis and Schematic Design
Sep 2019
Publication
Self-sufficiency of buildings with carbon emission reduction can be obtained thanks to the introduction of Photovoltaics systems coupled with Hydrogen seasonal storage. To be self-sufficient over the year the electricity converted to hydrogen by electrolysis during the sunny season can be re-used with the help of fuel cells during the winter season. This article is dealing with the dimensioning methodology of a solar PV hydrogen-electrochemical system for self-sufficient buildings. We introduce the case study of the first private building in western Switzerland that will be equipped with solar hydrogen storage. Calculation results of the dimensioning of the PV system with storage will be presented. The life cycle assessment and the calculations of the environmental indicators GWP and CED will be introduced.
Analysing Long-term Opportunities for Offshore Energy System Integration in the Danish North Sea
Aug 2021
Publication
This study analyzes future synergies between the Oil and Gas (O&G) and renewables sectors in a Danish context and explores how exploiting these synergies could lead to economic and environmental benefits. We review and highlight relevant technologies and related projects and synthesize the state of the art in offshore energy system integration. All of these preliminary results serve as input data for a holistic energy system analysis in the Balmorel modeling framework. With a timeframe out to 2050 and model scope including all North Sea neighbouring countries this analysis explores a total of nine future scenarios for the North Sea energy system. The main results include an immediate electrification of all operational Danish platforms by linking them to the shore and/or a planned Danish energy island. These measures result in cost and CO2 emissions savings compared to a BAU scenario of 72% and 85% respectively. When these platforms cease production this is followed by the repurposing of the platforms into hydrogen generators with up to 3.6 GW of electrolysers and the development of up to 5.8 GW of floating wind. The generated hydrogen is assumed to power the future transport sector and is delivered to shore in existing and/or new purpose-built pipelines. The contribution of the O&G sector to this hydrogen production amounts to around 19 TWh which represents about 2% of total European hydrogen demand for transport in 2050. The levelized costs (LCOE) of producing this hydrogen in 2050 are around 4 €2020/kg H2 which is around twice those expected in similar studies. But this does not account for energy policies that may incentivize green hydrogen production in the future which would serve to reduce this LCOE to a level that is more competitive with other sources.
Power-to-fuels Via Solid-oxide Electrolyzer: Operating Window and Techno-economics
May 2019
Publication
Power-to-fuel systems via solid-oxide electrolysis are promising for storing excess renewable electricity by efficient electrolysis of steam (or co-electrolysis of steam and CO2) into hydrogen (or syngas) which can be further converted into synthetic fuels with plant-wise thermal integration. Electrolysis stack performance and durability determine the system design performance and long-term operating strategy; thus solid-oxide electrolyzer based power-to-fuels were investigated from the stack to system levels. At the stack level the data from a 6000-h stack testing under laboratory isothermal conditions were used to calibrate a quasi-2D model which enables to predict practical isothermal stack performance with reasonable accuracy. Feasible stack operating windows meeting various design specifications (e.g. specific syngas composition) were further generated to support the selection of operating points. At the system level with the chosen similar stack operating points various power-to-fuel systems including power-to-hydrogen power-to-methane power-to-methanol (dimethyl ether) and power-to-gasoline were compared techno-economically considering system-level heat integration. Several operating strategies of the stack were compared to address the increase in stack temperature due to degradation. The modeling results show that the system efficiency for producing H2 methane methanol/dimethyl ether and gasoline decreases sequentially from 94% (power-to-H2) to 64% (power-to-gasoline) based on a higher heating value. Co-electrolysis which allows better heat integration can improve the efficiency of the systems with less exothermic fuel-synthesis processes (e.g. methanol/dimethyl ether) but offers limited advantages for power-to-methane and power-to-gasoline systems. In a likely future scenario where the growing amount of electricity from renewable sources results in increasing periods of a negative electricity price solid oxide electrolyser based power-to-fuel systems are highly suitable for levelling the price fluctuations in an economic way.
A Manganese Hydride Molecular Sieve for Practical Hydrogen Storage Under Ambient Conditions
Dec 2018
Publication
A viable hydrogen economy has thus far been hampered by the lack of an inexpensive and convenient hydrogen storage solution meeting all requirements especially in the areas of long hauls and delivery infrastructure. Current approaches require high pressure and/or complex heat management systems to achieve acceptable storage densities. Herein we present a manganese hydride molecular sieve that can be readily synthesized from inexpensive precursors and demonstrates a reversible excess adsorption performance of 10.5 wt% and 197 kgH2 m-3 at 120 bar at ambient temperature with no loss of activity after 54 cycles. Inelastic neutron scattering and computational studies confirm Kubas binding as the principal mechanism. The thermodynamically neutral adsorption process allows for a simple system without the need for heat management using moderate pressure as a toggle. A storage material with these properties will allow the DOE system targets for storage and delivery to be achieved providing a practical alternative to incumbents such as 700 bar systems which generally provide volumetric storage values of 40 kgH2 m-3 or less while retaining advantages over batteries such as fill time and energy density. Reasonable estimates for production costs and loss of performance due to system implementation project total energy storage costs roughly 5 times cheaper than those for 700 bar tanks potentially opening doors for increased adoption of hydrogen as an energy vector.
The Potential of Gas Switching Partial Oxidation Using Advanced Oxygen Carriers for Efficient H2 Production with Inherent CO2 Capture
May 2021
Publication
The hydrogen economy has received resurging interest in recent years as more countries commit to net-zero CO2 emissions around the mid-century. “Blue” hydrogen from natural gas with CO2 capture and storage (CCS) is one promising sustainable hydrogen supply option. Although conventional CO2 capture imposes a large energy penalty advanced process concepts using the chemical looping principle can produce blue hydrogen at efficiencies even exceeding the conventional steam methane reforming (SMR) process without CCS. One such configuration is gas switching reforming (GSR) which uses a Ni-based oxygen carrier material to catalyze the SMR reaction and efficiently supply the required process heat by combusting an off-gas fuel with integrated CO2 capture. The present study investigates the potential of advanced La-Fe-based oxygen carrier materials to further increase this advantage using a gas switching partial oxidation (GSPOX) process. These materials can overcome the equilibrium limitations facing conventional catalytic SMR and achieve direct hydrogen production using a water-splitting reaction. Results showed that the GSPOX process can achieve mild efficiency improvements relative to GSR in the range of 0.6–4.1%-points with the upper bound only achievable by large power and H2 co-production plants employing a highly efficient power cycle. These performance gains and the avoidance of toxicity challenges posed by Ni-based oxygen carriers create a solid case for the further development of these advanced materials. If successful results from this work indicate that GSPOX blue hydrogen plants can outperform an SMR benchmark with conventional CO2 capture by more than 10%-points both in terms of efficiency and CO2 avoidance.
Spin Pinning Effect to Reconstructed Oxyhydroxide Layer on Ferromagnetic Oxides for Enhanced Water Oxidation
Jun 2021
Publication
Producing hydrogen by water electrolysis suffers from the kinetic barriers in the oxygen evolution reaction (OER) that limits the overall efficiency. With spin-dependent kinetics in OER to manipulate the spin ordering of ferromagnetic OER catalysts (e.g. by magnetization) can reduce the kinetic barrier. However most active OER catalysts are not ferromagnetic which makes the spin manipulation challenging. In this work we report a strategy with spin pinning effect to make the spins in paramagnetic oxyhydroxides more aligned for higher intrinsic OER activity. The spin pinning effect is established in oxideFM/oxyhydroxide interface which is realized by a controlled surface reconstruction of ferromagnetic oxides. Under spin pinning simple magnetization further increases the spin alignment and thus the OER activity which validates the spin effect in rate-limiting OER step. The spin polarization in OER highly relies on oxyl radicals (O∙) created by 1st dehydrogenation to reduce the barrier for subsequent O-O coupling.
Direct Numerical Simulation of Hydrogen Combustion at Auto-ignitive Conditions Ignition, Stability and Turbulent Reaction-front Velocity
Mar 2021
Publication
Direct Numerical Simulations (DNS) are performed to investigate the process of spontaneous ignition of hydrogen flames at laminar turbulent adiabatic and non-adiabatic conditions. Mixtures of hydrogen and vitiated air at temperatures representing gas-turbine reheat combustion are considered. Adiabatic spontaneous ignition processes are investigated first providing a quantitative characterization of stable and unstable flames. Results indicate that in hydrogen reheat combustion compressibility effects play a key role in flame stability and that unstable ignition and combustion are consistently encountered for reactant temperatures close to the mixture’s characteristic crossover temperature. Furthermore it is also found that the characterization of the adiabatic processes is also valid in the presence of non-adiabaticity due to wall heat-loss. Finally a quantitative characterization of the instantaneous fuel consumption rate within the reaction front is obtained and of its ability at auto-ignitive conditions to advance against the approaching turbulent flow of the reactants for a range of different turbulence intensities temperatures and pressure levels.
Pt Catalytic Effects on the Corrosion and Hydrogen Chemisorption Properties of Zircaloy-2
Dec 2020
Publication
Noble metals are added to boiling water reactors (BWRs) to mitigate stress corrosion cracking of structural components made from steels and Ni-based alloys and this technology is referred to as Noble Metal Chemical Addition (NMCA) or NobleChemTM. There is a growing concern that NMCA can cause unwanted harmful effects on the corrosion and hydrogen uptake properties of Zircaloy-2 fuel cladding. To investigate this we have subjected Zircaloy-2 fuel claddings to out-of-pile BWR conditions in a custom-built autoclave. These claddings are oxidized in pressurized hot water (280 °C 9 MPa) for 25 60 and 150 days wherein Pt nanoparticles (~10 nm) were simultaneously injected. Cross-sectional focused ion beam cuts made at the oxide-metal interface reveal that the oxide growth is not significantly influenced by the local Pt loadings (≤ 1 µg·cm-2). Surprisingly an inverse correlation was observed between oxide thicknesses and metal's hydrogen contents. Interestingly Pt catalysts have led to diminished hydrogen absorption in specimens with liner exposed to the hot water. Overall Pt catalysts exhibited no detrimental effects on the corrosion rate and hydrogen absorption in Zircaloy-2.
Power-to-hydrogen as Seasonal Energy Storage: An Uncertainty Analysis for Optimal Design of Low-carbon Multi-energy Systems
Jun 2020
Publication
This study analyzes the factors leading to the deployment of Power-to-Hydrogen (PtH2) within the optimal design of district-scale Multi-Energy Systems (MES). To this end we utilize an optimization framework based on a mixed integer linear program that selects sizes and operates technologies in the MES to satisfy electric and thermal demands while minimizing annual costs and CO2 emissions. We conduct a comprehensive uncertainty analysis that encompasses the entire set of technology (e.g. cost efficiency lifetime) and context (e.g. economic policy grid carbon footprint) input parameters as well as various climate-referenced districts (e.g. environmental data and energy demands) at a European-scope.
Minimum-emissions MES with large amounts of renewable energy generation and high ratios of seasonal thermal-to-electrical demand optimally achieve zero operational CO2 emissions by utilizing PtH2 seasonally to offset the long-term mismatch between renewable generation and energy demand. PtH2 is only used to abate the last 5–10% emissions and it is installed along with a large battery capacity to maximize renewable self-consumption and completely electrify thermal demand with heat pumps and fuel cells. However this incurs additional cost. Additionally we show that ‘traditional’ MES comprised of renewables and short-term energy storage are able to decrease emissions by 90% with manageable cost increases.
The impact of uncertainty on the optimal system design reveals that the most influential parameter for PtH2 implementation is (1) heat pump efficiency as it is the main competitor in providing renewable-powered heat in winter. Further battery (2) capital cost and (3) lifetime prove to be significant as the competing electrical energy storage technology. In the face of policy uncertainties a CO2 tax shows large potential to reduce emissions in district MES without cost implications. The results illustrate the importance of capturing the dynamics and uncertainties of short- and long-term energy storage technologies for assessing cost and CO2 emissions in optimal MES designs over districts with different geographical scopes.
Minimum-emissions MES with large amounts of renewable energy generation and high ratios of seasonal thermal-to-electrical demand optimally achieve zero operational CO2 emissions by utilizing PtH2 seasonally to offset the long-term mismatch between renewable generation and energy demand. PtH2 is only used to abate the last 5–10% emissions and it is installed along with a large battery capacity to maximize renewable self-consumption and completely electrify thermal demand with heat pumps and fuel cells. However this incurs additional cost. Additionally we show that ‘traditional’ MES comprised of renewables and short-term energy storage are able to decrease emissions by 90% with manageable cost increases.
The impact of uncertainty on the optimal system design reveals that the most influential parameter for PtH2 implementation is (1) heat pump efficiency as it is the main competitor in providing renewable-powered heat in winter. Further battery (2) capital cost and (3) lifetime prove to be significant as the competing electrical energy storage technology. In the face of policy uncertainties a CO2 tax shows large potential to reduce emissions in district MES without cost implications. The results illustrate the importance of capturing the dynamics and uncertainties of short- and long-term energy storage technologies for assessing cost and CO2 emissions in optimal MES designs over districts with different geographical scopes.
Mobility from Renewable Electricity: Infrastructure Comparison for Battery and Hydrogen Fuel Cell Vehicles
May 2018
Publication
This work presents a detailed breakdown of the energy conversion chains from intermittent electricity to a vehicle considering battery electric vehicles (BEVs) and fuel cell electric vehicles (FCEVs). The traditional well-to-wheel analysis is adapted to a grid to mobility approach by introducing the intermediate steps of useful electricity energy carrier and on-board storage. Specific attention is given to an effective coupling with renewable electricity sources and associated storage needs. Actual market data show that compared to FCEVs BEVs and their infrastructure are twice as efficient in the conversion of renewable electricity to a mobility service. A much larger difference between BEVs and FCEVs is usually reported in the literature. Focusing on recharging events this work additionally shows that the infrastructure efficiencies of both electric vehicle (EV) types are very close with 57% from grid to on-board storage for hydrogen refilling stations and 66% for fast chargers coupled with battery storage. The transfer from the energy carrier at the station to on-board storage in the vehicle accounts for 9% and 12% of the total energy losses of these two modes respectively. Slow charging modes can achieve a charging infrastructure efficiency of 78% with residential energy storage systems coupled with AC chargers.
The Effect of Hydrogen Enrichment, Flame-flame Interaction, Confinement, and Asymmetry on the Acoustic Response of a Model Can Combustor
Apr 2022
Publication
To maximise power density practical gas turbine combustion systems have several injectors which can lead to complex interactions between flames. However our knowledge about the effect of flame-flame interactions on the flame response the essential element to predict the stability of a combustor is still limited. The present study investigates the effect of hydrogen enrichment flame-flame interaction confinement and asymmetries on the linear and non-linear acoustic response of three premixed flames in a simple can combustor. A parametric study of the linear response characterised by the flame transfer function (FTF) is performed for swirling and non-swirling flames. Flame-flame interactions were achieved by changing the injector spacing and the level of hydrogen enrichment by power from 10 to 50%. It was found that the latter had the most significant effect on the flame response. Asymmetry effects were investigated by changing one of the flames by using a different bluff-body to alter both the flame shape and flow field. The global flame response showed that the asymmetric cases can be reconstructed using a superposition of the two symmetric cases where all three bluff-bodies and flames are the same. Overall the linear response characterised by the flame transfer function (FTF) showed that the effect of increasing the level of hydrogen enrichment is more pronounced than the effect of the injector spacing. Increasing hydrogen enrichment results in more compact flames which minimises flame-flame interactions. More compact flames increase the cut-off frequency which can lead to self-excited modes at higher frequencies. Finally the non-linear response was characterised by measuring the flame describing function (FDF) at a frequency close to a self-excited mode of the combustor for different injector spacings and levels of hydrogen enrichment. It is shown that increasing the hydrogen enrichment leads to higher saturation amplitude whereas the effect of injector spacing has a comparably smaller effect.
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