Production & Supply Chain
Techno-Economic Analysis of Hydrogen and Electricity Production by Biomass Calcium Looping Gasification
Feb 2022
Publication
Combined cycle biomass calcium looping gasification is proposed for a hydrogen and electricity production (CLGCC–H) system. The process simulation Aspen Plus is used to conduct techno-economic analysis of the CLGCC–H system. The appropriate detailed models are set up for the proposed system. Furthermore a dual fluidized bed is optimized for hydrogen production at 700 °C and 12 bar. For comparison calcium looping gasification with the combined cycle for electricity (CLGCC) is selected with the same parameters. The system exergy and energy efficiency of CLGCC–H reached as high as 60.79% and 64.75% while the CLGCC system had 51.22% and 54.19%. The IRR and payback period of the CLGCC–H system based on economic data are calculated as 17.43% and 7.35 years respectively. However the CLGCC system has an IRR of 11.45% and a payback period of 9.99 years respectively. The results show that the calcium looping gasification-based hydrogen and electricity coproduction system has a promising market prospect in the near future.
Development of a Viability Assessment Model for Hydrogen Production from Dedicated Offshore Wind Farms
Jun 2020
Publication
Dedicated offshore wind farms for hydrogen production are a promising option to unlock the full potential of offshore wind energy attain decarbonisation and energy security targets in electricity and other sectors and cope with grid expansion constraints. Current knowledge on these systems is limited particularly the economic aspects. Therefore a new integrated and analytical model for viability assessment of hydrogen production from dedicated offshore wind farms is developed in this paper. This includes the formulae for calculating wind power output electrolysis plant size and hydrogen production from time-varying wind speed. All the costs are projected to a specified time using both Discounted Payback (DPB) and Net Present Value (NPV) to consider the value of capital over time. A case study considers a hypothetical wind farm of 101.3 MW situated in a potential offshore wind development pipeline off the East Coast of Ireland. All the costs of the wind farm and the electrolysis plant are for 2030 based on reference costs in the literature. Proton exchange membrane electrolysers and underground storage of hydrogen are used. The analysis shows that the DPB and NPV flows for several scenarios of storage are in good agreement and that the viability model performs well. The offshore wind farm – hydrogen production system is found to be profitable in 2030 at a hydrogen price of €5/kg and underground storage capacities ranging from 2 days to 45 days of hydrogen production. The model is helpful for rapid assessment or optimisation of both economics and feasibility of dedicated offshore wind farm – hydrogen production systems.
Production of Ultra-dense Hydrogen H(0): A Novel Nuclear Fuel
Mar 2021
Publication
Condensation of hydrogen Rydberg atoms (highly electronically excited) into the lowest energy state of condensed hydrogen i.e. the ultra-dense hydrogen phase H(0) has gained increased attention not only from the fundamental aspects but also from the applied point of view. The physical properties of ultra-dense hydrogen H(0) were recently reviewed summarizing the results reported in 50 publications during the last ten years. The main application of H(0) so far is as the fuel and working medium in nuclear particle generators and nuclear fusion reactors which are under commercial development. The first fusion process showing sustained operation above break-even was published in 2015 (AIP Advances) and used ultra-dense deuterium D(0) as fuel. The first generator giving a high-intensity muon flux intended for muon-catalyzed fusion reactors was patented in 2017 using H(0) as the working medium. Here we first focus on the different nuclear processes using hydrogen isotopes for energy generation and then on the detailed processes of formation of H(0). The production of H(0) employs heterogeneous catalysts which are active in hydrogen transfer reactions. Iron oxide-based alkali promoted catalysts function well but also platinum group metals and carbon surfaces are active in this process. The clusters of highly excited Rydberg hydrogen atoms H(l) are formed upon interaction with alkali Rydberg matter. The final conversion step from ordinary hydrogen Rydberg matter H(l) to H(0) is spontaneous and does not require a solid surface. It is concluded that the exact choice of catalyst is not very important. It is also concluded that the crucial feature of the catalyst is to provide excited alkali atoms at a sufficiently high surface density and in this way enabling formation and desorption of H(0) clusters. Finally the relation to industrial catalytic processes which use H(0) formation catalysts is described and some important consequences like the muon and neutron radiation from H(0) are discussed.
The BioSCWG Project: Understanding the Trade-Offs in the Process and Thermal Design of Hydrogen and Synthetic Natural Gas Production
Oct 2016
Publication
This article presents a summary of the main findings from a collaborative research project between Aalto University in Finland and partner universities. A comparative process synthesis modelling and thermal assessment was conducted for the production of Bio-synthetic natural gas (SNG) and hydrogen from supercritical water refining of a lipid extracted algae feedstock integrated with onsite heat and power generation. The developed reactor models for product gas composition yield and thermal demand were validated and showed conformity with reported experimental results and the balance of plant units were designed based on established technologies or state-of-the-art pilot operations. The poly-generative cases illustrated the thermo-chemical constraints and design trade-offs presented by key process parameters such as plant organic throughput supercritical water refining temperature nature of desirable coproducts downstream indirect production and heat recovery scenarios. The evaluated cases favoring hydrogen production at 5 wt. % solid content and 600 ◦C conversion temperature allowed higher gross syngas and CHP production. However mainly due to the higher utility demands the net syngas production remained lower compared to the cases favoring BioSNG production. The latter case at 450 ◦C reactor temperature 18 wt. % solid content and presence of downstream indirect production recorded 66.5% 66.2% and 57.2% energetic fuel-equivalent and exergetic efficiencies respectively
Efficient Renewable-to-Hydrogen Conversion via Decoupled Electrochemical Water Splitting
Aug 2020
Publication
Water electrolysis powered by renewables provides a green approach to hydrogen production to support the ‘‘hydrogen economy.’’ However the hydrogen evolution reaction (HER) and the oxygen evolution reaction (OER) are tightly coupled in both time and space in traditional water electrolysis which brings inherent operational challenges such as the mixture of H2/O2 and the limited HER rate caused by the sluggish kinetics of OER. Against this background decoupling H2 and O2 production in water electrolysis by using the auxiliary redox mediator was first proposed in 2013 in which O2 and H2 are produced at different times rates and/or locations. The decoupling strategy offers not only a new way to facilitate renewables to H2 but it can also be applied in other chemical or electrochemical processes. This review describes recent efforts to develop high-performance redox mediators optimized strategies in decoupled water electrolysis the design of electrolyzer configuration the challenges faced and the prospective directions.
Catalytic Hydrogen Production, Storage and Application
Jul 2021
Publication
Hydrogen is a clean fuel for transportation and energy storage. It has several attractive features including a higher energy content by weight use in fuel cells that produces only water as a by-product storage in small and large quantities by various methods and established transportation and infrastructures. A hydrogen economy consists of three steps i.e. hydrogen production storage and applications. All three steps involved in a hydrogen economy can be divided into catalytic and non-catalytic approaches. For catalytic processes the efficiency highly depends on the type and physico-chemical characteristics of the catalysts. Therefore for the improvement of these catalytic processes the development of highly efficient and stable catalysts is highly required.
A Review of Recent Developments in Molecular Dynamics Simulations of the Photoelectrochemical Water Splitting Process
Jun 2021
Publication
In this review we provide a short overview of the Molecular Dynamics (MD) method and how it can be used to model the water splitting process in photoelectrochemical hydrogen production. We cover classical non-reactive and reactive MD techniques as well as multiscale extensions combining classical MD with quantum chemical and continuum methods. Selected examples of MD investigations of various aqueous semiconductor interfaces with a special focus on TiO2 are discussed. Finally we identify gaps in the current state-of-the-art where further developments will be needed for better utilization of MD techniques in the field of water splitting.
Overview of Power Electronic Converter Topologies Enabling Large-Scale Hydrogen Production via Water Electrolysis
Feb 2022
Publication
Renewable power-to-hydrogen (P2H) technology is one of the most promising solutions for fulfilling the increasing global demand for hydrogen and to buffer large-scale fluctuating renewable energies. The high-power high-current ac/dc converter plays a crucial role in P2H facilities transforming medium-voltage (MV) ac power to a large dc current to supply hydrogen electrolyzers. This work introduces the general requirements and overviews several power converter topologies for P2H systems. The performances of different topologies are evaluated and compared from multiple perspectives. Moreover the future trend of eliminating the line frequency transformer (LFT) is discussed. This work can provide guidance for future designing and implementing of power-electronics-based P2H systems.
Technical Potential of On-site Wind Powered Hydrogen Producing Refuelling Stations in the Netherlands
Aug 2020
Publication
This study assesses the technical potential of wind turbines to be installed next to existing fuelling stations in order to produce hydrogen. Hydrogen will be used for Fuel Cell Vehicle refuelling and feed-in existing local gas grids. The suitable fuelling stations are selected through a GIS assessment applying buffer zones and taking into account risks associated with wind turbine installation next to built-up areas critical infrastructures and ecological networks. It was found that 4.6% of existing fuelling stations are suitable. Further a hydrogen production potential assessment was made using weather station datasets land cover data and was expressed as potential future Fuel Cell Electric Vehicle demand coverage. It was found that for a 30% FCEV drivetrain scenario these stations can produce 2.3% of this demand. Finally a case study was made for the proximity of those stations in existing gas distribution grids.
Renewable Hydrogen Implementations for Combined Energy Storage, Transportation and Stationary Applications
Dec 2019
Publication
The purpose of this paper is to discuss the potential of hydrogen obtained from renewable sources for energy generation and storage systems. The first part of analysis will address such issues as various methods of green hydrogen production storage and transportation. The review of hydrogen generation methods will be followed by the critical analysis and the selection of production method. This selection is justified by the results of the comparative research on alternative green hydrogen generation technologies with focus on their environmental impacts and costs. The comparative analysis includes the biomass-based methods as well as water splitting and photo-catalysis methods while water electrolysis is taken as a benchmark. Hydrogen storage and transportation issues will be further discussed in purpose to form the list of recommended solutions. In the second part of the paper the technology readiness and technical feasibility for joint hydrogen applications will be analysed. This will include the energy storage and production systems based on renewable hydrogen in combination with hydrogen usage in mobility systems as well as the stationary applications in buildings such as combined heat and power (CHP) plants or fuel cell electric generators. Based on the analysis of the selected case studies the author will discuss the role of hydrogen for the carbon emission reduction with the stress on the real value of carbon footprint of hydrogen depending on the gas source storage transportation and applications.
Biogas Reforming as a Sustainable Solution for Hydrogen Production: Comparative Environmental Metrics with Steam-methane Reforming and Water Electrolysis in the Portuguese Context
Apr 2024
Publication
This study delves into the dynamics of hydrogen production with a specific focus on biogas reforming (BGSMR) for hydrogen generation. It compares the environmental impact of this solution with hydrogen production from natural gas-steam reforming (NGSMR) and commercial electrolysis in the Portuguese context. Various metrics including carbon footprint water depletion energy utilization and waste valorization are employed for a comprehensive comparison. The assessment explores the impact of operational parameters and different off-gas combustion scenarios incorporating water recycling practices. Due to challenges in obtaining detailed data on the actual reforming process the study relies on process simulation techniques primarily using DWSIM. Commercially available data for water electrolysers were used for comparison. In the context of decarbonizing power systems hydrogen from water electrolysis emerges as a competitive option only in a scenario where the power system is 100% reliant on renewable sources particularly with respect to the carbon footprint metric. Biogas systems characterized by near-zero carbon emissions stand out as a favourable option from the near future to the long run. This research contributes valuable insights into the dynamics of hydrogen production shedding light on environmentally viable alternatives across a range of power system scenarios.
Hydrogen Production from Sea Wave for Alternative Energy Vehicles for Public Transport in Trapani (Italy)
Oct 2016
Publication
The coupling of renewable energy and hydrogen technologies represents in the mid-term a very interesting way to match the tasks of increasing the reliable exploitation of wind and sea wave energy and introducing clean technologies in the transportation sector. This paper presents two different feasibility studies: the first proposes two plants based on wind and sea wave resource for the production storage and distribution of hydrogen for public transportation facilities in the West Sicily; the second applies the same approach to Pantelleria (a smaller island) including also some indications about solar resource. In both cases all buses will be equipped with fuel-cells. A first economic analysis is presented together with the assessment of the avoidable greenhouse gas emissions during the operation phase. The scenarios addressed permit to correlate the demand of urban transport to renewable resources present in the territories and to the modern technologies available for the production of hydrogen from renewable energies. The study focuses on the possibility of tapping the renewable energy potential (wind and sea wave) for the hydrogen production by electrolysis. The use of hydrogen would significantly reduce emissions of particulate matter and greenhouse gases in urban districts under analysis. The procedures applied in the present article as well as the main equations used are the result of previous applications made in different technical fields that show a good replicability.
Environmental Assessment of Hydrogen Utilization in Various Applications and Alternative Renewable Sources for Hydrogen Production: A Review
May 2023
Publication
Rapid industrialization is consuming too much energy and non-renewable energy resources are currently supplying the world’s majority of energy requirements. As a result the global energy mix is being pushed towards renewable and sustainable energy sources by the world’s future energy plan and climate change. Thus hydrogen has been suggested as a potential energy source for sustainable development. Currently the production of hydrogen from fossil fuels is dominant in the world and its utilization is increasing daily. As discussed in the paper a large amount of hydrogen is used in rocket engines oil refining ammonia production and many other processes. This paper also analyzes the environmental impacts of hydrogen utilization in various applications such as iron and steel production rocket engines ammonia production and hydrogenation. It is predicted that all of our fossil fuels will run out soon if we continue to consume them at our current pace of consumption. Hydrogen is only ecologically friendly when it is produced from renewable energy. Therefore a transition towards hydrogen production from renewable energy resources such as solar geothermal and wind is necessary. However many things need to be achieved before we can transition from a fossil-fuel-driven economy to one based on renewable energy
Minimizing the Cost of Hydrogen Production through Dynamic Polymer Electrolyte Membrane Electrolyzer Operation
Jun 2022
Publication
Growing imbalances between electricity demand and supply from variable renewable energy sources (VREs) create increasingly large swings in electricity prices. Polymer electrolyte membrane (PEM) electrolyzers can help to buffer against these imbalances and minimize the levelized cost of hydrogen (LCOH) by ramping up production of hydrogen through high-current-density operation when low-cost electricity is abundant and ramping down current density to operate efficiently when electricity prices are high. We introduce a technoeconomic model that optimizes current density profiles for dynamically operated electrolyzers while accounting for the potential of increased degradation rates to minimize LCOH for any given time-of-use (TOU) electricity pricing. This model is used to predict LCOH from different methods of operating a PEM electrolyzer for historical and projected electricity prices in California and Texas which were chosen due to their high penetration of VREs. Results reveal that dynamic operation could enable reductions in LCOH ranging from 2% to 63% for historical 2020 pricing and 1% to 53% for projected 2030 pricing. Moreover high-current-density operation above 2.5 A cm2 is increasingly justified at electricity prices below $0.03 kWh1 . These findings suggest an actionable means of lowering LCOH and guide PEM electrolyzer development toward devices that can operate efficiently at a range of current densities.
Photocatalytic Hydrogen Evolution from Biomass Conversion
Feb 2021
Publication
Biomass has incredible potential as an alternative to fossil fuels for energy production that is sustainable for the future of humanity. Hydrogen evolution from photocatalytic biomass conversion not only produces valuable carbon-free energy in the form of molecular hydrogen but also provides an avenue of production for industrially relevant biomass products. This photocatalytic conversion can be realized with efficient sustainable reaction materials (biomass) and inexhaustible sunlight as the only energy inputs. Reported herein is a general strategy and mechanism for photocatalytic hydrogen evolution from biomass and biomass-derived substrates (including ethanol glycerol formic acid glucose and polysaccharides). Recent advancements in the synthesis and fundamental physical/mechanistic studies of novel photocatalysts for hydrogen evolution from biomass conversion are summarized. Also summarized are recent advancements in hydrogen evolution efciency regarding biomass and biomass-derived substrates. Special emphasis is given to methods that utilize unprocessed biomass as a substrate or synthetic photocatalyst material as the development of such will incur greater benefts towards a sustainable route for the evolution of hydrogen and production of chemical feedstocks.
Recent Advances in Alkaline Exchange Membrane Water Electrolysis and Electrode Manufacturing
Oct 2021
Publication
Water electrolysis to obtain hydrogen in combination with intermittent renewable energy resources is an emerging sustainable alternative to fossil fuels. Among the available electrolyzer technologies anion exchange membrane water electrolysis (AEMWE) has been paid much attention because of its advantageous behavior compared to other more traditional approaches such as solid oxide electrolyzer cells and alkaline or proton exchange membrane water electrolyzers. Recently very promising results have been obtained in the AEMWE technology. This review paper is focused on recent advances in membrane electrode assembly components paying particular attention to the preparation methods for catalyst coated on gas diffusion layers which has not been previously reported in the literature for this type of electrolyzers. The most successful methodologies utilized for the preparation of catalysts including co-precipitation electrodeposition sol–gel hydrothermal chemical vapor deposition atomic layer deposition ion beam sputtering and magnetron sputtering deposition techniques have been detailed. Besides a description of these procedures in this review we also present a critical appraisal of the efficiency of the water electrolysis carried out with cells fitted with electrodes prepared with these procedures. Based on this analysis a critical comparison of cell performance is carried out and future prospects and expected developments of the AEMWE are discussed.
Dynamic Operation of Water Electrolyzers: A Review for Applications in Photovoltaic Systems Integration
May 2023
Publication
This review provides a comprehensive overview of the dynamics of low-temperature water electrolyzers and their influence on coupling the three major technologies alkaline Proton Exchange Membrane (PEM) and Anion Exchange Membrane (AEM) with photovoltaic (PV) systems. Hydrogen technology is experiencing considerable interest as a way to accelerate the energy transition. With no associated CO2 emissions and fast response water electrolyzers are an attractive option for producing green hydrogen on an industrial scale. This can be seen by the ambitious goals and large-scale projects being announced for hydrogen especially with solar energy dedicated entirely to drive the process. The electrical response of water electrolyzers is extremely fast making the slower variables such as temperature and pressure the limiting factors for variable operation typically associated with PV-powered electrolysis systems. The practical solar-to-hydrogen efficiency of these systems is in the range of 10% even with a very high coupling factor exceeding 99% for directly coupled systems. The solar-to-hydrogen efficiency can be boosted with a battery potentially sacrificing the cost. The intermittency of solar irradiance rather than its variability is the biggest challenge for PV-hydrogen systems regarding operation and degradation.
Design and Multi-scenario Optimization of a Hybrid Power System Based on a Working Gas Turbine: Energy, Exergy, Exergoeconomic and Environmental Evaluation
Sep 2022
Publication
The rising demand for electricity along with the need to minimize carbon footprints has motivated academics to investigate the flexible and efficient integration of energy conversion technologies. A novel hybrid power generation system based on environmentally friendly and cost-effective technologies to recover the waste heat of a working gas turbine is designed and assessed in different scenarios of multi-objective optimization from energy exergy exergoeconomic and environmental (4E) perspectives. In the proposed system a steam methane reformer and a water gas shift reactor are utilized for hydrogen production while a polymer electrolyte membrane fuel cell (PEMFC) and steam/organic Rankine cycles are run for generating additional power. Aspen Plus in conjunction with Fortran Microsoft Excel and MATLAB is used to model and simulate the designed plant. The response surface methodology (RSM) is utilized to determine accurate surrogate models to describe the evaluation criteria and the Non-dominated Sorting Genetic Algorithm II technique is employed to seek the optimal conditions. Moreover TOPSIS and LINMAP decision-making approaches are used to find the best final solution among Pareto frontiers. The analysis of variance (ANOVA) and sensitivity analysis are also applied to evaluate the importance of the design variables. In this regard three single-objective optimizations and four multi-objective optimization scenarios based on the maximization of the ecological coefficient of performance (ECOP) and the minimization of CO2 emissions and total system product cost (C˙ p) are carried out. It is demonstrated that the system’s evaluation criteria have the highest and lowest sensitivity to the variation of reformer temperature and ORC pressure respectively. From the triple-objective optimization procedure the decision variables including reformer temperature ORC pressure Rankine cycle I pressure and Rankine cycle II pressure are 544 ◦C 4.35 bar 158.12 bar and 52.82 bar respectively. At these conditions the total hybrid system’s energy efficiency exergy efficiency exergy destruction net generated power and total investment cost rate are 45.96% 46.83% 215.72 MW 203.67 MW and 9791 $/h respectively. The findings of this paper conclude that it is necessary to address all objective functions simultaneously in the system’s ultimate optimum design. Furthermore the objective of this paper becomes even more apparent when there is no choice but to cut greenhouse gas emissions while also addressing the rising global energy demand.
Energy Sustainability Analysis (ESA) of Energy-Producing Processes: A Case Study on Distributed H2 Production
Sep 2019
Publication
In the sustainability context the performance of energy-producing technologies using different energy sources needs to be scored and compared. The selective criterion of a higher level of useful energy to feed an ever-increasing demand of energy to satisfy a wide range of endo- and exosomatic human needs seems adequate. In fact surplus energy is able to cover energy services only after compensating for the energy expenses incurred to build and to run the technology itself. This paper proposes an energy sustainability analysis (ESA) methodology based on the internal and external energy use of a given technology considering the entire energy trajectory from energy sources to useful energy. ESA analysis is conducted at two levels: (i) short-term by the use of the energy sustainability index (ESI) which is the first step to establish whether the energy produced is able to cover the direct energy expenses needed to run the technology and (ii) long-term by which all the indirect energy-quotas are considered i.e. all the additional energy requirements of the technology including the energy amortization quota necessary for the replacement of the technology at the end of its operative life. The long-term level of analysis is conducted by the evaluation of two indicators: the energy return per unit of energy invested (EROI) over the operative life and the energy payback-time (EPT) as the minimum lapse at which all energy expenditures for the production of materials and their construction can be repaid to society. The ESA methodology has been applied to the case study of H2 production at small-scale (10–15 kWH2) comparing three different technologies: (i) steam-methane reforming (SMR) (ii) solar-powered water electrolysis (SPWE) and (iii) two-stage anaerobic digestion (TSAD) in order to score the technologies from an energy sustainability perspective.
Low-carbon and Cost-efficient Hydrogen Optimisation through a Grid-connected Electrolyser: The Case of GreenLab Skive
Nov 2022
Publication
Power-to-X technologies are a promising means to achieve Denmark’s carbon emission reduction targets. Water electrolysis can potentially generate carbon-neutral fuels if powered with renewable electricity. However the high variability of renewable sources threatens the Power-to-X plant’s cost-efficiency instead favouring high and constant operation rates. Therefore a diversified electricity supply is often an option to maximise the load factor of the Power-to-X systems. This paper analyses the impact of using different power sources on the cost of production and the carbon intensity of hydrogen produced by a Power-to-X system. GreenLab Skive the world’s first industrial facility with Power-to-X integrated into an industrial symbiosis network has been used as a case study. Results show that the wind/PV/grid-connected electrolyser for hydrogen and electricity production can reduce operational costs and emissions saving 30.6 × 107 kgCO2 and having a Net Present Value twice higher than a grid-connected electrolyser. In addition the carbon emission coefficient for this configuration is 3.5 × 10− 2 kgH2/kgCO2 against 7.0 gH2/gCO2 produced by Steam Methane Reforming. A sensitivity analysis detects the optimal capacity ratio between the renewables and the electrolyser. A plateau is reached for carbon emission performances suggesting a wind/grid-connected electrolyser setup with a wind farm three times the size of the electrolyser. Results demonstrate that hydrogen cost is not competitive yet with the electricity suggesting an investment cost reduction but can be competitive with the current hydrogen price if the wind capacity is less than three times the electrolyser capacity.
Simulation and Techno-Economic Assessment of Hydrogen Production from Biomass Gasification-Based Processes: A Review
Nov 2022
Publication
The development of low-carbon fuels from renewable resources is a key measure to reduce carbon dioxide emissions and mitigate climate change. Biomass gasification with subsequent gas processing and purification is a promising route to produce low-carbon hydrogen. In the past decade simulation-based modelling using Aspen Plus software has supported the investigation of future potential industrial applications of this pathway. This article aims to provide a review of the modelling and economic assessment of woody biomass gasification-based hydrogen production with focus on the evaluation of the model accuracy in predicting producer gas composition in comparison with experimental data depending on the approach implemented. The assessment of comprehensive models which integrate biomass gasification with gas processing and purification highlights how downstream gas processing could improve the quality of the syngas and thus the hydrogen yield. The information in this article provides an overview of the current practices challenges and opportunities for future research particularly for the development of a comprehensive pathway for hydrogen production based on biomass gasification. Moreover this review includes a techno-economic assessment of biomass to hydrogen processes which will be useful for implementation at industrial-scale.
Hubs and Clusters Approach to Unlock the Development of Carbon Capture and Storage - Case Study in Spain
Jul 2021
Publication
Xiaolong Sun,
Juan Alcalde,
Mahdi Bakhtbidar,
Javier Elío,
Víctor Vilarrasa,
Jacobo Canal,
Julio Ballesteros,
Niklas Heinemann,
Stuart Haszeldine,
Andrew Cavanagh,
David Vega-Maza,
Fernando Rubiera,
Roberto Martínez-Orio,
Gareth Johnson,
Ramon Carbonell,
Ignacio Marzan,
Anna Travé and
Enrique Gomez-Rivas
Many countries have assigned an indispensable role for carbon capture and storage (CCS) in their national climate change mitigation pathways. However CCS deployment has stalled in most countries with only limited commercial projects realised mainly in hydrocarbon-rich countries for enhanced oil recovery. If the Paris Agreement is to be met then this progress must be replicated widely including hydrocarbon-limited countries. In this study we present a novel source-to-sink assessment methodology based on a hubs and clusters approach to identify favourable regions for CCS deployment and attract renewed public and political interest in viable deployment pathways. Here we apply this methodology to Spain where fifteen emission hubs from both the power and the hard-to-abate industrial sectors are identified as potential CO2 sources. A priority storage structure and two reserves for each hub are selected based on screening and ranking processes using a multi-criteria decision-making method. The priority source-to-sink clusters are identified indicating four potential development regions with the North-Western and North-Eastern Spain recognised as priority regions due to resilience provided by different types of CO2 sources and geological structures. Up to 68.7 Mt CO2 per year comprising around 21% of Spanish emissions can be connected to clusters linked to feasible storage. CCS especially in the hard-to-abate sector and in combination with other low-carbon energies (e.g. blue hydrogen and bioenergy) remains a significant and unavoidable contributor to the Paris Agreement’s mid-century net-zero target. This study shows that the hubs and clusters approach can facilitate CCS deployment in Spain and other hydrocarbon-limited countries.
Environmental Impact Assessment of Hydrogen Production via Steam Methane Reforming Based on Emissions Data
Oct 2022
Publication
Steam methane reforming (SMR) using natural gas is the most commonly used technology for hydrogen production. Industrial hydrogen production contributes to pollutant emissions which may differ from the theoretical estimates due to process conditions type and state of installed pollution control equipment. The aim of this study was to estimate the impacts of hydrogen production using facilitylevel real emissions data collected from multiple US EPA databases. The study applied the ReCiPe2016 impact assessment method and considered 12 midpoint and 14 endpoint impacts for 33 US SMR hydrogen production facilities. Global warming impacts were mostly driven by CO2 emissions and contributed to 94.6% of the endpoint impacts on human health while global warming impact on terrestrial ecosystems contributed to 98.3% of the total endpoint impacts on ecosystems. The impacts estimated by direct emissions from the 33 facilities were 9.35 kg CO2e/kg H2 which increased to 11.2 kg CO2e/kg H2 when the full life cycle of hydrogen production including upstream emissions was included. The average global warming impact could be reduced by 5.9% and 11.1% with increases in hydrogen production efficiency by 5% and 10% respectively. Potential impact reductions are also found when natural gas hydrogen production feedstock is replaced by renewable sources with the greatest reduction of 78.1% found in hydrogen production via biomass gasification followed by 68.2% reduction in landfill gas and 53.7% reduction in biomethane-derived hydrogen production.
Review on the Status of the Research on Power‐to‐Gas Experimental Activities
Aug 2022
Publication
In recent years power‐to‐gas technologies have been gaining ground and are increasingly proving their reliability. The possibility of implementing long‐term energy storage and that of being able to capture and utilize carbon dioxide are currently too important to be ignored. However sys‐ tems of this type are not yet experiencing extensive realization in practice. In this study an overview of the experimental research projects and the research and development activities that are currently part of the power‐to‐gas research line is presented. By means of a bibliographical and sitographical analysis it was possible to identify the characteristics of these projects and their distinctive points. In addition the main research targets distinguishing these projects are presented. This provides an insight into the research direction in this regard where a certain technological maturity has been achieved and where there is still work to be done. The projects found and analyzed amount to 87 mostly at laboratory scale. From these what is most noticeable is that research is currently focusing heavily on improving system efficiency and integration between components.
Hydrogen Bubble Growth in Alkaline Water Electrolysis: An Immersed Boundary Simulation Study
Nov 2022
Publication
Enhancing the efficiency of industrial water electrolysis for hydrogen production is important for the energy transition. In electrolysis hydrogen is produced at the cathode which forms bubbles due to the diffusion of dissolved hydrogen in the surrounding supersaturated electrolyte. Hydrogen (and oxygen) bubbles play an important role in the achievable electrolysis efficiency. The growth of the bubbles is determined by diffusive and convective mass transfer. In turn the presence and the growth of the hydrogen bubbles affect the electrolysis process at the cathode.<br/>In the present study we simulate the growth of a single hydrogen bubble attached to a vertical cathode in a 30 wt KOH solution in a cathodic compartment represented by a narrow channel. We solve the Navier-Stokes equations mass transport equations and potential equation for a tertiary current distribution. A sharp interface immersed boundary method with an artificial compressibility method for the pressure is employed. To verify the numerical accuracy of the method we performed a grid refinement study and checked the global momentum and hydrogen mass balances. We investigate the effects of flow rate and operation pressure upon bubble growth behaviour species concentrations potential and current density. We compare different cases in two ways: for the same time and for the same bubble radius. We observe that increasing the flow velocity leads to a small increase in efficiency. Increasing the operation pressure causes higher hydrogen density which slows down the bubble growth. It is remarkable that for a given bubble radius increasing the pressure leads to a small decrease in efficiency.
Hydrogen Production from Water Electrolysis: Role of Catalysts
Feb 2021
Publication
As a promising substitute for fossil fuels hydrogen has emerged as a clean and renewable energy. A key challenge is the efcient production of hydrogen to meet the commercial-scale demand of hydrogen. Water splitting electrolysis is a promising pathway to achieve the efcient hydrogen production in terms of energy conversion and storage in which catalysis or electrocatalysis plays a critical role. The development of active stable and low-cost catalysts or electrocatalysts is an essential prerequisite for achieving the desired electrocatalytic hydrogen production from water splitting for practical use which constitutes the central focus of this review. It will start with an introduction of the water splitting performance evaluation of various electrocatalysts in terms of activity stability and efciency. This will be followed by outlining current knowledge on the two half-cell reactions hydrogen evolution reaction (HER) and oxygen evolution reaction (OER) in terms of reaction mechanisms in alkaline and acidic media. Recent advances in the design and preparation of nanostructured noble-metal and non-noble metal-based electrocatalysts will be dis‑ cussed. New strategies and insights in exploring the synergistic structure morphology composition and active sites of the nanostructured electrocatalysts for increasing the electrocatalytic activity and stability in HER and OER will be highlighted. Finally future challenges and perspectives in the design of active and robust electrocatalysts for HER and OER towards efcient production of hydrogen from water splitting electrolysis will also be outlined.
The Hydrogen Color Spectrum: Techno-Economic Analysis of the Available Technologies for Hydrogen Production
Feb 2023
Publication
Hydrogen has become the most promising energy carrier for the future. The spotlight is now on green hydrogen produced with water electrolysis powered exclusively by renewable energy sources. However several other technologies and sources are available or under development to satisfy the current and future hydrogen demand. In fact hydrogen production involves different resources and energy loads depending on the production method used. Therefore the industry has tried to set a classification code for this energy carrier. This is done by using colors that reflect the hydrogen production method the resources consumed to produce the required energy and the number of emissions generated during the process. Depending on the reviewed literature some colors have slightly different definitions thus making the classifications imprecise. Therefore this techno-economic analysis clarifies the meaning of each hydrogen color by systematically reviewing their production methods consumed energy sources and generated emissions. Then an economic assessment compares the costs of the various hydrogen colors and examines the most feasible ones and their potential evolution. The scientific community and industry’s clear understanding of the advantages and drawbacks of each element of the hydrogen color spectrum is an essential step toward reaching a sustainable hydrogen economy
Energy and Environmental Assessment of Hydrogen from Biomass Sources: Challenges and Perspectives
Aug 2022
Publication
Hydrogen is considered as one of the pillars of the European decarbonisation strategy boosting a novel concept of the energy system in line with the EU’s commitment to achieve clean energy transition and reach the European Green Deal carbon neutrality goals by 2050. Hydrogen from biomass sources can significantly contribute to integrate the renewable hydrogen supply through electrolysis at large-scale production. Specifically it can cover the non-continuous production of green hydrogen coming from solar and wind energy to offer an alternative solution to such industrial sectors necessitating of stable supply. Biomass-derived hydrogen can be produced either from thermochemical pathways (i.e. pyrolysis liquefaction and gasification) or from biological routes (i.e. direct or indirect-biophotolysis biological water–gas shift reaction photo- and dark-fermentation). The paper reviews several production pathways to produce hydrogen from biomass or biomass-derived sources (biogas liquid bio-intermediates sugars) and provides an exhaustive review of the most promising technologies towards commercialisation. While some pathways are still at low technology readiness level others such as the steam bio-methane reforming and biomass gasification are ready for an immediate market uptake. The various production pathways are evaluated in terms of energy and environmental performances highlighting the limits and barriers of the available LCA studies. The paper shows that hydrogen production technologies from biomass appears today to be an interesting option almost ready to constitute a complementing option to electrolysis.
Methanol Electrolysis for Hydrogen Production Using Polymer Electrolyte Membrane: A Mini-Review
Nov 2020
Publication
Hydrogen (H2) has attained significant benefits as an energy carrier due to its gross calorific value (GCV) and inherently clean operation. Thus hydrogen as a fuel can lead to global sustainability. Conventional H2 production is predominantly through fossil fuels and electrolysis is now identified to be most promising for H2 generation. This review describes the recent state of the art and challenges on ultra-pure H2 production through methanol electrolysis that incorporate polymer electrolyte membrane (PEM). It also discusses about the methanol electrochemical reforming catalysts as well as the impact of this process via PEM. The efficiency of H2 production depends on the different components of the PEM fuel cells which are bipolar plates current collector and membrane electrode assembly. The efficiency also changes with the nature and type of the fuel fuel/oxygen ratio pressure temperature humidity cell potential and interfacial electronic level interaction between the redox levels of electrolyte and band gap edges of the semiconductor membranes. Diverse operating conditions such as concentration of methanol cell temperature catalyst loading membrane thickness and cell voltage that affect the performance are critically addressed. Comparison of various methanol electrolyzer systems are performed to validate the significance of methanol economy to match the future sustainable energy demands.
A Comprehensive Review on Recent Advancements in Thermochemical Processes for Clean Hydrogen Production to Decarbonize the Energy Sector
Sep 2022
Publication
Hydrogen is a source of clean energy as it can produce electricity and heat with water as a by-product and no carbon content is emitted when hydrogen is used as burning fuel in a fuel cell. Hydrogen is a potential energy carrier and powerful fuel as it has high flammability fast flame speed no carbon content and no emission of pollutants. Hydrogen production is possible through different technologies by utilizing several feedstock materials but the main concern in recent years is to reduce the emission of carbon dioxide and other greenhouse gases from energy sectors. Hydrogen production by thermochemical conversion of biomass and greenhouse gases has achieved much attention as researchers have developed several novel thermochemical methods which can be operated with low cost and high efficiency in an environmentally friendly way. This review explained the novel technologies which are being developed for thermochemical hydrogen production with minimum or zero carbon emission. The main concern of this paper was to review the advancements in hydrogen production technologies and to discuss different novel catalysts and novel CO2 -absorbent materials which can enhance the hydrogen production rate with zero carbon emission. Recent developments in thermochemical hydrogen production technologies were discussed in this paper. Biomass gasification and pyrolysis steam methane reforming and thermal plasma are promising thermochemical processes which can be further enhanced by using catalysts and sorbents. This paper also reviewed the developments and influences of different catalysts and sorbents to understand their suitability for continuous clean industrial hydrogen production.
System Dynamic Model for the Accumulation of Renewable Electricity using Power-to-Gas and Power-to-Liquid Concepts
Feb 2016
Publication
When the renewable energy is used the challenge is match the supply of intermittent energy with the demand for energy therefore the energy storage solutions should be used. This paper is dedicated to hydrogen accumulation from wind sources. The case study investigates the conceptual system that uses intermitted renewable energy resources to produce hydrogen (power-to-gas concept) and fuel (power-to-liquid concept). For this specific case study hydrogen is produced from surplus electricity generated by wind power plant trough electrolysis process and fuel is obtained by upgrading biogas to biomethane using hydrogen. System dynamic model is created for this conceptual system. The developed system dynamics model has been used to simulate 2 different scenarios. The results show that in both scenarios the point at which the all electricity needs of Latvia are covered is obtained. Moreover the methodology of system dynamics used in this paper is white-box model that allows to apply the developed model to other case studies and/or to modify model based on the newest data. The developed model can be used for both scientific research and policy makers to better understand the dynamic relation within the system and the response of system to changes in both internal and external factors.
Life Cycle Assessment of Hydrogen from Proton Exchange Membrane Water Electrolysis in Future Energy Systems
Jan 2019
Publication
This study discusses the potential of H2 production by proton exchange membrane water electrolysis as an effective option to reduce greenhouse gas emissions in the hydrogen sector. To address this topic a life cycle assessment is conducted to compare proton exchange membrane water electrolysis versus the reference process - steam methane reforming. As a relevant result we show that hydrogen production via proton exchange membrane water electrolysis is a promising technology to reduce CO2 emissions of the hydrogen sector by up to 75% if the electrolysis system runs exclusively on electricity generated from renewable energy sources. In a future (2050) base-load operation mode emissions are comparable to the reference system.
The results for the global warming potential show a strong reduction of greenhouse gas emissions by 2050. The thoroughly and in-depth modelled components of the electrolyser have negligible influence on impact categories; thus emissions are mainly determined by the electricity mix. With 2017 electricity mix of Germany the global warming potential corresponds to 29.5 kg CO2 eq. for each kg of produced hydrogen. Referring to the electricity mix we received from an energy model emissions can be reduced to 11.5 kg CO2 eq. in base-load operation by the year 2050. Using only the 3000 h of excess power from renewables in a year will allow for the reduction of the global warming potential to 3.3 kg CO2 eq. From this result we see that an environmentally friendly electricity mix is crucial for reducing the global warming impact of electrolytic hydrogen.
The results for the global warming potential show a strong reduction of greenhouse gas emissions by 2050. The thoroughly and in-depth modelled components of the electrolyser have negligible influence on impact categories; thus emissions are mainly determined by the electricity mix. With 2017 electricity mix of Germany the global warming potential corresponds to 29.5 kg CO2 eq. for each kg of produced hydrogen. Referring to the electricity mix we received from an energy model emissions can be reduced to 11.5 kg CO2 eq. in base-load operation by the year 2050. Using only the 3000 h of excess power from renewables in a year will allow for the reduction of the global warming potential to 3.3 kg CO2 eq. From this result we see that an environmentally friendly electricity mix is crucial for reducing the global warming impact of electrolytic hydrogen.
Bench-Scale Steam Reforming of Methane for Hydrogen Production
Jul 2019
Publication
The effects of reaction parameters including reaction temperature and space velocity on hydrogen production via steam reforming of methane (SRM) were investigated using lab- and bench-scale reactors to identify critical factors for the design of large-scale processes. Based on thermodynamic and kinetic data obtained using the lab-scale reactor a series of SRM reactions were performed using a pelletized catalyst in the bench-scale reactor with a hydrogen production capacity of 10 L/min. Various temperature profiles were tested for the bench-scale reactor which was surrounded by three successive cylindrical furnaces to simulate the actual SRM conditions. The temperature at the reactor bottom was crucial for determining the methane conversion and hydrogen production rates when a sufficiently high reaction temperature was maintained (>800 ◦C) to reach thermodynamic equilibrium at the gas-hourly space velocity of 2.0 L CH4/(h·gcat). However if the temperature of one or more of the furnaces decreased below 700 ◦C the reaction was not equilibrated at the given space velocity. The effectiveness factor (0.143) of the pelletized catalyst was calculated based on the deviation of methane conversion between the lab- and bench-scale reactions at various space velocities. Finally an idling procedure was proposed so that catalytic activity was not affected by discontinuous operation.
Reforming Processes for Syngas Production: A Mini-review on the Current Status, Challenges, and Prospects for Biomass Conversion to Fuels
Mar 2022
Publication
Dedicated bioenergy combined with carbon capture and storage are important elements for the mitigation scenarios to limit the global temperature rise within 1.5 °C. Thus the productions of carbon-negative fuels and chemicals from biomass is a key for accelerating global decarbonisation. The conversion of biomass into syngas has a crucial role in the biomass-based decarbonisation routes. Syngas is an intermediate product for a variety of chemical syntheses to produce hydrogen methanol dimethyl ether jet fuels alkenes etc. The use of biomass-derived syngas has also been seen as promising for the productions of carbon negative metal products. This paper reviews several possible technologies for the production of syngas from biomass especially related to the technological options and challenges of reforming processes. The scope of the review includes partial oxidation (POX) autothermal reforming (ATR) catalytic partial oxidation (CPO) catalytic steam reforming (CSR) and membrane reforming (MR). Special attention is given to the progress of CSR for biomass-derived vapours as it has gained significant interest in recent years. Heat demand and efficiency together with properties of the reformer catalyst were reviewed more deeply in order to understand and propose solutions to the problems that arise by the reforming of biomass-derived vapours and that need to be addressed in order to implement the technology on a big scale.
An Alkaline-Acid Glycerol Electrochemical Reformer for Simultaneous Production of Hydrogen and Electricity
Apr 2022
Publication
This study shows the results for the first time of an glycerol alkaline-acid electrolyzer. Such a configuration allows spontaneous operation producing energy and hydrogen simultaneously as a result of the utilization of the neutralization and fuel chemical energy. The electroreformer—built with a 20 wt% Pd/C anode and cathode and a Na+ -pretreated Nafion® 117—can simultaneously produce hydrogen and electricity in the low current density region whereas it operates in electrolysis mode at high current densities. In the spontaneous region the maximum power densities range from 1.23 mW cm−2 at 30 ◦C to 11.9 mW cm−2 at 90 ◦C with a concomitant H2 flux ranging from 0.0545 STP m−3 m−2 h −1 at 30 ◦C to 0.201 STP m−3 m−2 h −1 at 90 ◦C due to the beneficial effect of the temperature on the performance. Furthermore over a chronoamperometric test the electroreformer shows a stable performance over 12 h. As a challenge proton crossover from the cathode to the anode through the cation exchange Nafion® partially reduces the pH gradient responsible for the extra electromotive force thus requiring a less permeable membrane.
Thermodynamic Analysis of the Effect of Green Hydrogen Addition to a Fuel Mixture on the Steam Methane Reforming Process
Oct 2021
Publication
Steam methane (CH4–H2O) reforming in the presence of a catalyst usually nickel is the most common technology for generating synthesis gas as a feedstock in chemical synthesis and a source of pure H2 and CO. What is essential from the perspective of further gas use is the parameter describing a ratio of equilibrium concentration of hydrogen to carbon monoxide (/ = 2/). The parameter is determined by operating temperature and the initial ratio of steam concentration to methane = 2 0 /4 0 . In this paper the author presents a thermodynamic analysis of the effect of green hydrogen addition to a fuel mixture on the steam methane reforming process of gaseous phase (CH4/H2)–H2O. The thermodynamic analysis of conversion of hydrogen-enriched methane (CH4/H2)–H2O has been performed using parametric equation formalism allowing for determining the equilibrium composition of the process in progress. A thermodynamic condition of carbon precipitation in methane reforming (CH4/H2) with the gaseous phase of H2O has been interpreted. The ranges of substrate concentrations creating carbon deposition for temperature T = 1000 K have been determined based on the technologies used. The results obtained can serve as a model basis for describing the properties of steam reforming of methane and hydrogen mixture (CH4/H2)– H2O.
Recent Developments of Membranes and Electrocatalysts for the Hydrogen Production by Anion Exchange Membrane Water Electrolysers: A Review
Nov 2022
Publication
Hydrogen production using anion exchange membrane water electrolysis (AEMWE) offers hope to the energy crisis faced by humanity. AEM electrolysis can be coupled with intermittent and renewable energy sources as well as with the use of low-cost electrocatalysts and other low-cost stack components. In AEM water electrolysis one of the biggest advantages is the use of low-cost transition metal catalysts instead of traditional noble metal electrocatalysts. AEMWE is still in its infancy despite irregular research on catalysts and membranes. In order to generate commercially viable hydrogen AEM water electrolysis technology must be further developed including energy efficiency membrane stability stack feasibility robustness ion conductivity and cost reduction. An overview of studies that have been conducted on electrocatalysts membranes and ionomers used in the AEMWEs is here reported with the aim that AEMWE research may be made more practical by this review report by bridging technological gaps and providing practical research recommendations leading to the production of scalable hydrogen.
Faraday’s Efficiency Modeling of a Proton Exchange Membrane Electrolyzer Based on Experimental Data
Sep 2020
Publication
In electrolyzers Faraday’s efficiency is a relevant parameter to assess the amount of hydrogen generated according to the input energy and energy efficiency. Faraday’s efficiency expresses the faradaic losses due to the gas crossover current. The thickness of the membrane and operating conditions (i.e. temperature gas pressure) may affect the Faraday’s efficiency. The developed models in the literature are mainly focused on alkaline electrolyzers and based on the current and temperature change. However the modeling of the effect of gas pressure on Faraday’s efficiency remains a major concern. In proton exchange membrane (PEM) electrolyzers the thickness of the used membranes is very thin enabling decreasing ohmic losses and the membrane to operate at high pressure because of its high mechanical resistance. Nowadays high-pressure hydrogen production is mandatory to make its storage easier and to avoid the use of an external compressor. However when increasing the hydrogen pressure the hydrogen crossover currents rise particularly at low current densities. Therefore faradaic losses due to the hydrogen crossover increase. In this article experiments are performed on a commercial PEM electrolyzer to investigate Faraday’s efficiency based on the current and hydrogen pressure change. The obtained results have allowed modeling the effects of Faraday’s efficiency by a simple empirical model valid for the studied PEM electrolyzer stack. The comparison between the experiments and the model shows very good accuracy in replicating Faraday’s efficiency.
Life Cycle Performance of Hydrogen Production via Agro-Industrial Residue Gasification—A Small Scale Power Plant Study
Mar 2018
Publication
This study evaluates the environmental profile of a real biomass-based hydrogen production small-scale (1 MWth) system composed of catalytic candle indirectly heated steam gasifier coupled with zinc oxide (ZnO) guard bed water gas shift (WGS) and pressure swing absorber (PSA) reactors. Environmental performance from cradle-to-gate was investigated by life cycle assessment (LCA) methodology. Biomass production shows high influence over all impact categories. In the syngas production process the main impacts observed are global warming potential (GWP) and acidification potential (AP). Flue gas emission from gasifier burner has the largest proportion of total GWP. The residual off gas use in internal combustion engine (ICE) leads to important environmental savings for all categories. Hydrogen renewability score is computed as 90% due to over 100% decline in non-renewable energy demand. Sensitivity analysis shows that increase in hydrogen production efficiency does not necessarily result in decrease in environmental impacts. In addition economic allocation of environmental charges increases all impact categories especially AP and photochemical oxidation (POFP).
Research on Multi-Objective Energy Management of Renewable Energy Power Plant with Electrolytic Hydrogen Production
Mar 2024
Publication
This study focuses on a renewable energy power plant equipped with electrolytic hydrogen production system aiming to optimize energy management to smooth renewable energy generation fluctuations participate in peak shaving auxiliary services and increase the absorption space for renewable energy. A multi-objective energy management model and corresponding algorithms were developed incorporating considerations of cost pricing and the operational constraints of a renewable energy generating unit and electrolytic hydrogen production system. By introducing uncertain programming the uncertainty issues associated with renewable energy output were successfully addressed and an improved particle swarm optimization algorithm was employed for solving. A simulation system established on the Matlab platform verified the effectiveness of the model and algorithms demonstrating that this approach can effectively meet the demands of the electricity market while enhancing the utilization rate of renewable energies.
Current and Future role of Haber–Bosch Ammonia in a Carbon-free Energy Landscape
Dec 2019
Publication
The future of a carbon-free society relies on the alignment of the intermittent production of renewable energy with our continuous and increasing energy demands. Long-term energy storage in molecules with high energy content and density such as ammonia can act as a buffer versus short-term storage (e.g. batteries). In this paper we demonstrate that the Haber–Bosch ammonia synthesis loop can indeed enable a second ammonia revolution as energy vector by replacing the CO2 intensive methane-fed process with hydrogen produced by water splitting using renewable electricity. These modifications demand a redefinition of the conventional Haber–Bosch process with a new optimisation beyond the current one which was driven by cheap and abundant natural gas and relaxed environmental concerns during the last century. Indeed the switch to electrical energy as fuel and feedstock to replace fossil fuels (e.g. methane) will lead to dramatic energy efficiency improvements through the use of high efficiency electrical motors and complete elimination of direct CO2 emissions. Despite the technical feasibility of the electrically-driven Haber–Bosch ammonia the question still remains whether such revolution will take place. We reveal that its success relies on two factors: increased energy efficiency and the development of small-scale distributed and agile processes that can align to the geographically isolated and intermittent renewable energy sources. The former requires not only higher electrolyser efficiencies for hydrogen production but also a holistic approach to the ammonia synthesis loop with the replacement of the condensation separation step by alternative technologies such as absorption and catalysis development. Such innovations will open the door to moderate pressure systems the development and deployment of novel ammonia synthesis catalysts and even more importantly the opportunity for integration of reaction and separation steps to overcome equilibrium limitations. When realised green ammonia will reshape the current energy landscape by directly replacing fossil fuels in transportation heating electricity etc. and as done in the last century food.
Exploring Key Operational Factors for Improving Hydrogen Production in a Pilot-scale Microbial Electrolysis Cell Treating Urban Wastewater
Jun 2023
Publication
Bioelectrochemical systems (BES) are becoming popular technologies with a plethora of applications in the environmental field. However research on the scale-up of these systems is scarce. To understand the limiting factors of hydrogen production in microbial electrolysis cell (MEC) at pilot scale a 135 L MEC was operated for six months under a wide range of operational conditions: applied potential [0.8-1.1 V] hydraulic residence time [1.1-3.9 d] and temperature [18-30 ºC] using three types of wastewater; synthetic (900 mg CODs L-1) raw urban wastewater (200 mg CODs L-1) and urban wastewater amended with acetate (1000 mg CODs L-1). The synthetic wastewater yielded the maximum current density (1.23 A m-2) and hydrogen production (0.1 m3 m-3 d-1) ever reported in a pilot scale MEC with a cathodic recovery of 70% and a coulombic efficiency of 27%. In contrast the use of low COD urban wastewater limited the plant performance. Interestingly it was possible to improve hydrogen production by reducing the hydraulic residence time finding the optimal applied potential or increasing the temperature. Further the pilot plant demonstrated a robust capacity to remove the organic matter present in the wastewater under different conditions with removal efficiencies above 70%. This study shows improved results compared to similar MEC pilot plants treating domestic wastewater in terms of hydrogen production and treatment efficiency and also compares its performance against conventional activated sludge processes.
The Origin and Occurrence of Natural Hydrogen
Mar 2023
Publication
Hydrogen is an attractive clean sustainable energy source primarily produced via industry. At present most reviews on hydrogen mainly focus on the preparation and storage of hydrogen while the development and utilization of natural hydrogen will greatly reduce its cost. Natural hydrogen has been discovered in many geological environments. Therefore based on extensive literature research in this study the distribution and sources of natural hydrogen were systematically sorted and the identification method and occurrence state of natural hydrogen were examined and summarized. The results of this research show that hydrogen has been discovered in oceanic spreading centers transform faults passive margins convergent margins and intraplate settings. The primary sources of the hydrogen include alterations in Fe(II)-containing rocks the radiolysis of water degassed magma and the reaction of water- and silica-containing rocks during the mechanical fracturing. Hydrogen can appear in free gas it can be adsorbed and trapped in inclusions. Currently natural hydrogen exploration is in its infancy. This systematic review helps to understand the origin distribution and occurrence pattern of natural hydrogen. In addition it facilitates the exploration and development of natural hydrogen deposits thus enabling the production of low-cost hydrogen.
Hydrogen Role in the Valorization of Integrated Steelworks Process Off-gases through Methane and Methanol Syntheses
Jun 2021
Publication
The valorization of integrated steelworks process off-gases as feedstock for synthesizing methane and methanol is in line with European Green Deal challenges. However this target can be generally achieved only through process off-gases enrichment with hydrogen and use of cutting-edge syntheses reactors coupled to advanced control systems. These aspects are addressed in the RFCS project i3 upgrade and the central role of hydrogen was evident from the first stages of the project. First stationary scenario analyses showed that the required hydrogen amount is significant and existing renewable hydrogen production technologies are not ready to satisfy the demand in an economic perspective. The poor availability of low-cost green hydrogen as one of the main barriers for producing methane and methanol from process off-gases is further highlighted in the application of an ad-hoc developed dispatch controller for managing hydrogen intensified syntheses in integrated steelworks. The dispatch controller considers both economic and environmental impacts in the cost function and although significant environmental benefits are obtainable by exploiting process off-gases in the syntheses the current hydrogen costs highly affect the dispatch controller decisions. This underlines the need for big scale green hydrogen production processes and dedicated green markets for hydrogen-intensive industries which would ensure easy access to this fundamental gas paving the way for a C-lean and more sustainable steel production.
True Cost of Solar Hydrogen
Sep 2021
Publication
Green hydrogen will be an essential part of the future 100% sustainable energy and industry system. Up to one-third of the required solar and wind electricity would eventually be used for water electrolysis to produce hydrogen increasing the cumulative electrolyzer capacity to about 17 TWel by 2050. The key method applied in this research is a learning curve approach for the key technologies i.e. solar photovoltaics (PV) and water electrolyzers and levelized cost of hydrogen (LCOH). Sensitivities for the hydrogen demand and various input parameters are considered. Electrolyzer capital expenditure (CAPEX) for a large utility-scale system is expected to decrease from the current 400 €/kWel to 240 €/kWel by 2030 and to 80 €/kWel by 2050. With the continuing solar PV cost decrease this will lead to an LCOH decrease from the current 31–81 €/ MWhH2LHV (1.0–2.7 €/kgH2) to 20–54 €/MWhH2LHV (0.7–1.8 €/kgH2) by 2030 and 10–27 €/MWhH2LHV (0.3–0.9 €/kgH2) by 2050 depending on the location. The share of PV electricity cost in the LCOH will increase from the current 63% to 74% by 2050.
The Role of Offshore Wind Power in Renewable Hydrogen Production
Jan 2023
Publication
We investigate the role of offshore wind in a hybrid system comprising solar PV offshore wind electrical storage (pumped hydro energy storage or battery) and an electrolyser in an off-grid hydrogen production system. Further we capture a wide range of future cost reduction scenarios for offshore wind power and solar PV generation in addition to accounting for future projected falls in electrolyser costs allowing future hydrogen costs to be estimated with a variety of different assumptions. The empirical setting of Australia and incorporation of solar PV as an additional potential source of electricity enables us to examine the contribution of offshore wind to renewable hydrogen production when an low-cost renewable alternative is available. This study complements a small number of studies on opportunities for offshore wind power in the Australian setting (Briggs et al. 2021; Golestani et al. 2021; Aryai et al. 2021) and contributes to research on the potential for offshore wind to contribute to green hydrogen production focused on the crucial Asia-Pacific region (Kim and Kim 2017; Song et al. 2021).<br/>In the following sections we describe the optimization model and the process used for selecting sites used in the study. We then summarize the modelling scenarios and assumptions before outlining the modelling results. We conclude by discussing the implications of the findings.
Techno-Economic Analysis of Grid-Connected Hydrogen Production via Water Electrolysis
Mar 2024
Publication
As the global energy landscape transitions towards a more sustainable future hydrogen has emerged as a promising energy carrier due to its potential to decarbonize various sectors. However the economic competitiveness of hydrogen production by water electrolysis strongly depends on renewable energy source (RES) availability. Thus it is necessary to overcome the challenges related to the intermittent nature of RESs. This paper presents a comprehensive techno-economic analysis of complementing green hydrogen production with grid electricity. An evaluation model for the levelized cost of hydrogen (LCOH) is proposed considering both CO2 emissions and the influence of RES fluctuations on electrolyzers. A minimum load restriction is required to avoid crossover gas. Moreover a new operation strategy is developed for hydrogen production plants to determine optimal bidding in the grid electricity market to minimize the LCOH. We evaluate the feasibility of the proposed approach with a case study based on data from the Kyushu area in Japan. The results show that the proposed method can reduce the LCOH by 11% to 33% and increase hydrogen productivity by 86% to 140% without significantly increasing CO2 emission levels.
Water Consumption from Electrolytic Hydrogen in a Carbon-neutral US Energy System
Feb 2023
Publication
Hydrogen is an energy carrier with potential applications in decarbonizing difficult-to-electrify energy and industrial systems. The environmental profile of hydrogen varies substantially with its inputs. Water consumption is a particular issue of interest as decisions are made about capital and other investments that will affect the scale and scope of hydrogen use. This study focuses on electrolytic hydrogen due to its path to greenhouse gas neutrality and irreducible water demand (though other pathways might be more water intensive). Specifically it evaluates life cycle consumptive freshwater intensity of electrolytic hydrogen in the United States at volumes associated with 12 scenarios for a deeply decarbonized 2050 US energy system from two modeling efforts for which both electricity fuel mix and electrolytic hydrogen production were projected (America’s Zero Carbon Action Plan and Net Zero America) in addition to volumes for a stylized energy storage project (500 MW hydrogen-fired turbine). Freshwater requirements for hydrogen could be large. Under a central estimate for 2050 US electrolytic hydrogen production electrolytic freshwater demand for process and feedstock inputs alone (i.e. excluding water for electricity) would be about 7.5% of total 2014 US freshwater consumption for energy (1 billion cubic meters/year 109 m3 /y; [0.2% 15%] across scenarios for 2050 electrolytic hydrogen production of [0.3 18] exajoules EJ). Including water associated with production of input electricity doubles this central estimate to 15% (2 × 109 m3 /y; [1% 23%] across scenarios). Turbines using electrolytic hydrogen are estimated to be about as freshwater intensive as a coal or nuclear plant assuming decarbonized low-water electricity inputs. Although a decarbonized energy system is projected to require less water for resource capture and electricity conversion than the current fossil-dominated energy system additional conversion processes supporting decarbonization like electrolysis could offset water savings.
Solar Fuel Processing: Comparative Mini-review on Research, Technology Development, and Scaling
Oct 2022
Publication
Solar energy provides an unprecedented potential as a renewable and sustainable energy resource and will substantially reshape our future energy economy. It is not only useful in producing electricity but also (hightemperature) heat and fuel both required for non-electrifiable energy services. Fuels are particularly valuable as they are energy dense and storable and they can also act as a feedstock for the chemical industry. Technical pathways for the processing of solar fuels include thermal pathways (e.g. solar thermochemistry) photo pathways (e.g. photoelectrochemistry) and combinations thereof. A review of theoretical limits indicates that all technical solar fuel processing pathways have the potential for competitive solar-to-fuel efficiencies (>10 %) but require very different operating conditions (e.g. temperature levels or oxygen partial pressures) making them complementary and highly versatile for process integration. Progress in photoelectrochemical devices and solar thermochemical reactors over the last 50 + years are summarized showing encouraging trends in terms of performance technological viability and scaling.
Life Cycle Assessment and Economic Analysis of an Innovative Biogas Membrane Reformer for Hydrogen Production
Feb 2019
Publication
This work investigates the environmental and economic performances of a membrane reactor for hydrogen production from raw biogas. Potential benefits of the innovative technology are compared against reference hydrogen production processes based on steam (or autothermal) reforming water gas shift reactors and a pressure swing adsorption unit. Both biogas produced by landfill and anaerobic digestion are considered to evaluate the impact of biogas composition. Starting from the thermodynamic results the environmental analysis is carried out using environmental Life cycle assessment (LCA). Results show that the adoption of the membrane reactor increases the system efficiency by more than 20 percentage points with respect to the reference cases. LCA analysis shows that the innovative BIONICO system performs better than reference systems when biogas becomes a limiting factor for hydrogen production to satisfy market demand as a higher biogas conversion efficiency can potentially substitute more hydrogen produced by fossil fuels (natural gas). However when biogas is not a limiting factor for hydrogen production the innovative system can perform either similar or worse than reference systems as in this case impacts are largely dominated by grid electric energy demand and component use rather than conversion efficiency. Focusing on the economic results hydrogen production cost shows lower value with respect to the reference cases (4 €/kgH2 vs 4.2 €/kgH2) at the same hydrogen delivery pressure of 20 bar. Between landfill and anaerobic digestion cases the latter has the lower costs as a consequence of the higher methane content.
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