Production & Supply Chain
Techno-economic Assessment of Blue and Green Ammonia as Energy Carriers in a Low-carbon Future
Feb 2022
Publication
Ammonia is an industrial chemical and the basic building block for the fertilizer industry. Lately attention has shifted towards using ammonia as a carbon-free energy vector due to the ease of transportation and storage in liquid state at − 33 ◦C and atmospheric pressure. This study evaluates the prospects of blue and green ammonia as future energy carriers; specifically the gas switching reforming (GSR) concept for H2 and N2 co-production from natural gas with inherent CO2 capture (blue) and H2 generation through an optimized value chain of wind and solar power electrolysers cryogenic N2 supply and various options for energy storage (green). These longer term concepts are benchmarked against conventional technologies integrating CO2 capture: the Kellogg Braun & Root (KBR) Purifier process and the Linde Ammonia Concept (LAC). All modelled plants utilize the same ammonia synthesis loop for a consistent comparison. A cash flow analysis showed that the GSR concept achieved an attractive levelized cost of ammonia (LCOA) of 332.1 €/ton relative to 385.1–385.9 €/ton for the conventional plants at European energy prices (6.5 €/GJ natural gas and 60 €/MWh electricity). Optimal technology integration for green ammonia using technology costs representative of 2050 was considerably more expensive: 484.7–772.1 €/ton when varying the location from Saudi Arabia to Germany. Furthermore the LCOA of the GSR technology drops to 192.7 €/ton when benefitting from low Saudi Arabian energy costs (2 €/GJ natural gas and 40 €/MWh electricity). This cost difference between green and blue ammonia remained robust in sensitivity analyses where input energy cost (natural gas or wind/solar power) was the most influential parameter. Given its low production costs and the techno-economic feasibility of international ammonia trade advanced blue ammonia production from GSR offers an attractive pathway for natural gas exporting regions to contribute to global decarbonization.
Feasibility Study into Water Requirement for Hydrogen Production
Nov 2022
Publication
Low carbon hydrogen can be produced by a variety of processes that require substantial quantities of water. Several major hydrogen projects are proposed in Scotland; as an energy storage medium allowing new renewable power capacity to operate and as a direct alternative to displace natural gas as a primary fuel source. The additional water consumption associated with these hydrogen projects presents an infrastructure challenge.
The aims of the study are to evaluate the water requirements of new hydrogen production facilities and the associated implications for water infrastructure and to develop a strategic framework for assessing these aspects of hydrogen projects throughout the UK. The initial focus of the study is on Scotland; however the methodology developed in the project will be used throughout the UK
Benefits
Low carbon hydrogen can be produced by a variety of processes all of which require substantial quantities of water. Several major hydrogen projects are proposed in Scotland; both as an energy storage medium allowing new renewable power capacity (particularly wind) to operate and as a direct alternative to displace natural gas as a primary fuel source. The additional water consumption associated with these hydrogen projects presents an infrastructure challenge e.g. the Scottish Environment Protection Agency (SEPA) recently highlighted Scotland’s vulnerability to dry weather and climate-induced changes in the availability and functioning of water resources.
The project in partnership with Ramboll will look to deliver a technical assessment and feasibility study into water requirements for hydrogen production in Scotland. The aims of the study are to evaluate the water requirements of new hydrogen production facilities and the associated implications for water infrastructure and to develop a strategic framework for assessing these aspects of hydrogen projects throughout the UK. The initial focus of the study is on Scotland; however the methodology developed in the project will be used throughout the UK.
The research paper can be found on their website.
The aims of the study are to evaluate the water requirements of new hydrogen production facilities and the associated implications for water infrastructure and to develop a strategic framework for assessing these aspects of hydrogen projects throughout the UK. The initial focus of the study is on Scotland; however the methodology developed in the project will be used throughout the UK
Benefits
Low carbon hydrogen can be produced by a variety of processes all of which require substantial quantities of water. Several major hydrogen projects are proposed in Scotland; both as an energy storage medium allowing new renewable power capacity (particularly wind) to operate and as a direct alternative to displace natural gas as a primary fuel source. The additional water consumption associated with these hydrogen projects presents an infrastructure challenge e.g. the Scottish Environment Protection Agency (SEPA) recently highlighted Scotland’s vulnerability to dry weather and climate-induced changes in the availability and functioning of water resources.
The project in partnership with Ramboll will look to deliver a technical assessment and feasibility study into water requirements for hydrogen production in Scotland. The aims of the study are to evaluate the water requirements of new hydrogen production facilities and the associated implications for water infrastructure and to develop a strategic framework for assessing these aspects of hydrogen projects throughout the UK. The initial focus of the study is on Scotland; however the methodology developed in the project will be used throughout the UK.
The research paper can be found on their website.
Solar Hydrogen Fuel Generation from Wastewater—Beyond Photoelectrochemical Water Splitting: A Perspective
Oct 2022
Publication
Green hydrogen—a carbon-free renewable fuel—has the capability to decarbonise a variety of sectors. The generation of green hydrogen is currently restricted to water electrolysers. The use of freshwater resources and critical raw materials however limits their use. Alternative water splitting methods for green hydrogen generation via photocatalysis and photoelectrocatalysis (PEC) have been explored in the past few decades; however their commercial potential still remains unexploited due to the high hydrogen generation costs. Novel PEC-based simultaneous generation of green hydrogen and wastewater treatment/high-value product production is therefore seen as an alternative to conventional water splitting. Interestingly the organic/inorganic pollutants in wastewater and biomass favourably act as electron donors and facilitate the dual-functional process of recovering green hydrogen while oxidising the organic matter. The generation of green hydrogen through the dual-functional PEC process opens up opportunities for a “circular economy”. It further enables the end-of-life commodities to be reused recycled and resourced for a better life-cycle design while being economically viable for commercialisation. This review brings together and critically analyses the recent trends towards simultaneous wastewater treatment/biomass reforming while generating hydrogen gas by employing the PEC technology. We have briefly discussed the technical challenges associated with the tandem PEC process new avenues techno-economic feasibility and future directions towards achieving net neutrality.
Premier, Progress and Prospects in Renewable Hydrogen Generation: A Review
May 2023
Publication
Renewable hydrogen production has an opportunity to reduce carbon emissions in the transportation and industrial sectors. This method generates hydrogen utilizing renewable energy sources such as the sun wind and hydropower lowering the number of greenhouse gases released into the environment. In recent years considerable progress has been made in the production of sustainable hydrogen particularly in the disciplines of electrolysis biomass gasification and photoelectrochemical water splitting. This review article figures out the capacity efficiency and cost-effectiveness of hydrogen production from renewable sources effectively comparing the conventionally used technologies with the latest techniques which are getting better day by day with the implementation of the technological advancements. Governments investors and industry players are increasingly interested in manufacturing renewable hydrogen and the global need for clean energy is expanding. It is projected that facilities for manufacturing renewable hydrogen as well as infrastructure to support this development would expand hastening the transition to an environment-friendly and low-carbon economy
Ammonia Decomposition in the Process Chain for a Renewable Hydrogen Supply
Jun 2022
Publication
This review article deals with the challenge to identify catalyst materials from literature studies for the ammonia decomposition reaction with potential for application in large-scale industrial processes. On the one hand the requirements on the catalyst are quite demanding. Of central importance are the conditions for the primary reaction that have to be met by the catalyst. Likewise the catalytic performance i.e. an ideally quantitative conversion and a high lifetime are critical as well as the consideration of requirements on the product properties in terms of pressure or by-products for potential follow-up processes in this case synthesis gas applications. On the other hand the evaluation of the multitude of literature studies poses difficulties due to significant varieties in catalytic testing protocols.
Electrofuels from Excess Renewable Electricity at High Variable Renewable Shares: Cost, Greenhouse Gas Abatement, Carbon Use and Competition
Nov 2020
Publication
Increasing shares of variable renewable electricity (VRE) generation are necessary for achieving high renewable shares in all energy sectors. This results in increased excess renewable electricity (ERE) at times when supply exceeds demand. ERE can be utilized as a low-emission energy source for sector coupling through hydrogen production via electrolysis which can be used directly or combined with a carbon source to produce electrofuels. Such fuels are crucial for the transport sector where renewable alternatives are scarce. However while ERE increases with raising VRE shares carbon emissions decrease and may become a limited resource with several usage options including carbon storage (CCS). Here we perform a model based analysis for the German case until 2050 with a general analysis for regions with a high VRE reliance. Results indicate that ERE-based electrofuels could achieve a greenhouse gas (GHG) abatement of 74 MtCO2eq yearly (46% of current German transport emissions) by displacing fossil fuels at high fuel-cell electric vehicle (FCEV) shares at a cost of 250–320 V per tCO2eq. The capital expenditure of electrolysers was found not to be crucial for the cost despite low capacity factors due to variable ERE patterns. Carbon will likely become a limiting factor when aiming for stringent climate targets and renewable electricity-based hydrocarbon electrofuels replacing fossil fuels achieve up to 70% more GHG abatement than CCS. Given (1) an unsaturated demand for renewable hydrocarbon fuels (2) a saturated renewable hydrogen demand and (3) unused ERE capacities which would otherwise be curtailed we find that carbon is better used for renewable fuel production than being stored in terms of overall GHG abatement.
Everything About Hydrogen Podcast: Producing Hydrogen with Wind Energy
Sep 2022
Publication
On this episode of Everything About Hydrogen we are speaking with David Wellard Regulatory Affairs Manager at Orsted. Orsted is a global leader in renewable energy generation projects particularly when it comes to the rapidly expanding wind energy sector. Headquartered in Denmark the company has a global reach across multiple continents and technologies. David helps lead Orsted’s policy and regulatory engagement in the United Kingdom and beyond. We are excited to have him with us to discuss how Orsted is looking at and deploying hydrogen technologies and how they expect to utilized hydrogen in a decarbonized energy future.
The podcast can be found on their website.
The podcast can be found on their website.
Minimizing Emissions from Grid-based Hydrogen Production in the United States
Jan 2023
Publication
Low-carbon hydrogen could be an important component of a net-zero carbon economy helping to mitigate emissions in a number of hard-to-abate sectors. The United States recently introduced an escalating production tax credit (PTC) to incentivize production of hydrogen meeting increasingly stringent embodied emissions thresholds. Hydrogen produced via electrolysis can qualify for the full subsidy under current federal accounting standards if the input electricity is generated by carbon-free resources but may fail to do so if emitting resources are present in the generation mix. While use of behind-the-meter carbon-free electricity inputs can guarantee compliance with this standard the PTC could also be structured to allow producers using grid-supplied electricity to qualify subject to certain clean energy procurement requirements. Herein we use electricity system capacity expansion modeling to quantitatively assess the impact of grid-connected electrolysis on the evolution of the power sector in the western United States through 2030 under multiple possible implementations of the clean hydrogen PTC. We find that subsidized grid-connected hydrogen production has the potential to induce additional emissions at effective rates worse than those of conventional fossil-based hydrogen production pathways. Emissions can be minimized by requiring grid-based hydrogen producers to match 100% of their electricity consumption on an hourly basis with physically deliverable ‘additional’ clean generation which ensures effective emissions rates equivalent to electrolysis exclusively supplied by behind-the-meter carbon-free generation. While these requirements cannot eliminate indirect emissions caused by competition for limited clean resources which we find to be a persistent result of large hydrogen production subsidies they consistently outperform alternative approaches relying on relaxed time matching or marginal emissions accounting. Added hydrogen production costs from enforcing an hourly matching requirement rather than no requirements are less than $1 kg−1 and can be near zero if clean firm electricity resources are available for procurement.
Natural Hydrogen the Fuel of the 21st Century
Jun 2019
Publication
Much has been learned about natural hydrogen (H2) seepages and accumulation but present knowledge of hydrogen behavior in the crust is so limited that it is not yet possible to consider exploitation of this resources. Hydrogen targeting requires a shift in the long-standing paradigms that drive oil and gas exploration. This paper describes the foundation of an integrated source-to-sink view of the hydrogen cycle and propose preliminary practical guidelines for hydrogen exploration.
A Short Review on Ni Based Catalysts and Related Engineering Issues for Methane Steam Reforming
Mar 2020
Publication
Hydrogen is an important raw material in chemical industries and the steam reforming of light hydrocarbons (such as methane) is the most used process for its production. In this process the use of a catalyst is mandatory and if compared to precious metal-based catalysts Ni-based catalysts assure an acceptable high activity and a lower cost. The aim of a distributed hydrogen production for example through an on-site type hydrogen station is only reachable if a novel reforming system is developed with some unique properties that are not present in the large-scale reforming system. These properties include among the others (i) daily startup and shutdown (DSS) operation ability (ii) rapid response to load fluctuation (iii) compactness of device and (iv) excellent thermal exchange. In this sense the catalyst has an important role. There is vast amount of information in the literature regarding the performance of catalysts in methane steam reforming. In this short review an overview on the most recent advances in Ni based catalysts for methane steam reforming is given also regarding the use of innovative structured catalysts.
Genesis and Energy Significance of Natural Hydrogen
Jan 2023
Publication
H2 is clean energy and an important component of natural gas. Moreover it plays an irreplaceable role in improving the hydrocarbon generation rate of organic matter and activating ancient source rocks to generate hydrocarbon in Fischer-Tropsch (FT) synthesis and catalytic hydrogenation. Compared with hydrocarbon reservoir system a complete hydrogen (H2) accumulation system consists of H2 source,reservoirs and seal. In nature the four main sources of H2 are hydrolysis organic matter degradation the decomposition of substances such as methane and ammonia and deep mantle degassing. Because the complex tectonic activities the H2 produced in a geological environment is generally a mixture of various sources. Compared with the genetic mechanisms of H2 the migration and preservation of H2 especially the H2 trapping are rarely studied. A necessary condition for large-scale H2 accumulation is that the speed of H2 charge is much faster than diffusion loss. Dense cap rock and continuous H2 supply are favorable for H2 accumulation. Moreover H2O in the cap rock pores may provide favorable conditions for short-term H2 accumulation.
Phasing Out Steam Methane Reformers with Water Electrolysis in Producing Renewable Hydrogen and Ammonia: A Case Study Based on the Spanish Energy Markets
Jul 2023
Publication
Deploying renewable hydrogen presents a significant challenge in accessing off-takers who are willing to make long-term investments. To address this challenge current projects focus on large-scale deployment to replace the demand for non-renewable hydrogen particularly in ammonia synthesis for fertiliser production plants. The traditional process involving Steam Methane Reformers (SMR) connected to Haber-Bosch synthesis could potentially transition towards decarbonisation by gradually integrating water electrolysis. However the coexistence of these processes poses limitations in accommodating the integration of renewable hydrogen thereby creating operational challenges for industrial hubs. To tackle this issue this paper proposes an optimal dispatch model for producing green hydrogen and ammonia while considering the coexistence of different processes. Furthermore the objective is to analyse external factors that could determine the appropriate regulatory and pricing framework to facilitate the phase-out of SMR in favour of renewable hydrogen production. The paper presents a case study based in Spain utilising data from 2018 2022 and 2030 perspectives on the country's renewable resources gas and electricity wholesale markets pricing ranges and regulatory constraints to validate the model. The findings indicate that carbon emissions taxation and the availability and pricing of Power Purchase Agreements (PPAs) will play crucial roles in this transition - the carbon emission price required for total phasing out SMR with water electrolysis would be around 550 EUR/ton CO2.
Centralized Offshore Hydrogen Production from Wind Farms in the Baltic Sea Area—A Study Case for Poland
Aug 2023
Publication
In Poland hydrogen production should be carried out using renewable energy sources particularly wind energy (as this is the most efficient zero-emission technology available). According to hydrogen demand in Poland and to ensure stability as well as security of energy supply and also the realization of energy policy for the EU it is necessary to use offshore wind energy for direct hydrogen production. In this study a centralized offshore hydrogen production system in the Baltic Sea area was presented. The goal of our research was to explore the possibility of producing hydrogen using offshore wind energy. After analyzing wind conditions and calculating the capacity of the proposed wind farm a 600 MW offshore hydrogen platform was designed along with a pipeline to transport hydrogen to onshore storage facilities. Taking into account Poland’s Baltic Sea area wind conditions with capacity factor between 45 and 50% and having obtained results with highest monthly average output of 3508.85 t of hydrogen it should be assumed that green hydrogen production will reach profitability most quickly with electricity from offshore wind farms.
Investigation of Performance of Anion Exchange Membrane (AEM) Electrolysis with Different Operating Conditions
Mar 2023
Publication
In this work the performance of anion exchange membrane (AEM) electrolysis is evaluated. A parametric study is conducted focusing on the effects of various operating parameters on the AEM efficiency. The following parameters—potassium hydroxide (KOH electrolyte concentration (0.5–2.0 M) electrolyte flow rate (1–9 mL/min) and operating temperature (30–60 ◦C)—were varied to understand their relationship to AEM performance. The performance of the electrolysis unit is measured by its hydrogen production and energy efficiency using the AEM electrolysis unit. Based on the findings the operating parameters greatly influence the performance of AEM electrolysis. The highest hydrogen production was achieved with the operational parameters of 2.0 M electrolyte concentration 60 ◦C operating temperature and 9 mL/min electrolyte flow at 2.38 V applied voltage. Hydrogen production of 61.13 mL/min was achieved with an energy consumption of 48.25 kW·h/kg and an energy efficiency of 69.64%.
A Comprehensive Survey of Alkaline Electrolyzer Modeling: Electrical Domain and Specific Electrolyte Conductivity
May 2022
Publication
Alkaline electrolyzers are the most widespread technology due to their maturity low cost and large capacity in generating hydrogen. However compared to proton exchange membrane (PEM) electrolyzers they request the use of potassium hydroxide (KOH) or sodium hydroxide (NaOH) since the electrolyte relies on a liquid solution. For this reason the performances of alkaline electrolyzers are governed by the electrolyte concentration and operating temperature. Due to the growing development of the water electrolysis process based on alkaline electrolyzers to generate green hydrogen from renewable energy sources the main purpose of this paper is to carry out a comprehensive survey on alkaline electrolyzers and more specifically about their electrical domain and specific electrolytic conductivity. Besides this survey will allow emphasizing the remaining key issues from the modeling point of view.
Additive Manufacturing for Proton Exchange Membrane (PEM) Hydrogen Technologies: Merits, Challenges, and Prospects
Jul 2023
Publication
With the growing demand for green technologies hydrogen energy devices such as Proton Exchange Membrane (PEM) fuel cells and water electrolysers have received accelerated developments. However the materials and manufacturing cost of these technologies are still relatively expensive which impedes their widespread commercialization. Additive Manufacturing (AM) commonly termed 3D Printing (3DP) with its advanced capabilities could be a potential pathway to solve the fabrication challenges of PEM parts. Herein in this paper the research studies on the novel AM fabrication methods of PEM components are thoroughly reviewed and analysed. The key performance properties such as corrosion and hydrogen embrittlement resistance of the additively manufactured materials in the PEM working environment are discussed to emphasise their reliability for the PEM systems. Additionally the major challenges and required future developments of AM technologies to unlock their full potential for PEM fabrication are identified. This paper provides insights from the latest research developments on the significance of advanced manufacturing technologies in developing sustainable energy systems to address the global energy challenges and climate change effects.
Exploring the Potential of Green Hydrogen Production and Application in the Antofagasta Region of Chile
Jun 2023
Publication
Green hydrogen is gaining increasing attention as a key component of the global energy transition towards a more sustainable industry. Chile with its vast renewable energy potential is well positioned to become a major producer and exporter of green hydrogen. In this context this paper explores the prospects for green hydrogen production and use in Chile. The perspectives presented in this study are primarily based on a compilation of government reports and data from the scientific literature which primarily offer a theoretical perspective on the efficiency and cost of hydrogen production. To address the need for experimental data an ongoing experimental project was initiated in March 2023. This project aims to assess the efficiency of hydrogen production and consumption in the Atacama Desert through the deployment of a mobile on-site laboratory for hydrogen generation. The facility is mainly composed by solar panels electrolyzers fuel cells and a battery bank and it moves through the Atacama Desert in Chile at different altitudes from the sea level to measure the efficiency of hydrogen generation through the energy approach. The challenges and opportunities in Chile for developing a robust green hydrogen economy are also analyzed. According to the results Chile has remarkable renewable energy resources particularly in solar and wind power that could be harnessed to produce green hydrogen. Chile has also established a supportive policy framework that promotes the development of renewable energy and the adoption of green hydrogen technologies. However there are challenges that need to be addressed such as the high capital costs of green hydrogen production and the need for supportive infrastructure. Despite these challenges we argue that Chile has the potential to become a leading producer and exporter of green hydrogen or derivatives such as ammonia or methanol. The country’s strategic location political stability and strong commitment to renewable energy provide a favorable environment for the development of a green hydrogen industry. The growing demand for clean energy and the increasing interest in decarbonization present significant opportunities for Chile to capitalize on its renewable energy resources and become a major player in the global green hydrogen market.
Oxy-fuel Combustion-based Blue Hydrogen Production with the Integration of Water Electrolysis
Jun 2023
Publication
Blue hydrogen is gaining attention as an intermediate step toward achieving eco-friendly green hydrogen production. However the general blue hydrogen production requires an energy-intensive process for carbon capture and storage resulting in low process efficiency. Additionally the hydrogen production processes steam methane reforming (SMR) and electrolysis emits waste heat and byproduct oxygen respectively. To solve these problems this study proposes an oxy-fuel combustion-based blue hydrogen production process that integrates fossil fuel-based hydrogen production and electrolysis processes. The proposed processes are SMR + SOEC and SMR + PEMEC whereas SMR solid oxide electrolysis cell (SOEC) and proton exchange membrane electrolysis cell (PEMEC) are also examined for comparison. In the proposed processes the oxygen produced by the electrolyzer is utilized for oxy-fuel combustion in the SMR process and the resulting flue gas containing CO2 and H2O is condensed to easily separate CO2. Additionally the waste heat from the SMR process is recovered to heat the feed water for the electrolyzer thereby maximizing the process efficiency. Techno-economic sensitivity and greenhouse gas (GHG) analyses were conducted to evaluate the efficiency and feasibility of the proposed processes. The results show that SMR + SOEC demonstrated the highest thermal efficiency (85.2%) and exergy efficiency (80.5%) exceeding the efficiency of the SMR process (78.4% and 70.4% for thermal and exergy efficiencies respectively). Furthermore the SMR + SOEC process showed the lowest levelized cost of hydrogen of 6.21 USD/kgH2. Lastly the SMR + SOEC demonstrated the lowest life cycle GHG emissions. In conclusion the proposed SMR + SOEC process is expected to be a suitable technology for the transition from gray to green hydrogen.
Anion Exchange Membrane Water Electrolyzer: Electrode Design, Lab-scaled Testing System and Performance Evaluation
Aug 2022
Publication
Green hydrogen produced by water electrolysis is one of the most promising technologies to realize the efficient utilization of intermittent renewable energy and the decarbonizing future. Among various electrolysis technologies the emerging anion-exchange membrane water electrolysis (AEMWE) shows the most potential for producing green hydrogen at a competitive price. In this review we demonstrate a comprehensive introduction to AEMWE including the advanced electrode design the lab-scaled testing system establishment and the electrochemical performance evaluation. Specifically recent progress in developing high activity transition metal-based powder electrocatalysts and self-supporting electrodes for AEMWE is summarized. To improve the synergistic transfer behaviors between electron charge water and gas inside the gas diffusion electrode (GDE) two optimizing strategies are concluded by regulating the pore structure and interfacial chemistry. Moreover we provide a detailed guideline for establishing the AEMWE testing system and selecting the electrolyzer components. The influences of the membrane electrode assembly (MEA) technologies and operation conditions on cell performance are also discussed. Besides diverse electrochemical methods to evaluate the activity and stability implement the failure analyses and realize the in-situ characterizations are elaborated. In end some perspectives about the optimization of interfacial environment and cost assessments have been proposed for the development of advanced and durable AEMWE.
Preliminary Study for the Commercialization of a Electrochemical Hydrogen Compressor
Mar 2023
Publication
A global energy shift to a carbon‐neutral society requires clean energy. Hydrogen can accelerate the process of expanding clean and renewable energy sources. However conventional hydrogen compression and storage technology still suffers from inefficiencies high costs and safety concerns. An electrochemical hydrogen compressor (EHC) is a device similar in structure to a water electrolyzer. Its most significant advantage is that it can accomplish hydrogen separation and compression at the same time. With no mechanical motion and low energy consumption the EHC is the key to future hydrogen compression and purification technology breakthroughs. In this study the compression performance efficiency and other related parameters of EHC are investigated through experiments and simulation calculations. The experimental results show that under the same experimental conditions increasing the supply voltage and the pressure in the anode chamber can improve the reaction rate of EHC and balance the pressure difference between the cathode and anode. The presence of residual air in the anode can impede the interaction between hydrogen and the catalyst as well as the proton exchange membrane (PEM) resulting in a decrease in performance. In addition it was found that a single EHC has a better compression ratio and reaction rate than a double EHC. The experimental results were compatible with the theoretical calculations within less than a 7% deviation. Finally the conditions required to reach commercialization were evaluated using the theoretical model.
Hydrogen 4.0: A Cyber–Physical System for Renewable Hydrogen Energy Plants
May 2024
Publication
The demand for green hydrogen as an energy carrier is projected to exceed 350 million tons per year by 2050 driven by the need for sustainable distribution and storage of energy generated from sources. Despite its potential hydrogen production currently faces challenges related to cost efficiency compliance monitoring and safety. This work proposes Hydrogen 4.0 a cyber–physical approach that leverages Industry 4.0 technologies—including smart sensing analytics and the Internet of Things (IoT)—to address these issues in hydrogen energy plants. Such an approach has the potential to enhance efficiency safety and compliance through real-time data analysis predictive maintenance and optimised resource allocation ultimately facilitating the adoption of renewable green hydrogen. The following sections break down conventional hydrogen plants into functional blocks and discusses how Industry 4.0 technologies can be applied to each segment. The components benefits and application scenarios of Hydrogen 4.0 are discussed while how digitalisation technologies can contribute to the successful integration of sustainable energy solutions in the global energy sector is also addressed.
Carbon-negative Hydrogen: Exploring the Techno-economic Potential of Biomass Co-gasification with CO2 Capture
Sep 2021
Publication
The hydrogen economy is receiving increasing attention as a complement to electrification in the global energy transition. Clean hydrogen production is often viewed as a competition between natural gas reforming with CO2 capture and electrolysis using renewable electricity. However solid fuel gasification with CO2 capture presents another viable alternative especially when considering the potential of biomass to achieve negative CO2 emissions. This study investigates the techno-economic potential of hydrogen production from large-scale coal/ biomass co-gasification plants with CO2 capture. With a CO2 price of 50 €/ton the benchmark plant using commercially available technologies achieved an attractive hydrogen production cost of 1.78 €/kg with higher CO2 prices leading to considerable cost reductions. Advanced configurations employing hot gas clean-up membrane-assisted water-gas shift and more efficient gasification with slurry vaporization and a chemical quench reduced the hydrogen production cost to 1.50–1.62 €/kg with up to 100% CO2 capture. Without contingencies added to the pre-commercial technologies the lowest cost reduces to 1.43 €/kg. It was also possible to recover waste heat in the form of hot water at 120 ◦C for district heating potentially unlocking further cost reductions to 1.24 €/kg. In conclusion gasification of locally available solid fuels should be seriously considered next to natural gas and electrolysis for supplying the emerging hydrogen economy.
Comparative Exergy and Environmental Assessment of the Residual Biomass Gasification Routes for Hydrogen and Ammonia Production
Jul 2023
Publication
The need to reduce the dependency of chemicals on fossil fuels has recently motivated the adoption of renewable energies in those sectors. In addition due to a growing population the treatment and disposition of residual biomass from agricultural processes such as sugar cane and orange bagasse or even from human waste such as sewage sludge will be a challenge for the next generation. These residual biomasses can be an attractive alternative for the production of environmentally friendly fuels and make the economy more circular and efficient. However these raw materials have been hitherto widely used as fuel for boilers or disposed of in sanitary landfills losing their capacity to generate other by-products in addition to contributing to the emissions of gases that promote global warming. For this reason this work analyzes and optimizes the biomass-based routes of biochemical production (namely hydrogen and ammonia) using the gasification of residual biomasses. Moreover the capture of biogenic CO2 aims to reduce the environmental burden leading to negative emissions in the overall energy system. In this context the chemical plants were designed modeled and simulated using Aspen plus™ software. The energy integration and optimization were performed using the OSMOSE Lua Platform. The exergy destruction exergy efficiency and general balance of the CO2 emissions were evaluated. As a result the irreversibility generated by the gasification unit has a relevant influence on the exergy efficiency of the entire plant. On the other hand an overall negative emission balance of −5.95 kgCO2/kgH2 in the hydrogen production route and −1.615 kgCO2/kgNH3 in the ammonia production route can be achieved thus removing from the atmosphere 0.901 tCO2/tbiomass and 1.096 tCO2/tbiomass respectively.
A Green Route for Hydrogen Producton from Alkaline Thermal Treatment (ATT) of Biomass with Carbon Storage
Apr 2023
Publication
Hydrogen a green energy carrier is one of the most promising energy sources. However,it is currently mainly produced from depleting fossil fuels with high carbon emissions which has serious negative effects on the economy and environment. To address this issue sustainable hydrogen production from bio-energy with carbon capture and storage (HyBECCS) is an ideal technology to reduce global carbon emissions while meeting energy demand. This review presents an overview of the latest progress in alkaline thermal treatment (ATT) of biomass for hydrogen production with carbon storage especially focusing on the technical characteristics and related challenges from an industrial application perspective. Additionally the roles of alkali and catalyst in the ATT process are critically discussed and several aspects that have great influences on the ATT process such as biomass types reaction parameters and reactors are expounded. Finally the potential solutions to the general challenges and obstacles to the future industrial-scale application of ATT of biomass for hydrogen production are proposed.
Parametric Study and Optimization of Hydrogen Production Systems Based on Solar/Wind Hybrid Renewable Energies: A Case Study in Kuqa, China
Jan 2024
Publication
Based on the concept of sustainable development to promote the development and application of renewable energy and enhance the capacity of renewable energy consumption this paper studies the design and optimization of renewable energy hydrogen production systems. For this paper six different scenarios for grid-connected and off-grid renewable energy hydrogen production systems were designed and analyzed economically and technically and the optimal grid-connected and off-grid systems were selected. Subsequently the optimal system solution was optimized by analyzing the impact of the load data and component capacity on the grid dependency of the grid-connected hydrogen production system and the excess power rate of the off-grid hydrogen production system. Based on the simulation results the most matched load data and component capacity of different systems after optimization were determined. The grid-supplied power of the optimized grid-connected hydrogen production system decreased by 3347 kWh and the excess power rate of the off-grid hydrogen production system decreased from 38.6% to 10.3% resulting in a significant improvement in the technical and economic performance of the system.
An Experimental Investigation of Hydrogen Production through Biomass Electrolysis
Jan 2024
Publication
This work investigated hydrogen production from biomass feedstocks (i.e. glucose starch lignin and cellulose) using a 100 mL h-type proton exchange membrane electrolysis cell. Biomass electrolysis is a promising process for hydrogen production although low in technology readiness level but with a series of recognised advantages: (i) lower-temperature conditions (compared to thermochemical processes) (ii) minimal energy consumption and low-cost post-production (iii) potential to synthesise high-volume H2 and (iv) smaller carbon footprint compared to thermochemical processes. A Lewis acid (FeCl3 ) was employed as a charge carrier and redox medium to aid in the depolymerisation/oxidation of biomass components. A comprehensive analysis was conducted measuring the H2 and CO2 emission volume and performing electrochemical analysis (i.e. linear sweep voltammetry and chronoamperometry) to better understand the process. For the first time the influence of temperature on current density and H2 evolution was studied at temperatures ranging from ambient temperature (i.e. 19 ◦C) to 80 ◦C. The highest H2 volume was 12.1 mL which was produced by FeCl3 -mediated electrolysis of glucose at ambient temperature which was up to two times higher than starch lignin and cellulose at 1.20 V. Of the substrates examined glucose also showed a maximum power-to-H2 -yield ratio of 30.99 kWh/kg. The results showed that hydrogen can be produced from biomass feedstock at ambient temperature when a Lewis acid (FeCl3 ) is employed and with a higher yield rate and a lower electricity consumption compared to water electrolysis.
Performance and Cost Analysis of Hydrogen Production from Steam Reforming and Dehydrogenation of Ethanol
Aug 2020
Publication
Mitigation of carbon dioxide (CO2) emission has been a worldwide concern. Decreasing CO2 emission by converting it into higher value products such as methanol can be a promising way. However hydrogen (H2) cost and availability are one of key barriers to CO2 conversion. Ethanol can be a sustainable source for H2 due to its renewable nature and easy conversion to H2-rich gas mixtures through ethanol steam reforming process. Nevertheless steam reforming of ethanol generates CO2. Hence this research is focused on different methods of H2 productions about a 1665.47 t/y from ethanol for supplying to methanol plants was performed using Aspen PLUS V10. The ethanol steam reforming process required the lowest required ethanol feed for a certain amount of H2. In contrast the ethanol steam reforming process presented significant amount of CO2 emission from reaction and electricity consumption. But the ethanol dehydrogenation of ethanol not only generates H2 without CO2 emission from the reaction but also ethyl acetate or acetaldehyde which are value chemicals. However ethanol dehydrogenation processes in case II and III presented relatively higher cost because by-products (ethyl acetate or acetaldehyde) were rather difficult to be separated.
Grid-supported Electrolytic Hydrogen Production: Cost of Climate Impact Using Dynamic Emission Factors
Aug 2023
Publication
Hydrogen production based on a combination of intermittent renewables and grid electricity is a promising approach for reducing emissions in hard-to-decarbonise sectors at lower costs. However for such a configuration to provide climate benefits it is crucial to ensure that the grid electricity consumed in the process is derived from low-carbon sources. This paper examined the use of hourly grid emission factors (EFs) to more accurately determine the short-term climate impact of dynamically operated electrolysers. A model of the interconnected northern European electricity system was developed and used to calculate average grid-mix and marginal EFs for the four bidding zones in Sweden. Operating a 10 MW electrolyser using a combination of onshore wind and grid electricity was found to decrease the levelised cost of hydrogen (LCOH) to 2.40–3.63 €/kgH2 compared with 4.68 €/kgH2 for wind-only operation. A trade-off between LCOH and short-term climate impact was revealed as specific marginal emissions could exceed 20 kgCO2eq/kgH2 at minimum LCOH. Both an emission-minimising operating strategy and an increased wind-to-electrolyser ratio was found to manage this trade-off by enabling simultaneous cost and emission reductions lowering the marginal carbon abatement cost (CAC) from 276.8 €/tCO2eq for wind-only operation to a minimum of 222.7 and 119.3 €/tCO2eq respectively. Both EF and LCOH variations were also identified between the bidding zones but with no notable impact on the marginal CAC. When using average grid-mix emission factors the climate impact was low and the CAC could be reduced to 71.3–200.0 €/tCO2eq. In relation to proposed EU policy it was demonstrated that abiding by hourly renewable temporal matching principles could ensure low marginal emissions at current levels of fossil fuels in the electricity mix.
Spatial Succession for Degradation of Solid Multicomponent Food Waste and Purification of Toxic Leachate with the Obtaining of Biohydrogen and Biomethane
Jan 2022
Publication
A huge amount of organic waste is generated annually around the globe. The main sources of solid and liquid organic waste are municipalities and canning and food industries. Most of it is disposed of in an environmentally unfriendly way since none of the modern recycling technologies can cope with such immense volumes of waste. Microbiological and biotechnological approaches are extremely promising for solving this environmental problem. Moreover organic waste can serve as the substrate to obtain alternative energy such as biohydrogen (H2 ) and biomethane (CH4 ). This work aimed to design and test new technology for the degradation of food waste coupled with biohydrogen and biomethane production as well as liquid organic leachate purification. The effective treatment of waste was achieved due to the application of the specific granular microbial preparation. Microbiological and physicochemical methods were used to measure the fermentation parameters. As a result a four-module direct flow installation efficiently couples spatial succession of anaerobic and aerobic bacteria with other micro- and macroorganisms to simultaneously recycle organic waste remediate the resulting leachate and generate biogas.
Green Hydrogen Production and Liquefaction Using Offshore Wind Power, Liquid Air, and LNG Cold Energy
Sep 2023
Publication
Coastal regions have abundant off-shore wind energy resources and surrounding areas have large-scale liquefied natural gas (LNG) receiving stations. From the engineering perspectives there are limitations in unstable off-shore wind energy and fluctuating LNG loads. This article offers a new energy scheme to combine these 2 energy units which uses surplus wind energy to produce hydrogen and use LNG cold energy to liquefy and store hydrogen. In addition in order to improve the efficiency of utilizing LNG cold energy and reduce electricity consumption for liquid hydrogen (LH2) production at coastal regions this article introduces the liquid air energy storage (LAES) technology as the intermediate stage which can stably store the cold energy from LNG gasification. A new scheme for LNG-LAES-LH2 hybrid LH2 production is built. The case study is based on a real LNG receiving station at Hainan province China and this article presents the design of hydrogen production/liquefaction process and carries out the optimizations at key nodes and proves the feasibility using specific energy consumption and exergy analysis. In a 100 MW system the liquid air storage round-trip efficiency is 71.0% and the specific energy consumption is 0.189 kWh/kg and the liquid hydrogen specific energy consumption is 7.87 kWh/kg and the exergy efficiency is 46.44%. Meanwhile the corresponding techno-economic model is built and for a LNGLAES-LH2 system with LH2 daily production 140.4 tons the shortest dynamic payback period is 9.56 years. Overall this novel hybrid energy scheme can produce green hydrogen using a more efficient and economical method and also can make full use of surplus off-shore wind energy and coastal LNG cold energy.
Green with Envy? Hydrogen Production in a Carbon-constrained World
Jan 2024
Publication
Hydrogen is widely recognized as a key component of a decarbonized global energy system serving as both a fuel source and an energy storage medium. While current hydrogen production relies almost entirely on emissionsintensive processes two low-emissions production pathways – natural-gas-derived production combined with carbon capture and storage and electrolysis using carbon-free electricity – are poised to change the global supply mix. Our study assesses the financial conditions under which natural-gas-based hydrogen production combined with carbon capture and storage would be available at a cost lower than hydrogen produced through electrolysis and the degree to which these conditions are likely to arise in a transition to a net-zero world. We also assess the degree to which emissions reduction policies namely carbon pricing and carbon capture and storage tax credits affect the relative costs of hydrogen production derived from different pathways. We show that while carbon pricing can improve the relative cost of both green and blue hydrogen production compared with unabated grey hydrogen targeted tax credits favouring either blue or green hydrogen explicitly may increase emissions and/or increase the costs of the energy transition.
Techno-economic Analysis of Green-H2@Scale Production
Sep 2023
Publication
The International Energy Agency (IEA) established the "H2 Implementing Agreement (HIA)" to promote H2 transition in various economic sectors. Today less than one percent of the world's H2 production is “Green”. Lack of regulations high production costs and inadequate infrastructure are significant impediments. The U.S. Department of Energy set a "111-target" which translates into $1/kg-H2 in the next decade. Many countries in the Middle East and North Africa (MENA) region have announced ambitious plans to produce green H2. Through techno-economic metrics and the impact of economies of scale this study investigates H2@Scale production. H2 Production Analysis and the System Advisor Model developed by the U.S. Department of Energy were used for analysis. The results demonstrate a significant decrease in the levelized cost of H2 (LCOH) when the production volume is scaled up. It was determined that the key cost drivers are capital cost energy installed balance of the plant and mechanical and electrical subsystems. The studied location is found promising for scaled production and developing its commodity status. The findings could serve as a benchmark for key stakeholders investors policymakers and the developer of relevant strategies in the infrastructure and H2 value chain.
Process Design and Improvement for Hydrogen Production Based on Thermodynamic Analysis: Practical Application to Real-world On-site Hydrogen Refueling Stations
Sep 2023
Publication
An energy source transition is necessary to realize carbon neutrality emphasizing the importance of a hydrogen economy. The transportation sector accounted for 27% of annual carbon emissions in 2019 highlighting the increasing importance of transitioning to hydrogen vehicles and establishing hydrogen refueling stations (HRSs). In particular HRSs need to be prioritized for deploying hydrogen vehicles and developing hydrogen supply chains. Thus research on HRS is important for achieving carbon neutrality in the transportation sector. In this study we improved the efficiency and scaled up the capacity of an on-site HRS (based on steam methane reforming with a hydrogen production rate of 30 Nm3/h) in Seoul Korea. This HRS was a prototype with low efficiency and capacity. Its efficiency was increased through thermodynamic analysis and heat exchanger network synthesis. Furthermore the process was scaled up from 30 Nm3/h to 150 Nm3/h to meet future hydrogen demand. The results of exergy analysis indicated that the exergy destruction in the reforming reactor and heat exchanger accounted for 58.1% and 19.8% respectively of the total exergy destruction. Thus the process was improved by modifying the heat exchanger network to reduce the exergy losses in these units. Consequently the thermal and exergy efficiencies were increased from 75.7% to 78.6% and from 68.1% to 70.4% respectively. The improved process was constructed and operated to demonstrate its performance. The operational and simulation data were similar within the acceptable error ranges. This study provides guidelines for the design and installation of low-carbon on-site HRSs.
Techno-economic Viability of Decentralised Solar Photovoltaic-based Green Hydrogen Production for Sustainable Energy Transition in Ghana
Feb 2024
Publication
Transition to a sustainable energy supply is essential for addressing the challenges of climate change and achieving a low-carbon future. Green hydrogen produced from solar photovoltaic (PV) systems presents a promising solution in Ghana where energy demands are increasing rapidly. The levelized cost of hydrogen (LCOH) is considered a critical metric to evaluate hydrogen production techniques cost competitiveness and economic viability. This study presents a comprehensive analysis of LCOH from solar PV systems. The study considered a 5 MW green hydrogen production plant in Ghana’s capital Accra as a proposed system. The results indicate that the LCOH is about $9.49/kg which is comparable to other findings obtained within the SubSaharan Africa region. The study also forecasted that the LCOH for solar PV-based hydrogen produced will decrease to $5–6.5/kg by 2030 and $2–2.5/kg by 2050 or lower making it competitive with fossil fuel-based hydrogen. The findings of this study highlight the potential of green hydrogen as a sustainable energy solution and its role in driving the country’s net-zero emissions agenda in relation to its energy transition targets. The study’s outcomes are relevant to policymakers researchers investors and energy stakeholders in making informed decisions regarding deploying decentralised green hydrogen technologies in Ghana and similar contexts worldwide.
Palladium-alloy Membrane Reactors for Fuel Reforming and Hydrogen Production: Hydrogen Production Modelling
Jul 2023
Publication
Endeavors have recently been concentrated on minimizing the dependency on fossil fuels in order to mitigate the ever-increasing problem of greenhouse gas (GHG) emissions. Hydrogen energy is regarded as an alternative to fossil fuels due to its cleaner emission attributes. Reforming of hydrocarbon fuels is amongst the most popular and widely used methods for hydrogen production. Hydrogen produced from reforming processes requires additional processes to separate from the reformed gases. In some cases further purification of hydrogen has to be carried out to use the hydrogen in power generation applications. Metallic membranes especially palladium (Pd)-based ones have demonstrated sustainable hydrogen separation potential with around 99.99% hydrogen purity. Comprehensive and critical research investigations must be performed to optimize membrane-assisted reforming as well as to maximize the production of hydrogen. The computational fluid dynamic (CFD) can be an excellent tool to analyze and visualize the flow/reaction/permeation mechanisms at a lower cost in contrast with the experiments. In order to provide the necessary background knowledge on membrane reactor modeling this study reviews summarizes and analyses the kinetics of different fuel reforming processes equations to determine hydrogen permeation and lastly various geometry and operating condition adopted in the literature associated with membrane-reactor modeling works. It is indicated that hydrogen permeation through Pd-membranes depends highly on the difference in hydrogen pressure. It is found that hydrogen permeation can be improved by employing different pressure configuration introducing sweep flow on the permeate side of the membrane reducing retentate side flow rate and increasing the temperature.
Strategic Overview on Fuel Cell-Based Systems for Mobility and Electrolytic Cells for Hydrogen Production
Mar 2022
Publication
Given the global effort to embrace research actions and technology enhancement for the energy transition innovative sustainable systems are needed both for energy production and for those sectors that are responsible for high pollution and CO2 emissions. In this context electrolytic cells and fuel cells in their variety and flexibility are energy systems characterized by high efficiency and important performance guaranteeing a sustainable solution for future energy systems and for the circular economy. The scope of this paper is therefore to present the state of the art of such systems. An overview of the electrolyzers for hydrogen production is presented by detailing the level of applications for their different technologies from low-temperature units to high-temperature units the fuel flexibility the electrolysis and co-electrolysis mode and the potential coupling with renewable sources. Fuel cell-based systems are also presented and their application in the mobility sector is investigated by considering road transport with light-duty and heavy-duty applications and marine transport. A comparison with conventional technologies will be also presented providing some hints on the potential applications of electrolytic cells and fuel cell systems given their important contribution to the sustainable and circular economy.
A Bibliometric Study on the Research Trends and Hotspots of Proton Exchange Membrane Electrolyzer
Jan 2024
Publication
The application of hydrogen energy produced by proton exchange membrane electrolyzer (PEMEC) is conducive to the solution of the greenhouse effect and the energy crisis. In order to understand the development trends and research hotspot of PEMEC in recent years a total of 1874 research articles related to this field from 2003 to 2023 were obtained from the Web of Science Core Collection (WoS CC) database. The visualization software VOSviewer is used for bibliometric analysis and the research progress hotspots and trends in the PEMEC field are summarized. It was found that in the past two decades literature in the PEMEC field has shown a trend of stable increase at first and then rapidly increasing. And it is in a stage of rapid growth after 2021.Renewable Energy previously published research articles related to PEMEC with the highest frequency of citations. There are a total of 6128 researchers in this field but core authors only account for 4.5% of the total. Although China entered this field later than the United States and Canada it has the largest number of research articles. The research results provide a comprehensive overview of various aspects in the PEMEC field which is beneficial for researchers to grasp the development hotspots of PEMEC.
Economics of Renewable Hydrogen Production Using Wind and Solar Energy: A Case Study for Queensland, Australia
Dec 2023
Publication
This study presents a technoeconomic analysis of renewables-based hydrogen production in Queensland Australia under Optimistic Reference and Pessimistic scenarios to address uncertainty in cost predictions. The goal of the work was to ascertain if the target fam-gate cost of AUD 3/kg (approx. USD 2/kg) could be reached. Economies of scale and the learning rate concept were factored into the economic model to account for the effect of scale-up and cost reductions as electrolyser manufacturing capacity grows. The model assumes that small-scale to large-scale wind turbine (WT)-based and photovoltaic (PV)-based power generation plants are directly coupled with an electrolyser array and utilises hourly generation data for the Gladstone hydrogen-hub region. Employing first a commonly used simplified approach the electrolyser array was sized based on the maximum hourly power available for hydrogen production. The initial results indicated that scale-up is very beneficial: the levelised cost of green hydrogen (LCOH) could decrease by 49% from $6.1/kg to $3.1/kg when scaling PV-based plant from 10 MW to 1 GW and for WT-based plant by 36% from $5.8/kg to $3.7/kg. Then impacts on the LCOH of incorporating curtailment of ineffective peak power and electrolyser overload capacity were investigated and shown to be significant. Also significant was the beneficial effect of recognising that electrolyser efficiency depends on input power. The latter two factors have mostly been overlooked in the literature. Incorporating in the model the influence on the LCOH of real-world electrolyser operational characteristics overcomes a shortcoming of the simplified sizing method namely that a large portion of electrolyser capacity is under-utilised leading to unnecessarily high values of the LCOH. It was found that AUD 3/kg is achievable if the electrolyser array is properly sized which should help to incentivise large-scale renewable hydrogen projects in Australia and elsewhere.
The Influence of the Changes in Natural Gas Supplies to Poland on the Amount of Hydrogen Produced in the SMR Reactor
Mar 2024
Publication
Thanks to investments in diversifying the supply of natural gas Poland did not encounter any gas supply issues in 2022 when gas imports from Russia were ceased due to the Russian Federation’s armed intervention in Ukraine. Over the past few years the supply of gas from routes other than the eastern route has substantially grown particularly the supplies of liquefied natural gas (LNG) via the LNG terminal in Swinouj´scie. The growing proportion of LNG in Poland’s gas supply ´ leads to a rise in ethane levels in natural gas as verified by the review of data taken at a specific location within the gas system over the years 2015 2020 and 2022. Using measurements of natural gas composition the effectiveness of the steam hydrocarbon reforming process was simulated in the Gibbs reactor via Aspen HYSYS. The simulations confirmed that as the concentration of ethane in the natural gas increased the amount of hydrogen produced and the heat required for reactions in the reformer also increased. This article aims to analyze the influence of the changes in natural gas quality in the Polish transmission network caused by changes in supply structures on the mass and heat balance of the theoretical steam reforming reactor. Nowadays the chemical composition of natural gas may be significantly different from that assumed years ago at the plant’s design stage. The consequence of such a situation may be difficulties in operating especially when controlling the quantity of incoming natural gas to the reactor based on volumetric flow without considering changes in chemical composition.
Exergy Analysis in Intensification of Sorption-enhanced Steam Methane Reforming for Clean Hydrogen Production: Comparative Study and Efficiency Optimisation
Feb 2024
Publication
Hydrogen has a key role to play in decarbonising industry and other sectors of society. It is important to develop low-carbon hydrogen production technologies that are cost-effective and energy-efficient. Sorption-enhanced steam methane reforming (SE-SMR) is a developing low-carbon (blue) hydrogen production process which enables combined hydrogen production and carbon capture. Despite a number of key benefits the process is yet to be fully realised in terms of efficiency. In this work a sorption-enhanced steam methane reforming process has been intensified via exergy analysis. Assessing the exergy efficiency of these processes is key to ensuring the effective deployment of low-carbon hydrogen production technologies. An exergy analysis was performed on an SE-SMR process and was then subsequently used to incorporate process improvements developing a process that has theoretically an extremely high CO2 capture rate of nearly 100 % whilst simultaneously demonstrating a high exergy efficiency (77.58 %) showcasing the potential of blue hydrogen as an effective tool to ensure decarbonisation in an energy-efficient manner.
Synergy of Carbon Capture, Waste Heat Recovery and Hydrogen Production for Industrial Decarbonisation
May 2024
Publication
Industry is the biggest sector of energy consumption and greenhouse gas emissions whose decarbonisation is essential to achieve the Sustainable Development Goals. Carbon capture energy efficiency improvement and hydrogen are among the main strategies for industrial decarbonization. However novel approaches are needed to address the key requirements and differences between sectors to ensure they can work together to well integrate industrial decarbonisation with heat CO2 and hydrogen. The emerging Calcium Looping (CaL) is attracting interest in designing CO2-involved chemical processes for heat capture and storage. The reversibility relatively high-temperature (600 to 900 ◦C) and high energy capacity output as well as carbon capture function make CaL well-fit for CO2 capture and utilisation and waste heat recovery from industrial flue gases. Meanwhile methane dry reforming (MDR) is a promising technology to produce blue hydrogen via the consumption of two major greenhouse gases i.e. CO2 and CH4. It has great potential to combine the two technologies to achieve insitu CO2 utilization with multiple benefits. In this paper progresses on the reaction conditions and performance of CaL for CO2 capture and industrial waste heat recovery as well as MDR were screened. Secondly recent approaches to CaL-MDR synergy have been reviewed to identify the advantages. The major challenges in such a synergistic process include MDR catalyst deactivation CaL sorbents sintering and system integration. Thirdly the paper outlooks future work to explore a rational design of a multi-function system for the proposed synergistic process.
Synergy of Carbon Capture, Waste Heat Recovery and Hydrogen Production for Industrial Decarbonisation
May 2024
Publication
Industry is the biggest sector of energy consumption and greenhouse gas emissions whose decarbonisation is essential to achieve the Sustainable Development Goals. Carbon capture energy efficiency improvement and hydrogen are among the main strategies for industrial decarbonization. However novel approaches are needed to address the key requirements and differences between sectors to ensure they can work together to well integrate industrial decarbonisation with heat CO2 and hydrogen. The emerging Calcium Looping (CaL) is attracting interest in designing CO2-involved chemical processes for heat capture and storage. The reversibility relatively high-temperature (600 to 900 ◦C) and high energy capacity output as well as carbon capture function make CaL well-fit for CO2 capture and utilisation and waste heat recovery from industrial flue gases. Meanwhile methane dry reforming (MDR) is a promising technology to produce blue hydrogen via the consumption of two major greenhouse gases i.e. CO2 and CH4. It has great potential to combine the two technologies to achieve insitu CO2 utilization with multiple benefits. In this paper progresses on the reaction conditions and performance of CaL for CO2 capture and industrial waste heat recovery as well as MDR were screened. Secondly recent approaches to CaL-MDR synergy have been reviewed to identify the advantages. The major challenges in such a synergistic process include MDR catalyst deactivation CaL sorbents sintering and system integration. Thirdly the paper outlooks future work to explore a rational design of a multi-function system for the proposed synergistic process.
Industrial Waste Gases as a Resource for Sustainable Hydrogen Production: Resource Availability, Production Potential, Challenges, and Prospects
May 2024
Publication
Industrial sectors pivotal for the economic prosperity of nations rely heavily on affordable reliable and environmentally friendly energy sources. Industries like iron and steel oil refineries and coal-fired power plants while instrumental to national economies are also the most significant contributors to waste gases that contain substantial volumes of carbon monoxide (CO). CO can be converted to a highly efficient and carbon free fuel hydrogen (H2) through a well-known water gas shift reaction. However the untapped potential of H2 from waste industrial streams is yet to be explored. This is the first article that investigates the potential of H2 production from industrial waste gases. The available resource (i.e. CO) and its H2 production potential are estimated. The article also provides insights into the principal challenges and potential avenues for long-term adoption. The results showed that 249.14 MTPY of CO are available to produce 17.44 MTPY of H2 annually. This suggests a significant potential for H2 production from waste gases to revolutionize industrial waste management and contribute significantly towards Sustainable Development Goals 7 9 and 13ensuring access to affordable reliable sustainable and modern energy for all and taking decisive climate action respectively.
Ignore Variability, Overestimate Hydrogen Production - Quantifying the Effects of Electrolyzer Efficiency Curves on Hydrogen Producton from Renewable Energy Sources
May 2024
Publication
This study investigates the impact of including (or neglecting) the variable efficiency of hydrogen electrolyzers as a function of operating power in the modelling of green hydrogen produced from variable renewable energy sources. Results show that neglecting the variable electrolyzer efficiency as is commonly done in studies of green hydrogen leads to significant overestimation of hydrogen production in the range of 5–24%. The effects of the time resolution used in models are also investigated as well as the impact of including the option for the electrolyzer to switch to stand-by mode instead of powering down and electrolyzer ramp rate constraints. Results indicate that these have a minor effect on overall hydrogen production with the use of hour resolution data leading to overestimation in the range of 0.2–2% relative to using 5-min data. This study used data from three solar farms and three wind in Australia from which it is observed that wind farms produced 55% more hydrogen than the solar farms. The results in this study highlight the critical importance of including the variable efficiency of electrolyzers in the modelling of green hydrogen production. As this industry scales continuing to neglect this effect would lead to the overestimation of hydrogen production by tens of megatonnes.
From Waste to Energy: Enhancing Fuel and Hydrogen Production through Pyrolysis and In-Line Reforming of Plastic Wastes
Jun 2024
Publication
Plastics have become integral to modern life playing crucial roles in diverse industries such as agriculture electronics automotive packaging and construction. However their excessive use and inadequate management have had adverse environmental impacts posing threats to terrestrial and marine ecosystems. Consequently researchers are increasingly searching for more sustainable ways of managing plastic wastes. Pyrolysis a chemical recycling method holds promise for producing valuable fuel sustainably. This study explores the process of the pyrolysis of plastic and incorporates recent advancements. Additionally the study investigates the integration of reforming into the pyrolysis process to improve hydrogen production. Hydrogen a clean and eco-friendly fuel holds significance in transport engines power generation fuel cells and as a major commodity chemical. Key process parameters influencing the final products for pyrolysis and in-line reforming are evaluated. In light of fossil fuel depletion and climate change the pyrolysis and in-line reforming strategy for hydrogen production is anticipated to gain prominence in the future. Amongst the various strategies studied the pyrolysis and in-line steam reforming process is identified as the most effective method for optimising hydrogen production from plastic wastes.
Comprehensive Overview of Recent Research and Industrial Advancements in Nuclear Hydrogen Production
Jun 2024
Publication
As new sources of energy and advanced technologies are used there is a continuous evolution in energy supply demand and distribution. Advanced nuclear reactors and clean hydrogen have the opportunity to scale together and diversify the hydrogen production market away from fossil fuel-based production. Nevertheless the technical uncertainties surrounding nuclear hydrogen processes necessitate thorough research and a solid development effort. This paper aims to position pink hydrogen for nuclear hydrogen production at the forefront of sustainable energy-related solutions by offering a comprehensive review of recent advancements in nuclear hydrogen production covering both research endeavors and industrial applications. It delves into various pink hydrogen generation methodologies elucidating their respective merits and challenges. Furthermore this paper analyzes the evolving landscape of pink hydrogen in terms of its levelized cost by comparatively assessing different production pathways. By synthesizing insights from academic research and industrial practices this paper provides valuable perspectives for stakeholders involved in shaping the future of nuclear hydrogen production.
Levelised Cost of Dynamic Green Hydrogen Production: A Case Study for Australia's Hydrogen Hubs
Jun 2024
Publication
This study evaluates the levelised cost of hydrogen (LCOH) dynamically produced using the two dominant electrolysis technologies directly connected to wind turbines or photovoltaic (PV) panels in regions of Australia designated as hydrogen hubs. Hourly data are utilised to size the components required to meet the hydrogen demand. The dynamic efficiency of each electrolysis technology as a function of input power along with its operating characteristics and overload capacity are employed to estimate flexible hydrogen production. A sensitivity analysis is then conducted to capture the behaviour of the LCOH in response to inherent uncertainty in critical financial and technical factors. Additionally the study investigates the trade-offs between carbon cost and lifecycle emissions of green hydrogen. This approach is applied to ascertain the impact of internalising environmental costs on the cost-competitiveness of green hydrogen compared to grey hydrogen. The economic modelling is developed based on the Association for the Advancement of Cost Engineering (AACE) guidelines. The findings indicate that scale-up is key to reducing the LCOH by a meaningful amount. However scale-up alone is insufficient to reach the target value of AUD 3 (USD 2) except for PV-based plant in the Pilbara region. Lowered financial costs from scale-up can make the target value achievable for PV-based plants in Gladstone and Townsville and for wind-based plants in the Eyre Peninsula and Pilbara regions. For other hubs a lower electricity cost is required as it accounts for the largest portion of the LCOH.
Design of Hydrogen Production Systems Powered by Solar and Wind Energy: An Insight into the Optimal Size Ratios
Jun 2024
Publication
Green hydrogen is expected to play a crucial role in the future energy landscape particularly in the pursuit of deep decarbonisation strategies within hard-to-abate sectors such as the chemical and steel industries and heavy-duty transport. However competitive production costs are vital to unlock the full potential of green hydrogen. In the case of green hydrogen produced via water electrolysis powered by fluctuating renewable energy sources the design of the plant plays a pivotal role in achieving market-competitive production costs. The present work investigates the optimal design of power-to-hydrogen systems powered by renewable sources (solar and wind energy). A detailed model of a power-to-hydrogen system is developed: an energy simulation framework coupled with an economic assessment provides the hydrogen production cost as a function of the component sizes. By spanning a wide range of size ratios namely the ratio between the size of the renewable generator and the size of the electrolyser the cost-optimal design point (minimum hydrogen production cost) is identified. This investigation is carried out for three plant configurations: solar-only wind-only and hybrid. The objective is to extend beyond the analysis of a specific case study and provide broadly applicable considerations for the optimal design of green hydrogen production systems. In particular the rationale behind the cost-optimal size ratio is unveiled and discussed through energy (utilisation factors) and economic (hydrogen production cost) indicators. A sensitivity analysis on investment costs for the power-to-hydrogen technologies is also conducted to explore various technological learning paths from today to 2050. The optimal size ratio is found to be a trade-off between the utilisation factors of the electrolyser and the renewable generator which exhibit opposite trends. Moreover the costs of the power-to-hydrogen technologies are a key factor in determining the optimal size ratio: depending on these costs the optimal solution tends to improve one of the two utilization factors at the expense of the other. Finally the optimal size ratio is foreseen to decrease in the upcoming years primarily due to the reduction in the investment cost of the electrolyser.
Hydrogen Production from Low-temperature Geothermal Energy - A Review of Opportunities, Challenges, and Mitigating Solutions
Jun 2024
Publication
This study aims to provide a comprehensive review of the potential of geothermal energy for producing hydrogen with a focus on the Australian context where low-temperature geothermal reservoirs particularly hot sedimentary aquifers (HSAs) are prevalent. The work includes an overview of various geothermal technologies and hydrogen production routes and evaluates potential alternatives for hydrogen production in terms of energy and exergy efficiency economic performance and hydrogen production rate. Values for energy efficiency are reported in the literature to range from 3.51 to 47.04% 7.4–67.5% for exergy efficiency a cost ranging from 0.59 to 5.97 USD/kg of hydrogen produced and a hydrogen production rate ranging from 0.11 to 5857 kg/h. In addition the article suggests and evaluates multiple metrics to appraise the feasibility of HSAs geothermal reservoirs with results tailored to Australia but that can be extended to jurisdictions with similar conditions worldwide. Furthermore the performance of various hydrogen production systems is investigated by considering important operating conditions. Lastly the key factors and possible solutions associated with the hydrogeological and financial conditions that must be considered in developing hydrogen production using lowtemperature geothermal energy are summarised. This study shows that low-temperature HSAs (~100 ◦C) can still be used for hydrogen generation via supplying power to conventional electrolysis processes by implementing several improvements in heat source temperature and energy conversion efficiency of Organic Rankine Cycle (ORC) power plants. Geothermal production from depleted or even active oilfields can reduce the capital cost of a hydrogen production system by up to 50% due to the use of pre-existing wellbores under the right operating conditions. Thus the results of this study bring novel insights in terms of both the opportunities and the challenges in producing clean hydrogen from geothermal energy applicable not only to the hydro-geological and socio-economic conditions in Australia but also worldwide exploring the applicability of geothermal energy for clean hydrogen production with similar geothermal potential.
Energy and Exergy-economic Performance Comparison of Wind, Solar Pond, and Ocean Thermal Energy Conversion Systems for Green Hydrogen Production
Jun 2024
Publication
The necessity of energy solutions that are economically viable ecologically sustainable and environmentally friendly has become fundamental to economic and societal advancement of nations. In this context renewable energy sources emerge as the most vital component. Furthermore hydrogen generation systems based on renewable energies are increasingly recognized as the most crucial strategies to mitigate global warming. In the present study a comparative analysis is conducted from an exergy-economic perspective to find the most efficient configuration among three different systems for renewable-based power to hydrogen production. These renewable sources are wind turbine salinity gradient solar pond (SGSP) and ocean thermal energy conversion (OTEC). SGSP and OTEC are coupled with a hydrogen production unit by a trilateral cycle (TLC) to improve the temperature match of the heating process. The heat waste energy within these systems is recovered by a thermoelectric generator (TEG) and a proton exchange membrane electrolyzer (PEME) is used for hydrogen production. Under base case input conditions the net power input of PEME is estimated to be approximately 327.8 kW across all configurations. Additionally the 3E (energy exergy and exergy-economic) performance of the three systems is evaluated by a parametric study and design optimization. The results of the best performance analysis reveal that the best exergy efficiency is achievable with the wind-based system in the range of 5.8–10.47% and for average wind speed of 8–12 m/s. Correspondingly the most favorable total cost rate is attributed to the wind-based system at a wind speed of 8 m/s equating to 66.08 USD/h. Subsequently the unit cost of hydrogen for the SGSP-based system is estimated to be the most economical ranging from 42.78 to 44.31 USD/GJ.
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