Production & Supply Chain
Influence of Renewable Energy Power Fluctuations on Water Electrolysis for Green Hydrogen Production
Nov 2022
Publication
The development of renewable energy technologies is essential to achieve carbon neutrality. Hydrogen can be stably stored and transported in large quantities to maximize power utilization. Detailed understanding of the characteristics and operating methods of water electrolysis technologies in which naturally intermittent fluctuating power is used directly is required for green hydrogen production because fluctuating power-driven water electrolysis processes significantly differ from industrial water electrolysis processes driven by steady grid power. Thus it is necessary to overcome several issues related to the direct use of fluctuating power. This article reviews the characteristics of fluctuating power and its generation as well as the current status and issues related to the operation conditions water electrolyzer configuration system requirements stack/catalyst durability and degradation mechanisms under the direct use of fluctuating power sources. It also provides an accelerated degradation test protocol method for fair catalyst performance comparison and share of effective design directions. Finally it discusses potential challenges and recommendations for further improvements in water electrolyzer components and systems suitable for practical use suggesting that a breakthrough could be realized toward the achievement of a sustainable hydrogen-based society.
Everything About Hydrogen Podcast: Easter Eggs
Feb 2023
Publication
On today’s episode of Everything About Hydrogen we speak with Raffi Garabedian CEO and Co-Founder of Electric Hydrogen (EH2) a deep decarbonization company pioneering new technology for low cost high efficiency fossil free hydrogen systems. By using electrolyzers many times larger than the industry standard EH2 aims to help eliminate more than 30% of global GHG emissions from difficult to electrify sectors like steel ammonia and freight.
We are excited to learn more from Raffi about the EH2 technology lessons learned by scaling First Solar and what we might expect to see next.
The podcast can be found on their website.
We are excited to learn more from Raffi about the EH2 technology lessons learned by scaling First Solar and what we might expect to see next.
The podcast can be found on their website.
Energy Assessment of an Integrated Hydrogen Production System
Dec 2022
Publication
Hydrogen is believed to be the future energy carrier that will reduce environmental pollution and solve the current energy crisis especially when produced from a renewable energy source. Solar energy is a renewable source that has been commonly utilized in the production process of hydrogen for years because it is inexhaustible clean and free. Generally hydrogen is produced by means of a water splitting process mainly electrolysis which requires energy input provided by harvesting solar energy. The proposed model integrates the solar harvesting system into a conventional Rankine cycle producing electrical and thermal power used in domestic applications and hydrogen by high temperature electrolysis (HTE) using a solid oxide steam electrolyzer (SOSE). The model is divided into three subsystems: the solar collector(s) the steam cycle and an electrolysis subsystem where the performance of each subsystem and their effect on the overall efficiency is evaluated thermodynamically using first and second laws. A parametric study investigating the hydrogen production rate upon varying system operating conditions (e.g. solar flux and area of solar collector) is conducted on both parabolic troughs and heliostat fields as potential solar energy harvesters. Results have shown that heliostat-based systems were able to attain optimum performance with an overall thermal efficiency of 27% and a hydrogen production rate of 0.411 kg/s whereas parabolic trough-based systems attained an overall thermal efficiency of 25.35% and produced 0.332 kg/s of hydrogen.
Earth-Abundant Electrocatalysts in Proton Exchange Membrane Electrolyzers
Dec 2018
Publication
In order to adopt water electrolyzers as a main hydrogen production system it is critical to develop inexpensive and earth-abundant catalysts. Currently both half-reactions in water splitting depend heavily on noble metal catalysts. This review discusses the proton exchange membrane (PEM) water electrolysis (WE) and the progress in replacing the noble-metal catalysts with earth-abundant ones. The efforts within this field for the discovery of efficient and stable earth-abundant catalysts (EACs) have increased exponentially the last few years. The development of EACs for the oxygen evolution reaction (OER) in acidic media is particularly important as the only stable and efficient catalysts until now are noble-metal oxides such as IrOx and RuOx. On the hydrogen evolution reaction (HER) side there is significant progress on EACs under acidic conditions but there are very few reports of these EACs employed in full PEM WE cells. These two main issues are reviewed and we conclude with prospects for innovation in EACs for the OER in acidic environments as well as with a critical assessment of the few full PEM WE cells assembled with EACs.
Alternative and Innovative Solid Oxide Electrolysis Cell Materials: A Short Review
Jun 2021
Publication
Solid oxide electrolysis cell is the leading technology for production of green hydrogen by high temperature electrolysis. However optimization of existing reference materials constituting the cell and development of innovative materials remain critical for solid oxide electrolysis cell. In particular they are key to reach performance and durability targets compatible with a commercialization for the three main markets identified as follows: large-scale H2 production Power-to-X and Power-to-Power. This short review summarizes the latest progress in research and development of alternative and innovative materials for solid oxide electrolysis cells with a main focus on cathode-supported cell materials. A brief description of the layers constituting the solid oxide electrolysis cell is provided with the associated current state-of-the-art materials. A further emphasis on the most promising alternative and innovative materials for each layer follows based on the major aspects from an industrial perspective to reach a competitive hydrogen production cost for the main targeted markets: performance durability scaling up/manufacturing ability and operational flexibility.
Open-source Project Feasibility Tools for Supporting Development of the Green Ammonia Value Chain
Nov 2022
Publication
Ammonia plays a vital role in feeding the world through fertilizer production as well as having other industrial uses. However current ammonia production processes rely heavily on fossil fuels mostly natural gas to generate hydrogen as a feedstock. There is an urgent need to re-design and decarbonise the production process to reduce greenhouse emissions and avoid dependence on volatile gas markets and a depleting resource base. Renewable energy driven electrolysis to generate hydrogen provides a viable pathway for producing carbon-free or green ammonia. However a key challenge associated with producing green ammonia is managing low cost but highly variable wind and solar renewable energy generation for hydrogen electrolysis while maintaining reliable operation of the less flexible ammonia synthesis unit. To date green ammonia production has only been demonstrated at pilot scale and optimising plant configurations and scaling up production facilities is an urgent task. Existing feasibility studies have demonstrated the ability to model and cost green ammonia production pathways that can overcome the technical and economic challenges. However these existing approaches are context specific demonstrating the ability to model and cost green ammonia production for defined locations with set configurations. In this paper we present a modelling framework that consolidates the array of configurations previously studied into a single framework that can be tailored to the location of interest. Our open-source green ammonia modelling and costing tool dynamically simulates the integration of renewable energy with a wide range of balancing power and storage options to meet the flexible demands of the green ammonia production process at hourly time resolution over a year or more. Unlike existing models the open-source implementation of our tool allows it to be used by a potentially wide range of stakeholders to explore their own projects and help guide the upscaling of green ammonia as a pathway for decarbonisation. Using Gladstone in Australia as a case study a 1 million tonne per annum (MMTPA) green ammonia plant is modelled and costed using price assumptions for major equipment in 2030 provided by the Australian Energy Market Operator (AEMO). Using a hybrid (solar PV and wind) renewable energy source and Battery Energy Storage System as balancing technology we estimate a levelized cost of ammonia (LCOA) between 0.69 and 0.92 USD kgNH3 -1 . While greater than historical ammonia production costs from natural gas falling renewables costs and emission reduction imperatives suggest a major future role for green ammonia.
Modeling of Hydrogen Production System for Photovoltaic Power Generation and Capacity Optimization of Energy Storage System
Sep 2022
Publication
Hydrogen production using solar energy is an important way to obtain hydrogen energy. However the inherent intermittent and random characteristics of solar energy reduce the efficiency of hydrogen production. Therefore it is necessary to add an energy storage system to the photovoltaic power hydrogen production system. This paper establishes a model of a photovoltaic power generation hydrogen system and optimizes the capacity configuration. Firstly the mathematical model is modeled and analyzed and the system is modeled using Matlab/Simulink; secondly the principle of optimal configuration of energy storage capacity is analyzed to determine the optimization strategy we propose the storage capacity configuration algorithm based on the low-pass filtering principle and optimal time constant selection; finally a case study is conducted whose photovoltaic installed capacity of 30 MW verifying the effectiveness of the proposed algorithm analyzing the relationship between energy storage capacity and smoothing effect. The results show that as the cut-off frequency decreases the energy storage capacity increases and the smoothing effect is more obvious. The proposed algorithm can effectively reduce the 1 h maximum power variation of PV power generation. In which the maximum power variation of PV generation 1 h before smoothing is 4.31 MW. We set four different sets of time constants the maximum power variation of PV generation 1 h after smoothing is reduced to 0.751 0.389 0.078 and 0.04 MW respectively.
Environmental Sustainability Assessment of Large-scale Hydrogen Production Using Prospective Life Cycle Analysis
Nov 2022
Publication
The need for a rapid transformation to low-carbon economies has rekindled hydrogen as a promising energy carrier. Yet the full range of environmental consequences of large-scale hydrogen production remains unclear. Here prospective life cycle analysis is used to compare different options to produce 500 Mt/yr of hydrogen including scenarios that consider likely changes to future supply chains. The resulting environmental and human health impacts of such production levels are further put into context with the Planetary Boundaries framework known human health burdens the impacts of the world economy and the externality-priced production costs that embody the environmental impact. The results indicate that climate change impacts of projected production levels are 3.3–5.4 times higher than the allocated planetary boundary with only green hydrogen from wind energy staying below the boundary. Human health impacts and other environmental impacts are less severe in comparison but metal depletion and ecotoxicity impacts of green hydrogen deserve further attention. Priced-in environmental damages increase the cost most strongly for blue hydrogen (from ∼2 to ∼5 USD/kg hydrogen) while such true costs drop most strongly for green hydrogen from solar photovoltaic (from ∼7 to ∼3 USD/kg hydrogen) when applying prospective life cycle analysis. This perspective helps to evaluate potentially unintended consequences and contributes to the debate about blue and green hydrogen.
Energy and Economic Costs of Chemical Storage
May 2020
Publication
The necessity of neutralizing the increase of the temperature of the atmosphere by the reduction of greenhouse gas emissions in particular carbon dioxide (CO2) as well as replacing fossil fuels leads to a necessary energy transition that is already happening. This energy transition requires the deployment of renewable energies that will replace gradually the fossil fuels. As the renewable energy share increases energy storage will become key to avoid curtailment or polluting back-up systems. This paper considers a chemical storage process based on the use of electricity to produce hydrogen by electrolysis of water. The obtained hydrogen (H2) can then be stored directly or further converted into methane (CH4 from methanation if CO2 is available e.g. from a carbon capture facility) methanol (CH3OH again if CO2 is available) and/or ammonia (NH3 by an electrochemical process). These different fuels can be stored in liquid or gaseous forms and therefore with different energy densities depending on their physical and chemical nature. This work aims at evaluating the energy and the economic costs of the production storage and transport of these different fuels derived from renewable electricity sources. This applied study on chemical storage underlines the advantages and disadvantages of each fuel in the frame of the energy transition.
Flexible Power and Biomass-To-Methanol Plants With Different Gasification Technologies
Jan 2022
Publication
The competitiveness of biofuels may be increased by integrating biomass gasification plants with electrolysis units which generate hydrogen to be combined with carbon-rich syngas. This option allows increasing the yield of the final product by retaining a higher amount of biogenic carbon and improving the resilience of the energy sector by favoring electric grid services and sector coupling. This article illustrates a techno-economic comparative analysis of three flexible power and biomass to methanol plants based on different gasification technologies: direct gasification indirect gasification and sorptionenhanced gasification. The design and operational criteria of each plant are conceived to operate both without green hydrogen addition (baseline mode) and with hydrogen addition (enhanced mode) following an intermittent use of the electrolysis system which is turned on when the electricity price allows an economically viable hydrogen production. The methanol production plants include a gasification section syngas cleaning conditioning and compression section methanol synthesis and purification and heat recovery steam cycle to be flexibly operated. Due to the high oxygen demand in the gasifier the direct gasification-based plant obtains a great advantage to be operated between a minimum load to satisfy the oxygen demand at high electricity prices and a maximum load to maximize methanol production at low electricity prices. This allows avoiding large oxygen storages with significant benefits for Capex and safety issues. The analysis reports specific fixed-capital investments between 1823 and 2048 €/kW of methanol output in the enhanced operation and LCOFs between 29.7 and 31.7 €/GJLHV. Economic advantages may be derived from a decrease in the electrolysis capital investment especially for the direct gasification-based plants which employ the greatest sized electrolyzer. Methanol breakeven selling prices range between 545 and 582 €/t with the 2019 reference Denmark electricity price curve and between 484 and 535 €/t with an assumed modified electricity price curve of a future energy mix with increased penetration of intermittent renewables.
Critical Materials in PEMFC Systems and a LCA Analysis for the Potential Reduction of Environmental Impacts with EoL Strategies
Jul 2019
Publication
Commonly used materials constituting the core components of polymer electrolyte membrane fuel cells (PEMFCs) including the balance‐of‐plant were classified according to the EU criticality methodology with an additional assessment of hazardousness and price. A life‐cycle assessment (LCA) of the materials potentially present in PEMFC systems was performed for 1 g of each material. To demonstrate the importance of appropriate actions at the end of life (EoL) for critical materials a LCA study of the whole life cycle for a 1‐kW PEMFC system and 20000 operating hours was performed. In addition to the manufacturing phase four different scenarios of hydrogen production were analyzed. In the EoL phase recycling was used as a primary strategy with energy extraction and landfill as the second and third. The environmental impacts for 1 g of material show that platinum group metals and precious metals have by far the largest environmental impact; therefore it is necessary to pay special attention to these materials in the EoL phase. The LCA results for the 1‐kW PEMFC system show that in the manufacturing phase the major environmental impacts come from the fuel cell stack where the majority of the critical materials are used. Analysis shows that only 0.75 g of platinum in the manufacturing phase contributes on average 60% of the total environmental impacts of the manufacturing phase. In the operating phase environmentally sounder scenarios are the hydrogen production with water electrolysis using hydroelectricity and natural gas reforming. These two scenarios have lower absolute values for the environmental impact indicators on average compared with the manufacturing phase of the 1‐kW PEMFC system. With proper recycling strategies in the EoL phase for each material and by paying a lot of attention to the critical materials the environmental impacts could be reduced on average by 37.3% for the manufacturing phase and 23.7% for the entire life cycle of the 1‐kW PEMFC system.
On Green Hydrogen Generation Technologies: A Bibliometric Review
Mar 2024
Publication
Green hydrogen produced by water electrolysis with renewable energy plays a crucial role in the revolution towards energy sustainability and it is considered a key source of clean energy and efficient storage. Its ability to address the intermittency of renewable sources and its potential to decarbonize sectors that are difficult to electrify make it a strategic component in climate change mitigation. By using a method based on a bibliometric review of scientific publications this paper represents a significant contribution to the emerging field of research on green hydrogen and provides a detailed review of electrolyzer technologies identifying key areas for future research and technology development. The results reflect the immaturity of a technology which advances with different technical advancements waiting to find the optimal technical solution that allows for its massive implementation as a source of green hydrogen generation. According to the results found in this article alkaline (ALK) and proton exchange membrane (PEM) electrolyzers seem to be the ones that interest the scientific community the most. Similarly in terms of regional analysis Europe is clearly committed to green hydrogen in view of the analysis of its scientific results on materials and electrolyzer capacity forecasts for 2030.
How to Power the Energy–Water Nexus: Coupling Desalination and Hydrogen Energy Storage in Mini-Grids with Reversible Solid Oxide Cells
Nov 2020
Publication
Sustainable Development Goals establish the main challenges humankind is called to tackle to assure equal comfort of living worldwide. Among these the access to affordable renewable energy and clean water are overriding especially in the context of developing economies. Reversible Solid Oxide Cells (rSOC) are a pivotal technology for their sector-coupling potential. This paper aims at studying the implementation of such a technology in new concept PV-hybrid energy storage mini-grids with close access to seawater. In such assets rSOCs have a double useful effect: charge/discharge of the bulk energy storage combined with seawater desalination. Based on the outcomes of an experimental proof-of-concept on a single cell operated with salty water the operation of the novel mini-grid is simulated throughout a solar year. Simulation results identify the fittest mini-grid configuration in order to achieve energy and environmental optimization hence scoring a renewable penetration of more than 95% marginal CO2 emissions (13 g/kWh) and almost complete coverage of load demand. Sector-coupling co-production rate (desalinated water versus electricity issued from the rSOC) is 0.29 L/kWh.
Green Energy by Hydrogen Production from Water Splitting, Water Oxidation Catalysis and Acceptorless Dehydrogenative Coupling
Feb 2023
Publication
In this review we want to explain how the burning of fossil fuels is pushing us towards green energy. Actually for a long time we have believed that everything is profitable that resources are unlimited and there are no consequences. However the reality is often disappointing. The use of non-renewable resources the excessive waste production and the abandonment of the task of recycling has created a fragile thread that once broken may never restore itself. Metaphors aside we are talking about our planet the Earth and its unique ability to host life including ourselves. Our world has its balance; when the wind erodes a mountain a beach appears or when a fire devastates an area eventually new life emerges from the ashes. However humans have been distorting this balance for decades. Our evolving way of living has increased the number of resources that each person consumes whether food shelter or energy; we have overworked everything to exhaustion. Scientists worldwide have already said actively and passively that we are facing one of the biggest problems ever: climate change. This is unsustainable and we must try to revert it or if we are too late slow it down as much as possible. To make this happen there are many possible methods. In this review we investigate catalysts for using water as an energy source or instead of water alcohols. On the other hand the recycling of gases such as CO2 and N2O is also addressed but we also observe non-catalytic means of generating energy through solar cell production.
Performance and Stability of a Critical Raw Materials-free Anion Exchange Membrane Electrolysis Cell
Feb 2023
Publication
A water electrolysis cell based on anion exchange membrane (AEM) and critical raw materials-free (CRM-free) electrocatalysts was developed. A NiFe-oxide electrocatalyst was used at the anode whereas a series of metallic electrocatalysts were investigated for the cathode such as Ni NiCu NiMo NiMo/KB. These were compared to a benchmark Pt/C cathode. CRMs-free anode and cathode catalysts were synthetized with a crystallite size of about 10 nm. The effect of recirculation through the cell of a diluted KOH solution was investigated. A concentration of 0.5–1 M KOH appeared necessary to achieve suitable performance at high current density. amongst the CRM-free cathodes the NiMo/KB catalyst showed the best performance in the AEM electrolysis cell achieving a current density of 1 A cm− 2 at about 1.7–1.8 V/cell when it was used in combination with a NiFe-oxide anode and a 50 µm thick Fumatech FAA-3–50® hydrocarbon membrane. Durability tests showed an initial decrease of cell voltage with time during 2000 h operation at 1 A cm− 2 until reaching a steady state performance with an energy efficiency close to 80%. An increase of reversible losses during start-up and shutdown cycles was observed. Appropriate stability was observed during cycled operation between 0.2 and 1 A cm− 2 ; however the voltage efficiency was slightly lower than in steady-state operation due to the occurrence of reversible losses during the cycles. Post operation analysis of electrocatalysts allowed getting a better comprehension of the phenomena occurring during the 2000 h durability test.
Assessing Fluctuating Wind to Hydrogen Production via Long-term Testing of Solid Oxide Electrolysis Stacks
Mar 2024
Publication
The Danish government plans two energy islands to collect offshore wind power for power distribution and green fuel production. Wind power is often criticized for lacking stability which challenges downstream fuel synthesis processes. Solid oxide electrolysis cells (SOEC) are promising for green hydrogen production on a commercial scale but the impact of fluctuating power on SOEC remains uncertain. This paper explores the feasibility of a Wind-SOEC coupled system by conducting a 2104-h durability test with the state-of-the-art Topsoe TSP-1 stack. Three periods of steady operation and two periods of dynamic operation were conducted. Wind power fluctuation was simulated during the dynamic period and two control strategies were used to handle it. The constant flow (CF) and constant conversion (CC) strategies maintain the feedstock flow rate and conversion ratio of steamto‑hydrogen respectively. Compared to steady operation the stack shows no signs of additional degradation in dynamic operation. Thus the TSP-1 stack has been proven robust and flexible enough to handle fluctuating wind power supplies under both operation strategies. Further stack performance during dynamic periods was compared and analyzed by removing degradation effects. Accordingly SOEC stacks with CC control will consume less external heat than CF to maintain a heat balance. Nevertheless SOEC systems with CF and CC control strategies may have different efficiency or hydrogen production costs. Tech-economic analyses will be needed to investigate control strategies at the system level.
Feasibility Study of "CO2 Free Hydrogen Chain" Utilizing Australian Brown Coal Linked with CCS
Nov 2012
Publication
We had investigated feasible measures to reduce CO2 emission and came to conclusion that introduction of new fuel such as hydrogen with near zero CO2 emission is required for achieving Japan’s commitment of 80% CO2 reduction by 2050. Under this background we are proposing and aiming to realize “CO2 free hydrogen chain” utilizing Australian brown coal linked with CCS. In this chain hydrogen produced from brown coal is liquefied and transported to Japan by liquid hydrogen carrier. We have conducted feasibility study of commercial scale “CO2 free hydrogen chain” whose result shows the chain is technically and economically feasible.
Thermochemical Looping Technologies for Clean Hydrogen Production – Current Status and Recent Advances
Nov 2022
Publication
This review critically analyses various aspects of the most promising thermochemical cycles for clean hydrogen production. While the current hydrogen market heavily relies on fossil-fuel-based platforms the thermochemical water-splitting systems based on the reduction-oxidation (redox) looping reactions have a significant potential to significantly contribute to the sustainable production of green hydrogen at scale. However compared to the water electrolysis techniques the thermochemical cycles suffer from a low technology readiness level (TRL) which retards the commercial implementation of these technologies. This review mainly focuses on identifying the capability of the state-of-the-art thermochemical cycles to deploy large-scale hydrogen production plants and their techno-economic performance. This study also analyzed the potential integration of the hybrid looping systems with the solar and nuclear reactor designs which are evidenced to be more cost-effective than the electrochemical water-splitting methods but it excludes fossil-based thermochemical processes such as gasification steam methane reforming and pyrolysis. Further investigation is still required to address the technical issues associated with implementing the hybrid thermochemical cycles in order to bring them to the market for sustainable hydrogen production.
Recent Advances in High-Temperature Steam Electrolysis with Solid Oxide Electrolysers for Green Hydrogen Production
Apr 2023
Publication
Hydrogen is known to be the carbon-neutral alternative energy carrier with the highest energy density. Currently more than 95% of hydrogen production technologies rely on fossil fuels resulting in greenhouse gas emissions. Water electrolysis is one of the most widely used technologies for hydrogen generation. Nuclear power a renewable energy source can provide the heat needed for the process of steam electrolysis for clean hydrogen production. This review paper analyses the recent progress in hydrogen generation via high-temperature steam electrolysis through solid oxide electrolysis cells using nuclear thermal energy. Protons and oxygen-ions conducting solid oxide electrolysis processes are discussed in this paper. The scope of this review report covers a broad range including the recent advances in material development for each component (i.e. hydrogen electrode oxygen electrode electrolyte interconnect and sealant) degradation mechanisms and countermeasures to mitigate them.
Hydrogenerally - Episode 6: Waste to Hydrogen
Nov 2022
Publication
In this sixth episode Steffan Eldred Hydrogen Innovation Network Knowledge Transfer Manager and Debra Jones Chemistry Knowledge Transfer Manager from Innovate UK KTN discuss why converting waste to hydrogen is so important and explore the hydrogen transition opportunities and challenges in this sector alongside their special guest Rob Dent Senior Research Engineer - Energy Linde and Application Sales Engineer at BOC UK & Ireland.
The podcast can be found on their website.
The podcast can be found on their website.
Self-Sustaining Control Strategy for Proton-Exchange Membrane Electrolysis Devices Based on Gradient-Disturbance Observation Method
Mar 2023
Publication
This paper proposes a self-sustaining control model for proton-exchange membrane (PEM) electrolysis devices aiming to maintain the temperature of their internal operating environment and thus improve the electrolysis efficiency and hydrogen production rate. Based on the analysis of energy–substance balance and electrochemical reaction characteristics an electrothermal-coupling dynamic model for PEM electrolysis devices was constructed. Considering the influence of the input energy–substance and the output hydrogen and oxygen of PEM electrolysis devices on the whole dynamic equilibrium process the required electrical energy and water molar flow rate are dynamically adjusted so that the temperature of the cathode and the anode is maintained near 338.15 K. The analytical results show that the hydrogen production rate and electrolysis efficiency are increased by 0.275 mol/min and 3.9% respectively by linearly stacking 100 PEM electrolysis devices to form a hydrogen production system with constant cathode and anode operating temperatures around 338.15 K in the self-sustaining controlled mode
Anion Exchange Membrane Water Electrolysis from Catalyst Design to the Membrane Electrode Assembly
Jul 2022
Publication
Anion exchange membrane (AEM) electrolysis aims to combine the benefits of alkaline electrolysis such as stability of the cheap catalyst and advantages of proton-exchange membrane systems like the ability to operate at differential pressure fast dynamic response low energy losses and higher current density. However as of today AEM electrolysis is limited by AEMs exhibiting insufficient ionic conductivity as well as lower catalyst activity and stability. Herein recent developments and outlook of AEM electrolysis such as cost-efficient transition metal catalysts for hydrogen evolution reaction and oxygen evolution reaction AEMs ionomer electrolytes ionomer catalyst–electrolyte interaction and membrane-electrode assembly performance and stability are described.
Renewable Energy Pathways toward Accelerating Hydrogen Fuel Production: Evidence from Global Hydrogen Modeling
Dec 2022
Publication
Fossil fuel consumption has triggered worries about energy security and climate change; this has promoted hydrogen as a viable option to aid in decarbonizing global energy systems. Hydrogen could substitute for fossil fuels in the future due to the economic political and environmental concerns related to energy production using fossil fuels. However currently the majority of hydrogen is produced using fossil fuels particularly natural gas which is not a renewable source of energy. It is therefore crucial to increase the efforts to produce hydrogen from renewable sources rather from the existing fossil-based approaches. Thus this study investigates how renewable energy can accelerate the production of hydrogen fuel in the future under three hydrogen economy-related energy regimes including nuclear restrictions hydrogen and city gas blending and in the scenarios which consider the geographic distribution of carbon reduction targets. A random effects regression model has been utilized employing panel data from a global energy system which optimizes for cost and carbon targets. The results of this study demonstrate that an increase in renewable energy sources has the potential to significantly accelerate the growth of future hydrogen production under all the considered policy regimes. The policy implications of this paper suggest that promoting renewable energy investments in line with a fairer allocation of carbon reduction efforts will help to ensure a future hydrogen economy which engenders a sustainable low carbon society.
Recent Research in Solar-Driven Hydrogen Production
Mar 2024
Publication
Climate concerns require immediate actions to reduce the global average temperature increase. Renewable electricity and renewable energy-based fuels and chemicals are crucial for progressive de-fossilization. Hydrogen will be part of the solution. The main issues to be considered are the growing market for H2 and the “green” feedstock and energy that should be used to produce H2 . The electrolysis of water using surplus renewable energy is considered an important development. Alternative H2 production routes should be using “green” feedstock to replace fossil fuels. We firstly investigated these alternative routes through using bio-based methanol or ethanol or ammonia from digesting agro-industrial or domestic waste. The catalytic conversion of CH4 to C and H2 was examined as a possible option for decarbonizing the natural gas grid. Secondly water splitting by reversible redox reactions was examined but using a renewable energy supply was deemed necessary. The application of renewable heat or power was therefore investigated with a special focus on using concentrated solar tower (CST) technology. We finally assessed valorization data to provide a tentative view of the scale-up potential and economic aspects of the systems and determine the needs for future research and developments.
Life Cycle Assessment of Hydrogen Production from Coal Gasification as an Alternative Transport Fuel
Dec 2022
Publication
The gasification of Polish coal to produce hydrogen could help to make the country independent of oil and gas imports and assist in the rational energy transition from gray to green hydrogen. When taking strategic economic or legislative decisions one should be guided not only by the level of CO2 emissions from the production process but also by other environmental impact factors obtained from comprehensive environmental analyses. This paper presents an analysis of the life cycle of hydrogen by coal gasification and its application in a vehicle powered by FCEV cells. All the main stages of hydrogen fuel production by Shell technology as well as hydrogen compression and transport to the distribution point are included in the analyses. In total two fuel production scenarios were considered: with and without sequestration of the carbon dioxide captured in the process. Life cycle analysis was performed according to the procedures and assumptions proposed in the FC-Hy Guide Guidance Document for performing LCAs on Fuel Cells and H2 Technologies by the CML baseline method. By applying the CO2 sequestration operation the GHG emissions rate for the assumed functional unit can be reduced by approximately 44% from 34.8 kg CO2-eq to 19.5 kg CO2-eq but this involves a concomitant increase in the acidification rate from 3.64·10−2 kg SO2-eq to 3.78·10−2 kg SO2-eq in the eutrophication index from 5.18·10−2 kg PO3− 4-eq to 5.57·10−2 kg PO3− 4-eq and in the abiotic depletion index from 405 MJ to 414 MJ and from 1.54·10−5 kg Sbeq to 1.61·10−5 kg Sbeq.
Economic Analysis of P2G Green Hydrogen Generated by Existing Wind Turbines on Jeju Island
Dec 2022
Publication
Every wind turbine is subject to fluctuations in power generation depending on climatic conditions. When electricity supply exceeds demand wind turbines are forced to implement curtailment causing a reduction in generation efficiency and commercial loss to turbine owners. Since the frequency and amount of curtailment of wind turbines increases as the amount of renewable energy become higher on Jeju Island in South Korea Jeju is configuring a Power to Gas (P2G) water electrolysis system that will be connected to an existing wind farm to use the “wasted energy”. In this study economic analysis was performed by calculating the production cost of green hydrogen and sensitivity analysis evaluated the variance in hydrogen cost depending on several influential factors. Approaches to lower hydrogen costs are necessary for the following reasons. The operating company needs a periodical update of hydrogen sale prices by reflecting a change in the system margin price (SMP) with the highest sensitivity to hydrogen cost. Technical development to reduce hydrogen costs in order to reduce power consumption for producing hydrogen and a decrease in annual reduction rate for the efficiency of water electrolysis is recommended. Discussions and research regarding government policy can be followed to lower the hydrogen cost.
A Detailed Parametric Analysis of a Solar-Powered Cogeneration System for Electricity and Hydrogen Production
Dec 2022
Publication
Hydrogen has received increased attention in the last decades as a green energy carrier and a promising future fuel. The integration of hydrogen as well as the development of cogeneration plants makes the energy sector more eco-friendly and sustainable. The aim of this paper is the investigation of a solar-fed cogeneration system that can produce power and compressed green hydrogen. The examined unit contains a parabolic trough collector solar field a thermal energy storage tank an organic Rankine cycle and a proton exchange membrane water electrolyzer. The installation also includes a hydrogen storage tank and a hydrogen compressor. The unit is analyzed parametrically in terms of thermodynamic performance and economic viability in steady-state conditions with a developed and accurate model. Taking into account the final results the overall energy efficiency is calculated at 14.03% the exergy efficiency at 14.94% and the hydrogen production rate at 0.205 kg/h. Finally the payback period and the net present value are determined at 9 years and 122 k€ respectively.
Hydrogen Production System Using Alkaline Water Electrolysis Adapting to Fast Fluctuating Photovoltaic Power
Apr 2023
Publication
Using photovoltaic (PV) energy to produce hydrogen through water electrolysis is an environmentally friendly approach that results in no contamination making hydrogen a completely clean energy source. Alkaline water electrolysis (AWE) is an excellent method of hydrogen production due to its long service life low cost and high reliability. However the fast fluctuations of photovoltaic power cannot integrate well with alkaline water electrolyzers. As a solution to the issues caused by the fluctuating power a hydrogen production system comprising a photovoltaic array a battery and an alkaline electrolyzer along with an electrical control strategy and energy management strategy is proposed. The energy management strategy takes into account the predicted PV power for the upcoming hour and determines the power flow accordingly. By analyzing the characteristics of PV panels and alkaline water electrolyzers and imposing the proposed strategy this system offers an effective means of producing hydrogen while minimizing energy consumption and reducing damage to the electrolyzer. The proposed strategy has been validated under various scenarios through simulations. In addition the system’s robustness was demonstrated by its ability to perform well despite inaccuracies in the predicted PV power.
Carbon-negative Hydrogen from Biomass Using Gas Switching Integrated Gasification: Techno-economic Assessment
Sep 2022
Publication
Ambitious decarbonization pathways to limit the global temperature rise to well below 2 ◦C will require largescale CO2 removal from the atmosphere. One promising avenue for achieving this goal is hydrogen production from biomass with CO2 capture. The present study investigates the techno-economic prospects of a novel biomass-to-hydrogen process configuration based on the gas switching integrated gasification (GSIG) concept. GSIG applies the gas switching combustion principle to indirectly combust off-gas fuel from the pressure swing adsorption unit in tubular reactors integrated into the gasifier to improve efficiency and CO2 capture. In this study these efficiency gains facilitated a 5% reduction in the levelized cost of hydrogen (LCOH) relative to conventional O2-blown fluidized bed gasification with pre-combustion CO2 capture even though the larger and more complex gasifier cancelled out the capital cost savings from avoiding the air separation and CO2 capture units. The economic assessment also demonstrated that advanced gas treatment using a tar cracker instead of a direct water wash can further reduce the LCOH by 12% and that the CO2 prices in excess of 100 €/ton consistent with ambitious decarbonization pathways will make this negative-emission technology economically highly attractive. Based on these results further research into the GSIG concept to facilitate more efficient utilization of limited biomass resources can be recommended.
Optimising Onshore Wind with Energy Storage Considering Curtailment
May 2022
Publication
Operating energy storage alongside onshore wind can improve its economics whilst providing a pathway for otherwise curtailed generation. In this work we present a framework to evaluate the economic potential of onshore wind co-located with battery storage (BS) and a hydrogen electrolyser (HE). This model is applied to a case study in Great Britain using historic data and considering local network charges and the cost of using curtailed power capturing an often neglected element of competition. We use a Markov Chain to model wind curtailment and determine the optimised scheduling of the storage as we vary price parameters and storage sizing. Finally by considering storage CAPEX and comparing against the case with no storage we can determine the value added (or lost) by different sized BS and HE for an onshore wind owner as a function of power purchase agreement (PPA) and green hydrogen market price. Results show that value added increases when HE is increased and when BS is decreased. Additionally a 10 MW electrolysers uses 27% more curtailed wind than 10 MW BS.
Simulation Methodology for an Off-grid Solar–battery–water Electrolyzer Plant: Simultaneous Optimization of Component Capacities and System Control
Oct 2021
Publication
The capacity of each component in an off-grid water electrolyzer hydrogen production plant integrated with solar photovoltaics and a battery energy storage system represents a significant factor affecting the viability and reliability of the system. This paper describes a novel method that optimizes simultaneously the component capacities and finite-state machine based control of the system to minimize the cost of green hydrogen production. The components and control in the system are referenced to a proton exchange membrane water electrolyzer stack with a fixed nominal power of 4.5 kW. The end results are thus scalable by changing the nominal power of the electrolyzer. Simulations are carried out based on data collected from a residential solar photovoltaic installation with 300 s time resolution. Optimization of the system is performed with particle swarm optimization algorithm. A sensitivity analysis performed over the prices of the different components reveals that the price of the water electrolyzer has the greatest impact on the green hydrogen production cost. It is found that the price of the battery has to be below 0.3 e/Wh to become a feasible solution as overnight energy storage.
Asymmetric Solvation of the Zinc Dimer Cation Revealed by Infrared Multiple Photon Dissociation Spectroscopy of Zn2+(H2O)n (n = 1–20)
Jun 2021
Publication
Investigating metal-ion solvation—in particular the fundamental binding interactions—enhances the understanding of many processes including hydrogen production via catalysis at metal centers and metal corrosion. Infrared spectra of the hydrated zinc dimer (Zn2+(H2O)n; n = 1–20) were measured in the O–H stretching region using infrared multiple photon dissociation (IRMPD) spectroscopy. These spectra were then compared with those calculated by using density functional theory. For all cluster sizes calculated structures adopting asymmetric solvation to one Zn atom in the dimer were found to lie lower in energy than structures adopting symmetric solvation to both Zn atoms. Combining experiment and theory the spectra show that water molecules preferentially bind to one Zn atom adopting water binding motifs similar to the Zn+(H2O)n complexes studied previously. A lower coordination number of 2 was observed for Zn2+(H2O)3 evident from the highly red-shifted band in the hydrogen bonding region. Photodissociation leading to loss of a neutral Zn atom was observed only for n = 3 attributed to a particularly low calculated Zn binding energy for this cluster size.
Kinetic Parameters Estimation via Dragonfly Algorithm (DA) and Comparison of Cylindrical and Spherical Reactors Performance for CO2 Hydrogenation to Hydrocarbons
Oct 2020
Publication
Climate change and global warming as well as growing global demand for hydrocarbons in industrial sectors make great incentives to investigate the utilization of CO2 for hydrocarbons production. Therefore finding an in-depth understanding of the CO2 hydrogenation reactors along with simulating reactor responses to different operating conditions are of paramount importance. However the reaction mechanisms for CO2 hydrogenation and their corresponding kinetic parameters have been disputable yet. In this regard considering the previously proposed Langmuir-Hinshelwood-Hougen-Watson (LHHW) mechanism which considered CO2 hydrogenation as a combination of reverse water gas shift (RWGS) and Fischer-Tropsch (FT) reactions and using a one-dimensional pseudo-homogeneous non-isothermal model kinetic parameters of the rate expressions are estimated via fitting experimental and modelling data through a novel swarm intelligence optimization technique called dragonfly algorithm (DA). The predicted reactants conversion using DA algorithm are closer to the experimental data (with about 4% error) comparing to those obtained by the artificial bee colony (ABC) algorithm and are in significant agreement with available literature data. The proposed model is used to assess the effect of reactor configuration on the performance and temperature fluctuations. Results show that axial flow spherical reactor (AFSR) and radial flow spherical reactor (RFSR) exhibiting the same surface area with that of the cylindrical reactor (CR) i.e. AFSR-2 and RFSR-2-i are the most efficient exhibiting hydrocarbons selectivity of 40.330% and 40.286% at CO2 conversion of 53.763% and 53.891%. In addition it is revealed that the location of the jacket has an essential role in controlling the reactor temperature.
SNG Generation via Power to Gas Technology: Plant Design and Annual Performance Assessment
Nov 2020
Publication
Power to gas (PtG) is an emerging technology that allows to overcome the issues due to the increasingly widespread use of intermittent renewable energy sources (IRES). Via water electrolysis power surplus on the electric grid is converted into hydrogen or into synthetic natural gas (SNG) that can be directly injected in the natural gas network for long-term energy storage. The core units of the Power to synthetic natural gas (PtSNG) plant are the electrolyzer and the methanation reactors where the renewable electrolytic hydrogen is converted to synthetic natural gas by adding carbon dioxide. A technical issue of the PtSNG plant is the different dynamics of the electrolysis unit and the methanation unit. The use of a hydrogen storage system can help to decouple these two subsystems and to manage the methanation unit for assuring long operation time and reducing the number of shutdowns. The purpose of this paper is to evaluate the energy storage potential and the technical feasibility of the PtSNG concept to store intermittent renewable sources. Therefore different plant sizes (1 3 and 6 MW) have been defined and investigated by varying the ratio between the renewable electric energy sent to the plant and the total electric energy generated by the renewable energy source (RES) facility based on a 12 MW wind farm. The analysis has been carried out by developing a thermochemical and electrochemical model and a dynamic model. The first allows to predict the plant performance in steady state. The second allows to forecast the annual performance and the operation time of the plant by implementing the control strategy of the storage unit. The annual overall efficiencies are in the range of 42–44% low heating value (LHV basis). The plant load factor i.e. the ratio between the annual chemical energy of the produced SNG and the plant capacity results equal to 60.0% 46.5% and 35.4% for 1 3 and 6 MW PtSNG sizes respectively.
Nickel Sulfides Supported by Carbon Spheres as Efficient Catalysts for Hydrogen Evolution Reaction
Jun 2021
Publication
Ni3S2 and NiS supported on carbon spheres are successfully synthesized by a facile hydrothermal method. And then a series of physical characterizations included XRD (X-ray diffraction) EDS (energy dispersive spectroscopy) FESEM (field emission scanning electron microscopy) and XPS (X-ray photo-electron spectroscopy) were used to analyze the samples. XRD was used to confirm that NiNi3S2 S2 and NiS were successfully fabricated. FESEM indicated that Ni3S2 and NiS disperse well on carbon spheres. Electrochemical tests showed that nickel sulfides supported by carbon spheres exhibited excellent hydrogen evolution performance. The excellent catalytic activity is attributed to the synergistic effect of carbon spheres and transition metal sulfides of which the carbon spheres act to enhance the electrical conductivity and the dispersion of Ni3S2 and NiS thus providing more active sites for the hydrogen evolution reaction.
Carbons Formed in Methane Thermal and Thermocatalytic Decomposition Processes: Properties and Applications
Jun 2021
Publication
The hydrogen economy will play a key role in future energy systems. Several thermal and catalytic methods for hydrogen production have been presented. In this review methane thermocatalytic and thermal decomposition into hydrogen gas and solid carbon are considered. These processes known as the thermal decomposition of methane (TDM) and thermocatalytic decomposition (TCD) of methane respectively appear to have the greatest potential for hydrogen production. In particular the focus is on the different types and properties of carbons formed during the decomposition processes. The applications for carbons are also investigated.
The ‘Green’ Ni-UGSO Catalyst for Hydrogen Production under Various Reforming Regimes
Jun 2021
Publication
A new spinelized Ni catalyst (Ni-UGSO) using Ni(NO3)2·6H2O as the Ni precursor was prepared according to a less material intensive protocol. The support of this catalyst is a negative-value mining residue UpGraded Slag Oxide (UGSO) produced from a TiO2 slag production unit. Applied to dry reforming of methane (DRM) at atmospheric pressure T = 810 °C space velocity of 3400 mL/(h·g) and molar CO2/CH4 = 1.2 Ni-UGSO gives a stable over 168 h time-on-stream methane conversion of 92%. In this DRM reaction optimization study: (1) the best performance is obtained with the 10–13 wt% Ni load; (2) the Ni-UGSO catalysts obtained from two different batches of UGSO demonstrated equivalent performances despite their slight differences in composition; (3) the sulfur-poisoning resistance study shows that at up to 5.5 ppm no Ni-UGSO deactivation is observed. In steam reforming of methane (SRM) Ni-UGSO was tested at 900 °C and a molar ratio of H2O/CH4 = 1.7. In this experimental range CH4 conversion rapidly reached 98% and remained stable over 168 h time-on-stream (TOS). The same stability is observed for H2 and CO yields at around 92% and 91% respectively while H2/CO was close to 3. In mixed (dry and steam) methane reforming using a ratio of H2O/CH4 = 0.15 and CO2/CH4 = 0.97 for 74 h and three reaction temperature levels (828 °C 847 °C and 896 °C) CH4 conversion remains stable; 80% at 828 °C (26 h) 85% at 847 °C (24 h) and 95% at 896 °C (24 h). All gaseous streams have been analyzed by gas chromatography. Both fresh and used catalysts are analyzed by scanning electron microscopy-electron dispersive X-ray spectroscopy (SEM-EDXS) X-ray diffraction (XRD) and thermogravimetric analysis (TGA) coupled with mass spectroscopy (MS) and BET Specific surface. In the reducing environment of reforming such catalytic activity is mainly attributed to (a) alloys such as FeNi FeNi3 and Fe3Ni2 (reduction of NiFe2O4 FeNiAlO4) and (b) to the solid solution NiO-MgO. The latter is characterized by a molecular distribution of the catalytically active Ni phase while offering an environment that prevents C deposition due to its alkalinity.
In Situ Irradiated X-Ray Photoelectron Spectroscopy on Ag-WS2 Heterostructure For Hydrogen Production Enhancement
Oct 2020
Publication
The hot electron transition of noble materials to catalysis accelerated by localized surface plasmon resonances (LSPRs) was detected by in situ irradiated X-ray photoelectron spectroscopy (ISI-XPS) in this article. This paper synthesized an Ag Nanowire (AgNW) @ WS2 core-shell structure with an ultra-thin shell of WS2(3 ∼ 7 nm) and characterized its photocatalytic properties. The AgNW@WS2 core-shell structure exhibited different surface-enhanced Raman spectroscopy (SERS) effects by changing shell thickness indicating that the effect of AgNW could be controlled by WS2 shell. Furthermore the hydrogen production of AgNW@WS2 could reach to 356% of that of pure WS2. The hot electrons arising from the LSPRs effect broke through the Schottky barrier between WS2 and AgNW and transferred to the WS2 shell whose photocatalytic effect was thus enhanced. In addition when the LSPRs effect was intensified by reducing the shell thickness the hot electron transition of noble materials to catalysis was accelerated.
Shining the Light on Clean Hydrogen
Jun 2021
Publication
Clean hydrogen:
- What's driving the excitement?
- Will hydrogen stay on the main stage of the energy transition?
- What is the market for clean hydrogen today?
Enhanced Performance and Durability of Low Catalyst Loading PEM Water Electrolyser Based on a Short-side Chain Perfluorosulfonic Ionomer
Sep 2016
Publication
Water electrolysis supplied by renewable energy is the foremost technology for producing ‘‘green” hydrogen for fuel cell vehicles. In addition the ability to rapidly follow an intermittent load makes electrolysis an ideal solution for grid-balancing caused by differences in supply and demand for energy generation and consumption. Membrane-electrode assemblies (MEAs) designed for polymer electrolyte membrane (PEM) water electrolysis based on a novel short-side chain (SSC) perfluorosulfonic acid (PFSA) membrane Aquivion with various cathode and anode noble metal loadings were investigated in terms of both performance and durability. Utilizing a nanosized Ir0.7Ru0.3O solid solution anode catalyst and a supported Pt/C cathode catalyst in combination with the Aquivion membrane gave excellent electrolysis performances exceeding 3.2 A cm-2 at 1.8 V terminal cell voltage ( 80% efficiency) at 90 ºC in the presence of a total catalyst loading of 1.6 mg cm−2. A very small loss of efficiency corresponding to 30 mV voltage increase was recorded at 3 A cm 2 using a total noble metal catalyst loading of less than 0.5 mg cm−2 (compared to the industry standard of 2 mg cm−2). Steady-state durability tests carried out for 1000 h at 1 A cm -2 showed excellent stability for the MEA with total noble metal catalyst loading of 1.6 mg cm−2 (cell voltage increase 5 lV/h). Moderate degradation rate (cell voltage increase 15 lV/h) was recorded for the low loading 0.5 mg cm-2 MEA. Similar stability characteristics were observed in durability tests at 3 A cm−2. These high performance and stability characteristics were attributed to the enhanced proton conductivity and good stability of the novel membrane the optimized structural properties of the the enhanced proton conductivity and good stability of the novel membrane the optimized structural properties of the the enhanced proton conductivity and good stability of the novel membrane the optimized structural properties of the Ir and Ru oxide solid solution and the enrichment of Ir species on the surface for the anodic catalyst.
Physicochemical Properties of Proton-conducting SmNiO3 Epitaxial Films
Mar 2019
Publication
Proton conducting SmNiO3 (SNO) thin films were grown on (001) LaAlO3 substrates for systematically investigating the proton transport properties. X-ray Diffraction and Atomic Force Microscopy studies reveal that the as-grown SNO thin films have good single crystallinity and smooth surface morphology. The electrical conductivity measurements in air indicate a peak at 473 K in the temperature dependence of the resistance of the SNO films probably due to oxygen loss on heating. A Metal-Insulator-Transition occurs at 373 K for the films after annealing at 873 K in air. In a hydrogen atmosphere (3% H2/97% N2) an anomalous peak in the resistance is found at 685 K on the first heating cycle. Electrochemical Impedance Spectroscopy studies as a function of temperature indicate that the SNO films have a high ionic conductivity (0.030 S/cm at 773 K) in a hydrogen atmosphere. The activation energy for proton conductivity was determined to be 0.23 eV at 473–773 K and 0.37 eV at 773–973 K respectively. These findings demonstrate that SNO thin films have good proton conductivity and are good candidate electrolytes for low temperature proton-conducting Solid Oxide Fuel Cells.
Microwave Absorption of Aluminum/Hydrogen Treated Titanium Dioxide Nanoparticles
Dec 2018
Publication
Interactions between incident electromagnetic energy and matter are of critical importance for numerous civil and military applications such as photocatalysis solar cells optics radar detection communications information processing and transport et al. Traditional mechanisms for such interactions in the microwave frequency mainly rely on dipole rotations and magnetic domain resonance. In this study we present the first report of the microwave absorption of Al/H2 treated TiO2 nanoparticles where the Al/H2 treatment not only induces structural and optical property changes but also largely improves the microwave absorption performance of TiO2 nanoparticles. Moreover the frequency of the microwave absorption can be finely controlled with the treatment temperature and the absorption efficiency can reach optimal values with a careful temperature tuning. A large reflection loss of −58.02 dB has been demonstrated with 3.1 mm TiO2 coating when the treating temperature is 700 °C. The high efficiency of microwave absorption is most likely linked to the disordering-induced property changes in the materials. Along with the increased microwave absorption properties are largely increased visible-light and IR absorptions and enhanced electrical conductivity and reduced skin-depth which is likely related to the interfacial defects within the TiO2 nanoparticles caused by the Al/H2 treatment.
Overview of the Hydrogen Production by Plasma-Driven Solution Electrolysis
Oct 2022
Publication
This paper reviews the progress in applying the plasma-driven solution electrolysis (PDSE) which is also referred to as the contact glow-discharge electrolysis (CGDE) or plasma electrolysis for hydrogen production. The physicochemical processes responsible for the formation of PDSE and effects occurring at the discharge electrode in the cathodic and anodic regimes of the PDSE operation are described. The influence of the PDSE process parameters especially the discharge polarity magnitude of the applied voltage type and concentration of the typical electrolytic solutions (K2CO3 Na2CO3 KOH NaOH H2SO4 ) presence of organic additives (CH3OH C2H5OH CH3COOH) temperature of the electrolytic solution the active length and immersion depth of the discharge electrode into the electrolytic solution on the energy efficiency (%) energy yield (g(H2 )/kWh) and hydrogen production rate (g(H2 )/h) is presented and discussed. This analysis showed that in the cathodic regime of PDSE the hydrogen production rate is 33.3 times higher than that in the anodic regime of PDSE whereas the Faradaic and energy efficiencies are 11 and 12.5 times greater respectively than that in the anodic one. It also revealed the energy yield of hydrogen production in the cathodic regime of PDSE in the methanol–water mixture as the electrolytic solution is 3.9 times greater compared to that of the alkaline electrolysis 4.1 times greater compared to the polymer electrolyte membrane electrolysis 2.8 times greater compared to the solid oxide electrolysis 1.75 times greater than that obtained in the microwave (2.45 GHz) plasma and 5.8% greater compared to natural gas steam reforming.
Hydrogen Production via Steam Reforming: A Critical Analysis of MR and RMM Technologies
Jan 2020
Publication
Hydrogen as the energy carrier of the future’ has been a topic discussed for decades and is today the subject of a new revival especially driven by the investments in renewable electricity and the technological efforts done by high-developed industrial powers such as Northern Europe and Japan. Although hydrogen production from renewable resources is still limited to small scale local solutions and R&D projects; steam reforming (SR) of natural gas at industrial scale is the cheapest and most used technology and generates around 8 kg CO2 per kg H2. This paper is focused on the process optimization and decarbonization of H2 production from fossil fuels to promote more efficient approaches based on membrane separation. In this work two emerging configurations have been compared from the numerical point of view: the membrane reactor (MR) and the reformer and membrane module (RMM) proposed and tested by this research group. The rate of hydrogen production by SR has been calculated according to other literature works a one-dimensional model has been developed for mass heat and momentum balances. For the membrane modules the rate of hydrogen permeation has been estimated according to mass transfer correlation previously reported by this research group and based on previous experimental tests carried on in the first RMM Pilot Plant. The methane conversion carbon dioxide yield temperature and pressure profile are compared for each configuration: SR MR and RMM. By decoupling the reaction and separation section such as in the RMM the overall methane conversion can be increased of about 30% improving the efficiency of the system.
An Overview of Water Electrolysis Technologies for Green Hydrogen Production
Oct 2022
Publication
Decarbonizing the planet is one of the major goals that countries around the world have set for 2050 to mitigate the effects of climate change. To achieve these goals green hydrogen that can be produced from the electrolysis of water is an important key solution to tackle global decarbonization. Consequently in recent years there is an increase in interest towards green hydrogen production through the electrolysis process for large-scale implementation of renewable energy based power plants and other industrial and transportation applications. The main objective of this study was to provide a comprehensive review of various green hydrogen production technologies especially on water electrolysis. In this review various water electrolysis technologies and their techno-commercial prospects including hydrogen production cost along with recent developments in electrode materials and their challenges were summarized. Further some of the most successful results also were described. Moreover this review aims to identify the gaps in water electrolysis research and development towards the techno-commercial perspective. In addition some of the commercial electrolyzer performances and their limitations also were described along with possible solutions for cost-effective hydrogen production Finally we outlined our ideas and possible solutions for driving cost-effective green hydrogen production for commercial applications. This information will provide future research directions and a road map for the development/implementation of commercially viable green hydrogen projects.
Hydrogen Production and Carbon Sequestration by Steam Methane Reforming and Fracking with Carbon Dioxide
Feb 2020
Publication
An opportunity to sequester large amounts of carbon dioxide (CO2) is made possible because hydraulic fracturing is used to produce most of America's natural gas. CO2 could be extracted from natural gas and water using steam methane reforming pressurized to its supercritical phase and used instead of water to fracture additional hydrocarbon-bearing rock. The useful energy carrier that remains is hydrogen with carbon returned to the ground. Research on the use of supercritical CO2 is reviewed with proppant entrainment identified as the major area where technical advances may be needed. The large potential for greenhouse-gas reduction through sequestration of CO2 and avoidance of methane leakage from the natural gas system is quantified.
Performance Study on Methanol Steam Reforming Rib Micro-Reactor with Waste Heat Recovery
Mar 2020
Publication
Automobile exhaust heat recovery is considered to be an effective means to enhance fuel utilization. The catalytic production of hydrogen by methanol steam reforming is an attractive option for onboard mobile applications due to its many advantages. However the reformers of conventional packed bed type suffer from axial temperature gradients and cold spots resulting from severe limitations of mass and heat transfer. These disadvantages limit reformers to a low efficiency of catalyst utilization. A novel rib microreactor was designed for the hydrogen production from methanol steam reforming heated by automobile exhaust and the effect of inlet exhaust and methanol steam on reactor performance was numerically analyzed in detail with computational fluid dynamics. The results showed that the best operating parameters were the counter flow water-to-alcohol (W/A) of 1.3 exhaust inlet velocity of 1.1 m/s and exhaust inlet temperature of 773 K when the inlet velocity and inlet temperature of the reactant were 0.1 m/s and 493 K respectively. At this condition a methanol conversion of 99.4% and thermal efficiency of 28% were achieved together with a hydrogen content of 69.6%.
Analysis of Hydrogen Production Costs in Steam-Methane Reforming Considering Integration with Electrolysis and CO2 Capture
Aug 2022
Publication
Global hydrogen production is dominated by the Steam-Methane Reforming (SMR) route which is associated with significant CO2 emissions and excess process heat. Two paths to lower specific CO2 emissions in SMR hydrogen production are investigated: (1) the integration of CO2 capture and compression for subsequent sequestration or utilization and (2) the integration of electrolysis for increased hydrogen production. In both cases the excess process heat is utilized to drive the emissions reduction options. Four different design regimes for integration of carbon capture and compression with the SMR process are identified. Techno-economic analyses are performed to study the effect of CO2 mitigation on hydrogen production costs compared to grey hydrogen production without emissions mitigation options. Integration with electrolysis is shown to be less attractive compared to the proposed heat and power integration schemes for the SMR process with CO2 capture and compression for subsequent sequestration or utilization which can reduce emissions by 90% with hydrogen production costs increasing only moderately by 13%. This blue hydrogen production is compared in terms of costs and emissions against the emerging alternative production by electrolysis in the context of renewable and fossil electricity generation and electricity mixes while considering life-cycle emissions.
Hydrogen Separation and Purification from Various Gas Mixtures by Means of Electrochemical Membrane Technology in the Temperature Range 100–160 ◦C
Apr 2021
Publication
This paper reports on an experimental evaluation of the hydrogen separation performance in a proton exchange membrane system with Pt-Co/C as the anode electrocatalyst. The recovery of hydrogen from H2/CO2 H2/CH4 and H2/NH3 gas mixtures were determined in the temperature range of 100–160 ◦C. The effects of both the impurity concentration and cell temperature on the separation performance of the cell and membrane were further examined. The electrochemical properties and performance of the cell were determined by means of polarization curves limiting current density open-circuit voltage hydrogen permeability hydrogen selectivity hydrogen purity and cell efficiencies (current voltage and power efficiencies) as performance parameters. High purity hydrogen (>99.9%) was obtained from a low purity feed (20% H2 ) after hydrogen was separated from H2/CH4 mixtures. Hydrogen purities of 98–99.5% and 96–99.5% were achieved for 10% and 50% CO2 in the feed respectively. Moreover the use of proton exchange membranes for electrochemical hydrogen separation was unsuccessful in separating hydrogen-rich streams containing NH3 ; the membrane underwent irreversible damage.
Time-phased Geospatial Siting Analysis for Renewable Hydrogen Production Facilities under a Billion-kilogram-scale Build-out using California as an Example
Jun 2022
Publication
For renewable hydrogen to be a significant part of the future decarbonized energy and transportation sectors a rapid and massive build-out of hydrogen production facilities will be needed. This paper describes a geospatial modeling approach to identifying the optimal locations for renewable hydrogen fuel production throughout the state of California based on least-cost generation and transport. This is accomplished by (1) estimating and projecting California renewable hydrogen demand scenarios through the year 2050 (2) identifying feedstock locations (3) excluding areas not suitable for development and (4) selecting optimal site locations using commercial geospatial modeling software. The findings indicate that there is a need for hundreds of new renewable hydrogen production facilities in the decades preceding the year 2050. In selecting sites for development feedstock availability by technology type is the driving factor."
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