Applications & Pathways
Preliminary Design and Simulation of a Thermal Management System with Integrated Secondary Power Generation Capability for a Mach 8 Aircraft Concept Exploiting Liquid Hydrogen
Feb 2023
Publication
This paper introduces the concept of a thermal management system (TMS) with integrated on-board power generation capabilities for a Mach 8 hypersonic aircraft powered by liquid hydrogen (LH2). This work developed within the EU-funded STRATOFLY Project aims to demonstrate an opportunity for facing the challenges of hypersonic flight for civil applications mainly dealing with thermal and environmental control as well as propellant distribution and on-board power generation adopting a highly integrated plant characterized by a multi-functional architecture. The TMS concept described in this paper makes benefit of the connection between the propellant storage and distribution subsystems of the aircraft to exploit hydrogen vapors and liquid flow as the means to drive a thermodynamic cycle able on one hand to ensure engine feed and thermal control of the cabin environment while providing on the other hand the necessary power for other on-board systems and utilities especially during the operation of high-speed propulsion plants which cannot host traditional generators. The system layout inspired by concepts studied within precursor EU-funded projects is detailed and modified in order to suggest an operable solution that can be installed on-board the reference aircraft with focus on those interfaces impacting its performance requirements and integration features as part of the overall systems architecture of the plane. Analysis and modeling of the system is performed and the main results in terms of performance along the reference mission profile are discussed.
Environmental Benefit and Investment Value of Hydrogen-Based Wind-Energy Storage System
Mar 2021
Publication
Alongside the rapid expansion of wind power installation in China wind curtailment is also mounting rapidly due to China’s energy endowment imbalance. The hydrogen-based wind-energy storage system becomes an alternative to solve the puzzle of wind power surplus. This article introduced China’s energy storage industry development and summarized the advantages of hydrogen-based wind-energy storage systems. From the perspective of resource conservation it estimated the environmental benefits of hydrogen-based wind-energy storages. This research also builds a valuation model based on the Real Options Theory to capture the distinctive flexible charging and discharging features of the hydrogen-based wind-energy storage systems. Based on the model simulation results including the investment value and operation decision of the hydrogen energy storage system with different electricity prices system parameters and different levels of subsidies are presented. The results show that the hydrogen storage system fed with the surplus wind power can annually save approximately 2.19–3.29 million tons of standard coal consumption. It will reduce 3.31–4.97 million tons of CO2 SO2 NOx and PM saving as much as 286.6–429.8 million yuan of environmental cost annually on average. The hydrogen-based wind-energy storage system’s value depends on the construction investment and operating costs and is also affected by the meanreverting nature and jumps or spikes in electricity prices. The market-oriented reform of China’s power sector is conducive to improve hydrogen-based wind-energy storage systems’ profitability. At present subsidies are still essential to reduce initial investment and attract enterprises to participate in hydrogen energy storage projects.
Integrated Energy System Optimal Operation in Coal District With Hydrogen Heavy Trucks
Sep 2021
Publication
The coal industry contributes significantly to the social economy but the emission of greenhouse gases puts huge pressure on the environment in the process of mining transportation and power generation. In the integrated energy system (IES) the current research about the power-to-gas (P2G) technology mainly focuses on the injection of hydrogen generated from renewable energy electrolyzed water into natural gas pipelines which may cause hydrogen embrittlement of the pipeline and cannot be repaired. In this paper sufficient hydrogen energy can be produced through P2G technology and coal-to-hydrogen (C2H) of coal gasification considering the typical scenario of coal district is rich in coal and renewable energy. In order to transport the mined coal to the destination hydrogen heavy trucks have a broad space for development which can absorb hydrogen energy in time and avoid potentially dangerous hydrogen injection into pipelines and relatively expensive hydrogen storage. An optimized scheduling model of electric-gas IES is proposed based on second-order cone programming (SOCP). In the model proposed above the closed industrial loop (including coal mining hydrogen production truck transportation of coal and integrated energy systems) has been innovatively studied to consume renewable energy and coordinate multi-energy. Finally an electric-gas IES study case constructed by IEEE 30-node power system and Belgium 24-node natural gas network was used to analyze. The results show that by introducing the proposed hydrogen production technology typical daily operating costs are effectively reduced by 7.7%. Under China’s carbon emissions trading system the operating costs of hydrogen heavy trucks have been reduced by 0.95 and 4.68% respectively compared with electric vehicles and diesel trucks. Under Europe’s stricter carbon emissions trading system the percentages of cost reduction are 2.56 and 9.12% respectively. The above technical results verify the feasibility economy low carbon and effectiveness of the proposed mechanism.
Performance Analysis of a Stand-alone Integrated Solar Hydrogen Energy System for Zero Energy Buildings
Oct 2022
Publication
This study analyzes the optimal sizing design of a stand-alone solar hydrogen hybrid energy system for a house in Afyon Turkey. The house is not connected to the grid and the proposed hybrid system meets all its energy demands; therefore it is considered a zero-energy building. The designed system guarantees uninterrupted and reliable power throughout the year. Since the reliability of the power supply is crucial for the house optimal sizing of the components photovoltaic (PV) panels electrolyzer storage tank and fuel cell stack is critical. Determining the sufficient number of PV panels suitable electrolyzer model and size number of fuel cell stacks and the minimum storage tank volume to use in the proposed system can guarantee an uninterrupted energy supply to the house. In this study a stand-alone hybrid energy system is proposed. The system consists of PV panels a proton exchange membrane (PEM) electrolyzer a storage tank and a PEM fuel cell stack. It can meet the continuous energy demand of the house is sized by using 10 min of averaged solar irradiation and temperature data of the site and consumption data of the house. Present results show that the size of each component in a solar hydrogen hybrid energy system in terms of power depends on the size of each other components to meet the efficiency requirement of the whole system. Choosing the nominal electrolyzer power is critical in such energy systems
Reduction of Iron Oxides with Hydrogen - A Review
Aug 2019
Publication
This review focuses on the reduction of iron oxides using hydrogen as a reducing agent. Due to increasing requirements from environmental issues a change of process concepts in the iron and steel industry is necessary within the next few years. Currently crude steel production is mainly based on fossil fuels and emitting of the climate-relevant gas carbon dioxide is integral. One opportunity to avoid or reduce greenhouse gas emissions is substituting hydrogen for carbon as an energy source and reducing agent. Hydrogen produced via renewable energies allows carbon-free reduction and avoids forming harmful greenhouse gases during the reduction process. The thermodynamic and kinetic behaviors of reduction with hydrogen are summarized and discussed in this review. The effects of influencing parameters such as temperature type of iron oxide grain size etc. are shown and compared with the reduction behavior of iron oxides with carbon monoxide. Different methods to describe the kinetics of the reduction progress and the role of the apparent activation energy are shown and proofed regarding their plausibility.
Analysis and Design of Fuel Cell Systems for Aviation
Feb 2018
Publication
In this paper the design of fuel cells for the main energy supply of passenger transportation aircraft is discussed. Using a physical model of a fuel cell general design considerations are derived. Considering different possible design objectives the trade-off between power density and efficiency is discussed. A universal cost–benefit curve is derived to aid the design process. A weight factor wP is introduced which allows incorporating technical (e.g. system mass and efficiency) as well as non-technical design objectives (e.g. operating cost emission goals social acceptance or technology affinity political factors). The optimal fuel cell design is not determined by the characteristics of the fuel cell alone but also by the characteristics of the other system components. The fuel cell needs to be designed in the context of the whole energy system. This is demonstrated by combining the fuel cell model with simple and detailed design models of a liquid hydrogen tank. The presented methodology and models allows assessing the potential of fuel cell systems for mass reduction of future passenger aircraft.
Hydrogen Energy as Future of Sustainable Mobility
May 2022
Publication
Conventional fuels for vehicular applications generate hazardous pollutants which have an adverse effect on the environment. Therefore there is a high demand to shift towards environment-friendly vehicles for the present mobility sector. This paper highlights sustainable mobility and specifically sustainable transportation as a solution to reduce GHG emissions. Thus hydrogen fuel-based vehicular technologies have started blooming and have gained significance following the zero-emission policy focusing on various types of sustainable motilities and their limitations. Serving an incredible deliverance of energy by hydrogen fuel combustion engines hydrogen can revolution various transportation sectors. In this study the aspects of hydrogen as a fuel for sustainable mobility sectors have been investigated. In order to reduce the GHG (Green House Gas) emission from fossil fuel vehicles researchers have paid their focus for research and development on hydrogen fuel vehicles and proton exchange fuel cells. Also its development and progress in all mobility sectors in various countries have been scrutinized to measure the feasibility of sustainable mobility as a future. This paper is an inclusive review of hydrogen-based mobility in various sectors of transportation in particular fuel cell cars that provides information on various technologies adapted with time to add more towards perfection. When compared to electric vehicles with a 200-mile range fuel cell cars have a lower driving cost in all of the 2035 and 2050 scenarios. To stimulate the use of hydrogen as a passenger automobile fuel the cost of a hydrogen fuel cell vehicle (FCV) must be brought down to at least the same level as an electric vehicle. Compared to gasoline cars fuel cell vehicles use 43% less energy and generate 40% less CO2.
Conceptual Study and Development of an Autonomously Operating, Sailing Renewable Energy Conversion System
Jun 2022
Publication
With little time left for humanity to reduce climate change to a tolerable level a highly scalable and rapidly deployable solution is needed that can be implemented by any country. Offshore wind energy in international waters is an underused resource and could even be harnessed by landlocked countries. In this paper the use of sailing wind turbines operating autonomously in high seas to harvest energy is proposed. The electrical energy that is generated by the wind turbine is converted to a renewable fuel and stored onboard. Later the fuel will be transferred to shore or to other destinations of use. The presented idea is explored at the system level where the basic subsystems necessary are identified and defined such as energy conversion and storage as well as propulsion subsystems. Moreover various operating possibilities are investigated including a comparison of different sailing strategies and fuels for storage. Existing ideas are also briefly addressed and an example concept is suggested as well. In this paper the proposed sailing renewable energy conversion system is explored at a higher level of abstraction. Following up on this conceptual study more detailed investigations are necessary to determine whether the development of such a sailing renewable energy conversion system is viable from an engineering economic and environmental point of view.
Dynamic Mechanical Fatigue Behavior of Polymer Electrolyte Membranes for Fuel Cell Electric Vehicles Using a Gas Pressure-Loaded Blister
Nov 2021
Publication
This study reports on an innovative press-loaded blister hybrid system equipped with gas-chromatography (PBS-GC) that is designed to evaluate the mechanical fatigue of two representative types of commercial Nafion membranes under relevant PEMFC operating conditions (e.g. simultaneously controlling temperature and humidity). The influences of various applied pressures (50 kPa 100 kPa etc.) and blistering gas types (hydrogen oxygen etc.) on the mechanical resistance loss are systematically investigated. The results evidently indicate that hydrogen gas is a more effective blistering gas for inducing dynamic mechanical losses of PEM. The changes in proton conductivity are also measured before and after hydrogen gas pressure-loaded blistering. After performing the mechanical aging test a decrease in proton conductivity was confirmed which was also interpreted using small angle X-ray scattering (SAXS) analysis. Finally an accelerated dynamic mechanical aging test is performed using the homemade PBS-GC system where the hydrogen permeability rate increases significantly when the membrane is pressure-loaded blistering for 10 min suggesting notable mechanical fatigue of the PEM. In summary this PBS-GC system developed in-house clearly demonstrates its capability of screening and characterizing various membrane candidates in a relatively short period of time (<1.5 h at 50 kPa versus 200 h).
Everything About Hydrogen Podcast: The Other Hydrogen Vehicle?
Oct 2019
Publication
For this episode we speak to Amanda Lyne the Managing Director of ULEMCo and the Chair of the UK Hydrogen and Fuel Cell Association (UKHFCA). Below are a few links to some of the content discussed on the show and some further background reading.
The podcast can be found on their website
The podcast can be found on their website
Cost-effective Technology Choice in a Decarbonized and Diversified Long-haul Truck Transportation Sector: A U.S. Case Study
Dec 2021
Publication
Achieving net-zero emissions by 2050 will require accelerated efforts that include decarbonizing long-haul truck transportation. In this difficult-to-decarbonize low-margin industry economic transparency on technology options is vital for decision makers seeking to eliminate emissions. Battery electric (BET) and hydrogen fuel cell electric trucks (FCET) can represent emission-free alternatives to diesel-powered trucks (DT). Previous studies focus on cost competitiveness in weight-constrained transportation even though logistics research shows that significant shares of transportation are constrained by volume and analyze cost only for selected technologies hence impeding a differentiated market segmentation of future emission-free trucks. In this study the perspective of a rational investor is taken and it is shown that under current conditions in the U.S. BETs outperform FCETs in various long-haul use cases despite charging times and cargo deficits and will further increase their technological competitiveness to DTs. While future energy and fueling prices are decisive for BET competitiveness the analysis reveals that autonomous driving may change the picture in favor of FCETs.
Everything About Hydrogen Podcast: Why the Fuel Cell World is Different This Time
Aug 2019
Publication
The fuel cell game is not new and for many it is has been a long time coming. Few know this better than Ballard Power Systems the third ever founded Fuel Cell company that has operated since the 1970s. On the show we ask Nicolas Pocard about Ballards history and why this time the market is different for fuel cell companies.
The podcast can be found on their website
The podcast can be found on their website
Artificial Intelligence-Based Machine Learning toward the Solution of Climate-Friendly Hydrogen Fuel Cell Electric Vehicles
Jul 2022
Publication
The rapid conversion of conventional powertrain technologies to climate-neutral new energy vehicles requires the ramping of electrification. The popularity of fuel cell electric vehicles with improved fuel economy has raised great attention for many years. Their use of green hydrogen is proposed to be a promising clean way to fill the energy gap and maintain a zero-emission ecosystem. Their complex architecture is influenced by complex multiphysics interactions driving patterns and environmental conditions that put a multitude of power requirements and boundary conditions around the vehicle subsystems including the fuel cell system the electric motor battery and the vehicle itself. Understanding its optimal fuel economy requires a systematic assessment of these interactions. Artificial intelligence-based machine learning methods have been emerging technologies showing great potential for accelerated data analysis and aid in a thorough understanding of complex systems. The present study investigates the fuel economy peaks during an NEDC in fuel cell electric vehicles. An innovative approach combining traditional multiphysics analyses design of experiments and machine learning is an effective blend for accelerated data supply and analysis that accurately predicts the fuel consumption peaks in fuel cell electric vehicles. The trained and validated models show very accurate results with less than 1% error.
Risk Assessment of the Low-carbon Transition of Austria’s Steel and Electricity Sectors
Dec 2018
Publication
To limit global temperature increase below +2°C societies need to reduce greenhouse gas emissions radically within the next few decades. Amongst other mitigation measures this requires transforming process-emission intensive industries towards emission neutrality. One way to this end is the renewables-based electrification of industries. We present results of a recent coproduction process which brought together stakeholders from industry policy administration and science to co-create climate-neutral transition pathways for the steel and electricity sectors in Austria. The results summarized here are the definition of reliable pathways and the identification of associated risks pertaining to pathway implementation including a macro-economic quantification. We find that risks to implementation (barriers) are at least as important as risks of implementation (negative consequences). From the quantitative analysis we find that provided that barriers can be reduced macroeconomic costs of the transition are only moderate and that stakeholders might overestimate risks when neglecting economy-wide feedbacks.
Sustainable Public Transport Strategies—Decomposition of the Bus Fleet and Its Influence on the Decrease in Greenhouse Gas Emissions
Mar 2022
Publication
The COVID pandemic has caused a major exodus of passengers who chose urban and suburban transport. In many countries especially in the European Union there is a tendency to choose individual means of transport causing damage to the environment and contributing significantly to greenhouse gas emissions. One method to promote urban transport is replacing bus fleets with newer ones thus making public transport more attractive and reducing the emission of harmful exhaust fume components into the atmosphere. The aim of this study was to show a methodology for calculating CO2e for bus fleets. When determining CO2e the principal greenhouse gases such as CO2 CH4 and N2O are usually considered. However CO emissions also have indirect effects on climate through enhanced levels of tropospheric O3 and increased lifetime of CH4; therefore CO2 CH4 N2O and CO emissions were determined for CO2e emission calculations. Two bus fleet variant scenarios were analysed; the first non-investment variant assumed passenger transport using the old fleet without any P&R parking zones. The second scenario was based on the current state which includes the purchase of new low-emission buses and the construction of P&R infrastructure. The calculations were performed using the COPERT emission model with real data from 52 buses running on 13 lines. For the analysed case study of the Rzeszow agglomeration and neighbouring communes implementing the urban and suburban transport modernisation project resulted in a reduction in estimated CO2e emissions of about 450 t. The methodology presented which also considers the impact of CO emissions on the greenhouse effect is a new element of the study that has not been presented in previous works and may serve as a model for other areas in the field of greenhouse gas emission analyses. The future research scope includes investigation of other fuels and powertrain supplies such as hydrogen and hybrid vehicles.
Two Generations of Hydrogen Powertrain—An Analysis of the Operational Indicators in Real Driving Conditions (RDC)
Jun 2022
Publication
Hydrogen fuel cells are systems that can be successfully used to partially replace internal combustion propulsion systems. For this reason the article presents an operational analysis of energy flow along with an analysis of individual energy transmission systems. Two generations of the Toyota Mirai vehicle were used for the tests. The operational analyses were carried out on the same route (compliant with RDE test requirements) assessing the system’s operation in three driving sections (urban rural and motorway). Both generations of the drive system with fuel cells are quite different which affects the obtained individual systems operation results as well as the overall energy flow. Research was carried out on the energy flow in the fuel cells FC converter battery and electric motor using a dedicated data acquisition system. The analyses were carried out in relation to the energy of fuel cells battery energy and recovered braking energy. It was found that in the urban drive section of the second-generation system (due to its much larger mass) a slightly higher energy consumption value was obtained (by about 2%). However in the remaining phases of the test consumption was lower (the maximum difference was 18% in the rural phase). Total energy consumption in the research test was 19.64 kWh/100 km for the first-generation system compared to 18.53 kWh/100 km for the second-generation system. Taking into account the increased mass of the second-generation vehicle resulted in significantly greater benefits in the second-generation drive (up to 37% in individual drive sections and about 28% in the entire drive test).
Influence of Air Distribution on Combustion Characteristics of a Micro Gas Turbine Fuelled by Hydrogen-doped Methane
Nov 2021
Publication
Adding hydrogen to the fuel can change the combustion characteristics and greatly improve the pollutants emission for the gas turbine. The numerical method was adopted to study the combustion process in a counter-flow combustor of a 100 kW micro gas turbine using methane doped by hydrogen and various distribution schemes of air flow. The combustion characteristics and pollutant emissions were explored to ascertain the influence of air distribution based on solving the validated models. It was shown that as the amount of premixed air increased in the swirling gas the range of the recirculation region became larger and the range of the high-temperature zone in the combustion chamber gradually enlarged. When the amount of premixed air was 30% the outlet temperature distribution of the combustor was excellent and the average temperature was 1172 K. Moreover the concentration of NOX gradually increased and reached a maximum value of 23.46 ppm (@15% O2) as the premixed air increased in the range of the ratio less than 40%. It was reduced to 0.717 ppm (@15% O2) when the amount of premixed air increased to 50%. These findings may support the running of the micro gas turbine using the hybrid fuel of hydrogen and methane.
Combustion Characteristics of Hydrogen Direct Injection in a Helium–oxygen Compression Ignition Engine
Jul 2022
Publication
The ignition of hydrogen in compression ignition (CI) engines by adding noble gas as a working gas can yield excellent thermal efficiency due to its high specific heat ratio. This paper emphasizes the potential of helium–oxygen atmosphere for hydrogen combustion in CI engines and provides data on the engine configuration. A simulation was conducted using Converge CFD software based on the Yanmar NF19SK engine parameters. Helium–oxygen atmosphere compression show promising hydrogen autoignition results with the in-cylinder temperature was significantly higher than that of air during the compression stroke. In a compression ignition engine with a low compression ratio (CR) and intake temperature helium–oxygen atmosphere is recognized as the best working gas for hydrogen combustion. The ambient intake temperature was sufficient for hydrogen ignition in low CR with minimal heat flux effect. The best intake temperature for optimum engine efficiency in a low CR engine is 340 K and the engine compression ratio for optimum engine efficiency at ambient intake temperature is CR12 with an acceptable cylinder wall heat flux value. The helium–oxygen atmosphere as a working gas for hydrogen combustion in CI engines should be consider based on the parameter provided for clean energy transition with higher thermal efficiency.
Everything About Hydrogen Podcast: Decarbonizing Steel and Industrial Manufacturing
May 2022
Publication
H2 Green Steel was founded in 2020 with the aim to build a large-scale green steel production in northern Sweden. H2 Green Steel is on a mission to undertake the global steel industry’s greatest ever technological shift. By 2024 H2 Green Steel will be in production at their Boden site and by 2030 will produce five million tonnes of green steel annually. Vargas co-founder and a major shareholder in Northvolt is also H2 Green Steel’s founder and largest shareholder. The EAH team speaks with Kajsa Ryttberg-Wallgren head of the Hydrogen Business Unit at H2 Green Steel.
The podcast can be found on their website
The podcast can be found on their website
The State-of-the-Art Progress on the Forms and Modes of Hydrogen and Ammonia Energy Utilization in Road Transportation
Sep 2022
Publication
The crisscross progress of transportation and energy carries the migrating track of human society development and the evolution of civilization among which the decarbonization strategy is a key issue. Traffic carbon emissions account for 16.2% of total energy carbon emissions while road traffic carbon emissions account for 11.8% of total energy carbon emissions. Therefore road traffic is a vital battlefield in attaining the goal of decarbonization. Employing clean energy as an alternative fuel is of great significance to the transformation of the energy consumption structure in road transportation. Hydrogen and ammonia are renewable energy with the characteristics of being widely distributed and clean. Both exist naturally in nature and the products of complete combustion are substances (water and nitrogen) that do not pollute the atmosphere. Because it can promote agricultural production ammonia has a long history in human society. Both have the potential to replace traditional fossil fuel energy. An overview of the advantages of hydrogen and ammonia as well as their development in different countries such as the United States the European Union Japan and other major development regions is presented in this paper. Related research topics of hydrogen and ammonia’s production storage and transferring technology have also been analyzed and collated to stimulate the energy production chain for road transportation. The current cost of green hydrogen is between $2.70–$8.80 globally which is expected to approach $2–$6 by 2030. Furthermore the technical development of hydrogen and ammonia as a fuel for engines and fuel cells in road transportation is compared in detail and the tests practical applications and commercial popularization of these technologies are summarized respectively. Opportunities and challenges coexist in the era of the renewable energy. Based on the characteristics and development track of hydrogen and ammonia the joint development of these two types of energy is meant to be imperative. The collaborative development mode of hydrogen and ammonia together with the obstacles to their development of them are both compared and discussed. Finally referring to the efforts and experiences of different countries in promoting hydrogen and ammonia in road transportation corresponding constructive suggestions have been put forward for reference. At the end of the paper a framework diagram of hydrogen and ammonia industry chains is provided and the mutual promotion development relationship of the two energy sources is systematically summarized.
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