Applications & Pathways
Topology and Control of Fuel Cell Generation Converters
Jun 2023
Publication
Fuel cell power generation is one of the important ways of utilizing hydrogen energy which has good prospects for development. However fuel cell volt-ampere characteristics are nonlinear the output voltage is low and the fluctuation range is large and a power electronic converter matching its characteristics is required to achieve efficient and stable work. Based on the analysis of the fuel cell’s characteristic mechanism maximum power point tracking algorithm fuel cell converter characteristics application and converter control strategy the paper summarizes the general principles of the topology of fuel cell converters. In addition based on the development status of new energy hydrogen energy is organically combined with other new energy sources and the concept of 100% absorption system of new energy with green hydrogen as the main body is proposed to provide a reference for the development of hydrogen energy.
Numerical Investigation on NOx Emission of a Hydrogen-Fuelled Dual-Cylinder Free-Piston Engine
Jan 2023
Publication
The free-piston engine is a type of none-crank engine that could be operated under variable compression ratio and this provides it flexible fuel applicability and low engine emission potential. In this work several 1-D engine models including conventional gasoline engines free-piston gasoline engines and free-piston hydrogen engines have been established. Both engine performance and emission performance under engine speeds between 5–11 Hz and with different equivalent ratios have been simulated and compared. Results indicated that the free-piston engine has remarkable potential for NOx reduction and the largest reduction is 57.37% at 6 Hz compared with a conventional gasoline engine. However the figure of NOx from the hydrogen free-piston engine is slightly higher than that of the gasoline free-piston engine and the difference increases with the increase of engine speed. In addition several factors and their relationships related to hydrogen combustion in the free-piston engine have been investigated and results show that the equivalent ratio ϕ = 0.88 is a vital point that affects NOx production and the ignition advance timing could also affect combustion duration the highest in-cylinder temperature and NOx production to a large extent.
Sector Coupling and Migration towards Carbon-Neutral Power Systems
Feb 2023
Publication
There is increasing interest in migrating to a carbon-neutral power system that relies on renewable energy due to concerns about greenhouse gas emissions energy shortages and global warming. However the increasing share of renewable energy has added volatility and uncertainty to power system operations. Introducing new devices and using flexible resources may help solve the problem but expanding the domain of the problem can be another solution. Sector coupling which integrates production consumption conversion and storage by connecting various energy domains could potentially meet the needs of each energy sector. It can also reduce the generation of surplus energy and unnecessary carbon emissions. As a result sector coupling an integrated energy system increases the acceptance of renewable energy in the traditional power system and makes it carbon neutral. However difficulties in large-scale integration low conversion efficiency and economic feasibility remain obstacles. This perspective paper discusses the background definition and components of sector coupling as well as its functions and examples in rendering power systems carbon-neutral. The current limitations and outlook of sector coupling are also examined.
Time‐Decoupling Layered Optimization for Energy and Transportation Systems under Dynamic Hydrogen Pricing
Jul 2022
Publication
The growing popularity of renewable energy and hydrogen‐powered vehicles (HVs) will facilitate the coordinated optimization of energy and transportation systems for economic and en‐ vironmental benefits. However little research attention has been paid to dynamic hydrogen pricing and its impact on the optimal performance of energy and transportation systems. To reduce the dependency on centralized controllers and protect information privacy a time‐decoupling layered optimization strategy is put forward to realize the low‐carbon and economic operation of energy and transportation systems under dynamic hydrogen pricing. First a dynamic hydrogen pricing mechanism was formulated on the basis of the share of renewable power in the energy supply and introduced into the optimization of distributed energy stations (DESs) which will promote hydro‐ gen production using renewable power and minimize the DES construction and operation cost. On the basis of the dynamic hydrogen price optimized by DESs and the traffic conditions on roads the raised user‐centric routing optimization method can select a minimum cost route for HVs to purchase fuels from a DES with low‐cost and/or low‐carbon hydrogen. Finally the effectiveness of the proposed optimization strategy was verified by simulations.
One-dimensional Numerical Investigation on Multi-cylinder Gasoline Engine Fueled by Micro-emulsions, CNG, and Hydrogen in Dual Fuel Mode
Aug 2022
Publication
This research work is the novel state-of-the-art technology performed on multi-cylinder SI engine fueled compressed natural gas emulsified fuel and hydrogen as dual fuel. This work predicts the overall features of performance combustion and exhaust emissions of individual fuels based on AVL Boost simulation technology. Three types of alternative fuels have been compared and analyzed. The results show that hydrogen produces 20% more brake power than CNG and 25% more power than micro-emulsion fuel at 1500 r/min which further increases the brake power of hydrogen CNG and micro-emulsions in the range of 25% 20% and 15% at higher engine speeds of 2500–4000 r/min respectively. In addition the brake-specific fuel consumption is the lowest for 100% hydrogen followed by CNG 100% and then micro-emulsions at 1500 r/min. At 2500– 5000 r/min there is a significant drop in brake-specific fuel consumption due to a lean mixture at higher engine speeds. The CO HC and NOx emissions significantly improve for hydrogen CNG and micro-emulsion fuel. Hydrogen fuel shows zero CO and HC emissions and is the main objective of this research to produce 0% carbon-based emissions with a slight increase in NOx emissions and CNG shows 30% lower CO emissions than micro-emulsions and 21.5% less hydrocarbon emissions than micro-emulsion fuel at stoichiometric air/fuel ratio.
A Parametric Approach for Conceptual Integration and Performance Studies of Liquid Hydrogen Short–Medium Range Aircraft
Jul 2022
Publication
The present paper deals with the investigation at conceptual level of the performance of short–medium-range aircraft with hydrogen propulsion. The attention is focused on the relationship between figures of merit related to transport capability such as passenger capacity and flight range and the parameters which drive the design of liquid hydrogen tanks and their integration with a given aircraft geometry. The reference aircraft chosen for such purpose is a box-wing short–mediumrange airplane the object of study within a previous European research project called PARSIFAL capable of cutting the fuel consumption per passenger-kilometre up to 22%. By adopting a retrofitting approach non-integral pressure vessels are sized to fit into the fuselage of the reference aircraft under the assumption that the main aerodynamic flight mechanic and structural characteristics are not affected. A parametric model is introduced to generate a wide variety of fuselage-tank cross-section layouts from a single tank with the maximum diameter compatible with a catwalk corridor to multiple tanks located in the cargo deck and an assessment workflow is implemented to perform the structural sizing of the tanks and analyse their thermodynamic behaviour during the mission. This latter is simulated with a time-marching approach that couples the fuel request from engines with the thermodynamics of the hydrogen in the tanks which is constantly subject to evaporation and depending on the internal pressure vented-out in gas form. Each model is presented in detail in the paper and results are provided through sensitivity analyses to both the technologic parameters of the tanks and the geometric parameters influencing their integration. The guidelines resulting from the analyses indicate that light materials such as the aluminium alloy AA2219 for tanks’ structures and polystyrene foam for the insulation should be selected. Preferred values are also indicted for the aspect ratios of the vessel components i.e. central tube and endcaps as well as suggestions for the integration layout to be adopted depending on the desired trade-off between passenger capacity as for the case of multiple tanks in the cargo deck and achievable flight ranges as for the single tank in the section.
Optimized Design of a H2-Powered Moped for Urban Mobility
Mar 2024
Publication
Micro-mobility plays an increasingly important role in the current energy transition thanks to its low energy consumption and reduced contribution to urban congestion. In this scenario fuel cell hybrid electric vehicles have several advantages over state-of-the-art battery electric vehicles such as increased driving ranges and reduced recharge times. In this paper we study the conversion of a commercial electric moped (Askoll eS3 ®) into a fuel cell hybrid electric vehicle by finding the optimal design of the components through an optimization methodology based on backward dynamic programming. This optimal design and operation strategy can also be implemented with a rulesbased approach. The results show that a system composed of a 1 kW proton exchange membrane fuel cell a 2000 Sl metal hydride hydrogen tank and a 240 Wh buffer battery can cover the same driving range as the batteries in an electric moped (119 km). Such a hybrid system occupies considerably less volume (almost 40 L) and has a negligibly higher mass. The free volume can be used to extend the driving range up to almost three times the nominal value. Moreover by using a high-pressure composite tank it is possible to increase the mass energy density of the onboard energy storage (although compression can require up to 10% of the hydrogen’s chemical energy). The fuel cell hybrid electric vehicle can be recharged with green hydrogen that is locally produced. In detail we analyze a residential scenario and a shared mobility scenario in the small Italian city of Viterbo.
Thermodynamic Analysis of Hydrogen Utilization as Alternative Fuel in Cement Production
Jul 2022
Publication
Growing attention to the environmental aspect has urged the effort to reduce CO2 emission as one of the greenhouse gases. The cement industry is one of the biggest CO2 emitters in this world. Alternative fuel is one of the challenging issues in cement production due to the limited fossil fuel resources and environmental concerns. Meanwhile hydrogen (H2) has been reported as a promising non-carbon fuel with ammonia (NH3) as the main candidate for chemical storage methods. In this work an integrated system of cement production with an alternative H2-based fuel is proposed consisting of the dehydrogenation process of NH3 and the H2 combustion to provide the required thermal energy for clinker production. Different catalysts are employed and evaluated to analyze the specific energy input (SEI). The result shows that the conversion rate strongly determines the SEI with minimum SEI (3829.8 MJ t-clinker-1 ) achieved by Ni-Pt-based catalyst at a reaction temperature of 600 ºC. Compared to the conventional fuel of coal the H2-based integrated cement production system shows a significant decrease of 44% in CO2 emission due to carbon-free combustion using H2 as the fuel. The current study on the proposed integrated system of H2-based cement production also provides an initial thermodynamic analysis and basic observation for the adoption of non-carbon-based H2 including the storage system of NH3 in the cement production process.
Optimising Fuel Supply Chains within Planetary Boundaries: A Case Study of Hydrogen for Road Transport in the UK
Jul 2020
Publication
The world-wide sustainability implications of transport technologies remain unclear because their assessment often relies on metrics that are hard to interpret from a global perspective. To contribute to filling this gap here we apply the concept of planetary boundaries (PBs) i.e. a set of biophysical limits critical for operating the planet safely to address the optimal design of sustainable fuel supply chains (SCs) focusing on hydrogen for vehicle use. By incorporating PBs into a mixed-integer linear programming model (MILP) we identify SC configurations that satisfy a given transport demand while minimising the PBs transgression level i.e. while reducing the risk of surpassing the ecological capacity of the Earth. On applying this methodology to the UK we find that the current fossil-based sector is unsustainable as it transgresses the energy imbalance CO2 concentration and ocean acidification PBs heavily i.e. five to 55-fold depending on the downscale principle. The move to hydrogen would help to reduce current transgression levels substantially i.e. reductions of 9–86% depending on the case. However it would be insufficient to operate entirely within all the PBs concurrently. The minimum impact SCs would produce hydrogen via water electrolysis powered by wind and nuclear energy and store it in compressed form followed by distribution via rail which would require as much as 37 TWh of electricity per year. Our work unfolds new avenues for the incorporation of PBs in the assessment and optimisation of energy systems to arrive at sustainable solutions that are entirely consistent with the carrying capacity of the planet.
Alternative Fuels for Internal Combustion Engines
Aug 2020
Publication
The recent transport electrification trend is pushing governments to limit the future use of Internal Combustion Engines (ICEs). However the rationale for this strong limitation is frequently not sufficiently addressed or justified. The problem does not seem to lie within the engines nor with the combustion by themselves but seemingly rather with the rise in greenhouse gases (GHG) namely CO2 rejected to the atmosphere. However it is frequent that the distinction between fossil CO2 and renewable CO2 production is not made or even between CO2 emissions and pollutant emissions. The present revision paper discusses and introduces different alternative fuels that can be burned in IC Engines and would eliminate or substantially reduce the emission of fossil CO2 into the atmosphere. These may be non-carbon fuels such as hydrogen or ammonia or biofuels such as alcohols ethers or esters including synthetic fuels. There are also other types of fuels that may be used such as those based on turpentine or even glycerin which could maintain ICEs as a valuable option for transportation.
Hydrogen-based Integrated Energy and Mobility System for a Real-life Office Environment
Mar 2020
Publication
The current focus on the massive CO2 reduction highlights the need for the rapid development of technology for the production storage transportation and distribution of renewable energy. In addition to electricity we need other forms of energy carriers that are more suitable for energy storage and transportation. Hydrogen is one of the main candidates for this purpose since it can be produced from solar or wind energy and then stored; once needed it can be converted back to electricity using fuel cells. Another important aspect of future energy systems is sector coupling where different sectors e.g. mobility and energy work together to provide better services. In such an integrated system electric vehicles – both battery and hydrogen-based fuel cell – can provide when parked electricity services such as backup power and balancing; when driving they produce no emissions. In this paper we present the concept design and energy management of such an integrated energy and mobility system in a real-life environment at the Shell Technology Centre in Amsterdam. Our results show that storage using hydrogen and salt caverns is much cheaper than using large battery storage systems. We also show that the integration of electric vehicles into the electricity network is technically and economically feasible and that they can provide a flexible energy buffer. Ultimately the results of this study show that using both electricity and hydrogen as energy carriers can create a more flexible reliable and cheaper energy system at an office building.
Standalone Renewable Energy and Hydrogen in an Agricultural Context: A Demonstrative Case
Feb 2019
Publication
Standalone renewable energy is widely used to power irrigation systems. However in agricultural facilities electricity from the grid and diesel are also consumed. The design and sizing of renewable generation involves difficulties derived from the different seasonal profiles of production and demand. If the generation is 100% renewable a considerable energy surplus is usually included. This paper is focused on a renewable energy system which has been installed in a vineyard located in the northeast of Spain. With energy from the photovoltaic fields the wastewater treatment plant of the winery a drip irrigation system and other ancillary consumptions are fed. The favourable effect of combining consumptions with different seasonal profiles is shown. The existence of some deferrable loads and the energy management strategy result in an aggregate consumption curve that is well suited to production. Besides the required energy storage is relatively small. The surplus energy is used for the on-site production of hydrogen by the electrolysis of water. The hydrogen refuels a hybrid fuel cell electric vehicle used for the mobility of workers in the vineyard. In summary electricity and hydrogen are produced on-site (to meet the energy needs) from 100% renewable sources and without operating emissions.
Life Cycle Assessment Integration into Energy System Models: An Application for Power-to-Methane in the EU
Nov 2019
Publication
As the EU energy system transitions to low carbon the technology choices should consider a broader set of criteria. The use of Life Cycle Assessment (LCA) prevents burden shift across life cycle stages or impact categories while the use of Energy System Models (ESM) allows evaluating alternative policies capacity evolution and covering all the sectors. This study does an ex-post LCA analysis of results from JRC-EU-TIMES and estimates the environmental impact indicators across 18 categories in scenarios that achieve 80–95% CO2 emission reduction by 2050. Results indicate that indirect CO2 emissions can be as large as direct ones for an 80% CO2 reduction target and up to three times as large for 95% CO2 reduction. Impact across most categories decreases by 20–40% as the CO2 emission target becomes stricter. However toxicity related impacts can become 35–100% higher. The integrated framework was also used to evaluate the Power-to-Methane (PtM) system to relate the electricity mix and various CO2 sources to the PtM environmental impact. To be more attractive than natural gas the climate change impact of the electricity used for PtM should be 123–181 gCO2eq/kWh when the CO2 comes from air or biogenic sources and 4–62 gCO2eq/kWh if the CO2 is from fossil fuels. PtM can have an impact up to 10 times larger for impact categories other than climate change. A system without PtM results in ~4% higher climate change impact and 9% higher fossil depletion while having 5–15% lower impact for most of the other categories. This is based on a scenario where 9 parameters favor PtM deployment and establishes the upper bound of the environmental impact PtM can have. Further studies should work towards integrating LCA feedback into ESM and standardizing the methodology.
Power-to-Steel: Reducing CO2 through the Integration of Renewable Energy and Hydrogen into the German Steel Industry
Apr 2017
Publication
This paper analyses some possible means by which renewable power could be integrated into the steel manufacturing process with techniques such as blast furnace gas recirculation (BF-GR) furnaces that utilize carbon capture a higher share of electrical arc furnaces (EAFs) and the use of direct reduced iron with hydrogen as reduction agent (H-DR). It is demonstrated that these processes could lead to less dependence on—and ultimately complete independence from—coal. This opens the possibility of providing the steel industry with power and heat by coupling to renewable power generation (sector coupling). In this context it is shown using the example of Germany that with these technologies reductions of 47–95% of CO2 emissions against 1990 levels and 27–95% of primary energy demand against 2008 can be achieved through the integration of 12–274 TWh of renewable electrical power into the steel industry. Thereby a substantial contribution to reducing CO2 emissions and fuel demand could be made (although it would fall short of realizing the German government’s target of a 50% reduction in power consumption by 2050).
Experimental Investigation of the Effects of Simultaneous Hydrogen and Nitrogen Addition on the Emissions and Combustion of a Diesel Engine
Jan 2014
Publication
Overcoming diesel engine emissions trade-off effects especially NOx and Bosch smoke number (BSN) requires investigation of novel systems which can potentially serve the automobile industry towards further emissions reduction. Enrichment of the intake charge with H2 þ N2 containing gas mixture obtained from diesel fuel reforming system can lead to new generation low polluting diesel engines. This paper investigates the effect of simultaneous H2 þ N2 intake charge enrichment on the emissions and combustion of a compression ignition engine. Bottled H2 þ N2 was simultaneously admitted into the intake pipe of the engine in 4% steps starting from 4% (2% H2 þ 2% N2) up to 16% (v/v). The results showed that under specific operating conditions H2 þ N2 enrichment can offer simultaneous NOx BSN and CO emissions reduction. Apart from regulated emissions nitrogen exhaust components were measured. Marginal N2O and zero NH3 emissions were obtained. NO/NO2 ratio increases when speed or load increases. Under low speed low load operation the oxidation of NO is enhanced by the addition of H2 þ N2 mixture. Finally admission of H2 þ N2 has a detrimental effect on fuel consumption
Everything About Hydrogen Podcast: Masters of Scale: Mobilizing the Mobility Sector (Around Hydrogen Fuel Cells)
Nov 2020
Publication
We talk a lot on the EAH podcast series about where hydrogen fuel cell electric vehicles (FCEVs) fit into the overall zero emission vehicle (ZEV) ecosystem. From personal passenger vehicles and the family car to commercial trucking and public transportation fleets and everything in between. Different vehicles and different use cases call for different capabilities and that is what makes the future of decarbonized transportation co interesting.
The podcast can be found on their website
The podcast can be found on their website
Impact of Hydrogen Fuel for CO2 Emission Reduction in Power Generation Sector in Japan
Jun 2017
Publication
Japan’s energy consumption derives mostly from fossil fuels which are un-secure and release a much greenhouse gas emissions. To meet goals of reducing GHG hydrogen gas can be utilized in power generation in hydrogen fired and firing / co-combustion power plants. This paper analyses the impact of hydrogen in the power generation sector using the MARKAL-TIMES Japan optimization model framework. Two models are used: a base scenario without hydrogen and hydrogen scenario in which hydrogen is supplied from 2020 onwards. In the hydrogen scenario other processes which are normally supplied by natural gas are reduced because the gas is instead used to generate power. Adding hydrogen to the energy supply leads to a decrease in projected use of fossil fuels. The hydrogen scenario produces fewer emissions than the base scenario; by 2050 the hydrogen scenario’s estimated 388 metric tons of CO2 emissions is over 250 tons less than the base scenario’s emissions of 588 metric tons.
Hydrogen Fuel Cell Technology for the Sustainable Future of Stationary Applications
Dec 2019
Publication
The climate changes that are becoming visible today are a challenge for the global research community. The stationary applications sector is one of the most important energy consumers. Harnessing the potential of renewable energy worldwide is currently being considered to find alternatives for obtaining energy by using technologies that offer maximum efficiency and minimum pollution. In this context new energy generation technologies are needed to both generate low carbon emissions as well as identifying planning and implementing the directions for harnessing the potential of renewable energy sources. Hydrogen fuel cell technology represents one of the alternative solutions for future clean energy systems. This article reviews the specific characteristics of hydrogen energy which recommends it as a clean energy to power stationary applications. The aim of review was to provide an overview of the sustainability elements and the potential of using hydrogen as an alternative energy source for stationary applications and for identifying the possibilities of increasing the share of hydrogen energy in stationary applications respectively. As a study method was applied a SWOT analysis following which a series of strategies that could be adopted in order to increase the degree of use of hydrogen energy as an alternative to the classical energy for stationary applications were recommended. The SWOT analysis conducted in the present study highlights that the implementation of the hydrogen economy depends decisively on the following main factors: legislative framework energy decision makers information and interest from the end beneficiaries potential investors and existence of specialists in this field.
Optimal Energy Management System Using Biogeography Based Optimization for Grid-connected MVDC Microgrid with Photovoltaic, Hydrogen System, Electric Vehicles and Z-source Converters
Oct 2021
Publication
Currently the technology associated with charging stations for electric vehicles (EV) needs to be studied and improved to further encourage its implementation. This paper presents a new energy management system (EMS) based on a Biogeography-Based Optimization (BBO) algorithm for a hybrid EV charging station with a configuration that integrates Z-source converters (ZSC) into medium voltage direct current (MVDC) grids. The EMS uses the evolutionary BBO algorithm to optimize a fitness function defining the equivalent hydrogen consumption/generation. The charging station consists of a photovoltaic (PV) system a local grid connection two fast charging units and two energy storage systems (ESS) a battery energy storage (BES) and a complete hydrogen system with fuel cell (FC) electrolyzer (LZ) and hydrogen tank. Through the use of the BBO algorithm the EMS manages the energy flow among the components to keep the power balance in the system reducing the equivalent hydrogen consumption and optimizing the equivalent hydrogen generation. The EMS and the configuration of the charging station based on ZSCs are the main contributions of the paper. The behaviour of the EMS is demonstrated with three EV connected to the charging station under different conditions of sun irradiance. In addition the proposed EMS is compared with a simpler EMS for the optimal management of ESS in hybrid configurations. The simulation results show that the proposed EMS achieves a notable improvement in the equivalent hydrogen consumption/generation with respect to the simpler EMS. Thanks to the proposed configuration the output voltage of the components can be upgraded to MVDC while reducing the number of power converters compared with other configurations without ZSC.
Controller Design for Polymer Electrolyte Membrane Fuel Cell Systems for Automotive Applications
May 2021
Publication
Continuous developments in Proton Exchange Membrane Fuel Cells (PEMFC) make them a promising technology to achieve zero emissions in multiple applications including mobility. Incremental advancements in fuel cells materials and manufacture processes make them now suitable for commercialization. However the complex operation of fuel cell systems in automotive applications has some open issues yet. This work develops and compares three different controllers for PEMFC systems in automotive applications. All the controllers have a cascade control structure where a generator of setpoints sends references to the subsystems controllers with the objective to maximize operational efficiency. To develop the setpoints generators two techniques are evaluated: off-line optimization and Model Predictive Control (MPC). With the first technique the optimal setpoints are given by a map obtained off-line of the optimal steady state conditions and corresponding setpoints. With the second technique the setpoints time profiles that maximize the efficiency in an incoming time horizon are continuously computed. The proposed MPC architecture divides the fast and slow dynamics in order to reduce the computational cost. Two different MPC solutions have been implemented to deal with this fast/slow dynamics separation. After the integration of the setpoints generators with the subsystems controllers the different control systems are tested and compared using a dynamic detailed model of the automotive system in the INN-BALANCE project running under the New European Driving Cycle.
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