Applications & Pathways

The energy transition with transformation into predominantly renewable sources requires technology development to secure power production at all times despite the intermittent nature of the renewables. Micro gas turbines (MGTs) are small heat and power generation units with fast startup and load-following capability and are thereby suitable backup for the future’s decentralized power generation systems. Due to MGTs’ fuel flexibility a range of fuels from high-heat to lowheat content could be utilized with different greenhouse gas generation. Developing micro gas turbines that can operate with carbon-free fuels will guarantee carbon-free power production with zero CO2 emission and will contribute to the alleviation of the global warming problem. In this paper the redevelopment of a standard 100-kW micro gas turbine to run with methane/hydrogen blended fuel is presented. Enabling micro gas turbines to run with hydrogen blended fuels has been pursued by researchers for decades. The first micro gas turbine running with pure hydrogen was developed in Stavanger Norway and launched in May 2022. This was achieved through a collaboration between the University of Stavanger (UiS) and the German Aerospace Centre (DLR). This paper provides an overview of the project and reports the experimental results from the engine operating with methane/hydrogen blended fuel with various hydrogen content up to 100%. During the development process the MGT’s original combustor was replaced with an innovative design to deal with the challenges of burning hydrogen. The fuel train was replaced with a mixing unit new fuel valves and an additional controller that enables the required energy input to maintain the maximum power output independent of the fuel blend specification. This paper presents the test rig setup and the preliminary results of the test campaign which verifies the capability of the MGT unit to support intermittent renewable generation with minimum greenhouse gas production. Results from the MGT operating with blended methane/hydrogen fuel are provided in the paper. The hydrogen content varied from 50% to 100% (volume-based) and power outputs between 35 kW to 100kW were tested. The modifications of the engine mainly the new combustor fuel train valve settings and controller resulted in a stable operation of the MGT with NOx emissions below the allowed limits. Running the engine with pure hydrogen at full load has resulted in less than 25 ppm of NOx emissions with zero carbon-based greenhouse gas production.

As a fuel for power generation high-pressure hydrogen gas is widely used for transportation and its efficient storage promotes the development of fuel cell vehicles (FCVs). However as the filling process takes such a short time the maximum temperature in the storage tank usually undergoes a rapid increase which has become a thorny problem and poses great technical challenges to the steady operation of hydrogen FCVs. For security reasons SAE J2601/ISO 15869 regulates a maximum temperature limit of 85 ◦C in the specifications for refillable hydrogen tanks. In this paper a two-dimensional axisymmetric and a three-dimensional numerical model for fast charging of Type III 35 MPa and 70 MPa hydrogen vehicle cylinders are proposed in order to effectively evaluate the temperature rise within vehicle tanks. A modified standard k-ε turbulence model is utilized to simulate hydrogen gas charging. The equation of state for hydrogen gas is adopted with the thermodynamic properties taken from the National Institute of Standards and Technology (NIST) database taking into account the impact of hydrogen gas’ compressibility. To validate the numerical model three groups of hydrogen rapid refueling experimental data are chosen. After a detailed comparison it is found that the simulated results calculated by the developed numerical model are in good agreement with the experimental results with average temperature differences at the end time of 2.56 K 4.08 K and 4.3 K. The present study provides a foundation for in-depth investigations on the structural mechanics analysis of hydrogen gas vessels during fast refueling and may supply some technical guidance on the design of charging experiments.

This paper proposes an energy management strategy for a fuel cell (FC) hybrid power system based on dynamic programming and state machine strategy which takes into account the durability of the FC and the hydrogen consumption of the system. The strategy first uses the principle of dynamic programming to solve the optimal power distribution between the FC and supercapacitor (SC) and then uses the optimization results of dynamic programming to update the threshold values in each state of the finite state machine to realize real-time management of the output power of the FC and SC. An FC/SC hybrid tramway simulation platform is established based on RTLAB real-time simulator. The compared results verify that the proposed EMS can improve the durability of the FC increase its working time in the high-efficiency range effectively reduce the hydrogen consumption and keep the state of charge in an ideal range.

Diesel fuel combustion results in exhaust containing air pollutants and greenhouse gas emissions. Many railway vehicles use diesel fuel as their energy source. Exhaust emissions as well as concerns about economical alternative power supply have driven efforts to move to hydrogen motive power. Hydrogen fuel cell technology applied to railways offers the opportunity to eliminate harmful exhaust emissions and the potential for a low- or zero-emission energy supply chain. Currently only multiple-unit trains with hydrail technology operate commercially. Development of an Integrated Hybrid Train Simulator for intercity railway is presented. The proposed tool incorporates the effect of powertrain components during the wheel-to-tank process. Compared to its predecessors the proposed reconfigurable tool provides high fidelity with medium requirements and minimum computation time. Single train simulation and the federal government’s Greenhouse gases Regulated Emissions and Energy use in Transportation (GREET) model are used in combination to evaluate the feasibility of various train and powertrain configurations. The Piedmont intercity service operating in North Carolina is used as a case study. The study includes six train configurations and powertrain options as well as nine hydrogen supply options in addition to the diesel supply. The results show that a hydrail option is not only feasible but a low- or zero-carbon hydrogen supply chain could be possible.

System durability is crucial for the successful commercialization of polymer electrolyte fuel cells (PEFCs) in fuel cell electric vehicles (FCEVs). Besides conventional electrochemical cycling durability during long-term operation the effect of operation in cold climates must also be considered. Ice formation during start up in sub-zero conditions may result in damage to the electrocatalyst layer and the polymer electrolyte membrane (PEM). Here we conduct accelerated cold start cycling tests on prototype fuel cell stacks intended for incorporation into commercial FCEVs. The effect of this on the stack performance is evaluated the resulting mechanical damage is investigated and degradation mechanisms are proposed. Overall only a small voltage drop is observed after the durability tests only minor damage occurs in the electrocatalyst layer and no increase in gas crossover is observed. This indicates that these prototype fuel cell stacks successfully meet the cold start durability targets for automotive applications in FCEVs.

In order to enhance the durability of fuel cell systems in fuel cell hybrid electric vehicles (FCHEVs) researchers have been dedicated to studying the degradation monitoring models of fuel cells under driving conditions. To predict the actual degradation factors and lifespan of fuel cell systems a semi-empirical and semi-physical degradation model suitable for automotive was proposed and developed. This degradation model is based on reference degradation rates obtained from experiments under known conditions which are then adjusted using coefficients based on the electrochemical model. By integrating the degradation model into the vehicle simulation model of FCHEVs the impact of different fuel cell sizes and dynamic limitations on the efficiency and durability of FCHEVs was analyzed. The results indicate that increasing the fuel cell stack power improves durability while reducing hydrogen consumption but this effect plateaus after a certain point. Increasing the dynamic limitations of the fuel cell leads to higher hydrogen consumption but also improves durability. When considering only the rated power of the fuel cell a comparison between 160 kW and 100 kW resulted in a 6% reduction in hydrogen consumption and a 10% increase in durability. However when considering dynamic limitation factors comparing the maximum and minimum limitations of a 160 kW fuel cell hydrogen consumption increased by 10% while durability increased by 83%.

The goals of the long-term tests were to see the impact of blends of hydrogen and natural gas on the technical condition of the appliances and their performance after several hours of operation. To do so they were run through an accelerated test program amounting to more than 3000 testing hours for the boilers and more than 2500 testing hours for the cookers. The percentage of hydrogen in the test gas was 30% by volume. Three boilers and two cookers were tested by DGC and two boilers by GWI. This report describes the test protocol the results and analysis on the seven appliances tested.

Current commercially available options for decarbonisation of road transport are battery electric vehicles or hydrogen fuel cell electric vehicles. BEVs are increasingly deployed while hydrogen is in its infancy. We examine the infrastructure necessary to support hydrogen fuelling to various degrees of market penetration. Scotland makes a good exemplar of transport transition with a world leading Net-Zero ambition and proven pathways for generating ample renewable energy. We identified essential elements of the new transport systems and the associated capital expenditure. We developed nine scenarios based on the pace of change and the ultimate market share of hydrogen and constructed a model to analyse their infrastructure requirements. This is a multi-period model incorporating Monte Carlo and Markov Chain elements. A “no-regrets” initial action is rapid deployment of enough hydrogen infrastructure to facilitate the early years of a scenario where diesel fuel becomes replaced with hydrogen. Even in a lower demand scenario of only large and heavy goods vehicles using hydrogen the same infrastructure would be required within a further two years. Subsequent investment in infrastructure could be considered in the light of this initial development.

To support the energy transition in the area of defence we developed a tool and conducted a feasibility study to transform a military site from being a conventional energy consumer to becoming an energy-positive hub (or prosumer). Coupling a green energy source (e.g. photovoltaic wind) with fuel cells and hydrogen storage satisfied the dynamic energy consumption and dynamic hydrogen demand for both the civilian and military mobility sectors. To make the military sector independent of its civilian counterpart a military site was connected to a renewable energy hub. This made it possible to develop a stand-alone green-energy system transform the military site into a positive energy hub and achieve autonomous energy operation for several days or weeks. An environmental and economic assessment was conducted to determine the carbon footprint and the economic viability. The combined installed capacity of the solar power plant and the wind turbine was 2.5 times the combined peak consumption with about 19% of the total electricity and 7% of the hydrogen produced still available to external consumers.

Vigorously developing an integrated energy system (IES) centered on the utilization of hydrogen energy is a crucial strategy to achieve the goal of carbon peaking and carbon neutrality. During the energy conversion process a hydrogen storage system releases a large amount of heat. By integrating a heat recovery mechanism we have developed a sophisticated hydrogen energy utilization model that accommodates multiple operational conditions and maximizes heat recovery thereby enhancing the efficiency of energy use on the supply side. To harness the potential of load-side response an integrated demand response (IDR) model accounting for price and incentives is established and a ladder-type subsidy incentive mechanism is proposed to deeply unlock load-side response capacity. Considering system economics and low carbon an IES source-load coordinated optimal scheduling model is proposed optimizing source-load coordinated operation for optimally integrated economy factoring in reward and punishment ladder-type carbon trading. Demonstrations reveal that the proposed methodology not only improves the efficiency of energy utilization but also minimizes wind energy wastage activates consumer engagement and reduces both system costs and carbon emissions thus proving the effectiveness of our optimization approach.