Applications & Pathways
Economic Evaluation of Low-carbon Steelmaking via Coupling of Electrolysis and Direct Reduction
Oct 2021
Publication
The transition from fossil-based primary steel production to a low-emission alternative has gained increasing attention in recent years. Various schemes including Carbon Capture and Utilization (CCU) and Carbon Direct Avoidance (CDA) via hydrogen-based as well as electrochemical routes have been proposed. With multiple technical analyses being available and technical feasibility being proven by first pilot plants pathways towards commercial market entry are of increasing interest. While multiple publications on the economic feasibility of CCU are available data on CDA approaches is scarce. In this work an economic model for the quantification of production cost as well as CO2 emission mitigation cost is presented. The approach is characterized by a seamless integration with a flowsheet-based process model of a direct reduction-based crude steel production plant detailed in a previous work and allows for the investigation of multiple economic aspects. Firstly the gradual transition from the natural gas-based state-of-the-art direct reduction towards a fossil-free hydrogen-based reduction is analyzed. Furthermore a comparison between the more mature technology of low-temperature electrolysis and a potentially more efficient solid oxide electrolysis (SOEL) is given highlighting the potential of SOEL technology. The conducted forecast to 2050 shows that SOEL-based CDA offers lower production cost when technological maturity is reached. Based on the results of the economic assessment possible legislative support mechanisms are studied showing that legislative actions are necessary to allow for market entry as well as for sustainable and economically feasible operation of fossil-free direct reduction plants.
Enhancing Energy Transition through Sector Coupling: A Review of Technologies and Models
Jul 2023
Publication
In order to effectively combat the effects of global warming all sectors must actively reduce greenhouse gas emissions in a sustainable and substantial manner. Sector coupling has emerged as a critical technology that can integrate energy systems and address the temporal imbalances created by intermittent renewable energy sources. Despite its potential current sector coupling capabilities remain underutilized and energy modeling approaches face challenges in understanding the intricacies of sector coupling and in selecting appropriate modeling tools. This paper presents a comprehensive review of sector coupling technologies and their role in the energy transition with a specific focus on the integration of electricity heat/cooling and transportation as well as the importance of hydrogen in sector coupling. Additionally we conducted an analysis of 27 sector coupling models based on renewable energy sources with the goal of aiding deciders in identifying the most appropriate model for their specific modeling needs. Finally the paper highlights the importance of sector coupling in achieving climate protection goals while emphasizing the need for technological openness and market-driven conditions to ensure economically efficient implementation.
Green Hydrogen Value Chain: Modelling of a PV Power Plant Integrated with H2 Production for Industry Application
Mar 2024
Publication
Based on the Sustainable Development Goals outlined in the 2030 agenda of the United Nations affordable and clean energy is one of the most relevant goals to achieve the decarbonization targets and break down the global climate change effects. The use of renewable energy sources namely solar energy is gaining attention and market share due to reductions in investment costs. Nevertheless it is important to overcome the energy storage problems mostly in industrial applications. The integration of photovoltaic power plants with hydrogen production and its storage for further conversion to usable electricity are an interesting option from both the technical and economic points of view. The main objective of this study is to analyse the potential for green hydrogen production and storage through PV production based on technical data and operational considerations. We also present a conceptual model and the configuration of a PV power plant integrated with hydrogen production for industry supply. The proposed power plant configuration identifies different pathways to improve energy use: supply an industrial facility supply the hydrogen production and storage unit sell the energy surplus to the electrical grid and provide energy to a backup battery. One of the greatest challenges for the proposed model is the component sizing and water electrolysis process for hydrogen production due to the operational requirements and the technology costs.
Evaluating Fuel Cell vs. Battery Electric Trucks: Economic Perspectives in Alignment with China’s Carbon Neutrality Target
Mar 2024
Publication
The electrification of heavy-duty trucks stands as a critical and challenging cornerstone in the low-carbon transition of the transportation sector. This paper employs the total cost of ownership (TCO) as the economic evaluation metric framed within the context of China’s ambitious goals for heavy truck electrification by 2035. A detailed TCO model is developed encompassing not only the vehicles but also their related energy replenishing infrastructures. This comprehensive approach enables a sophisticated examination of the economic feasibility for different deployment contexts of both fuel cell and battery electric heavy-duty trucks emphasizing renewable energy utilization. This study demonstrates that in the context where both fuel cell components and hydrogen energy are costly fuel cell trucks (FCTs) exhibit a significantly higher TCO compared to battery electric trucks (BETs). Specifically for a 16 ton truck with a 500 km range the TCO for the FCT is 0.034 USD/tkm representing a 122% increase over its BET counterpart. In the case of a 49 ton truck designed for a 1000 km range the TCO for the FCT is 0.024 USD/tkm marking a 36% premium compared to the BET model. The technological roadmap suggests a narrowing cost disparity between FCTs and BETs by 2035. For the aforementioned 16 ton truck model the projected TCO for the FCT is expected to be 0.016 USD/tkm which is 58% above the BET and for the 49 ton variant it is anticipated at 0.012 USD per ton-kilometer narrowing the difference to just 4.5% relative to BET. Further analysis within this study on the influences of renewable energy pricing and operational range on FCT and BET costs highlights a pivotal finding: for the 49 ton truck achieving TCO parity between FCTs and BETs is feasible when renewable energy electricity prices fall to 0.022 USD/kWh or when the operational range extends to 1890 km. This underscores the critical role of energy costs and efficiency in bridging the cost gap between FCTs and BETs.
Hydrogen Fuel Cells for Sustainable Energy: Development and Progress in Selected Developed Countries
Jan 2021
Publication
The sustainable development goals concept towards zero carbon emission set forth by the Paris Agreement is the foundation of decarbonisation implemented in most developed countries worldwide. One of the efforts in the decarbonisation of the environment is through hydrogen fuel cell technology. A fuel cell is an energy converter device that produces electricity via the electrochemical reaction with water as the by-product. The application of fuel cells is strongly related to the economic aspect including local and infrastructure costs making it more relevant to be implemented in a developed country. This work presents a short review of the development and progress of hydrogen fuel cells in a developed country such as Japan Germany USA Denmark and China (in transition between developing to developed status); which championed hydrogen fuel cell technology in their region.
Techno-Economic Analysis of Solid Oxide Fuel Cell-Gas Turbine Hybrid Systems for Stationary Power Applications Using Renewable Hydrogen
Jun 2023
Publication
Solid oxide fuel cell (SOFC)–gas turbine (GT) hybrid systems can produce power at high electrical efficiencies while emitting virtually zero criteria pollutants (e.g. ozone carbon monoxide oxides of nitrogen and sulfur and particulate matters). This study presents new insights into renewable hydrogen (RH2 )-powered SOFC–GT hybrid systems with respect to their system configuration and techno-economic analysis motivated by the need for clean on-demand power. First three system configurations are thermodynamically assessed: (I) a reference case with no SOFC off-gas recirculation (II) a case with cathode off-gas recirculation and (III) a case with anode off-gas recirculation. While these configurations have been studied in isolation here we provide a detailed performance comparison. Moreover a techno-economic analysis is conducted to study the economic competitiveness of RH2 -fueled hybrid systems and the economies of scale by offering a comparison to natural gas (NG)-fueled systems. Results show that the case with anode off-gas recirculation with 68.50%-lower heating value (LHV) at a 10 MW scale has the highest efficiency among the studied scenarios. When moving from 10 MW to 50 MW the efficiency increases to 70.22%-LHV. These high efficiency values make SOFC–GT hybrid systems highly attractive in the context of a circular economy as they outcompete most other power generation technologies. The cost-of-electricity (COE) is reduced by about 10% when moving from 10 MW to 50 MW from USD 1976/kW to USD 1668/kW respectively. Renewable H2 is expected to be economically competitive with NG by 2030 when the U.S. Department of Energy’s target of USD 1/kg RH2 is reached.
Predicting Power and Hydrogen Generation of a Renewable Energy Converter Utilizing Data-Driven Methods: A Sustainable Smart Grid Case Study
Jan 2023
Publication
This study proposes a data-driven methodology for modeling power and hydrogen generation of a sustainable energy converter. The wave and hydrogen production at different wave heights and wind speeds are predicted. Furthermore this research emphasizes and encourages the possibility of extracting hydrogen from ocean waves. By using the extracted data from the FLOW-3D software simulation and the experimental data from the special test in the ocean the comparison analysis of two data-driven learning methods is conducted. The results show that the amount of hydrogen production is proportional to the amount of generated electrical power. The reliability of the proposed renewable energy converter is further discussed as a sustainable smart grid application.
Proposal of Zero-Emission Tug in South Korea Using Fuel Cell/Energy Storage System: Economic and Environmental Long-Term Impacts
Mar 2023
Publication
This study presents the results of economic and environmental analysis for two types of zero-emission ships (ZESs) that are receiving more attention to meet strengthened environmental regulations. One of the two types of ZES is the ZES using only the energy storage system (All-ESS) and the other is the ZES with fuel cell and ESS hybrid system (FC–ESS). The target ship is a tug operating in South Korea and the main parameters are based on the specific circumstances of South Korea. The optimal capacity of the ESS for each proposed system is determined using an optimization tool. The total cost for a ship’s lifetime is calculated using economic analysis. The greenhouse gas (GHG) emission for the fuel’s lifecycle (well-to-wake) is calculated using environmental analysis. The results reveal that the proposed ZESs are 1.7–3.4 times more expensive than the conventional marine gas oil (MGO)-fueled ship; however it could be reduced by 1.3–2.4 times if the carbon price is considered. The proposed ZESs have 58.7–74.3% lower lifecycle GHG emissions than the one from the conventional ship. The results also highlight that the electricity- or hydrogen-based ZESs should reduce GHG emissions from the upstream phase (well-to-tank) to realize genuine ZESs.
Well-To-Wheels Analysis of Future Automotive Fuels and Powertrains in the European Context
Jun 2014
Publication
The Well-to-Tank study describes the process of producing transporting manufacturing and distributing a number of fuels suitable for road transport powertrains. It covers all steps from extracting capturing or growing the primary energy carrier to refuelling the vehicles with the finished fuel.
Probabilistic Modelling of Seasonal Energy Demand Patterns in the Transition from Natural Gas to Hydrogen for an Urban Energy District
May 2023
Publication
The transition to a low-carbon energy system can be depicted as a “great reconfiguration” from a socio-technical perspective that carries the risk of impact shifts. Electrification with the objective of achieving rapidly deep decarbonisation must be accompanied by effective efficiency and flexibility measures. Hydrogen can be a preferred option in the decarbonisation process where electrification of end-uses is difficult or impractical as well as for long-term storage in energy infrastructure characterised by a large penetration of renewable energy sources. Notwithstanding the current uncertainties regarding costs environmental impact and the inherent difficulties of increasing rapidly supply capacity hydrogen can represent a solution to be used in multi-energy systems with combined heat and power (CHP) in particular in urban energy districts. In fact while achieving carbon savings with natural gas fuelled CHP is not possible when low grid carbon intensity factors are present it may still be possible to use it to provide flexibility services and to reduce emissions further with switch from natural gas to hydrogen. In this paper a commercially established urban district energy scheme located in Southampton (United Kingdom) is analysed with the goal of exploring potential variations in its energy demand. The study proposes the use of scalable data-driven methods and probabilistic simulation to generate seasonal energy demand patterns representing the potential short-term and long-term evolution of the energy district.
Hydrogen Fuel Cell Integration and Testing in a Hybrid-electric Propulsion Rig
Jun 2023
Publication
On the road towards greener aviation hybrid-electric propulsion systems have emerged as a viable solution. In this paper a system based on hydrogen fuel cells is proposed and evaluated in a laboratory setting with its future integration in a propulsive system in mind and main focus on the ability to lessen the power demand on the opposing side of the bench. The setup consists in a parallel architecture with two power sources: a hydrogen fuel cell and a battery. First the performance of the fuel cell and its capability to provide power to one of the motors are analyzed. Then the entire parallel hybrid system is evaluated. Although the experimental setup was shown to be sub-optimal the results demonstrated the ability of this greener alternative to reduce power demand on the opposing side of the parallel configuration with a reduction of up to 40.3% in the highest load scenario and maximum power output on the fuel cell of 257.8 W. The stack performance was also concluded to be very dependent on the operating temperature.
Current State of Technology of Fuel Cell Power Systems for Autonomous Underwater Vehicles
Jul 2014
Publication
Autonomous Underwater Vehicles (AUVs) are vehicles that are primarily used to accomplish oceanographic research data collection and auxiliary offshore tasks. At the present time they are usually powered by lithium-ion secondary batteries which have insufficient specific energies. In order for this technology to achieve a mature state increased endurance is required. Fuel cell power systems have been identified as an effective means to achieve this endurance but no implementation in a commercial device has yet been realized. This paper summarizes the current state of development of the technology in this field of research. First the most adequate type of fuel cell for this application is discussed. The prototypes and design concepts of AUVs powered by fuel cells which have been developed in the last few years are described. Possible commercial and experimental fuel cell stack options are analyzed examining solutions adopted in the analogous aerial vehicle applications as well as the underwater ones to see if integration in an AUV is feasible. Current solutions in oxygen and hydrogen storage systems are overviewed and energy density is objectively compared between battery power systems and fuel cell power systems for AUVs. A couple of system configuration solutions are described including the necessary lithium-ion battery hybrid system. Finally some closing remarks on the future of this technology are given.
A Novel Scheme to Allocate the Green Energy Transportation Costs—Application to Carbon Captured and Hydrogen
Mar 2023
Publication
Carbon dioxide (CO2 ) and hydrogen (H2 ) are essential energy vectors in the green energy transition. H2 is a fuel produced by electrolysis and is applied in heavy transportation where electrification is not feasible yet. The pollutant substance CO2 is starting to be captured and stored in different European locations. In Denmark the energy vision aims to use this CO2 to be reacted with H2 producing green methanol. Typically the production units are not co-located with consumers and thus the required transportation infrastructure is essential for meeting supply and demand. This work presents a novel scheme to allocate the transportation costs of CO2 and H2 in pipeline networks which can be applied to any network topology and with any allocation method. During the tariff formation process coordinated adjustments are made by the novel scheme on the original tariffs produced by the allocation method employed considering the location of each customer connected to pipeline network. Locational tariffs are provided as result and the total revenue recovery is guaranteed to the network owner. Considering active customers the novel scheme will lead to a decrease of distant pipeline flows thereby contributing to the prevention of bottlenecks in the transportation network. Thus structural reinforcements can be avoided reducing the total transportation cost paid by all customers in the long-term.
An Integrated Framework for Optimal Infrastructure Planning for Decarbonising Heating
Apr 2023
Publication
This paper presents the HEGIT (Heat Electricity and Gas Infrastructure and Technology) model for optimal infrastructure planning for decarbonising heating in buildings. HEGIT is an optimisation model based on Mixed Integer Linear Programming. The model co-optimises the integrated operation and capacity expansion planning of electricity and gas grids as well as heating technologies on the consumer side while maintaining the security of supply and subject to different environmental operational and system-wide constraints. The three main features of the HEGIT model are: • It incorporates an integrated unit commitment and capacity expansion problem for coordinated operation and long-term investment planning of the electricity and gas grids. • It incorporates the flexible operation of heating technologies in buildings and demand response in operation and long-term investment planning of gas and electricity grids. • It incorporates a multi-scale techno-economic representation of heating technologies design features into the whole energy system modelling and capacity planning. These features enable the model to quantify the impacts of different policies regarding decarbonising heating in buildings on the operation and long-term planning of electricity and gas grids identify the cost-optimal use of available resources and technologies and identify strategies for maximising synergies between system planning goals and minimising trade-offs. Moreover the multi-scale feature of the model allows for multi-scale system engineering analysis of decarbonising heating including system-informed heating technology design identifying optimal operational setups at the consumer end and assessing trade-offs between consumer investment in heating technologies and infrastructure requirements in different heat decarbonisation pathways.
Developments in Hydrogen Fuel Cells
Mar 2023
Publication
The rapid growth in fossil fuels has resulted in climate change that needs to be controlled in the near future. Several methods have been proposed to control climate change including the development of efficient energy conversion devices. Fuel cells are environmentally friendly energy conversion devices that can be fuelled by green hydrogen with only water as a by-product or by using different biofuels such as biomass in wastewater urea in wastewater biogas from municipal and agricultural wastes syngas from agriculture wastes and waste carbon. This editorial discusses the fundamentals of the operation of the fuel cell and their application in various sectors such as residential transportation and power generation.
Optimization of Integrated Energy System Considering Electricity and Hydrogen Coordination in the Context of Carbon Trading
Apr 2024
Publication
In order to improve the consumption of renewable energy and reduce the carbon emissions of integrated energy systems (IESs) this paper proposes an optimal operation strategy for an integrated energy system considering the coordination of electricity and hydrogen in the context of carbon trading. The strategy makes full use of the traditional power-to-gas hydrogen production process and establishes a coupling model comprising cogeneration and carbon capture equipment an electrolytic cell a methane reactor and a hydrogen fuel cell. Taking a minimum daily operating cost and minimal carbon emissions from the system as objective functions a mixed-integer nonlinear optimal scheduling model is established. This paper designs examples based on MATLAB R2021b and uses the GUROBI solver to solve them. The results show that compared with the traditional two-stage operation process the optimization method can reduce the daily operation cost of an IES by 26.01% and its carbon emissions by 90.32%. The results show that the operation mode of electro-hydrogen synergy can significantly reduce the carbon emissions of the system and realize a two-way flow of electro-hydrogen energy. At the same time the addition of carbon capture equipment and the realization of carbon recycling prove the scheduling strategy’s ability to achieve a lowcarbon economy of the scheduling strategy.
The Role of Biomass Gasification in Low-carbon Energy and Transport Systems
Mar 2021
Publication
The design of future energy systems requires the efficient use of all available renewable resources. Biomass can complement variable renewable energy sources by ensuring energy system flexibility and providing a reliable feedstock to produce renewable fuels. We identify biomass gasification suitable to utilise the limited biomass resources efficiently. In this study we inquire about its role in a 100% renewable energy system for Denmark and a net-zero energy system for Europe in the year 2050 using hourly energy system analysis. The results indicate bio-electrofuels produced from biomass gasification and electricity to enhance the utilisation of wind and electrolysis and reduce the energy system costs and fuels costs compared to CO2-electrofuels from carbon capture and utilisation. Despite the extensive biomass use overall biomass consumption would be higher without biomass gasification. The production of electromethanol shows low biomass consumption and costs while Fischer-Tropsch electrofuels may be an alternative for aviation. Syngas from biomass gasification can supplement biogas in stationary applications as power plants district heat or industry but future energy systems must meet a balance between producing transport fuels and syngas for stationary units. CO2-electrofuels are found complementary to bio-electrofuels depending on biomass availability and remaining non-fossil CO2 emitters
Deep Decarbonisation Pathways of the Energy System in Times of Unprecedented Uncertainty in the Energy Sector
May 2023
Publication
Unprecedented investments in clean energy technology are required for a net-zero carbon energy system before temperatures breach the Paris Agreement goals. By performing a Monte-Carlo Analysis with the detailed ETSAPTIAM Integrated Assessment Model and by generating 4000 scenarios of the world’s energy system climate and economy we find that the uncertainty surrounding technology costs resource potentials climate sensitivity and the level of decoupling between energy demands and economic growth influence the efficiency of climate policies and accentuate investment risks in clean energy technologies. Contrary to other studies relying on exploring the uncertainty space via model intercomparison we find that the CO2 emissions and CO2 prices vary convexly and nonlinearly with the discount rate and climate sensitivity over time. Accounting for this uncertainty is important for designing climate policies and carbon prices to accelerate the transition. In 70% of the scenarios a 1.5 ◦C temperature overshoot was within this decade calling for immediate policy action. Delaying this action by ten years may result in 2 ◦C mitigation costs being similar to those required to reach the 1.5 ◦C target if started today with an immediate peak in emissions a larger uncertainty in the medium-term horizon and a higher effort for net-zero emissions.
Simulation and Control Strategy Study of the Hydrogen Supply System of a Fuel Cell Engine
Jun 2023
Publication
The hydrogen supply system is one of the important components of a hydrogen fuel cell engine and its performance has an important impact on the economy and power of the engine system. In this paper a hydrogen supply system based on cyclic mode is designed for a hydrogen fuel cell stack with a full load power of 150 kW and the corresponding hydrogen fuel cell engine simulation model is built and validated. The control strategy of the fuel cell hydrogen supply system is developed and its effect is verified through bench tests. The results show that the developed control strategy can keep the volume fraction of nitrogen below 6% the hydrogen excess ratio does not exceed 1.5 under medium and high operating conditions the anode pressure is relatively stable and the stack can operate efficiently and reliably.
Conditions for Profitable Operation of P2X Energy Hubs to Meet Local Demand Under Energy Market Access
Feb 2023
Publication
This paper analyzes the operation of an energy hub on a community level with an integrated P2X facility and with access to energy markets. In our case P2X allows converting power to hydrogen heat methane or back to power. We consider the energy hub as a large prosumer who can be both a producer and consumer in the markets with the novelty that P2X technology is available. We investigate how such a P2X energy hub trades optimally in the electricity market and satisfies local energy demand under the assumption of a long-term strong climate scenario in year 2050. For numerical analysis a case study of a mountain village in Switzerland is used. One of the main contributions of this paper is to quantify key conditions for profitable operations of such a P2X energy hub. In particular the analysis includes impacts of influencing factors on profits and operational patterns in terms of different degrees of self-sufficiency and different availability of local renewable resources. Moreover the access to real-time wholesale market electricity price signals and a future retail hydrogen market is assessed. The key factors for the successful operation of a P2X energy hub are identified to be sufficient local renewable resources and access to a retail market of hydrogen. The results also show that the P2X operation leads to an increased deployment of local renewables especially in the case of low initial deployment; on the other hand seasonal storage plays a subordinated role. Additionally P2X lowers for the community the wholesale electricity market trading volumes.
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