Applications & Pathways
Reliability Analysis of Pyrotechnic Igniter for Hydrogen-Oxygen Rocket Engine with Low Temperature Combustion Instability Failure Mode
Mar 2022
Publication
To evaluate the functional reliability of the pyrotechnic igniter in the failure mode of unstable combustion at low temperature a reliability and reliability sensitivity analysis method based on the combination of an interior ballistic model and Kriging reliability method is proposed. Through the deterministic interior ballistic simulation the failure mode of low temperature unstable combustion of the pyrotechnic igniter is examined while the random variables are introduced to establish the ignition nonlinear implicit function of the pyrotechnic igniter. The ignition display function of the pyrotechnic igniter is established by the Kriging model which avoids the repeated calculation of true limit state function values. This study provides an efficient approach to evaluate the ignition reliability of the pyrotechnic igniter and compared with the traditional Monte Carlo method to verify the accuracy of the results. Finally reliability-based sensitivity indices are presented to quantify the significance of random parameters. It is shown that the influence of the uncertainties can be precisely described and the diameter of the nozzle plays a dominant role in ignition reliability. Additionally ignition experiments of nozzles with different diameters were performed to verify the result of sensitivity. This can further support the detailed design of the pyrotechnic igniter
Optimal Energy Management for Hydrogen Economy in a Hybrid Electric Vehicle
Feb 2023
Publication
Fuel cell hybrid electric vehicles (FCEVs) are mainly electrified by the fuel cell (FC) system. As a supplementary power source a battery or supercapacitor (SC) is employed (besides the FC) to enhance the power response due to the slow dynamics of the FC. Indeed the performance of the hybrid power system mainly depends on the required power distribution manner among the sources which is managed by the energy management strategy (EMS). This paper considers an FCEV based on the proton exchange membrane FC (PEMFC)/battery/SC. The energy management strategy is designed to ensure optimum power distribution between the sources considering hydrogen consumption. Its main objective is to meet the electric motor’s required power with economic hydrogen consumption and better electrical efficiency. The proposed EMS combines the external energy maximization strategy (EEMS) and the bald eagle search algorithm (BES). Simulation tests for the Extra-Urban Driving Cycle (EUDC) and New European Driving Cycle (NEDC) profiles were performed. The test is supposed to be performed in typical conditions t = 25 ◦C on a flat road without no wind effect. In addition this strategy was compared with the state machine control strategy classic PI and equivalent consumption minimization strategy. In terms of optimization the proposed approach was compared with the original EEMS particle swarm optimization (PSO)-based EEMS and equilibrium optimizer (EO)-based EEMS. The results confirm the ability of the proposed strategy to reduce fuel consumption and enhance system efficiency. This strategy provides 26.36% for NEDC and 11.35% for EUDC fuel-saving and efficiency enhancement by 6.74% for NEDC and 36.19% for EUDC.
A Review of Fuel Cell Systems for Maritime Applications
Jul 2016
Publication
Progressing limits on pollutant emissions oblige ship owners to reduce the environmental impact of their operations. Fuel cells may provide a suitable solution since they are fuel efficient while they emit few hazardous compounds. Various choices can be made with regard to the type of fuel cell system and logistic fuel and it is unclear which have the best prospects for maritime application. An overview of fuel cell types and fuel processing equipment is presented and maritime fuel cell application is reviewed with regard to efficiency gravimetric and volumetric density dynamic behaviour environmental impact safety and economics. It is shown that low temperature fuel cells using liquefied hydrogen provide a compact solution for ships with a refuelling interval up to a tens of hours but may result in total system sizes up to five times larger than high temperature fuel cells and more energy dense fuels for vessels with longer mission requirements. The expanding infrastructure of liquefied natural gas and development state of natural gas-fuelled fuel cell systems can facilitate the introduction of gaseous fuels and fuel cells on ships. Fuel cell combined cycles hybridisation with auxiliary electricity storage systems and redundancy improvements are identified as topics for further study
Improved Engine Performance and Significantly Reduced Greenhouse Gas Emissions by Fumigating Hydrogen in a Diesel Engine
Oct 2022
Publication
A thermodynamic model was developed for combustion performance and emissions with a reference diesel fuel a 10 vol% methanol blend with 90 vol% diesel a 10 vol% ethanol with 90 vol% diesel and a 4% hydrogen fumigating in the inlet port along with diesel direct injection. The diesel and two alcohol blends (10% methanol–90% diesel and 10% ethanol–90% diesel) was directly injected into the cylinder while hydrogen was fumigated at the inlet port. The model was developed by commercial GT-Suite software. Besides engine performance exergy and energy rates were estimated for the four fuels. Among the four fuels/fuel blends hydrogen fuel (4% fumigated hydrogen) shows the best performance in terms of exergy energy rates specific fuel consumption power and greenhouse gas emissions. Regarding greenhouse gases carbon dioxide was only considered in this investigation as it contributes to a significant detrimental effect on environmental pollution.
Drivers and Barriers to the Adoption of Fuel Cell Passenger Vehicles and Buses in Germany
Feb 2021
Publication
As policymakers and automotive stakeholders around the world seek to accelerate the electrification of road transport with hydrogen this study focuses on the experiences of Germany a world leader in fuel cell technology. Specifically it identifies and compares the drivers and barriers influencing the production and market penetration of privately-owned fuel cell electric passenger vehicles (FCEVs) and fuel cell electric buses (FCEBs) in public transit fleets. Using original data collected via a survey and 17 interviews we elicited the opinions of experts to examine opportunities and obstacles in Germany from four perspectives: (i) the supply of vehicles (ii) refuelling infrastructure (iii) demand for vehicles and (iv) cross-cutting institutional issues. Findings indicate that despite multiple drivers there are significant challenges hampering the growth of the hydrogen mobility market. Several are more pronounced in the passenger FCEV market. These include the supply and cost of production the lack of German automakers producing FCEVs the profitability and availability of refuelling stations and low demand for vehicles. In light of these findings we extract implications for international policymakers and future studies. This study provides a timely update on efforts to spur the deployment of hydrogen mobility in Germany and addresses the underrepresentation of studies examining both buses and passenger vehicles in tandem.
Strategies for Hydrogen-Enriched Methane Flameless Combustion in a Quasi-Industrial Furnace
Jan 2020
Publication
In this present work simulations of 20 kW furnace were carried out with hydrogenenriched methane mixtures to identify optimal geometrical configurations and operating conditions to operate in flameless combustion regime. The objective of this work is to show the advantages of flameless combustion for hydrogen-enriched fuels and the limits of current typical industrial designs for these mixtures. The performances of a semi-industrial combustion chamber equipped with a self-recuperative flameless burner are evaluated with increasing H2 concentrations. For highly H2-enriched mixtures typical burners employed for methane appear to be inadequate to reach flameless conditions. In particular for a typical coaxial injector configuration an equimolar mixture of hydrogen and methane represents the limit for hydrogen enrichment. To achieve flameless conditions different injector geometries and configuration were tested. Fuel dilution with CO2 and H2O was also investigated. Dilution slows the mixing process consequently helping the transition to flameless conditions. CO2 and H2O are typical products of hydrogen generation processes therefore their use in fuel dilution is convenient for industrial applications. Dilution thus allows the use of greater hydrogen percentages in the mixture.
Transition to a Low-carbon Building Stock. Techno-economic and Spatial Optimization of Renewables‑hydrogen Strategies in Spain
Oct 2022
Publication
Europe has set ambitious targets to reduce the final energy consumption of buildings in concerning the degree of electrification energy efficiency and penetration of renewable energy sources (RES). So far hydrogen is becoming an increasingly important energy vector offering huge opportunities to promote the share of intermittent RES. Thus this manuscript proposes an energy model for the complete decarbonization of the estimated electricity consumed by the Spanish building stock in 2030 and 2050 scenarios; the model is based on the combination of photovoltaic and wind primary sources and hydrogen technologies considering both distributed and centralized configurations applying also geospatial criteria for their optimal allocation. Large-scale RES generation centralized hydrogen production and re-electrification along with underground hydrogen storage result in the lowest levelized cost of energy (LCOE) hydrogen production costs (HPC) and the highest overall efficiency (μSYS). Wind energy is mainly harvested in the north of Spain while large PV farms are deployed in the mid-south. Furthermore reinforcement of underground hydrogen storage enhances the overall system performance reducing surplus energy and the required RES generation capacity. Finally all the considered scenarios achieve LCOE below the Spanish utility grid benchmark apart from accomplishing the decarbonization goals established for the year 2030.
Effect of Carbon Monoxide on Polymer Electrolyte Fuel Cell Performance with a Hydrogen Circulation System
Feb 2022
Publication
The effect of carbon monoxide (CO) on the performance of polymer electrolyte fuel cells (PEFCs) with either a hydrogen circulation system or a hydrogen one-way pass system is investigated and compared. The voltage drop induced by adding 0.2 ppm of CO to the PEFC with the hydrogen circulation system was less than one-tenth of that observed in the PEFC with the hydrogen one-way pass system at 1000 mA cm–2 and a cell temperature of 60 °C. Gas analysis results showed that CO concentration in the hydrogen circulation system was lower than the initially supplied CO concentration. In the hydrogen circulation system permeated oxygen from the cathode should enhance CO oxidation. This should lead to decrease the CO concentration and mitigate the voltage drop in the hydrogen circulation system.
Future of Hydrogen as an Alternative Fuel for Next-Generation Industrial Applications; Challenges and Expected Opportunities
Jun 2022
Publication
A general rise in environmental and anthropogenically induced greenhouse gas emissions has resulted from worldwide population growth and a growing appetite for clean energy industrial outputs and consumer utilization. Furthermore well-established advanced and emerging countries are seeking fossil fuel and petroleum resources to support their aviation electric utilities industrial sectors and consumer processing essentials. There is an increasing tendency to overcome these challenging concerns and achieve the Paris Agreement’s priorities as emerging technological advances in clean energy technologies progress. Hydrogen is expected to be implemented in various production applications as a fundamental fuel in future energy carrier materials development and manufacturing processes. This paper summarizes recent developments and hydrogen technologies in fuel refining hydrocarbon processing materials manufacturing pharmaceuticals aircraft construction electronics and other hydrogen applications. It also highlights the existing industrialization scenario and describes prospective innovations including theoretical scientific advancements green raw materials production potential exploration and renewable resource integration. Moreover this article further discusses some socioeconomic implications of hydrogen as a green resource.
Top Level Design and Evaluation of Advanced Low/zero Carbon Fuel Ships Power Technology
Oct 2022
Publication
The greenhouse effect has always been a problem troubling various country many fields have made corresponding technological improvements and regulations and the shipping industry is no exception. In the shipping field governments are actively looking for viable low-carbon/zero-carbon alternative fuels to reduce their dependence on traditional fossil fuels. This paper discusses the challenges and opportunities of replacing fuel oil with clean energies. Firstly the alternative fuels that have been proposed frequently and widely in recent years are summarized and their sources adaptive power systems and relationships among fuels are systematically summarized. Secondly when evaluating the advantages and future development trends of each energy the environmental economic and safety factors are digitally quantified. Results show that the analysis focuses on the efficiency and economics of carbon reduction. Hydrogen ammonia and nuclear energy show advantages in environmental quantification factors while LNG biofuels and alcohols show benefits in economic quantification factors considering calorific value and fuel price and LNG and alcohols received high scores in safety assessment. Finally the study predicts the evolution and development trend of ship fuels in the future and evaluates the most suitable energy for ship development in different periods.
Electrification Versus Hydrogen for UK Road Freight: Conclusions from a Systems Analysis of Transport Energy Transitions
Mar 2022
Publication
Collectively the UK investment in transport decarbonisation is greater than £27B from government for incentivising zero-emission vehicles as part of an urgent response to decarbonise the transport sector. The investments made must facilitate a transition to a long-term solution. The success relies on coordinating and testing the evolution of both the energy and transport systems this avoids the risk of unforeseen consequences in both systems and therefore de-risks investment Here we present a semiquantitative energy and transport system analysis for UK road freight focusing on two primary investment areas for nation-wide decarbonisation namely electrification and hydrogen propulsion. Our study assembles and assesses the potential roadblocks of these energy systems into a concise record and considers the infrastructure in relation to all other components within the energy system. It highlights that for system-wide success and resilience a hydrogen system must overcome hydrogen production and distribution barriers whereas an electric system needs to optimise storage solutions and charging facilities. Without cohesive co-evolving energy networks the planning and operational modelling of transport decarbonisation may fall short of meaningful real-world results. A developed understanding of the dependencies between the energy and transport systems is a necessary step in the development of meaningful operational transport models that could de-risk investment in both the energy and transport systems.
Hydrogen-electricity Hybrid Energy Pipelines for Railway Transportation: Design and Economic Evaluation
Mar 2024
Publication
With the decarbonization and electrification of modern railway transportation the demand for both the highcapacity electrical energy and hydrogen fuel energy is increasingly high. A novel scheme was proposed from liquid hydrogen production by surplus wind and solar energy to liquid hydrogen-electricity hybrid energy transmission for railway transportation. The 100 MW hybrid energy transmission pipeline was designed with the 10 kA/1.5 kV superconducting DC cable for electricity and cryogenic layers for liquid hydrogen and liquid nitrogen showing strong capability in transmitting “electricity + cold energy + chemical energy” simultaneously. Economic evaluation was performed with respect to the energy equipment capacity and costs with sensitivity and profitability analysis. With the discount rate 8% the dynamic payback period of the hybrid energy pipeline was 7.1 years. Results indicated that the shortest dynamic payback period of the hybrid energy pipeline was 4.8 years with the maximum transmission distance 93 km. Overall this article shows the novel concept and design of liquid hydrogen-electricity hybrid energy pipelines and proves the technical and economic feasibilities for future bulk hybrid energy transmission for railway transportation.
Concepts for Hydrogen Internal Combustion Engines and Their Implications on the Exhaust Gas Aftertreatment System
Dec 2021
Publication
Hydrogen as carbon-free fuel is a very promising candidate for climate-neutral internal combustion engine operation. In comparison to other renewable fuels hydrogen does obviously not produce CO2 emissions. In this work two concepts of hydrogen internal combustion engines (H2 -ICEs) are investigated experimentally. One approach is the modification of a state-of-the-art gasoline passenger car engine using hydrogen direct injection. It targets gasoline-like specific power output by mixture enrichment down to stoichiometric operation. Another approach is to use a heavy-duty diesel engine equipped with spark ignition and hydrogen port fuel injection. Here a diesel-like indicated efficiency is targeted through constant lean-burn operation. The measurement results show that both approaches are applicable. For the gasoline engine-based concept stoichio-metric operation requires a three-way catalyst or a three-way NOX storage catalyst as the primary exhaust gas aftertreatment system. For the diesel engine-based concept state-of-the-art selective catalytic reduction (SCR) catalysts can be used to reduce the NOx emissions provided the engine calibration ensures sufficient exhaust gas temperature levels. In conclusion while H2 -ICEs present new challenges for the development of the exhaust gas aftertreatment systems they are capable to realize zero-impact tailpipe emission operation.
Preference Structure on the Design of Hydrogen Refueling Stations to Activate Energy Transition
Aug 2020
Publication
As a countermeasure to the greenhouse gas problem the world is focusing on alternative fuel vehicles (AFVs). The most prominent alternatives are battery electric vehicles (BEV) and fuel cell electric vehicles (FCEVs). This study examines FCEVs especially considering hydrogen refueling stations to fill the gap in the research. Many studies suggest the important impact that infrastructure has on the diffusion of AFVs but they do not provide quantitative preferences for the design of hydrogen refueling stations. This study analyzes and presents a consumer preference structure for hydrogen refueling stations considering the production method distance probability of failure to refuel number of dispensers and fuel costs as core attributes. For the analysis stated preference data are applied to choice experiments and mixed logit is used for the estimation. Results indicate that the supply stability of hydrogen refueling stations is the second most important attribute following fuel price. Consumers are willing to pay more for green hydrogen compared to gray hydrogen which is hydrogen produced by fossil fuels. Driver fuel type and perception of hydrogen energy influence structure preference. Our results suggest a specific design for hydrogen refueling stations based on the characteristics of user groups.
Numerical Study on Thermodynamic Coupling Characteristics of Fluid Sloshing in a Liquid Hydrogen Tank for Heavy-Duty Trucks
Feb 2023
Publication
The large-amplitude sloshing behavior of liquid hydrogen in a tank for heavy-duty trucks may have adverse effects on the safety and stability of driving. With successful application of liquid hydrogen in the field of new energy vehicles the coupled thermodynamic performance during liquid hydrogen large-amplitude sloshing becomes more attractive. In this paper a three-dimensional numerical model is established to simulate the thermodynamic coupling characteristics during liquid hydrogen sloshing in a horizontal tank for heavy-duty trucks. The calculation results obtained by the developed model are in good agreement with experimental data for liquid hydrogen. Based on the established 3D model the large-amplitude sloshing behavior of liquid hydrogen under extreme acceleration as well as the effects of acceleration magnitude and duration on liquid hydrogen sloshing is numerically determined. The simulation results show that under the influence of liquid hydrogen large-amplitude sloshing the convective heat transfer of fluid in the tank is greatly strengthened resulting in a decrease in the vapor temperature and an increase in the liquid temperature. In particular the vapor condensation caused by the sloshing promotes a rapid reduction of pressure in the tank. When the acceleration magnitude is 5 g with a duration of 200 ms the maximum reduction of ullage pressure is 1550 Pa and the maximum growth of the force on the right wall is 3.89 kN. Moreover the acceleration magnitude and duration have a remarkable influence on liquid hydrogen sloshing. With the increase in acceleration magnitude or duration there is a larger sloshing amplitude for the liquid hydrogen. When the duration of acceleration is 200 ms compared with the situation at the acceleration magnitude of 5 g the maximum reductions of ullage pressure decrease by 9.46% and 55.02% and the maximum growth of forces on the right wall decrease by 80.57% and 99.53% respectively at 2 g and 0.5 g. Additionally when the acceleration magnitude is 5 g in contrast with the situation at a duration of acceleration of 200 ms the maximum-ullage-pressure drops decrease by 8.17% and 21.62% and the maximum increase in forces on the right wall decrease by 71.80% and 88.63% at 100 ms and 50 ms respectively. These results can provide a reference to the safety design of horizontal liquid hydrogen tanks for heavy-duty trucks.
Combustion of Hydrogen Enriched Methane and Biogases Containing Hydrogen in a Controlled Auto-Ignition Engine
Dec 2018
Publication
The paper describes a numerical study of the combustion of hydrogen enriched methane and biogases containing hydrogen in a Controlled Auto Ignition engine (CAI). A single cylinder CAI engine is modelled with Chemkin to predict engine performance comparing the fuels in terms of indicated mean effective pressure engine efficiency and pollutant emissions. The effects of hydrogen and carbon dioxide on the combustion process are evaluated using the GRI-Mech 3.0 detailed radical chain reactions mechanism. A parametric study performed by varying the temperature at the start of compression and the equivalence ratio allows evaluating the temperature requirements for all fuels; moreover the effect of hydrogen enrichment on the auto-ignition process is investigated. The results show that at constant initial temperature hydrogen promotes the ignition which then occurs earlier as a consequence of higher chemical reactivity. At a fixed indicated mean effective pressure hydrogen presence shifts the operating range towards lower initial gas temperature and lower equivalence ratio and reduces NOx emissions. Such reduction somewhat counter-intuitive if compared with similar studies on spark-ignition engines is the result of operating the engine at lower initial gas temperatures.
Cradle-grave Energy Consumption, Greenhouse Gas and Acidification Emissions in Current and Future Fuel Cell Vehicles: Study Based on Five Hydrogen Production Methods in China
Jun 2022
Publication
Hydrogen fuel cell vehicles (FCVs) are regarded as a promising solution to the problems of energy security and environmental pollution. However the technology is under development and the hydrogen consumption is uncertain. The quantitative evaluation of life cycle energy consumption pollution emissions of current and future FCVs in China involves complex processes and parameters. Therefore this study addresses Life Cycle Assessment (LCA) of FCV and focuses on the key parameters of FCV production and different hydrogen production methods which include steam methane reforming catalysis decomposition methanol steam reforming electrolysis–photovoltaic (PV) and electrolysis Chinese electricity grid mix (CN). Sensitivity analysis of bipolar plate glider mass power density fuel cell system efficiency and energy control strategy are performed whilst accounting for different assumption scenarios. The results show that all impact assessment indicators will decrease by 28.8– 44.3% under the 2030 positive scenario for the production of FCVs. For cradle-grave FCVs the use of hydrogen from electrolysis operated with photovoltaic power reduces global warming potential (GWP) by almost 76.4% relative to steam methane reforming. By contrast the use of hydrogen from electrolysis operated with the Chinese electricity grid mix results in an increase in GWP of almost 158.3%.
Utilization of Hydrogen in Gas Turbines: A Comprehensive Review
Feb 2022
Publication
The concerns regarding the consumption of traditional fuels such as oil and coal have driven the proposals for several cleaner alternatives in recent years. Hydrogen energy is one of the most attractive alternatives for the currently used fossil fuels with several superiorities such as zero-emission and high energy content. Hydrogen has numerous advantages compared to conventional fuels and as such has been employed in gas turbines (GTs) in recent years. The main benefit of using hydrogen in power generation with the GT is the considerably lower emission of greenhouse gases. The performance of the GTs using hydrogen as a fuel is influenced by several factors including the performance of the components the operating condition ambient condition etc. These factors have been investigated by several scholars and scientists in this field. In this article studies on hydrogen-fired GTs are reviewed and their results are discussed. Furthermore some recommendations are proposed for the upcoming works in this field.
Research on Power Optimization for Energy System of Hydrogen Fuel Cell Wheel-Driven Electric Tractor
Apr 2024
Publication
Hydrogen fuel cell tractors are emerging as a new power source for tractors. Currently there is no mature energy management control method available. Existing methods mostly rely on engineers’ experience to determine the output power of the fuel cell and the power battery resulting in relatively low energy utilization efficiency of the energy system. To address the aforementioned problems a power optimization method for the energy system of hydrogen fuel cell wheel-driven electric tractor was proposed. A dynamic model of tractor ploughing conditions was established based on the system dynamics theory. From this based on the equivalent hydrogen consumption theory the charging and discharging of the power battery were equivalent to the fuel consumption of the hydrogen fuel cell forming an equivalent hydrogen consumption model for the tractor. Using the state of charge (SOC) of the power battery as a constraint and with the minimum equivalent hydrogen consumption as the objective function an instantaneously optimized power allocation method based on load demand in the energy system is proposed by using a traversal algorithm. The optimization method was simulated and tested based on the MATLAB simulation platform and the results showed under ploughing conditions compared with the rule-based control strategy the proposed energy system power optimization method optimized the power output of hydrogen fuel cells and power batteries allowing the energy system to work in a high-efficiency range reducing the equivalent hydrogen consumption of the tractor by 7.79% and solving the energy system power distribution problem.
An On-Board Pure H2 Supply System Based on A Membrane Reactor for A Fuel Cell Vehicle: A Theoretical Study
Jul 2020
Publication
In this novel conceptual fuel cell vehicle (FCV) an on-board CH4 steam reforming (MSR) membrane reformer (MR) is considered to generate pure H2 for supplying a Fuel Cell (FC) system as an alternative to the conventional automobile engines. Two on-board tanks are forecast to store CH4 and water useful for feeding both a combustion chamber (designed to provide the heat required by the system) and a multi tubes Pd-Ag MR useful to generate pure H2 via methane steam reforming (MSR) reaction. The pure H2 stream is hence supplied to the FC. The flue gas stream coming out from the combustion chamber is used to preheat the MR feed stream by two heat exchangers and one evaporator. Then this theoretical work demonstrates by a 1-D model the feasibility of the MR based system in order to generate 5 kg/day of pure H2 required by the FC system for cruising a vehicle for around 500 km. The calculated CH4 and water consumptions were 50 and 70 kg respectively per 1 kg of pure H2. The on-board MR based FCV presents lower CO2 emission rates than a conventional gasoline-powered vehicle also resulting in a more environmentally friendly solution.
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