Applications & Pathways

‘A System For All Seasons’ analyses Britain’s electricity generation and consumption trends concluding that the country’s wind and solar farms will have enough spare electricity generated in spring and summer when demand is lower to produce green hydrogen to the equivalent capacity of 25 Hinkley Point C nuclear power plants.

The hydrogen stored would provide the same amount of energy needed for every person in the UK to charge a Tesla Model S electric vehicle more than 21 times in the autumn and winter months when energy demand is highest creating a clean energy buffer that avoids having to manage limited energy supplies on the international markets.

Crucially the research finds that the UK has enough capacity to store the hydrogen in a combination of salt caverns and disused oil and gas fields in the North Sea as well other locations to meet this demand.

The research also finds that using renewable hydrogen will help reduce the total number of wind farms needed in 2050 by more than 75% because it will ensure electricity generated by Britain’s wind farms is used as efficiently as possible by avoiding surplus electricity going to waste.

‘A System For All Seasons’ finds that:

• Britain’s wind and solar farms could generate between 60-80GW of renewable hydrogen - the equivalent capacity of 25 Hinkley Point C nuclear power plants - from spare renewable electricity generated in the spring and summer months between May and October each year.
• Running the energy system this way will reduce the need for the total electricity generating capacity of UK wind farms from 500-600GW by 2050 down to 140-190GW – a reduction of up to 76%.
• It would mean Great Britain would be using spare renewable electricity that would otherwise go to waste to produce green hydrogen. Under the alternative scenario additional wind farms would need to be built to accommodate for autumn and wind energy demand peaks but be left unused during other times of the year.
• With 140-190GW of wind generation capacity 115 to 140TWh of green hydrogen would be stored – enough energy for every person in the UK to charge a Tesla Model S more than 21 times.
• The potential storage volume from Britain’s salt fields ranges from >1TWh up to 30TWh. For disused oil and gas fields the potential storage volume for individual sites ranges from ~1TWh up to 330TWh.

Transport is one of the key sectors of the European economy. However the intensive development of transport caused negative effects in the form of an increase in the emission of harmful substances. The particularly dramatic situation took place in the V4 countries. This made it necessary to implement solutions reducing emissions in transport including passenger transport. Such activities can be implemented in the field of implementation of low-emission and zero-emission vehicles for use. That is why the European Union and the governments of the Visegrad Group countries have developed numerous recommendations communications laws and strategies that order carriers to implement low- and zero-emission mobility. Therefore transport organizers and communication operators faced the choice of the type of buses. From an economic point of view each entrepreneur is guided by the economic efficiency of the vehicles used. Hence the main aim of the article was to conduct an economic evaluation of the operational efficiency of ecological vehicles. As more than 70% of vehicles in use in the European Union are still diesel driven the economic efficiency assessment was also made for vehicles with traditional diesel drive. To conduct the research the method of calculating the total cost of ownership of vehicles in operation was used. As a result of the research it was found that electric buses are the cheapest in the entire period of use (15 years) and then those powered by CNG. On the other hand the cost of using hydrogen buses is the highest. This is due to the high purchase prices of these vehicles. However the EU as well as the governments of individual countries support enterprises and communication operators by offering them financing for investments. The impact of the forecasted fuel and energy prices and the planned inflation on operating costs was also examined. In this case the analyses showed that the forecasted changes in fuel and energy prices as well as the expected inflation will significantly affect the costs of vehicle operation and the economic efficiency of using various types of drives. These changes will have a positive impact on the implementation of zero-emission vehicles into exploitation. Based on the analyses it was found that in 2035 hydrogen buses will have the lowest operating costs.

This paper covers the hydrogen technologies regarding the role of hydrogen as an energy carrier and the possibilities of its production and use. It is initially presented the modalities and the efficiency of the current technologies of obtaining hydrogen detailing its obtaining by the electrolysis of the water the electrochemical efficiency and the specific consumption of electricity as well as the thermodynamics of the electrochemical processes. The following paragraph addresses hydrogen conversion possibilities. This paragraph details the thermodynamic analysis of the fuel cell the external characteristic of the fuel cell and the types of fuel cell. The last paragraph addresses the possibilities of using the fuel cells for electrical vehicles and cogeneration systems for buildings.In this context the traditional transport and distribution grid will have to adapt to the new realities as they will need to actively participate in the internal energy market by the transformation of the traditional electricity grid in energy flow from unidirectional to bidirectional through the production of hydrogen offering the same facilities as the gas grid.

This article provides an overview of modern technologies and implemented projects in the field of renewable energy systems for the electrification of railway transport. In the first part the relevance of the use of renewable energy on the railways is discussed. Various types of power-generating systems in railway stations and platforms along the track as well as in separate areas are considered. The focus is on wind and solar energy conversion systems. The second part is devoted to the analysis of various types of energy storage devices used in projects for the electrification of railway transport since the energy storage system is one of the key elements in a hybrid renewable energy system. Systems with kinetic storage electrochemical storage batteries supercapacitors hydrogen energy storage are considered. Particular attention is paid to technologies for accumulating and converting hydrogen into electrical energy as well as hybrid systems that combine several types of storage devices with different ranges of charge/discharge rates. A comparative analysis of various hybrid electric power plant configurations depending on the functions they perform in the electrification systems of railway transport has been carried out.

The industrial sector is the world’s second largest emitter of greenhouse gases hence a methodology for decarbonizing factory systems is crucial for achieving global climate goals. Hydrogen is an important medium for the transition towards carbon neutral factories due to its broad applicability within the factory including its use in electricity and heat generation and as a process gas or fuel. One of the main challenges is the identification of economically and environmentally suitable design scenarios such as for the entire value chain for hydrogen generation and application. For example the infrastructure for renewable electricity hydrogen generation hydrogen conversion (e.g. into synthetic fuels) storage and transport systems as well as application in the factory. Due to the high volatility of energy generation and the related dynamic interdependencies within a factory system a valid technical economic and environmental evaluation of benefits induced by hydrogen technologies can only be achieved using digital factory models. In this paper we present a framework to integrate hydrogen technologies into factory systems. This enables decision makers to identify promising measures according to their expected impact and collect data for appropriate factory modelling. Furthermore a concept for factory modelling and simulation is presented and demonstrated in a case study from the electronics industry assessing the use of hydrogen for decentralized power and heat generation.

Fuel cells are the most clean and efficient power source for vehicles. In particular proton exchange membrane fuel cells (PEMFCs) are the most promising candidate for automobile applications due to their rapid start-up and low-temperature operation. Through extensive global research efforts in the latest decade the performance of PEMFCs including energy efficiency volumetric and mass power density and low temperature startup ability have achieved significant breakthroughs. In 2014 fuel cell powered vehicles were introduced into the market by several prominent vehicle companies. However the low durability and high cost of PEMFC systems are still the main obstacles for large-scale industrialization of this technology. The key materials and components used in PEMFCs greatly affect their durability and cost. In this review the technical progress of key materials and components for PEMFCs has been summarized and critically discussed including topics such as the membrane catalyst layer gas diffusion layer and bipolar plate. The development of high-durability processing technologies is also introduced. Finally this review is concluded with personal perspectives on the future research directions of this area.

Hydrogen-powered mobility is believed to be crucial in the future as hydrogen constitutes a promising solution to make up for the non-programmable character of the renewable energy sources. In this context the hydrogen-fueled internal combustion engine represents one of the suitable technical solutions for the future of sustainable mobility. As a matter of fact hydrogen engines suffer from limitations in volumetric efficiency due to the very low density of the fuel. Consequently hydrogen-fueled ICEs can reach sufficient torque and power density only if suitable supercharging solutions are developed. Moreover gaseous-engine performance can be improved to a great extent if direct injection is applied. In this perspective a remarkable know-how has been developed in the last two decades on NG engines which can be successfully exploited in this context. The objective of this paper is twofold. In the first part a feasibility study has been carried out with reference to a typical 2000cc SI engine by means of 1D simulations. This study was aimed at characterizing the performance on the full load curve with respect to a baseline PFI engine fueled by NG. In this phase the turbocharging/supercharging device has not been included in the model in order to quantify the attainable benefits in the absence of any limitation coming from the turbocharger. In the second part of this paper the conversion of a prototype 1400cc direct injection NG engine running with stoichiometric mixture to run on a lean hydrogen combustion mode has been investigated via 1D simulations. The matching between engine and turbocharger has been included in the model and the effects of two different turbomatching choices have been presented and discussed.

This paper presents the results of techno-economic modelling for hydrogen production from a photovoltaic battery electrolyser system (PBES) for injection into a natural gas transmission line. Mellitah in Libya connected to Gela in Italy by the Greenstream subsea gas transmission line is selected as the location for a case study. The PBES includes photovoltaic (PV) arrays battery electrolyser hydrogen compressor and large-scale hydrogen storage to maintain constant hydrogen volume fraction in the pipeline. Two PBES configurations with different large-scale storage methods are evaluated: PBESC with compressed hydrogen stored in buried pipes and PBESL with liquefied hydrogen stored in spherical tanks. Simulated hourly PV electricity generation is used to calculate the specific hourly capacity factor of a hypothetical PV array in Mellitah. This capacity factor is then used with different PV sizes for sizing the PBES. The levelised cost of delivered hydrogen (LCOHD) is used as the key techno-economic parameter to optimise the size of the PBES by equipment sizing. The costs of all equipment except the PV array and batteries are made to be a function of electrolyser size. The equipment sizes are deemed optimal if PBES meets hydrogen demand at the minimum LCOHD. The techno-economic performance of the PBES is evaluated for four scenarios of fixed and constant hydrogen volume fraction targets in the pipeline: 5% 10% 15% and 20%. The PBES can produce up to 106 kilotonnes of hydrogen per year to meet the 20% target at an LCOHD of 3.69 €/kg for compressed hydrogen storage (PBESC) and 2.81 €/kg for liquid hydrogen storage (PBESL). Storing liquid hydrogen at large-scale is significantly cheaper than gaseous hydrogen even with the inclusion of a significantly larger PV array that is required to supply additional electrcitiy for liquefaction.

Power-to-X processes where renewable energy is converted into storable liquids or gases are considered to be one of the key approaches for decarbonizing energy systems and compensating for the volatility involved in generating electricity from renewable sources. In this context the production of “green” hydrogen and hydrogen-based derivatives is being discussed and tested as a possible solution for the energy-intensive industry sector in particular. Given the sharp ongoing increases in electricity and gas prices and the need for sustainable energy supplies in production systems non-energy-intensive companies should also be taken into account when considering possible utilization paths for hydrogen. This work focuses on the following three utilization paths: “hydrogen as an energy storage system that can be reconverted into electricity” “hydrogen mobility” for company vehicles and “direct hydrogen use”. These three paths are developed modeled simulated and subsequently evaluated in terms of economic and environmental viability. Different photovoltaic system configurations are set up for the tests with nominal power ratings ranging from 300 kWp to 1000 kWp. Each system is assigned an electrolyzer with a power output ranging between 200 kW and 700 kW and a fuel cell with a power output ranging between 5 kW and 75 kW. There are also additional variations in relation to the battery storage systems within these basic configurations. Furthermore a reference variant without battery storage and hydrogen technologies is simulated for each photovoltaic system size. This means that there are ultimately 16 variants to be simulated for each utilization path. The results show that these utilization paths already constitute a reasonable alternative to fossil fuels in terms of costs in variants with a suitable energy system design. For the “hydrogen as an energy storage system” path electricity production costs of between 43 and 79 ct/kWh can be achieved with the 750 kWp photovoltaic system. The “hydrogen mobility” is associated with costs of 12 to 15 ct/km while the “direct hydrogen use” path resulted in costs of 8.2 €/kg. Environmental benefits are achieved in all three paths by replacing the German electricity mix with renewable energy sources produced on site or by substituting hydrogen for fossil fuels. The results confirm that using hydrogen as a storage medium in manufacturing companies could be economically and environmentally viable. These results also form the basis for further studies e.g. on detailed operating strategies for hydrogen technologies in scenarios involving a combination of multiple utilization paths. The work also presents the simulation-based method developed in this project which can be transferred to comparable applications in further studies.

In this paper we present the first systematic review of Power to X processes applied to the iron and steel industry. These processes convert renewable electricity into valuable chemicals through an electrolysis stage that produces the final product or a necessary intermediate. We have classified them in five categories (Power to Iron Power to Hydrogen Power to Syngas Power to Methane and Power to Methanol) to compare the results of the different studies published so far gathering specific energy consumption electrolysis power capacity CO2 emissions and technology readiness level. We also present for the first time novel concepts that integrate oxy-fuel ironmaking and Power to Gas. Lastly we round the review off with a summary of the most important research projects on the topic including relevant data on the largest pilot facilities (2–6 MW).